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8/2/2019 Biogas-1 Observed Biogas From Plants
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Theoretical and observed biogas production from plant biomass of differentfibre contents
Ewa Klimiuk a, Tomasz Pokj a,*, Wojciech Budzynski b, Bogdan Dubis b
a Department of Environmental Biotechnology, University of Warmia and Mazury in Olsztyn, Soneczna Str. 45G, 10-709 Olsztyn, Polandb Department of Agrotechnology and Crop Management, University of Warmia and Mazury in Olsztyn, M. Oczapowskiego Str. 8, 10-719 Olsztyn, Poland
a r t i c l e i n f o
Article history:
Received 28 February 2010
Received in revised form 14 June 2010
Accepted 25 June 2010
Available online 8 August 2010
Keywords:
Anaerobic digestion
Energy crops
Agricultural biogas plants
Theoretical biogas potential
a b s t r a c t
The methane productivity of silage of four crop species Zea mays L., Sorghum saccharatum, Miscan-
thus giganteus and Miscanthus sacchariflorus was investigated. The experiments revealed that at a
hydraulic retention time of 60 days the volumetric methane yields from the Z. mays L. or S. saccharatum
silages were higher than those from the Miscanthusgiganteus or M. sacchariflorus silages because of the
higher crude fibre content in Miscanthus spp. However, at comparable lignin concentrations in the feed-
stock, methane productivity for M. sacchariflorus (0.19 0.08 L/g volatile solids) was twice that ofMiscan-
thus giganteus (0.10 0.03 L/g volatile solids). The efficiency of cellulose conversion varied from 83.6%
(S. saccharatum) to 52.1% (Miscanthusgiganteus), and hemicellulose from 88.9% (Z. mays L.) to 59.7%
(Miscanthusgiganteus). Conversion of cellulose and hemicellulose depended on the ratio of these poly-
saccharides to the lignin concentration of the feedstock.
2010 Elsevier Ltd. All rights reserved.
1. Introduction
Directive 2009/28/EC of the European Parliament and the
Council of 23 April 2009 endorsed a mandatory target of a 20%
share of energy from renewable sources in overall community
energy consumption by 2020. It also mandated a 10% minimum
target to be achieved by all Member States for the share of biofuels
in transport petrol and diesel consumption by 2020. Biogas pro-
duction is a key technology for the sustainable use of agricultural
biomass as a renewable energy source. Biogas can be produced
from a wide range of crops, animal manures and organic wastes,
and thus it offers high flexibility and can be adapted to the specific
needs of different locations and farm management. After anaerobic
digestion, the digestate is a valuable fertiliser for agricultural crops.
Germany is a European leader in using biogas technologies,
installing more than 3500 biogas plants with an overall electrical
capacity of more than 1000 MW during 20022007 (Demirel and
Scherer, 2009). According to Parawira et al. (2008), in Sweden dur-
ing 2004 the biogas-derived energy was 1.4 TWh, with further in-
creases to 25 TWh per year. It is expected that more than half of
this amount (14 TWh) will be from the agricultural sector. In
Poland, according to the Institute of Renewable Energy data, 156
biogas plants operated in 2006, and only one used agricultural
products (Granoszewski and Grabias, 2009). By 2020, however,
Polish government projects plan to have installed about 2000
new biogas plants with an overall electrical capacity of 2000
3000 MW.In an agricultural biogas plant, each group of substrates has a
specific potential for biogas production. The best properties are
raw-harvested plant material with low lignin content (Zubr and
Wise, 1989). The literature indicates that maize (Zea mays L.),
grasses (Poaceae), clovers (Trifolium), Sudan grass (Sorghum sudan-
ense) and fodder beet (Beta vulgaris L.) may be suitable for biogas
production (Gunaseelan, 1997; Tong et al., 1990; Weiland, 2006).
The evaluation of modern biogas plants in Germany, monitored
during 20022004, has shown that maize is the most commonly
used co-substrate in 80% of all agricultural biogas plants operated
with the fermentation of manure (Weiland, 2006). Key parameters
affecting biogas yield investigated so far, are the maize variety,
time of harvesting, mode of conservation and pre-treatment of
the biomass prior to the digestion process (Amon et al., 2007a,b).
Although biogas production from maize is the most efficient and
technically advanced option, it could result in severe competition
between energy and food supplies, which is probably not favour-
able in the long term. For that reason, a great deal of interest in
energy crops has been aroused in recent years. This interest has
focused on the use of agricultural wasteland and perennial crops.
On large farms, an important criterion in crop selection for biogas
production is the specific agriculture land available for production.
The variety of agricultural land and the need for a continuous
biomass supply for the biogas plants requires diversification in
the substrates supplied. The variety of plant biomass used not only
improves the operational management of biogas plants, but also
favours agroecosystem biodiversity.
0960-8524/$ - see front matter 2010 Elsevier Ltd. All rights reserved.doi:10.1016/j.biortech.2010.06.130
* Corresponding author. Tel.: +48 89 5234161; fax: +48 89 5234131.
