Biogas-1 Observed Biogas From Plants

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    Theoretical and observed biogas production from plant biomass of differentfibre contents

    Ewa Klimiuk a, Tomasz Pokj a,*, Wojciech Budzynski b, Bogdan Dubis b

    a Department of Environmental Biotechnology, University of Warmia and Mazury in Olsztyn, Soneczna Str. 45G, 10-709 Olsztyn, Polandb Department of Agrotechnology and Crop Management, University of Warmia and Mazury in Olsztyn, M. Oczapowskiego Str. 8, 10-719 Olsztyn, Poland

    a r t i c l e i n f o

    Article history:

    Received 28 February 2010

    Received in revised form 14 June 2010

    Accepted 25 June 2010

    Available online 8 August 2010

    Keywords:

    Anaerobic digestion

    Energy crops

    Agricultural biogas plants

    Theoretical biogas potential

    a b s t r a c t

    The methane productivity of silage of four crop species Zea mays L., Sorghum saccharatum, Miscan-

    thus giganteus and Miscanthus sacchariflorus was investigated. The experiments revealed that at a

    hydraulic retention time of 60 days the volumetric methane yields from the Z. mays L. or S. saccharatum

    silages were higher than those from the Miscanthusgiganteus or M. sacchariflorus silages because of the

    higher crude fibre content in Miscanthus spp. However, at comparable lignin concentrations in the feed-

    stock, methane productivity for M. sacchariflorus (0.19 0.08 L/g volatile solids) was twice that ofMiscan-

    thus giganteus (0.10 0.03 L/g volatile solids). The efficiency of cellulose conversion varied from 83.6%

    (S. saccharatum) to 52.1% (Miscanthusgiganteus), and hemicellulose from 88.9% (Z. mays L.) to 59.7%

    (Miscanthusgiganteus). Conversion of cellulose and hemicellulose depended on the ratio of these poly-

    saccharides to the lignin concentration of the feedstock.

    2010 Elsevier Ltd. All rights reserved.

    1. Introduction

    Directive 2009/28/EC of the European Parliament and the

    Council of 23 April 2009 endorsed a mandatory target of a 20%

    share of energy from renewable sources in overall community

    energy consumption by 2020. It also mandated a 10% minimum

    target to be achieved by all Member States for the share of biofuels

    in transport petrol and diesel consumption by 2020. Biogas pro-

    duction is a key technology for the sustainable use of agricultural

    biomass as a renewable energy source. Biogas can be produced

    from a wide range of crops, animal manures and organic wastes,

    and thus it offers high flexibility and can be adapted to the specific

    needs of different locations and farm management. After anaerobic

    digestion, the digestate is a valuable fertiliser for agricultural crops.

    Germany is a European leader in using biogas technologies,

    installing more than 3500 biogas plants with an overall electrical

    capacity of more than 1000 MW during 20022007 (Demirel and

    Scherer, 2009). According to Parawira et al. (2008), in Sweden dur-

    ing 2004 the biogas-derived energy was 1.4 TWh, with further in-

    creases to 25 TWh per year. It is expected that more than half of

    this amount (14 TWh) will be from the agricultural sector. In

    Poland, according to the Institute of Renewable Energy data, 156

    biogas plants operated in 2006, and only one used agricultural

    products (Granoszewski and Grabias, 2009). By 2020, however,

    Polish government projects plan to have installed about 2000

    new biogas plants with an overall electrical capacity of 2000

    3000 MW.In an agricultural biogas plant, each group of substrates has a

    specific potential for biogas production. The best properties are

    raw-harvested plant material with low lignin content (Zubr and

    Wise, 1989). The literature indicates that maize (Zea mays L.),

    grasses (Poaceae), clovers (Trifolium), Sudan grass (Sorghum sudan-

    ense) and fodder beet (Beta vulgaris L.) may be suitable for biogas

    production (Gunaseelan, 1997; Tong et al., 1990; Weiland, 2006).

    The evaluation of modern biogas plants in Germany, monitored

    during 20022004, has shown that maize is the most commonly

    used co-substrate in 80% of all agricultural biogas plants operated

    with the fermentation of manure (Weiland, 2006). Key parameters

    affecting biogas yield investigated so far, are the maize variety,

    time of harvesting, mode of conservation and pre-treatment of

    the biomass prior to the digestion process (Amon et al., 2007a,b).

    Although biogas production from maize is the most efficient and

    technically advanced option, it could result in severe competition

    between energy and food supplies, which is probably not favour-

    able in the long term. For that reason, a great deal of interest in

    energy crops has been aroused in recent years. This interest has

    focused on the use of agricultural wasteland and perennial crops.

    On large farms, an important criterion in crop selection for biogas

    production is the specific agriculture land available for production.

    The variety of agricultural land and the need for a continuous

    biomass supply for the biogas plants requires diversification in

    the substrates supplied. The variety of plant biomass used not only

    improves the operational management of biogas plants, but also

    favours agroecosystem biodiversity.

    0960-8524/$ - see front matter 2010 Elsevier Ltd. All rights reserved.doi:10.1016/j.biortech.2010.06.130

    * Corresponding author. Tel.: +48 89 5234161; fax: +48 89 5234131.

