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TECHNICAL MANUAL BLUE PAPER OIZ H 2020

BLUE PAPER OIZ H...10 | ORBEA TECHNICAL MANUAL BLUE PAPER OIZ H ORBEA | 11 OIZ H 20 LINKAGE HARWARE KIT 03 KIT Nº: Y0000146 QUANTITY 3.1 LINKAGE-FT BOLT 2 3.2 LINKAGE-FT/CS WASHER

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  • T E C H N I C A L M A N U A L

    B L U E P A P E R

    O I Z H2 0 2 0

  • T E C H N I C A L M A N U A L B L U E P A P E R O I Z H2 | O R B E A O R B E A | 3

    I N D E X

    G E O M E T R Y & S I Z I N G 4

    T E C H N I C A L S P E C I F I C AT I O N S 6

    H E A D T U B E 8

    R E A R A X L E 9

    L I N K A G E 1 0

    S H O C K H A R D W A R E 1 2

    M A I N P I V O T 1 3

    F R A M E H A R D W A R E 1 4

    C H A I N G U I D E 1 6

    C A B L I N G 1 7

    S H O C K P R E S S U R E S 1 9

    M A I N T E N A N C E 2 0

    W A R R A N T Y 2 2

    A D D I T I O N A L I N F O R M AT I O N 2 3

  • T E C H N I C A L M A N U A L B L U E P A P E R O I Z H4 | O R B E A O R B E A | 5

    G E O M E T R Y & S I Z I N G

    H E I G H T ( C M ) H E I G H T ( I N ) S I Z E155-170 61.1”-66.9” S-27.5”

    155-170 61.1”-66.9” S-29”

    165-180 65.0”-70.9” M-29”

    178-190 70.1”-74.8” L-29”

    185-198 72.8”-78.0” XL-29”

    S I Z ES - 2 7. 5 ”

    T RS - 2 9 ”

    T RM - 2 9 ”

    T RL- 2 9 ”

    T RX L- 2 9 ”

    T RS - 2 7. 5 ”

    X CS - 2 9 ”

    X CM - 2 9 ”

    X CL- 2 9 ”

    - X C

    1 - SEAT TUBE (C-T) 405 405 432 470 520 405 405 432 470

    2 - TOP TUBE (EFF) 559 567 596 610 643 557 564 593 617

    3 - HEAD TUBE 95 90 95 105 120 95 90 95 105

    4 - CHAINSTAY 425 435 435 435 435 425 435 435 435

    5 - BB HEIGHT 336 334 334 334 334 328 327 327 327

    6 - BB DROP 21 40 40 40 40 29 47 47 47

    7 - WHEELBASE 1088 1101 1131 1155 1181 1081 1094 1123 1148

    8 - HEAD ANGLE 68º 68º 68º 68º 68º 69º 69º 69º 69º

    9 - SEAT ANGLE 74º 74º 74º 74º 74º 75º 75º 75º 75º

    10 - STANDOVER HEIGH

    722 724 739 749 756 717 732 742

    11 - REACH 397 387 425 446 446 407 407 435 456

    12 - STACK 565 593 598 608 622 558 586 591 600

    13 - FORK LENGTH 508 524 524 524 524 488 504 504 504

    * Estimated measurements

  • T E C H N I C A L M A N U A L B L U E P A P E R O I Z H6 | O R B E A O R B E A | 7

    T E C H N I C A L S P E C I F I C AT I O N S

    FRAME MATERIAL

    FRONT TRIANGLE ALUMINUM HYDRO TRIPLE BUTTED HIGH POLISH

    REAR TRIANGLE ALUMINUM HYDRO TRIPLE BUTTED

    LINKAGE ALUMINUM

    INTENDED USE XC, MARATHON, TRAIL

    SIZES S27,5, S, M, L, XL

    REAR TRAVEL 100MM / 120MM(TR)

    FORK TRAVEL 100MM / 120MM(TR)

    WHEEL SIZE 27,5" (S27,5) / 29" (S,M,L,XL)

    MAX TYRE SIZE 27,5X2,4(S27,5) / 29X2,4(S,M,L,XL)

    FORK OFFSET 44mm

    BOTTOM BRACKET PRESSFIT (PF92)