E-mail address: [email protected] (T. Pokj).
Bioresource Technology 101 (2010) 95279535
Contents lists available at ScienceDirect
Bioresource Technology
j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / b i o r t e c h
http://dx.doi.org/10.1016/j.biortech.2010.06.130mailto:[email protected]://dx.doi.org/10.1016/j.biortech.2010.06.130http://www.sciencedirect.com/science/journal/09608524http://www.elsevier.com/locate/biortechhttp://www.elsevier.com/locate/biortechhttp://www.sciencedirect.com/science/journal/09608524http://dx.doi.org/10.1016/j.biortech.2010.06.130mailto:[email protected]://dx.doi.org/10.1016/j.biortech.2010.06.1308/2/2019 Biogas-1 Observed Biogas From Plants
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The complex structure of lignocellulosic materials is known to
be a crucial obstacle for transition from traditional cereal crops
to lignocellulosic feedstocks. However, in recent years there has
been a dynamic development of different methods of structural
digestion and recovery of lignin-encrusted sugars (Sun et al.,
1995; Zheng et al., 2009). This should increase the range of crop
types used for conversion into biogas in the future.
This present study investigated biogas productivity from plant
biomass of annual crops, i.e. maize (Z. mays L.), sugar sorghum
(Sorghum saccharatum) and perennial crops (Miscanthusgigan-
teus and Miscanthus sacchariflorus), without using manure or any
other co-substrate. The research sought to (i) determine whether
the hemicellulose and cellulose conversion into biogas, at deter-
mined hydraulic retention times (HRT), depends on the ratio of
their concentration to the lignin concentration in the feedstock;
(ii) estimate the methane digestion operational parameters, and
the specific biogas production rate and biogas yield; and (iii) com-
pare the estimated biogas production using elementary composi-
tion feedstock with the experimental values.
2. Methods
2.1. Field and laboratory investigations
Maize (Z. mays L.), sugar sorghum(S. saccharatum)and Miscanthus
spp. (Miscanthus giganteus and M. sacchariflorus) silageswere used
for biogas production. The plant biomass was obtained from field
experiments performedin 2008(for Miscanthus spp. this wasthesec-
ond year of use and the third year of vegetation) in the Production
and Experimental Station at Bacyny (533504900N, 1951020.300E),
University of Warmia and Mazury in Olsztyn. The crops were culti-
vated in typical lessive soil, of medium silt content, composed of
medium loam, havingthe IIIa bonitation class, and agricultural valu-
ation complex 2. The area of each single plot was 100 m2.
Harvesting of the maize (mid-early LG 3232) was carried out at
the BBCH 89 stage, the sugar sorgum (Sucrosorgo 506) at the milk-
waxen stage, the Miscanthusgiganteus (clone) when the firstlower leaves were beginning to dry, and the M. sacchariflorus at
the flowering phase. The crops were harvested in the first decade
of October by self-propelled harvesters equipped with cutting
drums that chopped the crops into pieces 23 cm in length. Next,
the raw-harvested crops were ensiled. Samples of the plant mate-
rials were concentrated in 200 L silos lined with foil for 90 d. For-
mic acid (85%) was added at a ratio of 5 g acid to 1 kg biomass.
2.2. Feedstock preparation
For standardisation of feedstock in the digestion process, the si-
lage was chopped in a cutting mill (Retsch SM100, Germany) and
passed through 1-mesh screen. Then the silage was stored in
plastic bags at 4 C. After chopping, the concentrations of totalsolids (TS) and volatile solids (VS) in the silage were 0.4248
0.028 g/g and 0.4016 0.022 g/g (Z. mays L.); 0.1412 0.053 g/g
and 0.1373 0.047 g/g (S. saccharatum); 0.3093 0.060 g/g and
0.2878 0.055 g/g (Miscanthusgiganteus); and 0.7007 0.048 g/
g and 0.6755 0.045 g/g (M. sacchariflorus), respectively.
2.3. Experimental set-up and experimental assumptions
The experiments were conducted in four parallel anaerobic,
continuously stirred tank-reactors (CSTRs) with a working volume
of 6 L. The stainless-steel reactors were equipped with a stirrer
with adjustable speed of rotation and a water jacket. Properly
mounted valves enabled reactor feeding, biogas and digestate col-
lection. The following silages were used as feedstock: Z. mays L.(series 1), S. saccharatum (series 2), Miscanthusgiganteus (series
3) and M. sacchariflorus (series 4). The experiments were performed
in duplicate.
Reactors were inoculated with anaerobic sludge fromthe sludge
digestion chambers of a municipal wastewater treatment plant in
Olsztyn (North Poland). Before feeding, the feedstock was mixed
with tap water to obtain a concentration of total solids of 8%. The
silages needed to be mixed with water in different ratios (w/w):
1:5.31 (Z. mays
L.), 1:1.77 (S. saccharatum
), 1:3.86 (Miscanthus
giganteus) and 1:8.76 (M. sacchariflorus).