    E-mail address: [email protected] (T. Pokj).

    Bioresource Technology 101 (2010) 95279535

    Contents lists available at ScienceDirect

    Bioresource Technology

    j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / b i o r t e c h

    http://dx.doi.org/10.1016/j.biortech.2010.06.130mailto:[email protected]://dx.doi.org/10.1016/j.biortech.2010.06.130http://www.sciencedirect.com/science/journal/09608524http://www.elsevier.com/locate/biortechhttp://www.elsevier.com/locate/biortechhttp://www.sciencedirect.com/science/journal/09608524http://dx.doi.org/10.1016/j.biortech.2010.06.130mailto:[email protected]://dx.doi.org/10.1016/j.biortech.2010.06.130
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    The complex structure of lignocellulosic materials is known to

    be a crucial obstacle for transition from traditional cereal crops

    to lignocellulosic feedstocks. However, in recent years there has

    been a dynamic development of different methods of structural

    digestion and recovery of lignin-encrusted sugars (Sun et al.,

    1995; Zheng et al., 2009). This should increase the range of crop

    types used for conversion into biogas in the future.

    This present study investigated biogas productivity from plant

    biomass of annual crops, i.e. maize (Z. mays L.), sugar sorghum

    (Sorghum saccharatum) and perennial crops (Miscanthusgigan-

    teus and Miscanthus sacchariflorus), without using manure or any

    other co-substrate. The research sought to (i) determine whether

    the hemicellulose and cellulose conversion into biogas, at deter-

    mined hydraulic retention times (HRT), depends on the ratio of

    their concentration to the lignin concentration in the feedstock;

    (ii) estimate the methane digestion operational parameters, and

    the specific biogas production rate and biogas yield; and (iii) com-

    pare the estimated biogas production using elementary composi-

    tion feedstock with the experimental values.

    2. Methods

    2.1. Field and laboratory investigations

    Maize (Z. mays L.), sugar sorghum(S. saccharatum)and Miscanthus

    spp. (Miscanthus giganteus and M. sacchariflorus) silageswere used

    for biogas production. The plant biomass was obtained from field

    experiments performedin 2008(for Miscanthus spp. this wasthesec-

    ond year of use and the third year of vegetation) in the Production

    and Experimental Station at Bacyny (533504900N, 1951020.300E),

    University of Warmia and Mazury in Olsztyn. The crops were culti-

    vated in typical lessive soil, of medium silt content, composed of

    medium loam, havingthe IIIa bonitation class, and agricultural valu-

    ation complex 2. The area of each single plot was 100 m2.

    Harvesting of the maize (mid-early LG 3232) was carried out at

    the BBCH 89 stage, the sugar sorgum (Sucrosorgo 506) at the milk-

    waxen stage, the Miscanthusgiganteus (clone) when the firstlower leaves were beginning to dry, and the M. sacchariflorus at

    the flowering phase. The crops were harvested in the first decade

    of October by self-propelled harvesters equipped with cutting

    drums that chopped the crops into pieces 23 cm in length. Next,

    the raw-harvested crops were ensiled. Samples of the plant mate-

    rials were concentrated in 200 L silos lined with foil for 90 d. For-

    mic acid (85%) was added at a ratio of 5 g acid to 1 kg biomass.

    2.2. Feedstock preparation

    For standardisation of feedstock in the digestion process, the si-

    lage was chopped in a cutting mill (Retsch SM100, Germany) and

    passed through 1-mesh screen. Then the silage was stored in

    plastic bags at 4 C. After chopping, the concentrations of totalsolids (TS) and volatile solids (VS) in the silage were 0.4248

    0.028 g/g and 0.4016 0.022 g/g (Z. mays L.); 0.1412 0.053 g/g

    and 0.1373 0.047 g/g (S. saccharatum); 0.3093 0.060 g/g and

    0.2878 0.055 g/g (Miscanthusgiganteus); and 0.7007 0.048 g/

    g and 0.6755 0.045 g/g (M. sacchariflorus), respectively.

    2.3. Experimental set-up and experimental assumptions

    The experiments were conducted in four parallel anaerobic,

    continuously stirred tank-reactors (CSTRs) with a working volume

    of 6 L. The stainless-steel reactors were equipped with a stirrer

    with adjustable speed of rotation and a water jacket. Properly

    mounted valves enabled reactor feeding, biogas and digestate col-

    lection. The following silages were used as feedstock: Z. mays L.(series 1), S. saccharatum (series 2), Miscanthusgiganteus (series

    3) and M. sacchariflorus (series 4). The experiments were performed

    in duplicate.

    Reactors were inoculated with anaerobic sludge fromthe sludge

    digestion chambers of a municipal wastewater treatment plant in

    Olsztyn (North Poland). Before feeding, the feedstock was mixed

    with tap water to obtain a concentration of total solids of 8%. The

    silages needed to be mixed with water in different ratios (w/w):

    1:5.31 (Z. mays

    L.), 1:1.77 (S. saccharatum

    ), 1:3.86 (Miscanthus

    giganteus) and 1:8.76 (M. sacchariflorus).

