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Biodiesel Plant Systems BIOMATE
Biodiesel Tanks
Biodiesel Product Biodiesel Equipment
Animal &vegetable oil and acid oil can be used to make biodiesel, and fatty acid of that is utilized. Biodiesel is anovel green fuel, the features are as following:
Good driving performance for low-temperature motor, cooling point can reach -10℃ without adding agent;
Good lubrication performance ensures low wearing rate of oil spraying pump,engine tank and rods;
As flash point of biodiesel is higher than mineral diesel, biodiesel doesn’t belong to dangerous goods;
Sulfur content is low, small emission;
Low residual combustion char(0.02%), i.e. microparticles content of waste gas is low;
Damage of waste gas after combustion is lower than that of mineral diesel;
High biodecomposition rate is favorable for environment protection.
Performance Indexes of Bio-diesel1.Performance Comparison of Bio-diesel with Petro-diesel
Characteristics Bio-diesel Petro-diesel
Density(at 20℃)/g/ml 0.88 0.83
Dynamic viscosity(at 40℃)/ mm2/s 1.9-6 2-4
Flash point(In P,M closed cup) ℃ ≥130 60
Flammability(Cetane value) ≥49 ≥46
Thermal value(MJ/l) 32 35
Combustion efficiency(Diesel=100%)/% 104 100
Sulphur content(W%) <0.05 <0.2
Oxygen content(V%) 10 0
Minimum air consumption for burning
1kg of fuel according to stoichiometry/kg12.5 14.5
Water hazard grade 1 2
Biodegradation rate after three weeks/% 98 70
2. Bio-diesel quality indexes(GB/20828-2007)
Item Index
Density(at 15℃)/g/ml 0.82-0.900
Dynamic viscosity(at 40℃)/ mm2/s 1.9-6.0
Flash point/℃ ≥130
Sulphur content/% ≥0.005/0.05
Coking value 100%(CCR)/ % ≤0.05
Bio-diesel Craft FlowSheet
Rectification
Concentrated methanol Hotwater Alkali
Catalyst
Vegetable oil→Drying→Esterification→Separation→Waterwashing→Neutralization
Crudeglycerin→Evaporation→Glycerin
Dilute methanol
Separation → Drying → Distillation→ Recovery → Bio-diesel
We BIOMATE™ manufacture Biodiesel processing plant & machine. Our specialty is Multi feed Biodiesel processor with Chemical & process formulation isgiven by us along with biodiesel processor.
1)500 LPD Biodiesel processor - Amount- Rs.355000.00
2) 1000 LPD - Rs.705000.00
3) 2000 LPD- Rs.1400000.00
4) 3000 LPD -Rs.2075000.00
Above 3000 LPD as per customers requirement please
Bio Diesel>>
Bio Diesel refers to a diesel-equivalent processed fuel consisting of short chain alkyl (methyl orethyl) esters, made by processing of vegetable oils or animal fats, which can be used (alone,or blended with conventional diesel fuel) in unmodified diesel-engine vehicles
Bio Diesel is biodegradable and non-toxic, and typically produces about 60% less net-lifecyclecarbon dioxide emissions, as it is itself produced from atmospheric carbon dioxide viaphotosynthesis in plants. Its emissions of smog forming hydrocarbon are 65% less, although theNitrogen Oxide emissions are about 10% greater than those from petroleum-based diesel. Net-lifetime carbon dioxide emissions can actually differ widely between fuels depending uponproduction methods of the source vegetable oils and processing methods employed in theircreation. It is therefore debatable as to the extent that biodiesel reduces total carbon dioxideemissions currently contributing to anthropogenic global warming compared to thosefrom petroleum-based diesel.
Some vehicle manufacturers are positive about the use of biodiesel, citing lower engine wearas one of the fuel's benefits. Biodiesel is a better solvent than standard diesel, as it 'cleans' theengine, removing deposits in the fuel lines. However, this may cause blockages in the fuelinjectors if an engine has been previously run on petroleum diesel for years
Bio Diesel can also be used as a heating fuel in domestic and commercial boilers. Existing oilboilers may contain rubber parts and may require conversion to run on Bio diesel, but theconversion process is usually relatively simple involving the exchanging of rubber parts forsynthetic ones due to biodiesel being a strong solvent.