The reactors were operated at 39 C. Once a day each reactor
was supplied with 100 mL of the feedstock after 100 mL of mixed
liquid had been withdrawn. The biogas was collected in Tedlar
sample bags. In all the series, a constant HRT of 60 days was as-
sumed. Relatively long HRT resulted from the high fibre content
of the Miscanthus spp. (Miscanthusgiganteus: neutral detergent
fibre (NDF) = 75.34 5.73% TS, acidic detergent fibre (ADF) =
47.48 4.02% TS; M. sacchariflorus: NDF = 84.77% 4.25% TS,
ADF = 54.25 3.18% TS).
2.4. Analytical methods
Analytical process control involved analysis of the silage, feed-stock, digestate, the liquid phase of the digestate and biogas pro-
duction and composition.
In the silage and digestate the following parameters were deter-
mined: TS, VS, water soluble carbohydrate (by the anthrone meth-
od; Daniels et al., 1994), NDF, ADF, lignin (acid detergent lignin
(ADL)) (by the Van Soest method; PN-EN ISO 13906:2009) cellu-
lose, hemicellulose, and elementary composition with reference
to carbon (C), nitrogen (N) and hydrogen (H). Hemicellulose con-
tent was calculated as the difference between NDF and ADF, while
cellulose was the difference between ADF and ADL. The C, N and H
content of the biomass was measured at the Institute of Organic
Chemistry, Polish Academy of Sciences in Warsaw (Poland) using
the vario EL III Element Analyzer (Elementar Analysensysteme
GmbH, Germany).
The TS and VS were determined for the feedstock. In the liquid
phase of the feedstock and digestate the following parameters were
determined: pH,chemical oxygendemand (COD) by thedichromate
method, ammonium nitrogen (N-NH4) and volatile fatty acids
(VFAs) by the distillation method, and alkalinity by the titration
method. The measurements were performed for filtered superna-
tant samples, previously centrifuged (8693gfor 10 min).
The parameters, including pH, alkalinity, TS, VS, COD, N-NH4and VFAs, were determined according to the standards methods
for the examination of water and wastewater (APHA, 1992).
2.5. Biogas characteristics
Biogas production and composition were measured daily in
averaged samples, collected in Tedlar sample bags. The biogas vol-
ume was measured following standard methods (APHA, 1992)
using apparatus consisting of a cylinder filled with a saturated
solution of sodium chloride combined with an equalising tank
equipped with a side tube. The composition of the biogas with ref-
erence to maximum methane (CH4) and carbon dioxide (CO2) con-
tents and to minimum oxygen concentration was measured using a
GA 2000+ automatic analyser (Geotechnic Instruments, UK).
3. Results and discussion
3.1. Characteristic of the feedstock and degree of organic digestion
Results of the chemical analysis of the silages (after dilutionwith tap water) are given in Table 1.
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From the data presented, it can be seen that total solids (TS)
in the feedstock did not exceed 8.8%. Silages of Z. mays L. and
S. saccharatum were characterised by acidic pH, whereas both
Miscanthus species exhibited a slightly alkaline pH, indicating little
ensilage. The VFAs and N-NH4 concentrations in the filtered super-
natant depended on the silage type. The highest VFAs concentra-
tion was for S. saccharatum, and the lowest for M. sacchariflorus.
Review of literature revealed that miscanthus can be preserved
and stored by ensiling (Lewandowski et al., 2000). In present study
low degree of ensiling ofMiscanthus spp. seemed to result from low
concentration of water soluble carbohydrate (WSC) and for M. sac-
chariflorus also low moisture content in fresh plant biomass. The
ensiling process is successful at minimum content of WSC equal
50g/kg (McDonald et al., 1991). Similarly, when dry matter of crop
exceeds 500 g/kg, the process of ensiling is also restricted, because
of impaired enzyme activity at lowmoisture content (Adogla-Bessa
and Owen, 1995). The WSC and dry matter (TS) content of Miscan-
thus giganteus and M. sacchariflorus used in our research were
7.9 2.27 g/kg, 35 2.83 g/kg and 45.1 1.44 g/kg, 65 4.24 g/kg,
respectively, and were kept behind the values needed for adequate
ensiling.