    The reactors were operated at 39 C. Once a day each reactor

    was supplied with 100 mL of the feedstock after 100 mL of mixed

    liquid had been withdrawn. The biogas was collected in Tedlar

    sample bags. In all the series, a constant HRT of 60 days was as-

    sumed. Relatively long HRT resulted from the high fibre content

    of the Miscanthus spp. (Miscanthusgiganteus: neutral detergent

    fibre (NDF) = 75.34 5.73% TS, acidic detergent fibre (ADF) =

    47.48 4.02% TS; M. sacchariflorus: NDF = 84.77% 4.25% TS,

    ADF = 54.25 3.18% TS).

    2.4. Analytical methods

    Analytical process control involved analysis of the silage, feed-stock, digestate, the liquid phase of the digestate and biogas pro-

    duction and composition.

    In the silage and digestate the following parameters were deter-

    mined: TS, VS, water soluble carbohydrate (by the anthrone meth-

    od; Daniels et al., 1994), NDF, ADF, lignin (acid detergent lignin

    (ADL)) (by the Van Soest method; PN-EN ISO 13906:2009) cellu-

    lose, hemicellulose, and elementary composition with reference

    to carbon (C), nitrogen (N) and hydrogen (H). Hemicellulose con-

    tent was calculated as the difference between NDF and ADF, while

    cellulose was the difference between ADF and ADL. The C, N and H

    content of the biomass was measured at the Institute of Organic

    Chemistry, Polish Academy of Sciences in Warsaw (Poland) using

    the vario EL III Element Analyzer (Elementar Analysensysteme

    GmbH, Germany).

    The TS and VS were determined for the feedstock. In the liquid

    phase of the feedstock and digestate the following parameters were

    determined: pH,chemical oxygendemand (COD) by thedichromate

    method, ammonium nitrogen (N-NH4) and volatile fatty acids

    (VFAs) by the distillation method, and alkalinity by the titration

    method. The measurements were performed for filtered superna-

    tant samples, previously centrifuged (8693gfor 10 min).

    The parameters, including pH, alkalinity, TS, VS, COD, N-NH4and VFAs, were determined according to the standards methods

    for the examination of water and wastewater (APHA, 1992).

    2.5. Biogas characteristics

    Biogas production and composition were measured daily in

    averaged samples, collected in Tedlar sample bags. The biogas vol-

    ume was measured following standard methods (APHA, 1992)

    using apparatus consisting of a cylinder filled with a saturated

    solution of sodium chloride combined with an equalising tank

    equipped with a side tube. The composition of the biogas with ref-

    erence to maximum methane (CH4) and carbon dioxide (CO2) con-

    tents and to minimum oxygen concentration was measured using a

    GA 2000+ automatic analyser (Geotechnic Instruments, UK).

    3. Results and discussion

    3.1. Characteristic of the feedstock and degree of organic digestion

    Results of the chemical analysis of the silages (after dilutionwith tap water) are given in Table 1.

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    From the data presented, it can be seen that total solids (TS)

    in the feedstock did not exceed 8.8%. Silages of Z. mays L. and

    S. saccharatum were characterised by acidic pH, whereas both

    Miscanthus species exhibited a slightly alkaline pH, indicating little

    ensilage. The VFAs and N-NH4 concentrations in the filtered super-

    natant depended on the silage type. The highest VFAs concentra-

    tion was for S. saccharatum, and the lowest for M. sacchariflorus.

    Review of literature revealed that miscanthus can be preserved

    and stored by ensiling (Lewandowski et al., 2000). In present study

    low degree of ensiling ofMiscanthus spp. seemed to result from low

    concentration of water soluble carbohydrate (WSC) and for M. sac-

    chariflorus also low moisture content in fresh plant biomass. The

    ensiling process is successful at minimum content of WSC equal

    50g/kg (McDonald et al., 1991). Similarly, when dry matter of crop

    exceeds 500 g/kg, the process of ensiling is also restricted, because

    of impaired enzyme activity at lowmoisture content (Adogla-Bessa

    and Owen, 1995). The WSC and dry matter (TS) content of Miscan-

    thus giganteus and M. sacchariflorus used in our research were

    7.9 2.27 g/kg, 35 2.83 g/kg and 45.1 1.44 g/kg, 65 4.24 g/kg,

    respectively, and were kept behind the values needed for adequate

    ensiling.

    After digestion, the highest degree of organic removal

    (expressed as volatile solids concentration) was 77.5 2.6% for S.

    saccharatum silage (Fig. 1b). S. saccharatum contained a significant

    concentration of water soluble carbohydrate (14.9 g/L), considered

    to be easily available compounds for microorganisms. The sum ofthe hemicellulose, cellulose and lignin concentrations was 43.0 g/

