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Blind Fastening Product Catalog and Engineering Handbook ®

Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

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Page 1: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

Blind Fastening ProductCatalog and EngineeringHandbook

Emhart Products...Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS, Tucker and Warren

Emhart Fastening TeknologiesIndustrial Division

510 River RoadP.O. Box 859Shelton, CT 06484Tel. (203) 924-9341Fax (203) 925-3109

California Office & Warehouse1402 McGawIrvine, CA 92614Tel. (714) 851-2298Fax (714) 851-2099

Canadian Office & Warehouse3545 Thimens BoulevardSt. Laurent, Quebec, H4R 1V5Tel. (514) 333-8080Fax (514) 338-3829

www.emhart.com

P 3000 Rev. A (7/97) © 1997, 1996, 1991 Emhart Industries, Inc. ® Reg. U.S. Pat. Off. Printed in U.S.A.

Your Local Distributor:

®

Page 2: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

4

C E R T I F I E D

ISO 9001 • QS 9000

How do they work?

1.

3.

2.

A blind rivet consists of two parts– the rivet body and, within it, thesetting mandrel, as shown in theaccompanying drawing.

1. The rivet body is inserted in a holein the materials to be joined.

2. The tool is actuated and the jawsof the power operated or manualPOP rivetool grip the mandrel ofthe rivet.

3. The rivet is set by pulling themandrel head into the rivet body,expanding it, and forming a strong,tight, reliable joint. At a predeter-mined setting force, the mandrelbreaks and falls away.

Advantages ofPOP Blind Rivets.The ablility to set POP brand rivetswithout the need for access at theback of the work makes their usemandatory in many instances.However, their many additionaladvantages make POP brand rivetsthe logical choice in numerousapplications where the blind-setting feature is not of primaryimportance. Following are some ofthese important POP brand rivetadvantages compared with con-ventional fasteners.

• LOW IN PLACE COSTS. Real or “in-place” costs are often lower thanthose of other fasteners because oftheir speed and ease of application.

• FAST ASSEMBLY. Because POPbrand rivets can be set in seconds.Literally.

• LOW-COST, LIGHTWEIGHT, EASILYPORTABLE TOOLS. Manual orpower tools are easy to take to thework place, reduce operator fa-tigue, and minimize capital expen-diture.

• STRONG, RELIABLE FASTENINGS,INDEPENDENT OF OPERATORSKILL. POP brand rivets don’ttorque out like threaded fasteners,wasting time and material. Correctsetting pressure is predeterminedby the breaking point designed intothe mandrel. So you get uniformlystrong, reliable fastenings the firsttime – all the time.

• VIBRATION-PROOF ASSEMBLY.POP brand rivets won’t back out orvibrate loose and fall out likethreaded fasteners. You eliminatecostly call-backs due to faulty fas-tenings.

• NO SURFACE MARRING. Settingtool won’t slip and mar polished or

finely finished surfaces. No dents,dimpling, or wrench marks.

• EXCEPTIONAL VERSATILITY. POPbrand rivets hold securely in thinor thick, soft or hard materials,ideal for dissimilar materials. Firstchoice for plastics and other easilydamaged components.

• HIGH GRIP AND PULL-UPSTRENGTHS. A POP brand rivetdraws parts together, even when agap exists between parts.

• TAMPERPROOF. Ideal for publictransportation and other public fa-cilities where tampering and van-dalism are problems. Excellent forfastening limited-access panels;authorized personnel with correctequipment easily drill out POPbrand rivets and replace inseconds.

• INCREASED DESIGN FLEXIBILITY.Setting without need for access atback, minimum backup space re-quirements, versatility, and neatappearance are just a few of thePOP brand rivet attributes thatcontribute to design flexibility andimprove the quality of the finishedproduct.

POP offers a full range ofrivets that meet your

fastening needs.

Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109POP ®

Page 3: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

5Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109 POP ®

C E R T I F I E D

ISO 9001 • QS 9000

OPEN-END RIVETS – EXAMPLE: AD610ABSLF

Rivet Language & How to Order

Rvet Body Material Head Style Rivet Diameter Max. Grip Mandrel Mat'l & Design Core Designs

A Aluminum D Dome Head In 32nds of an inch In 16th of an inch A Aluminum Break H Hollow CoreC Copper K Countersunk Example: 4 equals Example: 4 equals Mandrel S Solid CoreS Carbon Steel 4/32nds or 1/80 4/16ths or 1/40 No Letter Carbon Steel BreakSS Stainless Steel body diameter maximum grip Mandrel

range SS Stainless Steel BreakMandrel

Rivet Body Material Head Style Rivet Diameter Max. Grip Mandrel Mat’l & Design Special Features

A Aluminum D Dome Head In 32nds of an inch In 16th of an inch ABS Aluminum Break LF Designates large flangeC Copper K Countersunk Example: 6 equals Example: 10 equals MandrelM Monel DS Dome Head, 6/320 or 3/160 10/160 or 5/80 BS Carbon Steel Break TF Designates TrifurcatingS Carbon Steel Large Secondary body diameter maximum grip Mandrel T-RivetSS Stainless Steel Head range SSBS Stainless Steel UG Designates UltraGripPA Soft Set Aluminum Break Mandrel Style

How to order POP Blind Rivets.

CLOSED-END RIVETS – EXAMPLE: AD44AH

The body diameter of a POPrivet is measured in 32nds of aninch, i.e., 6 size equals 6/32" or3/16" body diameter. The POPrivet gauge is designed to helpyou determine the length ofa rivet. Place the rivet in theappropriate size slot flush to theside of the gauge and measurethe length from under the headto the end of the body, asshown. The length determinesthe maximum grip capability andis measured in 16ths of an inch,i.e., 4 equals 4/16" or 1/4"maximum grip.

This illustration provides agraphic representation of common

rivet nomenclature.

Shear

Tensile

Edge Clearance

Grip Range

FullyFormedSecondaryHead

Nature ofMaterials tobe Joined

Blind SideClearance

PrimaryHeadStyle

RivetDiameter

PrimaryHead Height

RivetDiameter

Rivet Body

Primary Head

Rivet Length

PrimaryHeadDiameter

MandrelAssembly Lock

Predetermined Break Point

Mandrel Head POP® Rivet Gage

How to Use

Measure to endof rivet body.

All dimensions in inches

Rivet Length

1/4"

810

848688812814816

8S

ize3

Size

3234

4846

45 4142

4344

4S

ize

58 56

525354

5S

ize

610 68

626466612614616

6S

ize

3/32"

5/32"

3/16"

1/8"

36

410

Page 4: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

6

C E R T I F I E D

ISO 9001 • QS 9000

Open End Rivets

3/32 1/8 5/32 3/16 1/4Body / Mandrel Material Shear Tensile Shear Tensile Shear Tensile Shear Tensile Shear TensileAluminum / Aluminum 85 135 155 235 225 350 315 500 600 750Soft Set Aluminum / Aluminum 65 85 105 145 145 205Aluminum / Steel 125 175 210 325 340 490 445 720 890 1200Copper / Steel 215 300Steel / Steel 150 205 295 425 410 570 590 815 1245 1505Stainless Steel / Steel 550 700 900 1130 1000 1375Stainless Steel / Stainless Steel 550 700 900 1130 1000 1375Monel / Steel 255 290 335 425 495 670 740 840 1210 1515

NOTE: Values are in lbf and all charts are typical ultimate strength tested in accordance with IFI standards. Stated values are a guide only and may vary dependingupon application.

OPEN-END RIVETS – EXAMPLE: AD610ABSLF

How to order POP Blind Rivets.

Rivet Body Material Head Style Rivet Diameter Max. Grip Mandrel Mat’l & Design Special Features

A Aluminum D Dome Head In 32nds of an inch In 16th of an inch ABS Aluminum Break LF Designates largeC Copper K Countersunk Example: 6 equals Example: 10 equals Mandrel flangeM Monel 6/320 or 3/160 10/160 or 5/80 BS Carbon Steel BreakS Carbon Steel body diameter maximum grip MandrelSS Stainless Steel range SSBS Stainless SteelPA Soft Set Aluminum Break Mandrel

• Strong, low cost fastenings.• Ideal for a wide range of applications.• Available in a variety of materials.• Dome, countersunk, or large flange head styles.