After digestion, the highest degree of organic removal
(expressed as volatile solids concentration) was 77.5 2.6% for S.
saccharatum silage (Fig. 1b). S. saccharatum contained a significant
concentration of water soluble carbohydrate (14.9 g/L), considered
to be easily available compounds for microorganisms. The sum ofthe hemicellulose, cellulose and lignin concentrations was 43.0 g/
L, and the conversion degree was 80.2%. Silage of S. saccharatum
contained more cellulose than that ofZ. mays L., with a lignocellu-
lose concentration of 35.1 g/L, and degree of conversion 74.3%. The
degree of conversion of hemicellulose was higher than that for cel-
lulose for all the silages tested (Fig. 1). The lowest efficiency of
hemicellulose and cellulose removal was for Miscanthusgigan-
teus. Lignin was not degradable during digestion (Fig. 1) and its
concentration in the digestate was comparable with its concentra-
tion in the feedstock for Z. mays L. and S. saccharatum silages. The
average lignin concentration for Miscanthus spp. was higher in the
digestate than in the feedstock. These differences were not statis-
tically significant (t-test for dependent samples: Miscanthus
giganteus, P= 0.1233; and M. sacchariflorus, P= 0.7811).There is a common view in scientific literature that lignin is not
biodegradable under anaerobic conditions. This is because the
extracellular enzymes required for depolymerisation of lignin need
molecular oxygen, and their oxidative reactions would not be
anticipated under anaerobic conditions (Hatakka, 1994; Jeffries,
1994). However, some authors have shown that lignin can be de-
graded under anoxic conditions, i.e. sulphate-reducing conditions
(Pareek et al., 2001). Earlier, Benner et al. (1984) demonstrated that
[14C]-lignocellulose preparations and synthetic [14C]-lignin incu-
bated with anoxic sediments were slowly degraded anaerobically
to 14CO2 and14CH4. A review of the literature shows that both cel-
lulose and hemicellulose can be anaerobically converted to CH4and CO2. However, the rate of degradation, especially of cellulose,
depends strongly on its state in the feedstock; if it is lignin-incrust-ed, then lignin prevents the access of cellulases to the cellulose
fibres. If the cellulose is mainly in a crystalline form, then cellulases
can attach to it, and hydrolysis can be relatively fast, leading to
propionate and butyrate formation (Jrdening and Winter, 2005).
The chemistry of grass lignocellulose varies considerably from that
of wood (Akin et al., 1995), and explains why it is currently as-
sumed that lignin concentration does not always reflect the degree
to which lignin inhibits cellulose bioavailability. The lignin in grass
is not as restrictive to microorganisms as the lignin in components
such as branches (Barlaz, 2006).
The present study showed that under defined operational con-
ditions (i.e. constant HRT), there was a relationship between the
efficiency of cellulose/hemicellulose removal (E) and the chemical
composition of the fibre in the feedstock, expressed as the ratio of
cellulose/hemicellulose to lignin concentration. For crops tested in
this study, the relationship is described using the empirical
equations:
E flnCCel=CADL or E flnCHem=CADL:
where CCel is the concentration of cellulose; CADL is the concentra-
tion of acid detergent lignin; and CHem is the concentration of
hemicellulose.
Experimental results were fitted to regression lines showing the
rectilinear regression coefficients for both polysaccharides (Fig. 2).
The efficiency of hemicellulose removal was higher, as indicated by
coefficient b. Moreover, the experiments demonstrated that the
effectiveness of cellulose/hemicellulose removal increased to-gether with an increase in the CCel/CADL and CHem/CADL ratios. Low
CCel/CADL and CHem/CADL ratios were typical for silages ofMiscanthus
spp., related to their high lignin contents. For the Z. mays L. and S.
saccharatum silages the ratios were high because of significantly
lower lignin concentrations. The CHem/CADL ratio of Miscanthus
spp. was approximately 1.31.7 times lower that of Z. mays L.
and S. saccharatum and the CCel/CADL ratio of Miscanthus spp. was
1.92.4 times lower that ofZ. mays L. and S. saccharatum. However,
further investigations are necessary to point out whether empiri-
cally determined equations can by applied for other crop species
and operational conditions.
Lignin concentration was not the only factor affecting the con-
version of the organic matter in the tested plants. The theoretical
biogas yield (biodegradable fraction, B) resulting from the biodeg-radation of the silages tested was compared with the empirical
results. Chandler et al. (1980) correlated the biodegradability of
various agricultural residues, determined by long-term digestion
studies, with the lignin content of the substrate, as determined
by sequential fibre analysis. They developed the following empiri-
cal relationship to estimate the B value of an organic substrate
from a lignin test:
B 0:83 0:028 ADL 1
where ADL is expressed as % VS.
For Z. mays L. and S. saccharatum silages, the B values calculated
from Eq. (1) (74.6% and 73.9% VS, respectively) were comparable
with the values obtained experimentally, 75.5% and 77.5% VS,
respectively. For Miscanthusgiganteus and M. sacchariflorus theexperimental values were 29.4% and 36.3% VS about half of the
Table 1
Characteristics of the feedstocks fed to reactors in series 14 (standard deviation from the mean value is given in parentheses).