    HEADSET INTEGRATED 1”1/8-1,5

    REAR AXLE STANDARD BOOST 148X12

    REAR AXLE MEASUREMENTS 12X182

    REAR AXLE THREAD 1.5mm

    SEATPOST DIAMETER 31.6mm

    SEATCLAMP DIAMETER 35mm

    SEATPOST MAXIMUM INSERTION S27,5: 205mm / S: 215mm / M: 260mm / L: 285mm / XL: 290mm

    FRONT DERAILLEUR N/A. ONLY 1X

    MAX CHAINRING SIZE 36T/34T OVAL

    MIN CHAINRING SIZE 30T

    REAR BRAKE DISC POST MOUNT *

    MAX REAR ROTOR SIZE 180mm

    MIN REAR ROTOR SIZE 160mm

    SHOCK LENGHT (EYE-TO-EYE) FOX I-LINE

    TAMAÑO AMORTIGUADOR (EYE-TO-EYE)

    190mm

    SHOCK STROKE 40mm / 45mm(TR)

    SHOCH HARDWARE

    FRONT TRIANGLE 8X30mm

    SHOCK EXTENDER 8X21,84mm

    CHAIN GUIDE YES. DIRECT MOUNT ON SWINGARM

    ICGS05 MOUNT NO

    CABLING INTERNAL (FULL HOUSING)

    LEFT-ROAD CABLING READY YES. REAR BRAKE ENTERS THE FRAME ON THE LEFT

    BOTTLE HOLDER 1 (S27,5 & S) / 2 (M,L,XL)

    DI2 COMPATIBLE NO

    DRIVETRAIN COMPATIBILITY 11 AND 12 SPEED

    POWER METER COMPATIBILITY CONSULT MANUFACTURER´S SPECIFICATIONS

    RECOMMENDED SAG 20%

    * Not all calipers and rotors in the market are compatible with all frames.All componets specificated from Orbea have been tested. For aftermarket options, check componentes dimensions and tolerances befores purchasing.

  • T E C H N I C A L M A N U A L B L U E P A P E R O I Z H8 | O R B E A O R B E A | 9

    H E A D T U B E R E A R A X L E

    O I Z H 2 0 H E A D S E T K I TK I T N º : Y 0 0 0 0 1 2 7 Q U A N T I T YHEADSET ACROS 11/8-1,5 INT 1

    TOPCAP ACROS 11/8 1

    R E A R A X L E O I Z H 2 00 1 A R T N º : 1 1 1 0 0 0 6 7 Q U A N T I T Y

    12x182x1.5 AXLE 1

    D E R A I L L E U R H A G E R S TA N D A R D K I T0 2 K I T N º : X 0 2 5 0 0 0 0 Q U A N T I T Y2.1 DERAILLEUR HANGER MTB X12 STD OIZ H 1