SetUnset

Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109POP ®

Page 5: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

7Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109 POP ®

C E R T I F I E D

ISO 9001 • QS 9000

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Open End Domed

Rivet Rivet Body MandrelCode Material Finish Material FinishAD**ABS 5052 Aluminum Plain Aluminum PlainPAD**ABS 1100 Aluminum Plain Aluminum PlainAD**BS 5056 Aluminum Plain Carbon Steel PlainCD**BS 110 ETP Copper Plain Carbon Steel PlainSD**BS C1006-1010 Steel Zinc Carbon Steel PlainSSD**BS 300 Series SS Plain Carbon Steel PlainSSD**SSBS 300 Series SS Plain 300 Series SS Plain

** Insert rivet number when ordering, such as: AD 32 ABS, etc.

MATERIALS AND FINISHES

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PRODUCT AVAILABILITY

BASIC DIMENSIONSSTANDARD FLANGE LARGE FLANGE

NOM. Hole Size F N W EDIA. & Drill No. D MAX. MIN. REF. H ± .004 H E3/32 .097 - .100 #41 .092 - .096 L Max + .100 1.00 .057 .188 ± .010 .028 — —1/8 .129 - .133 #30 .122 - .128 L Max + .120 1.00 .076 .250 ± .012 .036 .375 ± .015 .040 ± .0065/32 .160 - .164 #20 .153 - .159 L Max + .140 1.06 .095 .312 ± .016 .043 .468 ± .020 .049 ± .0073/16 .192 - .196 #11 .183 - .191 L Max + .160 1.06 .114 .375 ± .018 .051 .625 ± .025 .075 ± .0081/4 .257 - .261 F .249 - .255 L Max + .235 1.25 .151 .500 ± .025 .069 — —

PRN811†

PRN614†

PRN514†

PRP33A‡

PRN414†

PRP32‡

PRN314†

PRP31‡

† Power Tool ‡ Hand Tool

EL N

W

H

D

F

NOM. RIVET L AD AD PAD PAD AD AD CD CD SD SD SSD SSD SSD SSD ToolDIA. NO. ± .015 GRIP RANGE ABS ABSLF ABS ABSLF BS BSLF BS BSLF BS BSLF BS BSLF SSBS SSBSLF Nosepiece

32 .225 .032 - .125

3/32 34 .350 .126 - .25036 .475 .251 - .37541 .188 .032 - .06242 .250 .063 - .12543 .313 .126 - .187

1/8 44 .375 .188 - .25045 .438 .251 - .31246 .500 .313 - .37548 .625 .376 - .500

410 .750 .501 - .62552 .275 .063 - .12553 .338 .126 - .187

5/32 54 .400 .188 - .25056 .525 .251 - .37558 .650 .376 - .50062 .300 .063 - .12564 .425 .126 - .25066 .550 .251 - .375

3/16 68 .675 .376 - .500610 .800 .501 - .625612 .925 .626 - .750614 1.050 .751 - .875616 1.175 .876 - 1.00084 .455/.495 .063 - .25086 .580/.620 .251 - .37588 .705/.745 .376 - .500

1/4 810 .830/.870 .501 - .625812 .955/.995 .626 - .750814 1.080/1.120 .751 - .875816 1.205/1.245 .876 - 1.000

CODESStock ItemMade to Order. Check factory for stock.

Request for quote (Redline)Refer to factory

12341234123412345671234567123456712345671234567

Page 6: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

8

C E R T I F I E D

ISO 9001 • QS 9000

Open End 120° Countersunk

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PRODUCT AVAILABILITY

NOM. Hole Size F N W EDIA. & Drill No. D MAX. MIN. REF. H REF.3/32 .097 - .100 #41 .092 - .096 L Max + .100 1.00 .057 .174 ± .013 .0271/8 .129 - .133 #30 .122 - .128 L Max + .120 1.00 .076 .220 ± .013 .0305/32 .160 - .164 #20 .153 - .159 L Max + .140 1.06 .095 .281 ± .015 .0403/16 .192 - .196 #11 .183 - .191 L Max + .160 1.06 .114 .348 ± .015 .050