Parameter Unit Series 1 Series 2 Series 3 Series 4
Z. mays L. S. s accharatum Miscanthus giganteus M. sacchariflorus
pH 4.3 (0.16) 3.75 (0.04) 7.46 (0.042) 7.37 (0.113)
Volatile fatty acids mg/L 1457 (150.2) 2648 (133.3) 600 (12.7) 274 (2.1)
Ammonium nitrogen mg N-NH4/L 110.6 (10.9) 112 (0.177) 66.5 (0.071) 22.4 (0.092)
Total solids % 8.4 (0.79) 8.5 (0.38) 8.8 (1.41) 8.8 (0.68)
Volatile solids % 7.8 (0.74) 7.8 (0.61) 7.9 (1.32) 8.5 (0.64)
E. Klimiuk et al. / Bioresource Technology 101 (2010) 95279535 9529
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calculated B values of 59.0% and 61.0% VS, respectively. These
differences could be the result of an insufficiently long HRT for
the Miscanthus spp. silage in the CSTR reactor, which limited the
degree of conversion.
Benner et al. (1984) tested specifically radiolabelled [14C-lig-
nin]-lignocellulose and [14C-polysaccharide]-lignocellulose pre-
pared from a variety of marine and freshwater wetland plants
including a grass, a sedge, a rush and a hardwood. They demon-strated that lignocellulose derived from herbaceous plants was
degraded more rapidly than lignocellulose from hardwood. After
246 days, 16.9% of the lignin and 30.0% of the polysaccharide com-
ponents of the lignocellulose derived from the grass were de-
graded. However, only 1.55% of the lignin and 4.15% of the
polysaccharide components of the lignocelullose derived from
hardwood were degraded to gaseous end products.
Cellulose degradability is not always directly correlated
with lignin concentration. Tong et al. (1990) reported the metha-nogenic conversion of white fir and wood grass to be 9% and
0
20
40
60
80
100
0
20
40
60
80
100
Volatile solids Water soluble
carbohydrates
Hemicellulose Cellulose Lignin
E(%)
g/L
0
20
40
60
80
100
0
20
40
60
80
100
Volatile solids Water soluble
carbohydrates
Hemicellulose Cellulose Lignin
E(%)
g/L
0
20
40
60
80
100
0
20
40
60
80
100
Volatile solids Water solublecarbohydrates
Hemicel lulose Cel lu lose Lignin
E
(%)
g
/L
0
20
40
60
80
100
0
20
40
60
80
100
Volatile solids Water solublecarbohydrates
Hemicellulose Cellulose Lignin
E
(%)
g
/L
silage
digestate
a b
c d
Fig. 1. Concentration of volatile solids, water soluble carbohydrate and fibre in tested silages and digestate (g/L) and the efficiency of their removal (E): (a) series 1
(Z. mays L.); (b) series 2 (Sorghum saccharatum); (c) series 3 (Miscanthusgiganteus); and (d) series 4 (M. sacchariflorus). Error bars represent standard deviation.
y = 39,531x + 14,133
R2 = 0,992
0
20
40
60
80
100
1 1.25 1.5 1.75 2
lnCHem
/CADL
EHem(
%)
y = 39,86x - 8,0881
R2 = 0,9941
0
20
40
60
80
100
1.5 1.75 2 2.25 2.5
lnCCel
/CADL
ECel
Fig. 2. The relationships between the efficiency of hemicellulose (EHem) and cellulose (ECel) removal and the ratio of hemicellulose and cellulose concentration to lignin
concentration (CHem/Ci and CCel/CADL, respectively). Error bars represent standard deviation.
9530 E. Klimiuk et al. / Bioresource Technology 101 (2010) 95279535
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66%, respectively, despite similar lignin concentration in both sub-
strates. Based on the decomposition of cellulose in grass and paper,
Eleazer et al. (1997) showed that lignin concentration alone was
not a good predictor of cellulose bioavailability.
3.2. Characteristic of the digestate liquid phase
Maintenance of suitable environmental conditions is extremely
important for the performance of CH4 digestion. Some of the envi-
ronmental factors that affect methanogenesis require stringent
monitoring and control to avoid process failure. Among them,
pH, alkalinity and VFAs concentration have been investigated.
These factors play leading roles in building up the selective pres-
sure, which elicits and stabilises a biological community, and they
are important mainly because of the critical nature of the syn-
trophic relationship between the microorganisms in the digester.
Anaerobic bacteria, especially methanogens, exhibit a charac-
teristic sensitivity to extremes of pH. In an effective working diges-
ter, pH drop can be countered by natural processes, such as
alkalinity and the consumption of VFAs by methanogens. Alkalinity
is the equilibrium between CO2 and bicarbonate ions that provides
buffer capacity in anaerobic digestion, preventing significant and
rapid changes in pH. Therefore, buffering capacity is proportional
to bicarbonate concentration. It should be noted that to maintain
an adequate buffering capacity, and to keep the pH at a safe and
stable level (Fig. 3a), the digesters fed withZ. mays L. and S. saccha-
ratum silages required the addition of 5 M NaOH solution through-
out the operation. This explains the higher alkalinity (Fig. 3b),
despite the high concentration of VFAs in the digestate liquid
phase, of these feedstocks (Fig. 3d). During digestion of Z. mays L.