Bio Diesel can be distributed using today's infrastructure, and its use and production areincreasing rapidly. Fuel stations are beginning to make biodiesel available to consumers, and agrowing number of transport fleets use it as an additive in their fuel. Biodiesel is generally moreexpensive to purchase than petroleum diesel but this differential may diminish due toeconomies of scale, the rising cost of petroleum and government tax subsidies.
Our Integrated engineering concepts of Bio-diesel Plant construction is the way to producebio-diesel efficiently as well as cost effectively.
Diesel Base PlantWe are engaged in offering our esteemed clients with an unmatched range of Diesel BasePlants. These plants are based on advanced technology mechanism and possess sturdy design withcross head and stuffing box. This ensures complete isolation between the combustion chamber andthe lubricating oil whilst preventing contamination of the lubricating oil. We offer these Diesel BasePlants to clients from across the globe and make use of quality raw materials in its production.
Features:
Improves CO2 absorption
Low pressure purification
Complete stripping of CO2
Promotes fuel-savings and cost effective
Bio-diesel from Jatropha Seeds
What is Bio-DieselBio-Diesel is the name for a variety of ester based oxygenated fuels made from certainedible and non-edible oils like Soya, Sunflower, Palm, Jatropha, Pongamia (Karanj),Mahua etc. Pure Bio-Diesel is Biodegradable, Non-Toxic and essentially free from sulfurand aromatics. It is a renewable resource based on oil crop that are grown anew eachyear. It can be produced domestically, reducing our country's dependence on importedoil, thus huge savings on imports. Requires no engine modifications or changes in fuelhandling and delivery systems. Bio-Diesel also provides significant lubricity improvementover petroleum diesel fuel.
Most of the vegetable oils and animals fats contain triglycerides, which on simpleprocessing give fatty acid esters, called "Bio-Diesel". The chemical reaction involving alower alcohol (Ethanol or Methanol), producing Glycerine as a coproduct, is called trans-esterification.
Jatropha Curcas (Vana Erand or Ratan Jyot) has been found to be most suitable for thispurpose because of its advantages over any other species. It can be grown as a quickyielding plant even on degraded and barren lands under forest and nonforest use, dryand drought prone areas. Oil yield per hectare is approx. 1.6 metric tons on average soil(based on 5 mt seed yield per hac) which is among the highest for tree born oil seeds. Theseed yield from Jatropha Curcas (approx. 0.625 tons per hectare) is expected in the firstyear itself which is fastest for any species.
Buyers of jatropha seedsThere has been a lot of propogation of Jatropha cultivation in India, a lot of companiesand government organizations are taking "largescale" plantations. However, the farmersare still doubtful as who will purchase the Jatropha seeds after 1 year. There has been aChicken & Egg situation, a lot of hipe has been made, however at present the there isenough demand of jatropha seed for cultivation but potential buyers of jatropha seedswill be biodiesel plants.
50 tonnes per day biodiesel plant of TOCL installed
Commercial Bio-diesel plants in India
USA as a majority equity partner, are setting up a 50 tonnes per day Biodiesel plant inLatur in Maharashtra. This plant will run on the patented CD-Process developed by ADMand produce high quality Bio-Diesel of European Norms (EN 14214). The plant will becommissione
Installation of Tinna's Bio-diesel plant will give confidence to all the farmers and plantors ofJatropha as they will have a ready buyer of Jatropha seeds.
Tinna is working with farmer groups to promote cultivation of Jatropha. Tinna is also in theprocess to put large plantations of Jatropha in Maharashtra and other states of thecountry.
Nursery raising of Jatropha is being undertaken to develop high oil yielding varieties ofJatropha, these saplings are being distributed to the farmers for plantation.
Tinna is the best positioned player which has complete expertise for making Bio-Dieselbusiness a success.
Cultivation technique of Jatropha or Ratanjyot.
Biodiesel extraction plant from Jatropha.
भारत बायोडीजल का युग ।
How to Grow Jatropha or Ratanjyot?Some of the suppliers of Seeds of Jatropha curcas and Pongamia Pinnata.