BASIC DIMENSIONS

Rivet Rivet Body MandrelCode Material Finish Material FinishAK**ABS 5052 Aluminum Plain Aluminum PlainPAK**ABS 1100 Aluminum Plain Aluminum PlainAK**BS 5056 Aluminum Plain Carbon Steel PlainSK**BS C1006-1010 Steel Zinc Carbon Steel PlainSSK**BS 300 Series SS Plain Carbon Steel PlainSSK**SSBS 300 Series SS Plain 300 Series SS Plain

MATERIALS AND FINISHES

** Insert rivet number when ordering, such as: AK 42 BS, etc.

12341234123412345671234567123456712345671234567

Stock ItemMade to Order. Check factory for stock.Request for quote (Redline)Refer to factory

CODES

NOM. RIVET L AK PAK AK SK SSK SSK ToolDIA. NO. ± .015 GRIP RANGE ABS ABS BS BS BS SSBS Nosepiece

3/32 32 .225 .063 - .125 PRN314†/PRP31‡

42 .250 .063 - .12543 .313 .126 - .18744 .375 .188 - .25045 .438 .251 - .312 PRN414†

1/8 46 .500 .313 - .375 PRP32‡

48 .625 .376 - .500410 .750 .501 - .625

52 .275 .063 - .12553 .337 .126 - .18754 .400 .188 - .250 PRN514†

5/32 55 .462 .251 - .312 PRP33A‡

56 .525 .313 - .37558 .650 .376 - .50062 .300 .063 - .12564 .425 .126 - .25066 .550 .251 - .375

3/16 68 .675 .376 - .500 PRN614†

610 .800 .501 - .625612 .925 .626 - .750614 1.050 .751 - .875616 1.175 .876 - 1.000

† Power Tool ‡ Hand Tool

EL N

H

D W

F

Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109POP ®

Page 7: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

12

C E R T I F I E D

ISO 9001 • QS 9000

Multi Grip

Unset

MULTI-GRIP RIVETS – EXAMPLE: AD41-43BS

How to order POP Blind Rivets.

1/8 5/32 3/16 1/4Body / Mandrel Material Shear Tensile Shear Tensile Shear Tensile Shear Tensile

Aluminum / Steel 150 220 250 360 350 505 460 560

Aluminum / Stainless Steel 350 505

NOTE: Values are in lbf and all charts are typical ultimate strength tested in accordance with IFI standards. Stated values are aguide only and may vary depending upon application.

Rivet Body Material Head Style Rivet Diameter Grip Range Mandrel Mat’l & Design Special Features

A Aluminum D Dome Head In 32nds of an inch In 16th of an inch BS Carbon Steel Break LF Designates largeK Countersunk Example: 4 equals Example: 1 equals Mandrel flange

4/320 or 1/80 1/160 and 3 equals SS Stainless Steelbody diameter 3/160. Grip range Break Mandrel

capability is 1/160 –3/160.

• Wide grip range.• Optimum clamp-up force.• Accommodates oversized and irregular sized holes.• High mandrel head retention.• Vibration and moisture resistant.• Reduced inventory.• Dome, countersunk, and large flange head styles.

Set

Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109POP ®

Page 8: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

13Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109 POP ®

C E R T I F I E D

ISO 9001 • QS 9000

1234561 2345 61 2345 6123456

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NOM. F N W E EDIA. Hole Size D MAX. MIN. REF. H ± .004 H ± .0081/8 .129 - .142 .122 - .128 L Max + .120 1.00 .076 .250 ± .012* .036 .375 ± .015 .0445/32 .160 - .173 .153 - .159 L Max + .140 1.06 .095 .312 ± .015 .043 .468 ± .020 .0633/16 .192 - .205 .183 - .191 L Max + .160 1.06 .114 .375 ± .015** .051 .625 ± .025 .0751/4 .257 - .275 .249 - .257 L Max + .180 1.25 .151 .500 ± .025 .069 — —

Multi GripDomed & 120° Countersunk

Rivet Rivet Body MandrelCode Material Finish Material Finish

AD**BS 5052 Aluminum Plain Carbon Steel Plain

AD**SSBS 5052 Aluminum Plain 300 Series SS Plain

MATERIALS AND FINISHES

** Insert rivet number when ordering, such as: AD 41-43 BS, etc.

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PRODUCT AVAILABILITY

*This product can be used for grips up to .437 with .190 - .195 hole**This product has 3 grooves

D

H

NLE

F

W D

H

F

W

EL N

PRN414†

PRP32‡

PRN614†

PRN811†

PRN514†

PRP33A‡

*Countersunk is .220 ± .013**Countersunk is .348 ± .015Note: E Dimension for countersunk is reference only.