    L, and the conversion degree was 80.2%. Silage of S. saccharatum

    contained more cellulose than that ofZ. mays L., with a lignocellu-

    lose concentration of 35.1 g/L, and degree of conversion 74.3%. The

    degree of conversion of hemicellulose was higher than that for cel-

    lulose for all the silages tested (Fig. 1). The lowest efficiency of

    hemicellulose and cellulose removal was for Miscanthusgigan-

    teus. Lignin was not degradable during digestion (Fig. 1) and its

    concentration in the digestate was comparable with its concentra-

    tion in the feedstock for Z. mays L. and S. saccharatum silages. The

    average lignin concentration for Miscanthus spp. was higher in the

    digestate than in the feedstock. These differences were not statis-

    tically significant (t-test for dependent samples: Miscanthus

    giganteus, P= 0.1233; and M. sacchariflorus, P= 0.7811).There is a common view in scientific literature that lignin is not

    biodegradable under anaerobic conditions. This is because the

    extracellular enzymes required for depolymerisation of lignin need

    molecular oxygen, and their oxidative reactions would not be

    anticipated under anaerobic conditions (Hatakka, 1994; Jeffries,

    1994). However, some authors have shown that lignin can be de-

    graded under anoxic conditions, i.e. sulphate-reducing conditions

    (Pareek et al., 2001). Earlier, Benner et al. (1984) demonstrated that

    [14C]-lignocellulose preparations and synthetic [14C]-lignin incu-

    bated with anoxic sediments were slowly degraded anaerobically

    to 14CO2 and14CH4. A review of the literature shows that both cel-

    lulose and hemicellulose can be anaerobically converted to CH4and CO2. However, the rate of degradation, especially of cellulose,

    depends strongly on its state in the feedstock; if it is lignin-incrust-ed, then lignin prevents the access of cellulases to the cellulose

    fibres. If the cellulose is mainly in a crystalline form, then cellulases

    can attach to it, and hydrolysis can be relatively fast, leading to

    propionate and butyrate formation (Jrdening and Winter, 2005).

    The chemistry of grass lignocellulose varies considerably from that

    of wood (Akin et al., 1995), and explains why it is currently as-

    sumed that lignin concentration does not always reflect the degree

    to which lignin inhibits cellulose bioavailability. The lignin in grass

    is not as restrictive to microorganisms as the lignin in components

    such as branches (Barlaz, 2006).

    The present study showed that under defined operational con-

    ditions (i.e. constant HRT), there was a relationship between the

    efficiency of cellulose/hemicellulose removal (E) and the chemical

    composition of the fibre in the feedstock, expressed as the ratio of

    cellulose/hemicellulose to lignin concentration. For crops tested in

    this study, the relationship is described using the empirical

    equations:

    E flnCCel=CADL or E flnCHem=CADL:

    where CCel is the concentration of cellulose; CADL is the concentra-

    tion of acid detergent lignin; and CHem is the concentration of

    hemicellulose.

    Experimental results were fitted to regression lines showing the

    rectilinear regression coefficients for both polysaccharides (Fig. 2).

    The efficiency of hemicellulose removal was higher, as indicated by

    coefficient b. Moreover, the experiments demonstrated that the

    effectiveness of cellulose/hemicellulose removal increased to-gether with an increase in the CCel/CADL and CHem/CADL ratios. Low

    CCel/CADL and CHem/CADL ratios were typical for silages ofMiscanthus

    spp., related to their high lignin contents. For the Z. mays L. and S.

    saccharatum silages the ratios were high because of significantly

    lower lignin concentrations. The CHem/CADL ratio of Miscanthus

    spp. was approximately 1.31.7 times lower that of Z. mays L.

    and S. saccharatum and the CCel/CADL ratio of Miscanthus spp. was

    1.92.4 times lower that ofZ. mays L. and S. saccharatum. However,

    further investigations are necessary to point out whether empiri-

    cally determined equations can by applied for other crop species

    and operational conditions.

    Lignin concentration was not the only factor affecting the con-

    version of the organic matter in the tested plants. The theoretical

    biogas yield (biodegradable fraction, B) resulting from the biodeg-radation of the silages tested was compared with the empirical

    results. Chandler et al. (1980) correlated the biodegradability of

    various agricultural residues, determined by long-term digestion

    studies, with the lignin content of the substrate, as determined

    by sequential fibre analysis. They developed the following empiri-

    cal relationship to estimate the B value of an organic substrate

    from a lignin test:

    B 0:83 0:028 ADL 1

    where ADL is expressed as % VS.

    For Z. mays L. and S. saccharatum silages, the B values calculated

    from Eq. (1) (74.6% and 73.9% VS, respectively) were comparable

    with the values obtained experimentally, 75.5% and 77.5% VS,

    respectively. For Miscanthusgiganteus and M. sacchariflorus theexperimental values were 29.4% and 36.3% VS about half of the

    Table 1

    Characteristics of the feedstocks fed to reactors in series 14 (standard deviation from the mean value is given in parentheses).

    Parameter Unit Series 1 Series 2 Series 3 Series 4

    Z. mays L. S. s accharatum Miscanthus giganteus M. sacchariflorus

    pH 4.3 (0.16) 3.75 (0.04) 7.46 (0.042) 7.37 (0.113)

    Volatile fatty acids mg/L 1457 (150.2) 2648 (133.3) 600 (12.7) 274 (2.1)

    Ammonium nitrogen mg N-NH4/L 110.6 (10.9) 112 (0.177) 66.5 (0.071) 22.4 (0.092)

    Total solids % 8.4 (0.79) 8.5 (0.38) 8.8 (1.41) 8.8 (0.68)

    Volatile solids % 7.8 (0.74) 7.8 (0.61) 7.9 (1.32) 8.5 (0.64)

    E. Klimiuk et al. / Bioresource Technology 101 (2010) 95279535 9529

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    calculated B values of 59.0% and 61.0% VS, respectively. These

    differences could be the result of an insufficiently long HRT for

    the Miscanthus spp. silage in the CSTR reactor, which limited the

    degree of conversion.