GUJRATH
Rajkamal Herbs & Aromatics Pvt. Ltd.,307, Chitrarath Buiding, Behind Hotel President,C.G. Road, Ahmadabad, 380 009, India.Tel : 91-79-26566811, Fax : 91-79-26566911.Contact Person : Mr. Kalpesh Jani, Cell No. 91-9825067393,[email protected]
MADHYA PRADESH
Raj & Company,Behind Katju Market, Near Parsi Temple,Neemuch, Madhya Pradesh, 458 441, India.Tel.: 91-7423-221600 Fax: 91-7423-225341,Contact Person : Mr. Vijay Kumar Jain,[email protected]
Garg Herbs, C/o Jankilal Dhoolchand Garg,31,Tilak Marg, Neemuch,Madhya Pradesh, 458 441, India.Tel 91-7423-224800 and 91-7423-226566, Cell [email protected]
Adinath Trading Company,Mandi Prangan, Neemuch,Madhya Pradesh, 458 441, India.Tel : Office : 91-7423-222879, Works : 91-7423-227679, Telefax : 91-7423-225961, Mr. VinitJain, Res : 91-7423-227407. Cell : [email protected]
Avinash Bisen,For Tripti Herbal & Plantation services,S-6, Plot No. 958, Seth Sadan Behind Hotel,Arihant Palace Russel Chowk,Jabalpur, Madhya Pradesh, India,Tel : 91-761-5007957, [email protected].
Rajnish Kher,174 Adarsh Nagar,Narbada Road, Jabalpur, India,cell 91-9300102799,[email protected]
ANDHRA PRADESH
Farmwealth Biotech,205, Raghava Towers, Madinaguda,BHEL Road, Chandanagar,Hyderabad-500 050, Andhra Pradesh, India.Tel : 91-40-23046410, Contact Person : Mr. Narsimhaya. Cell No. [email protected]
Mr. Mahesh,sells Jatropha Seedlings 60 days old.Quantity available : 1,00,000 nos, from Hyderabad,Andhra Pradesh, India.Cell No. 91-9849493090,[email protected]
RAJASTHAN
Society For Rural Initiatives For Promotion of Herbals,B-132, Sainik Basti,Churu, 331 001, Rajasthan, India.Contact Person : Mr. Abhishek Maharshi, Cell No. 91-9414085700,[email protected].
Mr. Nitin Kothari,Rajasthan Agriculture Depot,Rajagro Udaipur, Outside Surajpole,Udaipur, 313 001 India.Phone : 91-294-2417822(O) 91-294-2420348,5100767(R), Fax : 91-294-2411185, Cell No. 91-9414166585,[email protected], [email protected]
KARNATAKA
Vrindavan Bio-Fuels Pvt.Ltd.,"Hill View", Chikodi Station Road, Chikodi,Dist. Belgaum, Karnataka, India,Contact Person : Mr.Prashant Mundargi.Tel : 91-20-24335483, Mobile: 91-9822186771, Fax : [email protected]. Contact Person : Mr.Prashant Mundargi.
WEST BENGALMr. Amit Rastogi,Amit Biotech, unit 21,3rd floor, 21 Ballygunge Circular Road.,Calcutta, 700 019, [email protected].
Jatropha Curcas
Leaves
• Background
• Government of India – Bio-diesel Purchase Policy
• The President today planted a Jatropha Curcas• The President Bush pushes alternative fuels in Va.
Background :The Ministry of Petroleum & Natural Gas iscommitted to taking forward the.NationalCommon Minimum Programme (NCMP) ofthe Government of India, stretching acrossthe various focus areas identified therein,while ensuring the basic principle forgovernaige of economic reforms with ahuman face. The Ministry is inter aliacommitted to meeting the social objectives ofNCMP and enhancing energy security. One ofthe critical elements for achieving theobjective of energy security is thedevelopment of alternative sources of energyincluding bio-fuels. The Ministry of Petroleumand Natural Gas is already implementing afive per cent ethanol-blended petrol programme, which isdesigned to support the agriculture and the rural sector, There isnow an increased awareness about bio-diesel, a diesel fuelsubstitute , which . can be made from virgin or used vegetableoils and animal fats.Top
Flowers
Pongamia pinnata
Fruits
Seeds mature and fleshyexocarp
Resemble small castorseeds
Bio-diesel is an environment friendly fuel, which has almost nosulphur, no aromatics, and has about 10% built-in oxygen. Bio-diesel needs no separate infrastructure for storage and dispensingand the existing tankage and dispensing stations of conventionaldiesel can be used. Bio-diesel is safe to handle and the flashpoints of bio-diesel are higher than conventional diesel. Blendingof bio-diesel with diesel would result in the reduction of un-burnthydrocarbons, Carbon Monoxide and particulate matter in autoemissions, and will be in line with the objectives of the Auto FuelPolicy of the Government.