STANDARD FLANGE LARGE FLANGE

† Power Tool ‡ Hand Tool

NOM. RIVET L AD AD AK AD AD AK ToolDIA. NO. ± .015 GRIP RANGE BS BSLF BS SSBS SSBSLF SSBS Nosepiece

41-43 .313 .039 - .187

1/841-44 .437 .039 - .25243-45 .453 .157 - .31245-47 .594 .251 - .437

5/3252-54 .400 .047 - .25053-55 .485 .126 - .31256-58 .715 .376 - .50062-64 .425 .063 - .250

63-66* .605 .188 - .3753/16 64-66 .545/.585 .126 - .375

64-68 .716 .126 - .50066-68 .716 .251 - .500

68-612** 1.050 .438 - .7501/4 82-86 .600 .080 - .350

BASIC DIMENSIONS

CODESStock ItemMade to Order. Check factory for stock.

Request for quote (Redline)Refer to factory

12341 23 412341234561 2345 61 2345 6123456

Page 9: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

14

C E R T I F I E D

ISO 9001 • QS 9000

Closed End

1/8 5/32 3/16 1/4Body / Mandrel Material Shear Tensile Shear Tensile Shear Tensile Shear TensileAluminum / Aluminum 105 150 155 240 220 310Aluminum / Steel 305 385 430 605 575 840 900 1100Aluminum / Steel (Solid Core) 480 280 890 840Aluminum / Stainless Steel 575 840Copper / Steel 270 335Stainless Steel / Stainless Steel 495 495 785 899 965 989

NOTE: Values are in lbf and all charts are typical ultimate strength tested in accordance with IFI standards. Stated values are aguide only and may vary depending upon application.

Unset

CLOSED END RIVETS – EXAMPLE: AD44AH

How to order POP Blind Rivets.

Rivet Body Material Head Style Rivet Diameter Max. Grip Mandrel Mat’l & Design Core Designs

A Aluminum D Dome Head In 32nds of an inch In 16th of an inch A Alum. Break Mandel H Hollow CoreC Copper K Countersunk Example: 4 equals Example: 4 equals No Letter Carbon Steel S Solid CoreSS Stainless Steel 4/320 or 1/80 4/160 or 1/40 Break Mandrel

body diameter maximum grip SS Stainless Steelrange Break Mandrel

• Unique cup shaped end configuration seals tight, preventing passageof vapor or liquid through set rivet.

• Provides greater tensile and shear strength than equivalent open end.• 100% mandrel retention.• Available in a variety of materials, including stainless steel.• Dome or countersunk styles.

Set

Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109POP ®

Page 10: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

15Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109 POP ®

C E R T I F I E D

ISO 9001 • QS 9000

123456123456123456123456123456123456123456123456

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Rivet Rivet Body MandrelCode Material Finish Material FinishAD**AH 1100 Aluminum Plain Aluminum PlainAD**H 5056 Aluminum Plain Carbon Steel PlainAD**S† 5056 Aluminum Plain Carbon Steel PlainAD**SSH 5056 Aluminum Plain 300 Series SS PlainCD**H 110 ETP Copper Plain Carbon Steel Plain

MATERIALS AND FINISHES

** Insert rivet number when ordering, such as: AD 41 AH, etc.† Solid core

Closed End

W Ref.NOM. Hole Size N AD AD AD CD EDIA. & Drill No. D MIN. H␣ S AH H H + .015 / -.0051/8 .129 - .133 #30 .124 - .128 1.00 .064 .072 .064 .236 ± .012 .0365/32 .160 - .164 #20 .154 - .159 1.06 .086 .090 — .312 ± .015 .0513/16 .192 - .196 #11 .186 - .191 1.06 .104 .108 — .375 ± .018 .0661/4 .257 - .261 F .249 - .255 1.06 .144 — — .500 ± .025 .084

