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MS Series Gear Shapers& Production/Specialty Mechanical Stroking Shapers
SHAPER DIVISION OF BOSHAPER DIVISION OF BOURNURN & KOCH INC.KOCH INC.
2500 Kishwaukee St.Rockford, IL 61104� 815/965-4013 fax 815/[email protected]
MS 450
O.E.M. PRODUCTSBourn & Koch Horizontal Gear Hobbers25H CNC 1" x 4" Capacity100H CNC 5" x 20"-32" Capacity200H CNC 8" x 52"-72" Capacity400H CNC 18" x 52"-72" Capacity600H CNC 25" x 100"-148" Capacity
Fellows Gear ShapersMechanical Stroking:10-04 10" x 4" Capacity20-04 20" x 4" CapacityMS 300 300 mm x 125mmMS450 450mm x 125mm Capacity MS650 650mm x 125mm CapacityRack Shaper: 10-04RSSteering Sector Shaper: 4-3SS 4" x 3" CapacityHydraulic Stoking:HS450 450mm x 200mm Capacity HS650 650mm x 200mm CapacityHS1280 1280mm x 300mm Capacity HS2550 25500mm x 300mm Capacity
Bourn & Koch Vertical Gear Grinders500 VG CNC 19.685" x 12" Capacity900 VG CNC 31.5" x 12" Capacity1000 VG CNC 39.37" x 12" Capacity1400 VG CNC 55.118" x 11.8" Capacity
Hob & Shaper Cutter Inspection SystemsHSC 100-001 9" x 16" CapacityCMU130 5.11" Capacity
Roto-Check Gear Inspection SystemsRC400-12, RC400-16, RC400-36 and Rotor-Check
Motch Turning Centers119 VNC Chucker 20" Capacity125 VNC Chucker 25" Capacity135 VNC Chucker 35" Capacity142 VNC Chucker 42" Capacity152 VNC Chucker 52" Capacity219 VNC Twin Chucker 20" Capacity225 VNC Twin Chucker 25" Capacity235 VNC Twin Chucker 35" CapacitySL200 Twin Spindle 8" CapacityMVSL200 Self-loading 12" CapacityMVSL450 Self-loading 22" Capacity
Springfield Vertical Grinders36CNC Vert. Grinder 44" Swing x 18" depth42CNC Vert. Grinder 50" Swing x 18" depth48CNC Vert. Grinder 60" Swing x 18" depth62CNC Vert. Grinder 68" Swing x 27.5" depth
Blanchard Rotary Grinders8AD-12 14" Swing x 5.5" height
11AD-20 21" Swing x 12" height20AD-36 48" Swing x 24" height22AD-42 48" Swing x 24" height26AD-48 56" Swing x 24" height32AD-60 72" Swing x 24" height36AD-66 84" Swing x 24" height42AD-84 96" Swing x 33" height54AD-100 128"Swing x 33" height72AD-120-144 144"Swing x 33" height76AD-120-164 164"Swing x 60" height
O.E.M. PRODUCTS continued
Acme Multi Spindle Machines7/16" RA-6 6 Spindle1" RAN-6 6 Spindle1-1/4" RB-8 8 Spindle1-1/4" RA-6 6 Spindle1-1/4" HP-6 6 Spindle High Precision1-5/8" RB-8 8 Spindle1-5/8" RBN-8 8 Spindle1-5/8" HPN-8 8 Spindle High Precision2" RB-8 8 Spindle2-3/8" HSC-6 6 Spindle High Speed Chucker
Extrusion Milling MachinesEMC-12 Extrusion Milling MachineUp to 12 CNC axis including contouring capabilities.
Rotary Transfer & Rotary Trunion Machining CentersDesigned around the customers specialized needs based on a modular design for easy change overs.
Special Purpose Machining CentersSpecial application machines for special applications which are not addressed by standard machinebuilders.
Roto-Grind Precision Rotary TablesBoth toolroom and laboratory applications
Specialty MachinesWe specialize in designing engineering & manufacturing solutions for our customers requirements. We would be happy to review your requirements.