Bio-diesel can be made from any feedstock oil or fat, and thecost of the feedstock is the most important constituent in theeconomics of bio-diesel production. Independent Research andDevelopment (R&D) efforts are being undertaken in R&D andacademic institutions and in the oil companies on bio-diesel, bothfor establishing the properties of different feed-stock based bio-diesel production, and for the use of different blends of bio-dieselin diesel in the transportation sector.
In the USA and the European Union, where bio-diesel iscommercially being made from edible oil like soybean orrapeseed oil, the cost of production is one and a half times totwice the cost of producing diesel. India however is deficient inedible oils. In selecting possible feedstock for the indigenousproduction of bio-diesel, care should therefore be taken that onlynon-edible oil is used for the purpose.
In the above background, the groundwork for launching aproposed National Mission on bio-diesel, (which is based on aReport of the Planning Commission) is in progress with the Ministryof Rural Development as the nodal Ministry. The Mission, ifapproved, would inter-alia involve:Top• large scale plantations of Jatropha Curcas,
• Selling up of expeller units for extracting oil from Jatrophaseeds,
• Setting up of bio-diesel plants for making bio-diesel fromJatropha oil, and
• Blending of bio-diesel in diesel, and marketing of such blendedfuel.The Ministry of Petroleum and Natural Gas is committed to lendsupport to the proposed Mission activities for blending of bio-diesel in diesel and marketing of such blended fuel.
Top
Government of IndiaBio-diesel Purchase Policy
It is imperative (hat the bio-diesel offered for blending in diesel isof standard quality. Therefore it would be necessary that onlythose bio-diesel manufacturers who get their samples approvedand certified by the oil companies and get registered asauthorised suppliers would be eligible for assured purchase of theproduct. Also, the bio-diesel purchase centers should beequipped with minimum testing facilities for ensuring purchase ofbio-diesel of requisite specification. Subject to the aboverequirement, in recognition of the synergy and spin-off effect that
announcing a Government of India – Bio- Diesel Purchase Policywill have on the rural economy, the Ministry of Petroleum andNatural Gas hereby resolves to introduce a Government of India –Bio- Diesel Purchase Policy as follows:
(I) With effect from 1.1.2006, the public sector oil marketingcompanies shall purchase, through its select purchase centers,bio-diesel (B100), which meet the fuel. Quality standardprescribed in the Bureau of Industrial Standards (BIS) specificationformulated vide PCD3 (2242)C-dated 26.7.2004, and as may benotified and modified from time to time the oil marketingcompanies shall make available the comprehensive industryguideline "Operations. Quality and Safety Manual on Bio-diesel-HSD B100 and HSD B05max" for information and Guidance of thebio-diesel industry.
(II) The purchase centers have been identified in consultation withthe oil marketing companies, via the Indian Oil Corporation (IOC).Hindustan Petroleum corporation (HPC) arid Bharat PetroleumCorporation (BPC), on the basis of availability of minimum testingfacilities for B100 and for blending in HSD to the extent of five percent Depending on response, felt need, and preparedness intesting-and accepting bio-diesel, more purchase centers wouldbe identified subsequently.
The purchase centres shall be in the following locations:
State Location
• Andhra Pradesh Ghatkesar (HPC) ( also for Jharkhand andOrissa States)
• Chattisgarh Mandirhasaud (HPC)
• Delhi Bijwasan (IOC)
• Gujarat Kandla (BPC)
• Haryana Rewari (IOC)*
• Karnataka Devanagunthi (Bangalore) (IOC) Mangalore(IOC)
• MadhyaPradesh
Mangliagaon - Indore ( IOC)
• Maharashtra Manmad (BPC)Borkhedi - Nagpur (BPC)Loni (HPC)Vashi (HPC)*
• Punjab Bhatinda (!OC)
• Rajasthan Sanganier-Jaipur (BPC)Salawas (HPC)
• Tamilnadu Korrukupet Chennai (IOC)Narimanam ( IBP)Karur (BPC)*
• Uttar Pradesh Panki (IOC) (a/so for Utlaranchal State)Amousi- Lucknow (IBP)*
Top* To be upgraded for carrying out full specification tests for BISstandard.