BASIC DIMENSIONS

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123456123456123456123456123456123456123456123456123456123456123456123456

123456123456123456123456123456

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123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456123456

PRODUCT AVAILABILITY

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Stock ItemMade to Order. Check factory for stock.Request for quote (Redline)Refer to factory

CODES

NOM. RIVET L AD AD AD AD CDDIA. NO. ± .015 GRIP RANGE AH H S SSH H Alum. Mandrel Steel or SS Mandrel

41 .237 .032 - .06242 .301 .063 - .12543 .362 .126 - .187

1/8 44 .425 .188 - .25045 .487 .251 - .31246 .550 .313 - .37548 .675 .376 - .50052 .315 .063 - .125

5/3253 .377 .126 - .18754 .440 .188 - .25055 .502 .251 - .31262 .330 .063 - .12564 .455 .126 - .250

3/16 65 .517 .251 - .31266 .580 .313 - .37568 .705 .376 - .500

1/484 .465/.505 .126 - .25086 .590/.630 .251 - .375

TOOL NOSEPIECE

PRN434†

PRP39‡PRN424†

PRP39‡

PRN524†PRN534†

PRN624†PRN634†

PRN822†

† Power Tool ‡ Hand Tool

D

EL N

H

W

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16

C E R T I F I E D

ISO 9001 • QS 9000

Closed End Domed (Stainless Steel)

PRODUCT AVAILABILITY

NOM. Hole Size N W EDIA. & Drill No. D MIN. REF. H ± .0101/8 .129 - .133 #30 .122 - .128 1.00 .076 .250 ± .012 .0295/32 .160 - .164 #20 .152 - .158 1.06 .090 .323 ± .015 .0323/16 .192 - .196 #11 .184 - .190 1.06 .114 .375 ± .018 .039

BASIC DIMENSIONS

PRN424† / PRP39‡

PRN524†

PRN624†

12341234

1234567123456712345671234567

Stock ItemMade to Order. Check factory for stock.Request for quote (Redline)Refer to factory

CODES

NOM. RIVET L SSD ToolDIA. NO. + .020 / -.010 GRIP RANGE SSH Nosepiece

1/8 43 .382 .032 - .1875/32 53 .392 .032 - .187

62 .353 .032 - .1253/16 64 .477 .126 - .250

66 .590 .251 - .375

Rivet Rivet Body MandrelCode Material Finish Material FinishSSD**SSH 300 Series SS Plain 300 Series SS Plain

MATERIALS AND FINISHES

** Insert rivet number when ordering, such as: SSD 43 SSH, etc.

† Power Tool‡ Hand Tool

D

EL N

H

W

Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109POP ®

Page 12: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

17Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109 POP ®

C E R T I F I E D

ISO 9001 • QS 9000

123456123456123456

123456123456123456123456

123451234512345123451234512345123451234512345123451234512345123451234512345123451234512345123451234512345123451234512345123451234512345123451234512345123451234512345

PRODUCT AVAILABILITY

BASIC DIMENSIONSNOM. Hole Size N W EDIA. & Drill No. D MIN. REF. H REF.1/8 .129 - .133 #30 .124 - .128 1.00 .064 .233 ± .012 .0355/32 .160 - .164 #20 .155 - .159 1.06 .086 .312 ± .015 .0503/16 .192 - .196 #11 .186 - .191 1.06 .104 .375 ± .020 .060

Closed End 120° Countersunk

12341234

1234567123456712345671234567

Stock ItemMade to Order. Check factory for stock.Request for quote (Redline)Refer to factory

CODES

NOM. RIVET L AK AK ToolDIA. NO. ± .020 GRIP RANGE H S Nosepiece

41 .277 .031 - .06242 .341 .063 - .125

1/8 43 .402 .126 - .18744 .466 .188 - .25045 .528 .251 - .31246 .591 .313 - .37551 .307 .032 - .06252 .370 .063 - .125

5/32 53 .432 .126 - .18754 .495 .188 - .25055 .558 .251 - .31256 .621 .313 - .37562 .395 .063 - .125