    Benner et al. (1984) tested specifically radiolabelled [14C-lig-

    nin]-lignocellulose and [14C-polysaccharide]-lignocellulose pre-

    pared from a variety of marine and freshwater wetland plants

    including a grass, a sedge, a rush and a hardwood. They demon-strated that lignocellulose derived from herbaceous plants was

    degraded more rapidly than lignocellulose from hardwood. After

    246 days, 16.9% of the lignin and 30.0% of the polysaccharide com-

    ponents of the lignocellulose derived from the grass were de-

    graded. However, only 1.55% of the lignin and 4.15% of the

    polysaccharide components of the lignocelullose derived from

    hardwood were degraded to gaseous end products.

    Cellulose degradability is not always directly correlated

    with lignin concentration. Tong et al. (1990) reported the metha-nogenic conversion of white fir and wood grass to be 9% and

    0

    20

    40

    60

    80

    100

    0

    20

    40

    60

    80

    100

    Volatile solids Water soluble

    carbohydrates

    Hemicellulose Cellulose Lignin

    E(%)

    g/L

    0

    20

    40

    60

    80

    100

    0

    20

    40

    60

    80

    100

    Volatile solids Water soluble

    carbohydrates

    Hemicellulose Cellulose Lignin

    E(%)

    g/L

    0

    20

    40

    60

    80

    100

    0

    20

    40

    60

    80

    100

    Volatile solids Water solublecarbohydrates

    Hemicel lulose Cel lu lose Lignin

    E

    (%)

    g

    /L

    0

    20

    40

    60

    80

    100

    0

    20

    40

    60

    80

    100

    Volatile solids Water solublecarbohydrates

    Hemicellulose Cellulose Lignin

    E

    (%)

    g

    /L

    silage

    digestate

    a b

    c d

    Fig. 1. Concentration of volatile solids, water soluble carbohydrate and fibre in tested silages and digestate (g/L) and the efficiency of their removal (E): (a) series 1

    (Z. mays L.); (b) series 2 (Sorghum saccharatum); (c) series 3 (Miscanthusgiganteus); and (d) series 4 (M. sacchariflorus). Error bars represent standard deviation.

    y = 39,531x + 14,133

    R2 = 0,992

    0

    20

    40

    60

    80

    100

    1 1.25 1.5 1.75 2

    lnCHem

    /CADL

    EHem(

    %)

    y = 39,86x - 8,0881

    R2 = 0,9941

    0

    20

    40

    60

    80

    100

    1.5 1.75 2 2.25 2.5

    lnCCel

    /CADL

    ECel

    Fig. 2. The relationships between the efficiency of hemicellulose (EHem) and cellulose (ECel) removal and the ratio of hemicellulose and cellulose concentration to lignin

    concentration (CHem/Ci and CCel/CADL, respectively). Error bars represent standard deviation.

    9530 E. Klimiuk et al. / Bioresource Technology 101 (2010) 95279535

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    66%, respectively, despite similar lignin concentration in both sub-

    strates. Based on the decomposition of cellulose in grass and paper,

    Eleazer et al. (1997) showed that lignin concentration alone was

    not a good predictor of cellulose bioavailability.

    3.2. Characteristic of the digestate liquid phase

    Maintenance of suitable environmental conditions is extremely

    important for the performance of CH4 digestion. Some of the envi-

    ronmental factors that affect methanogenesis require stringent

    monitoring and control to avoid process failure. Among them,

    pH, alkalinity and VFAs concentration have been investigated.

    These factors play leading roles in building up the selective pres-

    sure, which elicits and stabilises a biological community, and they

    are important mainly because of the critical nature of the syn-

    trophic relationship between the microorganisms in the digester.

    Anaerobic bacteria, especially methanogens, exhibit a charac-

    teristic sensitivity to extremes of pH. In an effective working diges-

    ter, pH drop can be countered by natural processes, such as

    alkalinity and the consumption of VFAs by methanogens. Alkalinity

    is the equilibrium between CO2 and bicarbonate ions that provides

    buffer capacity in anaerobic digestion, preventing significant and

    rapid changes in pH. Therefore, buffering capacity is proportional

    to bicarbonate concentration. It should be noted that to maintain

    an adequate buffering capacity, and to keep the pH at a safe and

    stable level (Fig. 3a), the digesters fed withZ. mays L. and S. saccha-

    ratum silages required the addition of 5 M NaOH solution through-

    out the operation. This explains the higher alkalinity (Fig. 3b),

    despite the high concentration of VFAs in the digestate liquid

    phase, of these feedstocks (Fig. 3d). During digestion of Z. mays L.

    and S. saccharatum silage, VFAs concentration in the digestate liquid

    phases were 2420.8 612.1 and 1555.7 377.9 mg C2H4O2/L, respec-

    tively;higherthan for Miscanthus spp.silage. Similarly, theconcentra-

    tion of soluble organic compounds (measured as COD) was highest in

    thedigestate liquid phase fromZ. mays L. silage(Fig. 3c). For the other

    silages, it varied between 1761 285 (Miscanthusgiganteus) and

    1290 119 mg COD/L (M. sacchariflorus).During fermentation, high molecular weight compounds (i.e.

    polysaccharides) are hydrolysed to monomers, and then digested

    to organic acids. Acetic acid, H2 and CO2 produced at the acetogen-

    esis phase are utilised by methanogens as substrates and converted

    into CH4. Consumption of volatile acids is dependent on the equi-

    librium between acidogens and acetogens and this can be easily

    upset by changes in the operational and environmental conditions.