and S. saccharatum silage, VFAs concentration in the digestate liquid
phases were 2420.8 612.1 and 1555.7 377.9 mg C2H4O2/L, respec-
tively;higherthan for Miscanthus spp.silage. Similarly, theconcentra-
tion of soluble organic compounds (measured as COD) was highest in
thedigestate liquid phase fromZ. mays L. silage(Fig. 3c). For the other
silages, it varied between 1761 285 (Miscanthusgiganteus) and
1290 119 mg COD/L (M. sacchariflorus).During fermentation, high molecular weight compounds (i.e.
polysaccharides) are hydrolysed to monomers, and then digested
to organic acids. Acetic acid, H2 and CO2 produced at the acetogen-
esis phase are utilised by methanogens as substrates and converted
into CH4. Consumption of volatile acids is dependent on the equi-
librium between acidogens and acetogens and this can be easily
upset by changes in the operational and environmental conditions.
When the activity of hydrolytic bacteria converting cellulose and
hemicellulose to soluble intermediates, and the acetogenic bacteria
and methanogens remain at equilibrium, then short-chain acids
are converted to CH4 and CO2. Under unsustainable conditions,
short-chain carboxylic acids accumulate in the liquid phase of
the digestate. If the acids are present at high concentrations they
alter the pH and cause microbial stress and methanogenesis inhi-bition. Siegert and Banks (2005) reported that glucose fermenta-
tion was inhibited at total VFAs concentration greater than 4 g/L.
To overcome accumulation of VFAs and in order to transform all
soluble organic compounds into biogas it seems to employ two-
stage digestion. Efficacy of such process configuration is confirmed
in practice (Weiland, 2006).
Acetic acid is usually present at higher concentrations than
other fatty acids during anaerobic digestion (Wang et al., 1999).
Essentially, the methanogens cannot metabolise the acetate pro-
duced by acetogenic organisms until the number of methanogenic
organisms has increased sufficiently. This is especially true of feed-
stocks that are rapidly hydrolysed. With poorly-degradable feed-
stocks, the hydrolysis stage is more likely to be the limiting step,
as confirmed in the present study. For the Miscanthus spp. silage,the hydrolysis of polysaccharides proceeded slowly because of lig-
nin incrustation, limiting the rate of further digestion phases. The
concentration of organic acids in the digestate liquid phase was
low, whereas the pH remained near neutral, without the need to
add further chemicals (Fig. 3a).
Nitrogen plays an important role in supplying the basic cellular
building blocks for cell growth and the synthesis of enzymes and
cofactors. Additionally, fermenting nitrogenous compounds con-
tribute to the stable neutral pH of the CH4
-digesting liquor by
the release of NH4 ions. The investigations demonstrated that indi-
vidual silages were characterised by different C/N ratios (Table 3).
The highest C/N ratio was for the M. sacchariflorus silage (C/
N = 103.3), and the lowest (C/N = 19.1) was for S. saccharatum,
which had the highest N-NH4 concentration (447.8 51.6 mg/L)
in the digestate liquid phase. During anaerobic digestion of organic
matter, the rate of C consumption was 2530-times higher than
that of N. For that reason, to maintain optimal growth conditions,
the C/N ratio should be between 20:1 and 30:1 (Malik et al.,
1987). If the organics in the silage were completely converted into
biogas, then the N concentration of the Miscanthus spp. would be
insufficient for proper microorganism growth.
The research showed, however, that the degree of organic con-
version into biogas was 29.3% for Miscanthusgiganteus and 36.3%
for M. sacchariflorus, resulting in only partial use of the N, which
was reflected in the N-NH4 concentration. The N-NH4 concentra-
tion in the digestate liquor was high at 297 and 220 mg N-NH4/L
for Miscanthusgiganteus and M. sacchariflorus, respectively
(Fig. 3e).
3.3. Biogas production rate and biogas yield
At a constant HRT of 60 days, the organic loading rate (OLR) in
the following series varied from approximately 1.30 g VS/L d (Z.
mays L., S. saccharatum and Miscanthusgiganteus) to 1.42 g VS/
L d (M. sacchariflorus) (Table 2).
The biogas production rate (rb) and methane production rate
(rm) for Z. mays L. silage were comparable with the rates for S. sac-
charatum silage, and were correlated with low concentrations offibrous materials, specifically lignin. Specific biogas production
from silage of M. sacchariflorus was higher than for Miscanthus
giganteus. The Miscanthus spp. had a similar lignin content; how-
ever, the cellulose concentration in M. sacchariflorus silage (41.9%
TS) was higher than in Miscanthusgiganteus (31.9% TS). There
was a similar trend for the biogas yield coefficient, Yb, and the
methane yield coefficient, Ym. The coefficient values for theZ. mays
L. and S. saccharatum silages were nearly twice those for the M. sac-
chariflorus silage. Likewise, for the specific biogas production rate,
Miscanthusgiganteus was characterised by a lower Yb value than
M. sacchariflorus. The literature suggests that for Z. mays L. silage
the Ym value is 0.280.42 L/g VS, for winter wheat straw 0.28 L/g
VS (HRT 82 days), for rice straw 0.23 L/g VS (HRT 73 days) and
for rape straw 0.19 L/g VS (HRT 42 days) (Zubr and Wise, 1989).In the present study, biogas production rate and methane yield
coefficient ofM. sacchariflorus were almost twice higher than those
ofMiscanthusgiganteus, while the Ym value (0.19 L/g VS) was the
same as for rape straw (Zubr and Wise, 1989). Uellendahl et al.