3/16 64 .520 .126 - .25066 .645 .251 - .375

PRN424†

PRP39‡

PRN524†

PRN624†

MATERIALS AND FINISHES

** Insert rivet number when ordering, such as: AK 42 H, etc.† Solid Core

† Power Tool‡ Hand Tool

Rivet Rivet Body MandrelCode Material Finish Material FinishAK**H 5056 Aluminum Plain Carbon Steel PlainAK**S† 5056 Aluminum Plain Carbon Steel Plain

EL N

D

H

W

Page 13: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

22

C E R T I F I E D

ISO 9001 • QS 9000

Ultra Grip

Ultra-Grip – EXAMPLE: AD627OUG

How to order POP Blind Rivets.

Rivet Body Material Head Style Rivet Diameter Max. Grip Special Features

A Aluminum D Dome Head In 32nds of an inch In .000 of an inch UG Designates UltraGrip StyleS Carbon Steel K Countersunk Example: 6 equals Example: 270 equals X Extended GripSS Stainless Steel 6/320 or 3/160 .2700 maximum LF Large Flange

body diameter grip range

• Positive mechanical locking system.• Visually verifiable 100% mandrel retention.• Superior holding power.• Locking feature prevents loosening of mandrel from

vibration.

3/16 1/4Pin Push Pin Push

Body / Mandrel Material Shear Tensile Out Shear Tensile OutAluminum / Aluminum 700 500 50 1300 830 150Steel / Steel 1300 1000 150 2500 1850 300Stainless Steel / Stainless Steel 1300 1000 125 2500 1850 250

NOTE: Values are in lbf and all charts are typical ultimate strength tested in accordance with IFI standards.Stated values are a guide only and may vary depending upon application.

UnsetSet

Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109POP ®

Page 14: Blind Fastening Product Catalog and Engineering · PDF fileBlind Fastening Product Catalog and Engineering Handbook Emhart Products... Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS,

23Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109 POP ®

C E R T I F I E D

ISO 9001 • QS 9000 Ultra GripDomed & 100° Countersunk

MATERIALS AND FINISHES

**** Insert rivet number when ordering, such as: AD 6270 UG, etc.† Extended grip

Rivet Rivet Body MandrelCode Material Finish Material FinishAD****UG Clear GoldAD****UGX† 5056 Aluminum Chromate 7075 Aluminum ChromateSD****UG Zinc Plate with GoldSD****UGX† AISI 1006 Steel Clear Chromate AISI 10B22 Steel ChromateSSD****UG AISI 302 AISI 305SSD****UGX† Stainless Steel Plain Stainless Steel Plain

EL

F

N

H

D W

NOM. NDIA. Hole Size D MIN. H E3/16 .191 - .201 .187 1.00 .345 .0701/4 .261 - .272 .253 1.00 .405 .079

NOTE: Special nosepiecerecommended for installationof Ultra Grip product foroptimum results.

BASIC DIMENSIONS – 100° COUNTERSUNK

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PRODUCT AVAILABILITY – 100° COUNTERSUNKNOM. RIVET L F AK SK SSK ToolDIA. NO. NOM. MAX. GRIP RANGE UG UG UG Nosepiece

3/166331 .486 .762 .125 - .3316500 .653 .929 .305 - .500

1/48475 .660 1.059 .160 - .4758725 .910 1.309 .415 - .725

PRN614†

PRN811†

† Power Tool

CODES

123456123456123456123456

123412341234Request for quote (Redline)

Refer to factory

Stock ItemMade to Order. Check factory for stock.

STANDARD LARGENOM. N FLANGE FLANGEDIA. Hole Size D MIN. E H H3/16 .191 - .201 .187 1.00 .085 .385 .5001/4 .261 - .272 .253 1.00 .117 .525 .587

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PRODUCT AVAILABILITY – DOMED

† Extended grip

CODES 1234567123456712345671234567

123412341234 Request for quote (Redline)

Refer to factoryStock ItemMade to Order. Check factory for stock.