(III) Bio-diesel manufacturers interested in supplying bio-diesel topublic sector oil marketing companies should approach the statelevel co-ordinator (SLC) pertaining to the state, and afterassessment of production capacity and credibility of theprospective supplier by joint evaluation / certification by theindustry team, samples would be tested and if these meet theprescribed BIS specifications, the supplier shall be registered as anauthorized supplier.
(IV) In normal course, the registration shall be re-validated after ayear. However if either the feedstock used or the process ofmanufacturing bio-diesel is altered, re-validation of registrationshall be necessary immediately.
(V) In registering authorised suppliers of bio-diesel priority shall begiven to such bio-diesel producers who propose to use non-edibletree borne oils as feed stock for producing bio-diesel, and haveundertaken or have committed themselves to support farming ofoil bearing plants with a view to using only tree-borne non-edibleoil for manufacture of bio-diesel in future.
(VI) The oil marketing companies shall buy bio-diesel (B100) whichmeets the prescribed BIS standard, at a uniform price, as may bedecided by the oil marketing companies from time to time,depending on market conditions. Such a uniform price shall beinclusive of any taxes and duties and transportation cost fordelivery of bio-diesel at the purchase centre. The uniform priceonce fixed shall be in operation for six months, at the end ofwhich it would be reviewed.
The initial purchase price of bio-diesel by the oil marketingcompanies will be Rs 25 per liter. The registered authorised bio-diesel manufacturers shall be required to deliver B100 at thenotified purchase centers in calibrated tank trucks of capacitynot less than 10 K.L. In case the suppliers envisage any deviation,they should Inform the concerned oil company and supply as permutual convenience.
(VII) The supplier should give schedule of supplies that can bemade during the ensuing month to SLC of the state by 15th of theprevious month.
(VIII) All expenses related to testing of the bio-diesel foracceptance of the consignment shall be borne by the oilmarketing companies. Every consignment shall be tested for thefollowing specifications:
• Density@15 degree C,
• Kinematics Viscosity@40 degree C
• Flash Point
• Water Content
• Copper corrosion, and
• Acid valueTop(IX) In accordance with the provisions of Article 243G of the
Constitution, read with Article 243 ZD, Panchayati Raj Institutionsmay, in consultation with the National Oilseeds and VegetableOils Development Board, the Ministry of Bio-technology and theNational Botanical Research Institute, who are working on a net-work programme for making available good quality seed andtissue culture for oil bearing trees including Jatropha, prepare andconsolidate plans for the cultivation of oil bearing trees. SuchPanchayati Raj Institutions may also consolidate plans forcollection of seeds and transporting them to oil extraction units,and pose such plans at village, intermediate, and district level toentrepreneurs in the private sector who, either on their own orthrough joint ventures including such joint ventures with thePanchayati Raj Institutions themselves would undertakeproduction of bio-diesel as Rural Business Hub (RBH) activity.
(X) The Petroleum Conservation and Research Association(PCRA), in association with the Ministry of Panchayati Raj andState Governments will conduct mass awareness programmes onplantation of Jatropha etc, collection of seeds and extraction ofoil for the production of bio-diesel. Such awareness programmesshall be conducted through and in association with PanchayatiRaj Institutions at appropriate levels through such means asworkshops, seminars, kisan melas, and electronic and print mediain local languages.
(XI) R&D studies and field trials shall continue to be conducted fordeveloping data on increasing bio-diesel content in a systematicmanner and be coordinated by the Research and DevelopmentDivision of Indian Oil Corporation Limited, with the aim ofachieving maximum blending of bio-diesel up to 20% in diesel. Forthis purpose, experience of other countries would be studied bothat the commercial level and through diplomatic channels, undervarious bilateral and multi-lateral initiatives as well as Governmentunderstandings/agreements.
(XII) Progress of the implementation of the bio-diesel purchasepolicy by the oil marketing companies will be monitored by thePetroleum Policy and Analysis Cell {PPAC} and PPAC will reportthe progress to the Ministry of Petroleum and Natural Gas on aregular basis.
Ministry of Petroleum and Natural GasGovernment of IndiaDated the 9th October, 2005
Government of India – Bio-diesel Purchase Policy
• The President today planted a Jatropha Curcas• The President Bush pushes alternative fuels in Va.
To set up a 6 TPD Bio-Diesel manufacturing unit with captive Jatropha Curcas plantation in 2000 acres:
Press Release
“The President Dr. A.P.J. Abdul Kalam today planted a Jatropha Curcas sapling in Rashtrapati Bhavan.To begin with 800 plants are being planted for educationalpurposes to promote the use of herbal plants for extractingoil from which bio diesel can be produced.”