REMANUFACTURED/RETROFITTED PRODUCTSGear Hobbers, Shapers, GrindersBarber Colman, Bourn & Koch, Fellows, Gleason,Liebherr, Pfauter, Red Ring
Gear Inspection SystemsITW, M & M, Roto-Technology
GrindersBrown & Sharp, Bryant, Cone-Blanchard Mattison,Norton, Springfield
Gantry MachinesIngersoll, Ekstrom Carlson, Cincinnati
Lathes - Vertical/HorizontalAmerican Tool Inc.,Bullard, Cincinnati Milacon, Jones & Lamson, Motch
Machining Centers/ Boring MillsDeVlieg, Futurmill, Giddings & Lewis, Gray, Kearney & Trecker, Rockford Machine Tool, White Sundstrand
Multi Spindle MachinesAcme-Gridley, Bourn & Koch, Conomatic, Kingsbury, New Britain
Rotary TablesM & M, Pratt & Whitney, Roto-Technology
O.E.M. REPLACEMENT PARTSGear Manufacturing MachinesBarber Colman (815) 965-4082Bourn & Koch (815) 965-4082Fellows (802) 674-6500Roto-Technology (937) 859-8503
Turning Centers/VTL’s/LathesAmerican Tool Inc. (800) 248-8121Bullard (800) 248-8122Jones & Lamson (802) 674-6500Motch (800) 728-8602New Britain (800) 243-4542Sheldon Lathe (800) 553-2263
Machining Centers/Boring MillsBullard (800) 248-8122DeVlieg (800) 248-8120Futurmill (800) 248-8120Rockford Machine Tool (800) 248-8120Universal Boring (800) 248-8122White Sundstrand (800) 248-8120
GrindersBrown & Sharpe (800) 759-0100Cone-Blanchard (800) 528-5932Mattison Grinders (800) 248-8126Springfield (800) 728-8602
Multi Spindle MachinesAcme-Gridley (800) 553-2263Bullard Mult-au-matic (800) 248-8122Conomatic (800) 528-5932New Britain / Mideastern (800) 243-4542Bourn & Koch (815) 965-4082
Other MachinesFerguson (815) 965-4082Mattison Woodworking (800) 248-8126Rockford Punch Press (800) 248-8125
Rotary TablesRoto-Grind (937) 859-8503Golden Sun (937) 859-8503
SERVICESField Service, service contracts, preventativemaintenance, on-site retrofits on all of the above product lines and the INGERSOLL product line
Direct lines for service (800) 248-8130 or(815) 965-4013 Ext.310
MS 300 MS 450 MS 650
Technical Data Metric English Metric English Metric English
Bourn & Koch Fellows MS Series Gear ShapersMachine Capacity Nominal Pitch Diameter, External 305 mm 12" 450 mm 17.7" 650 mm 25.6"
Nominal Pitch Diameter, Internal 305 mm 12" 450 mm 17.7" 650 mm 25.6"
Maximum Face Width 127 mm 5" 127 mm 5" 127 mm 5"
Maximum Diametral Pitch, Spur 6.35 mod 4 DP 8.47 mod 3 DP 8.47 mod 3 DP
Maximum Diametral Pitch, Helical 5 mod 5 DP 8.47 mod 3 DP 8.47 mod 3 DP
Maximum Helix Angle 45 deg. 45 deg. 45 deg. 45 deg. 45 deg. 45 deg.
Worktable Diameter 350 mm 13.8" 500 mm 19.687" 500 mm 19.687"
Vertical Saddle Travel 300 mm 11.8" 300 mm 11.8" 300 mm 11.8"
Maximum Swing Diameter 520 mm 20.5 " 800 mm 31.5" 1000 mm 39.37"
Maximum Load on Worktable 1000 Kg 2200 lbs 900 Kg 2000 lbs 900 Kg 2000 lbs
Cutter Spindle Stroking Range 50-1000 spm 50-1000 spm 20-750 spm 20-750 spm 20-700 spm 20-700 spm
Cutter Spindle Diameter 100 mm 4" 120 mm 4.72" 120 mm 4.72"
Stroking Spindle Motor Power 14.9 kW 20 HP 14.9 kW 20 HP 14.9 kW 20 HP
Dimensions “A” Maximum Overall Width 1829 mm 72" 1989 mm 78.3" 1989 mm 78.3"
“B” Maximum Height (No Raise Block) 3200 mm 126" 3124 mm 166.1" 3124 mm 166.1"
“C” Maximum Overall Length (Depth) 3658 mm 144" 4216 mm 123" 4216 mm 123"
Weight Approx.Net weight with motors 7637 Kg 16800 lbs 16500 Kg 36300 lbs 18500 Kg 40700 lbs
Remarks The above mentioned technical data is subject to change without notice
Technical Data Metric EnglishBourn & Koch 4-3 Steering Sector ShaperMachine Capacity Maximum Pitch Radius 51 mm 2"
Maximum Diametral Pitch 8.5 mod 3 DP
Maximum Face Width 76 mm 3"
Angle of Teeth to Shaft Axis 0 to 8 degrees
Maximum Workslide Travel 210 mm 8.3"
Technical Data Metric EnglishBourn & Koch 10-4 Rack ShaperMachine Capacity Maximum Pitch Diameter 254 mm 10"
Maximum Face Width 102 mm 4"
Maximum Helix Angle 45 deg. 45 deg.