    When the activity of hydrolytic bacteria converting cellulose and

    hemicellulose to soluble intermediates, and the acetogenic bacteria

    and methanogens remain at equilibrium, then short-chain acids

    are converted to CH4 and CO2. Under unsustainable conditions,

    short-chain carboxylic acids accumulate in the liquid phase of

    the digestate. If the acids are present at high concentrations they

    alter the pH and cause microbial stress and methanogenesis inhi-bition. Siegert and Banks (2005) reported that glucose fermenta-

    tion was inhibited at total VFAs concentration greater than 4 g/L.

    To overcome accumulation of VFAs and in order to transform all

    soluble organic compounds into biogas it seems to employ two-

    stage digestion. Efficacy of such process configuration is confirmed

    in practice (Weiland, 2006).

    Acetic acid is usually present at higher concentrations than

    other fatty acids during anaerobic digestion (Wang et al., 1999).

    Essentially, the methanogens cannot metabolise the acetate pro-

    duced by acetogenic organisms until the number of methanogenic

    organisms has increased sufficiently. This is especially true of feed-

    stocks that are rapidly hydrolysed. With poorly-degradable feed-

    stocks, the hydrolysis stage is more likely to be the limiting step,

    as confirmed in the present study. For the Miscanthus spp. silage,the hydrolysis of polysaccharides proceeded slowly because of lig-

    nin incrustation, limiting the rate of further digestion phases. The

    concentration of organic acids in the digestate liquid phase was

    low, whereas the pH remained near neutral, without the need to

    add further chemicals (Fig. 3a).

    Nitrogen plays an important role in supplying the basic cellular

    building blocks for cell growth and the synthesis of enzymes and

    cofactors. Additionally, fermenting nitrogenous compounds con-

    tribute to the stable neutral pH of the CH4

    -digesting liquor by

    the release of NH4 ions. The investigations demonstrated that indi-

    vidual silages were characterised by different C/N ratios (Table 3).

    The highest C/N ratio was for the M. sacchariflorus silage (C/

    N = 103.3), and the lowest (C/N = 19.1) was for S. saccharatum,

    which had the highest N-NH4 concentration (447.8 51.6 mg/L)

    in the digestate liquid phase. During anaerobic digestion of organic

    matter, the rate of C consumption was 2530-times higher than

    that of N. For that reason, to maintain optimal growth conditions,

    the C/N ratio should be between 20:1 and 30:1 (Malik et al.,

    1987). If the organics in the silage were completely converted into

    biogas, then the N concentration of the Miscanthus spp. would be

    insufficient for proper microorganism growth.

    The research showed, however, that the degree of organic con-

    version into biogas was 29.3% for Miscanthusgiganteus and 36.3%

    for M. sacchariflorus, resulting in only partial use of the N, which

    was reflected in the N-NH4 concentration. The N-NH4 concentra-

    tion in the digestate liquor was high at 297 and 220 mg N-NH4/L

    for Miscanthusgiganteus and M. sacchariflorus, respectively

    (Fig. 3e).

    3.3. Biogas production rate and biogas yield

    At a constant HRT of 60 days, the organic loading rate (OLR) in

    the following series varied from approximately 1.30 g VS/L d (Z.

    mays L., S. saccharatum and Miscanthusgiganteus) to 1.42 g VS/

    L d (M. sacchariflorus) (Table 2).

    The biogas production rate (rb) and methane production rate

    (rm) for Z. mays L. silage were comparable with the rates for S. sac-

    charatum silage, and were correlated with low concentrations offibrous materials, specifically lignin. Specific biogas production

    from silage of M. sacchariflorus was higher than for Miscanthus

    giganteus. The Miscanthus spp. had a similar lignin content; how-

    ever, the cellulose concentration in M. sacchariflorus silage (41.9%

    TS) was higher than in Miscanthusgiganteus (31.9% TS). There

    was a similar trend for the biogas yield coefficient, Yb, and the

    methane yield coefficient, Ym. The coefficient values for theZ. mays

    L. and S. saccharatum silages were nearly twice those for the M. sac-

    chariflorus silage. Likewise, for the specific biogas production rate,

    Miscanthusgiganteus was characterised by a lower Yb value than

    M. sacchariflorus. The literature suggests that for Z. mays L. silage

    the Ym value is 0.280.42 L/g VS, for winter wheat straw 0.28 L/g

    VS (HRT 82 days), for rice straw 0.23 L/g VS (HRT 73 days) and

    for rape straw 0.19 L/g VS (HRT 42 days) (Zubr and Wise, 1989).In the present study, biogas production rate and methane yield

    coefficient ofM. sacchariflorus were almost twice higher than those

    ofMiscanthusgiganteus, while the Ym value (0.19 L/g VS) was the

    same as for rape straw (Zubr and Wise, 1989). Uellendahl et al.