The Name Jatropha Curcas' may be funny to co-relate withautomobiles now, but in times to come it is going to be onthe lips of our children and probably the first name on ourgrand children's vocabulary. Jatropha Curcas plant hasbeen researched over the last five years at the HohenheimUniversity in Germany and could be the fuel of the future.
Pongamia pinnata Fruits
Seeds mature and fleshy exocarp
• The President Bush pushes alternative fuels in Va.
President Bush tours the Virginia Biodiesel Refinery withmanaging member Douglas Faulkner on Monday, May 16,2005, in West Point, Va. The refinery produces alternative fuelfrom soybeans.
WEST POINT — President Bush journeyed to a dusty industrialpark in this town of 2,700 people Monday to urgedevelopment of alternative fuels and call on Congress tooverhaul U.S. energy policies.
The president made a quick tour of the Virginia Bio-diesel
Refinery, a 11A -year-old business that manufactures fuel made from soybeans. He then stepped outback and, in a speech before a largely Republican crowd of about 500, lauded the company forhelping reduce U.S. dependency on foreign oil.
"Our dependence on foreign oil is like a foreign tax on the American dream," Bush said during a 30-minute speech.
The plant produces 1.5 million gallons of soybean fuel a year that can replace or blend with diesel gas.It's more expensive than regular diesel fuel, but burns cleaner.
While touring the plant, Bush was given a white handkerchief that had been held to the exhaust of arevved-up 18-wheeler, The president pronounced the hanky clean enough to hold up to his nose.
"Biodiesel is one of our nation's most promising alternative fuel sources and by developing biodiesel,you're making the country less dependent on foreign oil," Bush said.
National production of Biodiesel fuels has increased from 500,000 gallons in 1999 to 30 million gallonslast year. About 300 service stations in the U.S. offer the products.TopTo encourage growth, Bush seeks $84 million for Biodiesel research in the 2006 federal budget. Lastyear, he signed legislation giving a tax credit of 50 cents per gallon to alternative fuel producers.
The tax credits would be extended under a comprehensive energy bill narrowly approved by theHouse of Representatives last month. Bush called on the Senate to approve the legislation by thissummer, saying it would benefit families beset by record fuel prices.
"Americans are concerned about high prices at the pump and they're really concerned as they start tomake their travel plans, and I understand that," the president said. "I wish I could just wave a magicwand and lower the price at the pump. I'd do that. But that's not how it works."
Bush's energy plan includes toughening fuel economy standards of sport utility vehicles, vans andpickup trucks and awarding a tax credit of up to $4,000 to buyers of hybrid vehicles. Hybrids arepowered by a combination of an internal combustion engine and an electric motor.
Critics of the energy bill say the $8 billion in tax breaks Bush seeks is too expensive and likely to increase.
Bush also called for oil exploration in the Arctic National Wildlife Refuge in Alaska, saying it is a vital step"toward making America less dependent on foreign oil."
Bush's visit touched off a sensation in this small town about 30 miles east of Richmond. Locals say he isthe first sitting president to stop by; well before he was famous, George Washington came to the areato court and marry a wealthy widow named Martha Danbridge Custis.
Bush made note of the history in his speech. "I thought it was time for another George W. to come," hequipped.
The speech was attended by Republican elected officials and invited GOP activists from centralVirginia and Hampton Roads. Dick Atkinson, director of the Virginia Soybean Association, said he wasthrilled by the president's appearance.
"It definitely gives a boost to the farmers and the Bio-diesel industry," he said.
BioDiesel is a Renewable Fuel Substitutethat can be made by chemically combining anyNatural Oil or Fat with an Alcohol such as
Methanol or Ethanol.
Send UsYour Biodiesel Requirement
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Esterification
-----------------------------------------------------------------------------------------------------------------------------------------------------------A Chemical Process by which Crude Oil gets convert to a Chemical compound having same properties likeConvetional Diesel.It uses NAOH or KOH as a catalyst. It produces Glycerin as By ProductBiodiesel as Fuel----------------------------------------------------------------------------------------------------------------------------------------------------------It can be used in place of petroleum diesel fuel for vehicles or heating oil for buildings. Unlike petroleum diesel, biodiesel is arenewable resource, and it creates less pollution than Petroleum Diesel. It can be used alone or in combination with petroleum diesel, or withheating oil. Generally, no expensive modifications to the engines are required. This makes it easier to integrate biodiesel into currentsystems than other alternative energy sources, which often require new equipment.