    2.2 BOLT M5X18 1

    UPPER

    45º

    3

    7,5

    Ø 42

    Ø 52,1

    Ø 55

    Ø 45

    LOWER

    2.2

    2.1

    1

    6

    10 Nm

    4

    3 Nm

    Serie 200

  • T E C H N I C A L M A N U A L B L U E P A P E R O I Z H1 0 | O R B E A O R B E A | 1 1

    O I Z H 2 0 L I N K A G E H A R W A R E K I T0 3 K I T N º : Y 0 0 0 0 1 4 6 Q U A N T I T Y3.1 LINKAGE-FT BOLT 2

    3.2 LINKAGE-FT/CS WASHER 4

    3.3 LINKAGE-FT SPACER 1

    3.4 LINKAGE-RT BOLT 2

    3.5 LINKAGE-RT WASHER 2

    O I Z H 2 0 L I N K A G E B E A R I N G K I T0 4 K I T N º : Y 0 0 0 0 1 4 7 Q U A N T I T Y

    BEARING 10X19X5 4

    O I Z H 2 0 A L U M I N U N L I N K A G E M / L / X L 0 5 A R T N º : 1 2 3 3 0 0 5 5 Q U A N T I T Y

    OIZ H 20 ALUMINUN LINKAGE M/L/XL 1

    O I Z H 2 0 A L U M I N U N L I N K A G E S0 5 A R T N º : 1 2 3 3 0 0 5 4 Q U A N T I T Y

    OIZ H 20 ALUMINUN LINKAGE S 1

    L I N K A G E

    6

    10 Nm

    6

    10 Nm

    5

    8 Nm

    5

    8 Nm

    3.13.2

    4

    3.3

    5

    4

    3.1

    3.2

    3.4 3.5 3.24

  • T E C H N I C A L M A N U A L B L U E P A P E R O I Z H1 2 | O R B E A O R B E A | 1 3

    O I Z H Y D R O M A I N P I V O T K I T7 K I T N º : Y 0 0 0 0 1 5 2 Q U A N T I T Y7.1 EJE PTO GIRO PPAL 1

    7.2 ARANDELA PTO GIRO PPAL 2

    7.3 TUERCA PTO GIRO PPAL 1

    M A I N P I V O T B E A R I N G K I T8 K I T N º : Y 0 0 0 0 1 5 3 Q U A N T I T Y

    BEARING 12X21X5 2

    M A I N P I V O T

    O I Z H 2 0 S H O C K H A R D W A R E K I T0 6 K I T N º : Y 0 0 0 0 1 4 8 Q U A N T I T Y6.1 SHOCK-FT BOLT 1

    6.2 SHOCK-FT WASHER 1

    6.3 SHOCK-LINKAGE BOLT 1

    6.4 SHOCK-LINKAGE WASHER 1

    S H O C K H A R D W A R E

    5

    9 Nm

    5

    8 Nm

    6.16.2

    6.3 6.4

    15

    15 Nm

    6

    15 Nm

    7.2

    7.2

    8

    8

    7.3

    7.1

  • T E C H N I C A L M A N U A L B L U E P A P E R O I Z H1 4 | O R B E A O R B E A | 1 5

    S E AT C L A M P M T B 1 6 3 4 , 99 A R T N º : 1 1 1 6 0 0 0 4 Q U A N T I T Y

    SEATCLAMP MTB 16 34,9 1

    C H A I N S TA Y P R O T E C T O R O I Z H 2 01 0 A R T N º : 1 1 0 0 0 3 8 4 Q U A N T I T Y

    CHAINSTAY PROTECTOR OIZ H 20 1

    D O W N T U B E T R A N S P P R O T E C T O R O I Z H 2 0 S1 1 A R T N º : 1 1 0 0 0 3 8 2 Q U A N T I T Y

    DOWNTUBE TRANSP PROTECTOR OIZ H 20 S 1

    D O W N T U B E T R A N S P P R O T E C T O R O I Z H 2 0 M , L , X L1 1 A R T N º : 1 1 0 0 0 3 8 3 Q U A N T I T Y

    DOWNTUBE TRANSP PROTECTOR OIZ H 20 M,L,XL 1

    C A B L E S T O P K I T O I Z H 2 01 2 K I T N º : Y 0 0 0 0 1 4 9 Q U A N T I T Y12.1 CABLESTOP DT LEFT DERAIL-BRAKE 1

    12.2 CABLESTOP RIGHT DROPPER 1

    12.3 CABLESTOP RIGHT BLIND 1

    BOLT M3X12 3

    F R A M E H A R D W A R E

    9

    12.3

    12.2

    12.1

    10

    11

    4

    5 Nm

  • T E C H N I C A L M A N U A L B L U E P A P E R O I Z H1 6 | O R B E A O R B E A | 1 7

    C H A I N G U I D E K I T O I Z H Y D R O 2 01 3 K I T N º : Y 0 0 0 0 1 5 0 Q U A N T I T Y13.1 M3 NUT 1

    13.2 OIZ 20 CHAINGUIDE KIT 1

    Chainguide bracket

    washers (x3)

    chainguide bolt

    13.3 CHAINGUIDE 1X 1

    13.4 BOLT M3X15 1

    F U L L S U S P C A B L E S L E E V E S K I T1 4 K I T N º : Y 0 0 0 0 1 4 0 Q U A N T I T Y24.1 FS CABLE SLEEVE (ONE SIZE) 2

    24.2 FS SLEEVE FERRULE 2

    C H A I N G U I D E C A B L I N GR E A R D E R A I L L E U R A N D R E A R B R A K E

    Serie 200

    L S M / L L / X LLEFT 150mm 165mm 180mm

    RIGHT 150mm 165mm 180mm

    L

    Cut the cable sleeves to the specificated lenght

    13.1

    13.3

    13.4

    13.2

    S P A C E R S

    SRAM 2 X 0,5

    SHIMANO 1X12 2 X 0,5

    SHIMANO 1X11 3 X 0,5

  • T E C H N I C A L M A N U A L B L U E P A P E R O I Z H1 8 | O R B E A O R B E A | 1 9

    C A B L I N GD R O P P E R A N D S H O C K R E M O T E

    The shock´s remote cable must be cut so at least 3cm are left inside the top tube parallel to the outer cable.