    (2008) reported twice higher methane yield for Miscanthus

    giganteus amounted to 0.2 L/g VS. The difference seemed to result

    from distinct assumptions of investigation employed by the

    authors. They provided batch experiments compared with contin-

    uously operated reactors in present study.

    3.4. Comparing calculated biogas production and experimentally

    obtained values

    The amount of biogas produced is closely related to theelementary composition of the biomass. Some models have been

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    developed to estimate biogas composition from the chemical com-

    position of organic substrates in a feedstock, including C, H, N and

    sulphur, and there are suitable equations available (Nyns, 1986).

    However, these models do not estimate the CH4 yield when the de-

    gree of conversion of organic substrates is not complete, which is

    common in practice. In the present study, biogas production and

    composition was estimated as the difference between the theoret-

    ical value calculated on the basis of elementary silage composition

    (Qtheor), the potential amounts of biogas in the digestate (Qwaste)

    and in the digestion liquor (Qalkal), according to the following

    equation:

    Qestimated Qtheor Qwaste Qalkal 2

    where Qestimated is the theoretical biogas production obtained under

    established experiment conditions, Qtheor is the theoretical biogasproduction calculated on the basis of feedstock composition, Qwaste

    6

    6.4

    6.8

    7.2

    7.6

    8

    Z. mays L. S. saccharatum M. gigantheus M. saccharif lorus

    Z. mays L. S. saccharatum M. gigantheus M. saccharif lorus

    Z. mays L. S. saccharatum M. gigantheus M. saccharif lorus

    Z. mays L. S. saccharatum M. gigantheus M. saccharif lorus

    pH

    0

    1000

    2000

    3000

    4000

    5000

    6000

    7000

    Z. mays L. S. saccharatum M. gigantheus M. saccharif lorus

    Alkalinity(mgCaCO3

    /L)

    0

    2000

    4000

    6000

    8000

    C

    OD(mgO2

    /L)

    0

    2000

    4000

    6000

    8000

    VFAs(mgC2

    H4

    O2

    /L)

    0

    100

    200

    300

    400

    500

    600

    Ammoniumn

    itrogen(mgN-NH

    4/L)

    a

    c

    b

    d

    e

    Fig. 3. Chemical parameters of digestate liquid phase after digestion of silage of Z. mays L., Sorghum saccharatum, Miscanthusgiganteus and M. sacchariflorus: (a) pH;

    (b) alkalinity; (c) chemical oxygen demand (COD); (d) volatile fatty acids (VFAs); and (e) ammonium nitrogen. Error bars represent standard deviation.

    Table 2

    Parameters characterizing biogas productivity in series 14 (standard deviation from the mean value is given in parentheses).

    Parameter Unit Series 1 Series 2 Series 3 Series 4

    Z. mays L. Sorghum saccharatum Miscanthusgiganteus M. Sacchariflorus

    Feedstock loading (FX) g VS/d 7.84 7.85 7.93 8.52

    Organic loading rate (OLR) g VS/L d 1.31 (0.12) 1.31 (0.10) 1.32 (0.22) 1.42 (0.12)

    Methane content in biogasa % 58.1 (5.7) 57.1 (4.8) 48.2 (6.3) 55.3 (5.5)

    Biogas production rate (rb)a L/L d 0.82 (0.26) 0.79 (0.18) 0.31 (0.07) 0.45 (0.12)

    Methane production rate (rm)a L/L d 0.47 (0.19) 0.44 (0.13) 0.13 (0.03) 0.27 (0.10)

    Biogas yield coefficient (Yb)a L/g VS 0.57 (0.21) 0.59 (0.14) 0.23 (0.06) 0.32 (0.08)

    Methane yield coefficient (Ym)a L/g VS 0.33 (0.13) 0.33 (0.10) 0.10 (0.03) 0.19 (0.07)

    a Volume of biogas and methane were expressed at normal temperature (C) and pressure (101 kPa).

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    is the potential biogas production from the digestate, and Qalkal is

    the potential amount of CO2 bound in the form of bicarbonates in

    the digestate liquid phase.

    Calculated values ofQestimated were then compared with the val-

    ues obtained experimentally.

    3.4.1. Theoretical biogas production (Qtheor)

    The chemical composition (as % TS) of the silages investigated,determined on the basis of elementary composition, are given in

    Table 3.