• 75% cleaner than conventional diesel fuel.
• Reduces unburned hydrocarbons, carbon monoxide and particulate matter in exhaust fumes.
• Contains no sulphur.
• Emissions are nearly 50% less than conventional diesel fuel.
• Doesn't cause eye irritation
• More biodegradable than sugar and less toxic than table salt.
• Fuel economy is the same as conventional diesel fuel.
• Much better lubricant than conventional diesel fuel and extends engine life
• High cetane rating, which improves engine performance.
• 1% biodiesel will increase lubricity by 65%
• Biodiesel can be produced from any fat or vegetable oil, including waste cooking oil.How to make Biodiesel?----------------------------------------------------------------------------------------------------------------------------------------------------------
Biodiesel fuel is made from oils or fats, which are both hydrocarbons. These hydrocarbons are filtered and then mixed with analcohol, which is usually methanol, and a catalyst (sodium or potassium hydroxide). The major products of this reaction are thebiodiesel fuel, which is an ester, and glycerol, which has commercial uses, such as in cosmetics.
Strength :
Biodiesel fuel is a renewable energy source that can be made from TBO’s i.e. Tree Born Oil Seeds or from cooking oils recycled fromrestaurants. This means it is a renewable resource unlike petroleum-based diesel.
Biodiesel is less polluting than petroleum diesel. Compared to petroleum diesel, biodiesel produces less soot (particulate matter),carbon monoxide, unburned hydrocarbons, and sulfur dioxide.
The absence of Sulfur in 100% biodiesel should extend the life of catalytic converters.
Biodiesel fuel can also be used in combination with heating oil to heat residential and industrial buildings. This can reducedependence on non-renewable and increasingly expensive heating oil.
Biodiesel fuel can generally be used in existing oil heating systems and diesel engines without modification, and it can be distributedthrough existing diesel fuel pumps. This is an advantage over other alternative fuels, which can be expensive to use initially due tohigh cost of equipment modifications or new purchases. Biodiesel provides almost the same energy per gallon as petroleum dies
Bio-
Diese
lSaving Environment
The success story company also engaged in another alternative fuel patendted technologyto produce Algae which will have bio engineered triglyceride contents as high as 60% byweight.
About Bio Diesel
Biodiesel refers to a non-petroleum-based diesel fuel consisting of short chain alkyl (methyl orethyl) esters, made by Transesterfication of vegetable oil or animal fat (tallow), which can beused (alone, or blended with conventional petrodiesel) in unmodified diesel-engine vehicles.Biodiesel is distinguished from the straight vegetable oil (SVO) (sometimes referred to as "wastevegetable oil", "WVO", "used vegetable oil", "UVO", "pure plant oil", "PPO") used (alone, orblended) as fuels in some converted diesel vehicles. "Biodiesel" is standardized as mono-alkylester.
Biodiesel is a biofuel produced from various feedstock’s including vegetable oils (such asoilseed, rapeseed and soya bean), animal fats or algae. Biodiesel can be blended with dieselfor use in diesel engine vehicles. Biofuel – The term biofuel applies to any solid, liquid, orgaseous fuel produced from organic (once-living) matter. The word biofuel covers a widerange of products, some of which are commercially available today, and some of which are
still in research and development. Biodiesel is a fuel made from plant oils that can be used ina conventional diesel engine.
Biodiesel is an environmentally safe, low polluting fuel for most diesel internal combustion andturbine engines. Can be mixed with petroleum diesel fuel and stored anywhere petroleum is. Itis made from fresh or waste vegetable oils (triglycerides) that are a renewable energy source.
Bio-diesel is an eco-friendly, alternative diesel fuel prepared from domestic renewableresources that is vegetables oils (edible & non-edible oil) and animal fats. These natural oils &fats are made up mainly of try glycerides. These try glycerides when reacted chemically withlower alcohols in presence of catalyst result in fatty acid esters. These esters show strikingsimilarity to petroleum derived diesel and are called “Bio-diesel”.
BioDiesel Production Process
All plant oils and recycled cooking oils are esters of trivalent alcohol (Glycerin) and 3 fattyacid chains.