(2008) reported twice higher methane yield for Miscanthus
giganteus amounted to 0.2 L/g VS. The difference seemed to result
from distinct assumptions of investigation employed by the
authors. They provided batch experiments compared with contin-
uously operated reactors in present study.
3.4. Comparing calculated biogas production and experimentally
obtained values
The amount of biogas produced is closely related to theelementary composition of the biomass. Some models have been
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developed to estimate biogas composition from the chemical com-
position of organic substrates in a feedstock, including C, H, N and
sulphur, and there are suitable equations available (Nyns, 1986).
However, these models do not estimate the CH4 yield when the de-
gree of conversion of organic substrates is not complete, which is
common in practice. In the present study, biogas production and
composition was estimated as the difference between the theoret-
ical value calculated on the basis of elementary silage composition
(Qtheor), the potential amounts of biogas in the digestate (Qwaste)
and in the digestion liquor (Qalkal), according to the following
equation:
Qestimated Qtheor Qwaste Qalkal 2
where Qestimated is the theoretical biogas production obtained under
established experiment conditions, Qtheor is the theoretical biogasproduction calculated on the basis of feedstock composition, Qwaste
6
6.4
6.8
7.2
7.6
8
Z. mays L. S. saccharatum M. gigantheus M. saccharif lorus
Z. mays L. S. saccharatum M. gigantheus M. saccharif lorus
Z. mays L. S. saccharatum M. gigantheus M. saccharif lorus
Z. mays L. S. saccharatum M. gigantheus M. saccharif lorus
pH
0
1000
2000
3000
4000
5000
6000
7000
Z. mays L. S. saccharatum M. gigantheus M. saccharif lorus
Alkalinity(mgCaCO3
/L)
0
2000
4000
6000
8000
C
OD(mgO2
/L)
0
2000
4000
6000
8000
VFAs(mgC2
H4
O2
/L)
0
100
200
300
400
500
600
Ammoniumn
itrogen(mgN-NH
4/L)
a
c
b
d
e
Fig. 3. Chemical parameters of digestate liquid phase after digestion of silage of Z. mays L., Sorghum saccharatum, Miscanthusgiganteus and M. sacchariflorus: (a) pH;
(b) alkalinity; (c) chemical oxygen demand (COD); (d) volatile fatty acids (VFAs); and (e) ammonium nitrogen. Error bars represent standard deviation.
Table 2
Parameters characterizing biogas productivity in series 14 (standard deviation from the mean value is given in parentheses).
Parameter Unit Series 1 Series 2 Series 3 Series 4
Z. mays L. Sorghum saccharatum Miscanthusgiganteus M. Sacchariflorus
Feedstock loading (FX) g VS/d 7.84 7.85 7.93 8.52
Organic loading rate (OLR) g VS/L d 1.31 (0.12) 1.31 (0.10) 1.32 (0.22) 1.42 (0.12)
Methane content in biogasa % 58.1 (5.7) 57.1 (4.8) 48.2 (6.3) 55.3 (5.5)
Biogas production rate (rb)a L/L d 0.82 (0.26) 0.79 (0.18) 0.31 (0.07) 0.45 (0.12)
Methane production rate (rm)a L/L d 0.47 (0.19) 0.44 (0.13) 0.13 (0.03) 0.27 (0.10)
Biogas yield coefficient (Yb)a L/g VS 0.57 (0.21) 0.59 (0.14) 0.23 (0.06) 0.32 (0.08)
Methane yield coefficient (Ym)a L/g VS 0.33 (0.13) 0.33 (0.10) 0.10 (0.03) 0.19 (0.07)
a Volume of biogas and methane were expressed at normal temperature (C) and pressure (101 kPa).
9532 E. Klimiuk et al. / Bioresource Technology 101 (2010) 95279535
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is the potential biogas production from the digestate, and Qalkal is
the potential amount of CO2 bound in the form of bicarbonates in
the digestate liquid phase.
Calculated values ofQestimated were then compared with the val-
ues obtained experimentally.
3.4.1. Theoretical biogas production (Qtheor)
The chemical composition (as % TS) of the silages investigated,determined on the basis of elementary composition, are given in
Table 3.