    S H O C K P R E S S U R E S

    RECOMMENDED PRESSURES CHART

    These pressures are aproximated values. Final pressures might change depending on riding style and conditions.

    X C ( 1 9 0 X 4 0 ) T R ( 1 9 0 X 4 5 )

    R I D E R W E I G H T A I R P R E S S U R E R E B O U N D A I R P R E S S U R E R E B O U N D

    K G P S IC L I C K S

    ( F R O M C O M P L E T E LY O P E N )

    P S IC L I C K S

    ( F R O M C O M P L E T E LY O P E N )

    60 150 2 141 1

    65 162 3 153 2

    70 175 4 165 3

    75 187 5 176 4

    80 200 6 188 5

    85 212 7 200 6

    90 225 8 211 7

    95 237 9 223 8

    100 250 10 235 9

    3 cm

  • T E C H N I C A L M A N U A L B L U E P A P E R O I Z H2 0 | O R B E A O R B E A | 2 1

    M A I N T E N A N C E

    Los productos Orbea son cuidadosamente diseñados para ser duraderos, eficientes y fáciles de mantener. Los cua-dros de carbono y aluminio de OIZ son extremadamente resistentes a la corrosión.Sin embargo, tu bicicleta Orbea necesita un mantenimien-to periódico de sus componentes para su correcto funcio-namiento y para asegurar su longevidad.

    1 ) K E E P Y O U R O I Z C L E A N

    Washing your bike with mild soap and water will keep you looking stylish and allow you to check the condition of the frame and components. Don’t use high water pressure and avoid spraying water into bearings or frame tubes. Citrus degreasers are biodegradeable and do a great job of remo-ving dirty grease from gears and chain.

    2 ) K E E P Y O U R O I Z L U B E D

    Once your bike is clean, it’s a good time to put fresh lube on the chain. Use only enough to get inside the links and wipe off any excess because it will attract dirt. Headset and pivot bearings should be inspected every few months for smoothness and to ensure that the seals are intact and lube is clean.

    3 ) I N S P E C T Y O U R O I Z B E F O R E Y O U R I D E

    Do a quick check before every ride to make sure your bike is in excellent condition. It is very common to discover small issues at home that can become big problems on the trail. CHAIN Is the chain dirty, noisy or dry? Clean and lube your chain before riding. BRAKES Check your brakes to make sure they are working correctly. Check for missing/loose caliper and rotor bolts. TIRES Look for damage to the sidewalls of your tires. Check and adjust tire pressu-re. WHEELS Spin the wheels and look for wobbles, check for loose or broken spokes. Check quick release levers to make sure they are functioning properly. FRONT END Stand over the saddle, pull on the brakes and rock the bike back and forth. Feel for any play or knocking that might indicate a loose headset, loose brake rotors or calipers, or worn fork bushings.

    TEST RIDE Take a quick ride up and down the street to make sure your bike is shifting and braking properly. Lis-ten for unusual noises.

    4 ) B E A R I N G S

    Bearings are one element subject to wear and tear. They must be in good condition to ensure that the other parts of the bicycle work correctly: on the wheels, the steering column and the bottom bracket, and particularly on the parts of the full suspension bicycle frame.Regularly check to make sure that the bearings turn freely in their housing and there are no signs of lateral play. Bea-rings that do not turn properly or that have any lateral play must be replaced immediately in order to prevent wear and tear to the parts of the frame. Very damp weather conditions can cause the bearings to wear out faster. Avoid washing your bicycle with pressurized water hoses. If you have any questions, take your bicycle to an Orbea dealer for correct diagnosis and maintenance.

    A F T E R A C R A S H O R I M P A C T

    Falling is part of riding and it’s impossible to avoid minor accidents. If you crash your OIZ, please make sure you are okay and seek medical attention if necessary. If you are not injured, you should check your bike before continuing:

    1) Inspect your frame and components for damage. Do not ride your bike if any problems are detected.