    DJesus et al. (2006) reported for Z. mays L. silage the following

    elementary composition: 43.40% C, 6.17% H, 46.70% O and 1.02%, N,

    and were comparable with the values reported in the present

    study. The C concentration in S. saccharatum silage was similar to

    a mean value of 41.9% given by Monti et al. (2008). Sweet sorghum

    was cultivated in the experimental farm of Bologna University

    (44330N, 33m a.s.l) in soil containing: 1.8% organic matter, 27.0%

    sand, 39.0% silt and 34.0% clay. The crop was sown in late April

    and harvested in September. A higher C concentration (45.08%),

    but lower H (5.76%) and N (0.85%) concentrations in S. saccharatum

    biomass grown in Italy (Umbria region) and also harvested in the

    autumn but without ensilage was found by Piskorz et al. (1998).The elementary composition of Miscanthus biomass corresponded

    to values reported by Lewandowski and Kicherer, 1997. According

    to the authors carbon and hydrogen content (% dry weigh) of

    Miscanthusgiganteus ranged 47.849.7 and 5.645.92, respec-

    tively. Cited values referred to plant cultivated in haplic luvisol soil,

    composed of loamy sand located in Durmersheim (Upper Rhine

    Valley, Germany), and harvested in February when the plantation

    was in the third ratoon.

    To calculate the amounts of CH4 and CO2 that it is possible to

    obtain from one mole of biomass with a known elementary com-

    position, ORourkes equation was applied (Nyns, 1986):

    CaHbOcNd 4a b 2c 3d

    4

    H2O !

    4a b 2c 3d

    8

    CH4

    4a b 2c 3d

    8

    CO2 dNH3 3

    The molar composition of the biogas obtained from one mole of si-

    lage tested, is expressed by the following equations:

    Z: mays L: : C56:51H112O48:07N 5:3H2O ! 29:9CH4

    26:4CO2 NH3 4

    S: saccharatum : C22:33H40:18O19:82N 3:1H2O ! 10:9CH4

    11:5CO2 NH3 5

    Miscanthus giganteus : C36:53H51:92O29:25N 9:7H2O ! 17:1CH4

    19:5CO2 NH3 6

    M: sacchariflorus : C121:87H192:78O96:82N 26H2O ! 60:5CH4

    61:4CO2 NH3 7

    The mass of CH4 (FCH4;theor) and CO2 (FCO2;theor) theoretically ob-

    tained during silage digestion, assuming complete conversion of

    organics into biogas, was calculated using the formulas below:

    FCH4 ;theor MCH4

    Mfeedstock FX g CH4=d 8

    FCO2 ;theor MCO2

    Mfeedstock FX g CO2=d 9

    where FX is the organics load fed to the reactor, MCH4 is the molar

    mass of CH4, MCO2 is the molar mass of CO2, and Mfeedstock is the mo-

    lar mass of the individual silages.

    Assuming the density of CH4 as 0.717 g/L and that of CO2 as1.978 g/L (at 0 C, 101 kPa), the total volume was calculated as Ta

    ble

    3

    Elem

    entarycompositionofsilagesusedinexperimentsassubstratesanddigestate(standarddeviation

    from

    themeanvalueisgiveninparentheses).

    E

    lement

    Unit

    Z.mays

    L.

    Sorghumsaccharatu

    m

    Miscanthus

    gigante

    us

    M.sacchariflorus

    Silage

    Digestate

    Silage

    Digestate

    Silage

    Digestate

    Silage

    Digestate

    C

    arbon

    %

    43

    .13(0

    .191)

    40

    .88(0

    .117)

    41

    .91(0

    .042)

    32

    .70(0

    .191)

    45

    .09(0

    .042)

    38

    .95(0

    .141)

    45

    .44(0

    .113)

    33

    .79(0

    .134)

    H

    ydrogen

    %

    7.1

    2(0

    .021)

    6.2

    8(0

    .309)

    6.2

    9(0

    .106)

    5.5

    4(0

    .028)

    5.3

    4(0

    .127)

    6.0

    2(0

    .014)

    5.9

    9(0

    .014)

    5.5

    3(0

    .106)

    O

    xygen

    %

    48

    .88(0

    .318)

    49

    .10(0

    .244)

    49

    .62(0

    .177)

    58

    .61(0

    .163)

    48

    .13(0

    .071)

    52

    .58(0

    .318)

    48

    .14(0

    .092)

    58

    .19(0

    .057)

    N

    itrogen

    %

    0.8

    9(0

    .106)

    3.7

    3(0

    .086)

    2.1

    9(0

    .113)

    3.1

    6(0

    .057)

    1.4

    4(0

    .014)

    2.4

    6(0

    .191)

    0.4

    4(0

    .035)

    2.5

    0(0

    .028)

    C

    hemicalformula

    C56

    .51

    H112

    O48

    .07N

    C12

    .78

    H23

    .56

    O11

    .51

    N

    C22

    .33

    H40

    .18

    O19

    .82N

    C12

    .07

    H24

    .54

    O16

    .23

    N

    C36

    .53

    H51

    .92

    O29

    .25

    N

    C18

    .51

    H34

    .33

    O18

    .74

    N

    C121

    .87

    H192

    .78

    O96

    .82

    N

    C15

    .77

    H30

    .94

    O20

    .37

    N

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    Miscanthusgiganteus or M. sacchariflorus silages because of high-

    er lignin content in Miscanthus spp. The results indicate that anaer-

    obic digestion of silage of Miscanthus spp. under mesophilic

    conditions needs longer HRT than 60 d or applying methods of lig-

    nin-encrusted sugars recovery (e.g. alkaline pre-treatment).

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