In a chemical process called tran-esterification the Glycerin in the oils is changed against amonovalent alcohol Methanol. The result is Fatty Acid Methyl Ester ( FAME) and Glycerin.
Some oils and fats may contain higher levels of FFA’s (Free Fatty Acids). This applied speciallyto tropical, indigenous and tre brn oil seeds. ENERGEA’s Technoligy is dedicated to delivervirtually 100% yield and best economic from these feed stocks.
We offer one process route where we deal very efficiently with those FFAs, converting them
also completely into Biodiesel. Alternatively, There are equally efficient process layouts wherethe same features are archied during state of the art pre-treatment (means when it featuresalso an esterification step).
Bio diesel has obtained worldwide recognition as an alternative and renewable energysource for the transport sector because of its may product advantages and applicationsbenefits.
Bio diesel is also finding tremendous advantages in Industrial application as replacement ofLDO & FO saving the environment.
Bio Diesel molecules are very simple hydrocarbon chains, containing no sulfur and no toxiccyclic or polycyclic aromatic compounds as contained in fossil fuels.
Bio diesel reduces risks as produced by locally harmful emission which as soot, particulatematter, carbon monoxide, hydrocarbons, etc., when compared to conventions fossil fuel,Biodiesel contributes to reduce greenhouse gases and resulting climate change and hassuperior lubrication properties.
Bio diesel can be used as a 100% substitute to mineral diesel, or it can be blended in any ratio,without any changes on the engine.
Advantages of our Process
• The continuous conversion process saves space.• The cost of investment decreases considerably for large capacities.• Feed stock with higher FFA is converted efficiently without having to separate them first.• The oil for Biodiesel process must only be degummed, but not neutralized.• Multi-feed-stock technology: Able to process even used cooking oil, animal fat, acid oil andoil sludges
besides all edible oil.• Problematic waste can be turned into precious diesel fuel.• Less energy is require due to our continuous process design.• Uses Plug Flow Tubular Reactor in which reaction is accelerated using high pressure and isover within
few seconds. This avoids all unwanted side reaction thus avoids losses and maximizes yield.• Produces potassium sulphate paste as by product which can be readily dried and used asfertilizer thus
increasing profitability.• Energea technology is truly a multi feed stock which can even process 85% and above FFA.• Option of ethanol instead of methanol is also available in our technology.• Last but not the least Biodiesel produced is in accordance with the EN 14214 standard.
Our Key Equipment
Reactor
• ”Plug flow” Tubular Reactor.• Less reaction time of less than 20sec.• Lowest power consumption.• Occupies minimum space.• For 50 Tpd-300Tpd Reactor size is
1500mmX700mmX2000mm (hight).• No side reaction.• Maximizes conversion to ESTER.• Maximizes the yield.
Static Mixture
• Highest efficient dispersion.• No additional power required.• Instant mixing.• Tailer made design.• very low space required.
Centrifuge
• N2 blanketed separation.• Helps in maximizing purity of ME.• Requires very less space.
Tricanter
• Efficient separation of glycerinphase and FFA.• Helps in decreasing load on Glycerinphase
evaporation system.• instantly removes catalyst ready fordrying and
bagging.• Helps in decreasing one step of saltseparation
from glycerin phase.
Phase Separator
• Has maximum efficiency ofseparation i.e. greater
than 99%.• Can separate liquid/ liquid up todensity deference
of > 10 Kg/m3.• No power Consumption.• Finely dispersed material can beseparated with
equal efficiency.
Phase separators are assembled using the modular components of our adaptable system: nocompromises, easy to remove and modify.
Phase separators are built around the phase separation stage, consisting of support plate,phase separation elements and cross support plate.
The technical separation of very finely dispersed droplets is achieved through our phaseseparation elements.
The phase separation stage provides easy handling as a functional unit. Future upgradingand adaptation are built into our design approach.
CONTACT DETAILS
BIOMATE INDIA (AN ISO 9001 CERTIFIED COMPANY)
Registered Office :A-5/45,Sector-15 Rohini New Delhi -110089,INDIAFactory Address :436,Shahabad, Bawana Rd,Near Delhi Technological University (DCE),Rohini,Delhi -110042 .INInternet details : Web site:www.biomateindia.com,E-Mail id:[email protected] nos Tele fax :+91 9818648066, 9312130119. 11 27872365.
BIOMATE IN
DIA (AN ISO 9001 Certified Co.) Add: A-5/4