    W H AT T O L O O K F O R

    Inspect Frame and fork for evidence of cracking or ben-ding. If cracks are discovered, discontinue use immedia-tely.

    Check the drivetrain and spin the wheels to make sure components are operating correctly. If you discover da-mage to your components, discontinue use immediately.

    Even if you don’t find any damage, pay careful attention to the sound of your bike when you continue riding. Un-usual noises can be caused by cracks or other problems. A well-maintained bike will be quiet and free of creaks or squeaks. Investigate and locate the source of any new noises.

    2) Bring your bike to your Orbea dealer for professio-nal inspection. Some damage can only be detected by disassembling the bike to check for cracks or other signs of stress.

    A crash or impact can put extraordinary stress on your bike and components, causing them to fail or to fa-tigue prematurely. Failure can happen suddenly with no warning, causing loss of control, serious injury or death.

  • T E C H N I C A L M A N U A L B L U E P A P E R O I Z H2 2 | O R B E A O R B E A | 2 3

    W A R R A N T Y

    The constant effort we make every day to produce the highest quality bicycles enables us to offer the following warranty and coverage conditions:

    L E G A L W A R R A N T Y

    Orbea guarantees its products by law for a period of 2 years or whatever has been stipulated as the legal warran-ty period in the country where the purchase was made, to the original owner of the bicycle/component.

    This warranty covers Orbea products against manufactu-ring defects and/or lack of conformity and guarantees the repair or replacement of the defective product at no cost to the affected customer. Likewise, this warranty also co-vers paint, varnish and corrosion defects on all frames and rigid forks assembled on our bicycles during the period specified in the first paragraph of this warranty.

    This warranty does not cover in any case damage derived from misuse or the lack of maintenance, or from the nor-mal wear and tear of perishable parts, such as, but not limited to: seals, bearings, handlebar tape, spokes, hub, threads, tires, seat, etc.

    See the full description of the coverage and the legal warranty conditions at:https://www.orbea.com/int-en/warranty-benefits/

    O R B E A L I F E T I M E W A R R A N T Y

    As a complement to the legal warranty, Orbea offers the original buyer of the bicycle, under the condition of ha-ving registered their bicycle on the Orbea website within a period of 30 days following its purchase, the Orbea Li-fetime Warranty, which covers the frames and rigid forks we assemble on our bicycles, with no time limit, against manufacturing defects.

    This warranty extends the original period of coverage against pain, varnish or corrosion defects on our frames and rigid forks for one additional year after the end of the legal warranty period.

    See the full description of the coverage and the Lifetime Warranty conditions at:https://www.orbea.com/int-en/warranty-benefits/

    R E G I S T E R Y O U R B I C Y C L E

    In order to benefit from the extension of the Orbea Lifeti-me Warranty, register your bike within the first 30 days of having purchased it at www.orbea.com

    ORBEA participates actively on facebook and Twitter with our fantastic global community of riders. Looking to find spots to ride or plan a vacation? Someone will have the answers:

    F A C E B O O Kwww.facebook.com/OrbeaBicycles

    T W I T T E Rwww.twitter.com/Orbea/

    Y O U T U B EVisit our Orbea Channel on You Tube for a variety of helpful setup and tech videos:www.youtube.com/user/OrbeaBicycles

    I N S TA G R A Mwww.instagram.com/orbeabicycles

    O R B E A C O N T E N TView and download photos, videos and documents.content.orbea.com/us-en/

    B L O G O R B E Awww.orbea.com/es-es/blog/

    Y O U R O R B E A D E A L E ROur dealers are experts and should be able to assist you with setting up and maintaining your Orbea bicycle. A com-plete listing of Orbea dealers and distributors can be located on our website:www.orbea.com/us-en/dealers/?country=INT

    S U P P O R TFor technical questions about Orbea products, write to:[email protected]

    For any other question:[email protected]

    A D D I T I O N A L I N F O R M AT I O N

    W A R R A N T Y C L A I M P R O C E S S

    All warranty claim processes must be processed through an Orbea dealer, who will provide the company with the necessary documentation for the diagnosis of said claim. The dealer will inform the customer of the decision made by Orbea.

    01. REGISTER YOUR ACCOUNT

    02. REGISTRATION NUMBER

    03. WHERE TO FIND YOUR NUMBER

    1

    1 3

    2

    2 3

  • W W W . O R B E A . C O M