NOM. RIVET L F AD AD AD AD SD SD SD SD SSD SSD ToolDIA. NO. NOM. MAX. GRIP RANGE UG UGLF UGX UGLFX UG UGLF UGX UGLFX UG UGX Nosepiece

6270 .415 .675 .062 - .2703/16 6437 .572 .825 .214 - .437

6437† .572 .950 .062 - .4378375 .560 .970 .080 - .375

1/4 8625 .810 1.220 .350 - .625 8625† .810 1.405 .080 - .625

N-406†

N-407†

† Power Tool

BASIC DIMENSIONS – DOMED

EL

F

N

H

D W

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24

C E R T I F I E D

ISO 9001 • QS 9000

POP Power Rivetools

As shown on pages 24 and 25, power-operated tools areavailable in two versions. The standard PRT/PRG versionand the MCS version with vacuum Mandrel CollectionSystem.

5000 Series Air-Hydraulic RivetoolsPOP’s tools feature rugged, lightweight construction,ergonomic design for balance and comfort, and power forproductivity.

5250 Air-Hydraulic Tool

5400 Air-Hydraulic ToolsThe most powerful tool in thePOP line, the 5400 can set eventhe strongest high-strengthrivets – including 1/4" stainlesssteel. And the long strokeversion ( 1" stroke) makes itpossible to set them in a singletrigger-pull.

A variation on the Model 5200tool, designed specifically forcomfortable vertical riveting onan assembly line or workbench.The 5250 In-Line tool elimi-nates awkward wrist and fingerpositions, reducing workerfatigue. Powerful enough to setall rivets up to and including3/16" stainless steel. The MCSmodel is provided with largecapacity remote collectioncontainer.

PRT520010" L, 11" HWeight: 2.9 lbs.

MCS520011–1/2" L, 11" HWeight: 3.2 lbs.

Air consumption:.011 cf/rivetMCS 2 scfm

Air required: 85 psimax.

PRT525015.62" L, 4.44" WWeight: 3.9 lbs.

MCS525015.62" L, 4.44" WWeight: 3.9 lbs.

Air consumption:.011 cf/rivetMCS 12.5 scfm

Air required: 85 psimax.

PRT540011.68" L, 12.13" HWeight: 4.63 lbs.

MCS540012.66" L, 12.13" HWeight: 4.96 lbs.

Air consumption:.023 cf/rivetMCS 2 scfm

Air required: 85 psimax.

5200 Air-Hydraulic ToolThe newest line of POP rivetoolsis the 5200, designed for long-haul, midrange riveting. Power-ful enough to set all rivets up toand including 3/16" stainlesssteel, this tool has a new strong-er design, and yet is smallerand lighter than other tools inits class. Its size, weight andbalance reduce worker fatigue.And it’s easy to maintain. It fea-tures a revolutionary air-returnhead design that minimizesmoving parts and repair require-ments.

3.89in. [98.70mm]

3.50in. [88.90mm]

1.09in. [27.79mm]

.88in. [22.40mm]

3.89in. [98.70mm]

3.50in. [88.90mm]

1.09in. [27.79mm]

.88in. [22.40mm]

4.23in. [107.58mm]

4.08in. [103.58mm]

3.27in. [83.06mm]

.95in. [24.13mm]

1.25in. [31.75mm]

Emhart Fastening Teknologies, Industrial Division • Shelton, CT 06484 – (203) 924-9341 / Fax: (203) 925-3109POP ®

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Blind Fastening ProductCatalog and EngineeringHandbook

Emhart Products...Heli-Coil, Gripco, POP, Parker-Kalon, NPR, SWS, Tucker and Warren

Emhart Fastening TeknologiesIndustrial Division

510 River RoadP.O. Box 859Shelton, CT 06484Tel. (203) 924-9341Fax (203) 925-3109

California Office & Warehouse1402 McGawIrvine, CA 92614Tel. (714) 851-2298Fax (714) 851-2099

Canadian Office & Warehouse3545 Thimens BoulevardSt. Laurent, Quebec, H4R 1V5Tel. (514) 333-8080Fax (514) 338-3829

www.emhart.com

P 3000 Rev. A (7/97) © 1997, 1996, 1991 Emhart Industries, Inc. ® Reg. U.S. Pat. Off. Printed in U.S.A.

Your Local Distributor:

®