DJesus et al. (2006) reported for Z. mays L. silage the following
elementary composition: 43.40% C, 6.17% H, 46.70% O and 1.02%, N,
and were comparable with the values reported in the present
study. The C concentration in S. saccharatum silage was similar to
a mean value of 41.9% given by Monti et al. (2008). Sweet sorghum
was cultivated in the experimental farm of Bologna University
(44330N, 33m a.s.l) in soil containing: 1.8% organic matter, 27.0%
sand, 39.0% silt and 34.0% clay. The crop was sown in late April
and harvested in September. A higher C concentration (45.08%),
but lower H (5.76%) and N (0.85%) concentrations in S. saccharatum
biomass grown in Italy (Umbria region) and also harvested in the
autumn but without ensilage was found by Piskorz et al. (1998).The elementary composition of Miscanthus biomass corresponded
to values reported by Lewandowski and Kicherer, 1997. According
to the authors carbon and hydrogen content (% dry weigh) of
Miscanthusgiganteus ranged 47.849.7 and 5.645.92, respec-
tively. Cited values referred to plant cultivated in haplic luvisol soil,
composed of loamy sand located in Durmersheim (Upper Rhine
Valley, Germany), and harvested in February when the plantation
was in the third ratoon.
To calculate the amounts of CH4 and CO2 that it is possible to
obtain from one mole of biomass with a known elementary com-
position, ORourkes equation was applied (Nyns, 1986):
CaHbOcNd 4a b 2c 3d
4
H2O !
4a b 2c 3d
8
CH4
4a b 2c 3d
8
CO2 dNH3 3
The molar composition of the biogas obtained from one mole of si-
lage tested, is expressed by the following equations:
Z: mays L: : C56:51H112O48:07N 5:3H2O ! 29:9CH4
26:4CO2 NH3 4
S: saccharatum : C22:33H40:18O19:82N 3:1H2O ! 10:9CH4
11:5CO2 NH3 5
Miscanthus giganteus : C36:53H51:92O29:25N 9:7H2O ! 17:1CH4
19:5CO2 NH3 6
M: sacchariflorus : C121:87H192:78O96:82N 26H2O ! 60:5CH4
61:4CO2 NH3 7
The mass of CH4 (FCH4;theor) and CO2 (FCO2;theor) theoretically ob-
tained during silage digestion, assuming complete conversion of
organics into biogas, was calculated using the formulas below:
FCH4 ;theor MCH4
Mfeedstock FX g CH4=d 8
FCO2 ;theor MCO2
Mfeedstock FX g CO2=d 9
where FX is the organics load fed to the reactor, MCH4 is the molar
mass of CH4, MCO2 is the molar mass of CO2, and Mfeedstock is the mo-
lar mass of the individual silages.
Assuming the density of CH4 as 0.717 g/L and that of CO2 as1.978 g/L (at 0 C, 101 kPa), the total volume was calculated as Ta
ble
3
Elem
entarycompositionofsilagesusedinexperimentsassubstratesanddigestate(standarddeviation
from
themeanvalueisgiveninparentheses).
E
lement
Unit
Z.mays
L.
Sorghumsaccharatu
m
Miscanthus
gigante
us
M.sacchariflorus
Silage
Digestate
Silage
Digestate
Silage
Digestate
Silage
Digestate
C
arbon
%
43
.13(0
.191)
40
.88(0
.117)
41
.91(0
.042)
32
.70(0
.191)
45
.09(0
.042)
38
.95(0
.141)
45
.44(0
.113)
33
.79(0
.134)
H
ydrogen
%
7.1
2(0
.021)
6.2
8(0
.309)
6.2
9(0
.106)
5.5
4(0
.028)
5.3
4(0
.127)
6.0
2(0
.014)
5.9
9(0
.014)
5.5
3(0
.106)
O
xygen
%
48
.88(0
.318)
49
.10(0
.244)
49
.62(0
.177)
58
.61(0
.163)
48
.13(0
.071)
52
.58(0
.318)
48
.14(0
.092)
58
.19(0
.057)
N
itrogen
%
0.8
9(0
.106)
3.7
3(0
.086)
2.1
9(0
.113)
3.1
6(0
.057)
1.4
4(0
.014)
2.4
6(0
.191)
0.4
4(0
.035)
2.5
0(0
.028)
C
hemicalformula
C56
.51
H112
O48
.07N
C12
.78
H23
.56
O11
.51
N
C22
.33
H40
.18
O19
.82N
C12
.07
H24
.54
O16
.23
N
C36
.53
H51
.92
O29
.25
N
C18
.51
H34
.33
O18
.74
N
C121
.87
H192
.78
O96
.82
N
C15
.77
H30
.94
O20
.37
N
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Miscanthusgiganteus or M. sacchariflorus silages because of high-
er lignin content in Miscanthus spp. The results indicate that anaer-
obic digestion of silage of Miscanthus spp. under mesophilic
conditions needs longer HRT than 60 d or applying methods of lig-
nin-encrusted sugars recovery (e.g. alkaline pre-treatment).
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