Maximum Diametral Pitch – Spur 6.35 mod 4"
Maximum Diametral Pitch – Helix 5 mod 5"
Cross Slide Travel 400 mm 15.7"
Standard Features
• Fanuc 16i CNC System• Machine mounted air-conditioned electrical enclosure with
operator station• 10" LCD color operator panel with full key arrangement• Ladder Logic Programmable Machine Controller• Tool Offsets• Manual Pulse Generator• Metric or Inch data inputs• Spur Guide• 37.8 liter lubrication/hydraulic system• 170 liter self-contained coolant system
MS Series G e a r S h a p e r s
Model 10-4 Model 20-4
Technical Data Metric English Metric English
Bourn & Koch Fellows Production Gear ShapersMachine Capacity Nominal Pitch Diameter, External 254 mm 12" 450 mm 17.7"
Nominal Pitch Diameter, Internal 254 mm 12" 450 mm 17.7"
Maximum Diameter Swing 483 mm 1000 mm 39.37"
Maximum Face Width 102 mm 5" 127 mm 5"
Maximum Diametral Pitch, Spur 6.35 mod 4 DP 8.47 mod 3 DP
Maximum Diametral Pitch, Helical 5 mod 5 DP 8.47 mod 3 DP
Maximum Helix Angle 45 deg. with 5.00" Diameter Cutter
Worktable Diameter 365 mm 13.8" 500 mm 19.687"
Worktable Load 270 Kg 600 lbs 900 Kg 2000 lbs
Maximum Spindle Velocity Spur 53 meters/min 175'/min 53 meters/min 175'/min
Maximum Spindle Velocity Helical 46 meters/min 150'/min 46 meters/min 150'/min
Cutter Spindle Stroking Range 50-1300 50-1300
Remarks The above mentioned technical data may vary in accordance to the geometry of the workpieceto be machined, the loading system and the workholding equipment.
• Base machine with Fanuc 31iB CNC System with Pentium IV 1.8 Ghz PC Front End
• Hydrostatic spur guide• Pendant mounted console with 15" color TFT touch screen• GFI Duplex outlet (120 V AC)• Manual pulse generator, switchable inch/metric,
programmable tool and work offsets• Storage of approx. 40 GB• Diagnostics and error prevention, descriptive error messages• Function controls and keypads for online direct entry of gear shaping data
• Modular hardware and software for easy expansion• Operator’s menu with cutter configuration menu, part setup
menu, online diagnostics, cycle counter, cycle timer• Operating timer, real time clock, total power-on elapse time• Six Axes Control using absolute AC Servo Direct Drives:
– Includes electronic index drive for synchronization of cutter and work rotation
– Stroking speed, stroke position, work spindle rotation, cutterspindle rotation, infeed speed and position, stroke length
• Automatic compensation of temperature dependent center distance changes
• Servo stroke positioning of cutter spindle• Selectable number of cuts• Programmable, multi-surface cutting capability• Programmable infeed and rotary feed• Water/Glycol cooled heat exchanger for integral torque and
linear motors• Automatic lubrication system• Coolant system 210 liter (55.5 gal) tank, chip basket, optional
chip conveyor• Full machine enclosure• Cutter spindle adapter with 44.45 mm (1-3/4") nose• High intensity work lamp
Production/Specialty Mechanical Stroking Shapers
Optional Features
HardwareAuto loaderIntegrated part markingDeburring systemsQuick change toolingManual tool change assistAutomatic tool changerLight curtainAuto part clampingCutter Measurement UnitUninterrupted Power SystemChip conveyor - RearChip conveyor - Front
SoftwareCNC guideNear Net cyclesSector cyclesSlotting cyclesBi-directional cyclesTool advance cyclesProgrammable taperProgrammable crowningRemote diagnostics