FOLDING BICYCLEOWNERS MANUAL

PART 1

PART 2

PART 3

PART 4

PART 5

PART 7

Contents ...............................................................................3

Safety ....................................................................................5

Bicycle Terms ......................................................................6

Unfolding Instructions ......................................................7-11

Folding Instructions ........................................................12-16

Adjusting the Frame Latch ................................................17

Adjusting the Steel Handle Post Latches .....................18-19

Detailed Maintenance ....................................................... 20-22

Warranty Information .........................................................23

PART 6

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INSTRUCTION MANUAL: FOLDING BICYCLESThank you for purchasing your folding bicycle. Before using your bicycle, please practice proper folding and unfolding procedures. Be sure to follow the sequence of steps carefully. Proper operation of your bicycle is important for your safety and enjoyment. With a bit of practice, you should be able to fold your bicycle in 15 seconds or less. Enjoy the ride!

SAFETY

� Before riding your bike for the ¿rst time, make sure it has been checked and adjusted by an authorized bicycle technician. This will validate your warranty and ensure that your bicycle is optimally adjusted for performance and safety.

� Before each ride, check to make sure all latches and quick releases are properly secured. Also check your brake system and tire pressure.

� If your bicycle is damaged and the frame latch or handle post latch does not secure properly, do not ride your bicycle. Have it serviced immediately by an authorized technician.

� Rider’s weight including luggage should not exceed 105 kg or 230 lbs.

� %HIRUH�\RXU�¿UVW�ULGH��EH�VXUH�\RX�NQRZ�DOO�ORFDO�WUDI¿c regulations.

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BICYCLE TERMS

Step 1Prepare to unfold your bicycle by standing on the side with the chain. The chain and crank will be in front of you.

Step 1

UNFOLDING INSTRUCTIONS1. Handlebar

2. Handle Post

3. Handle Post Latch

4. Pedal

5. Crank

6. Chain

7. Seat Post Quick-Release

8. Seat Post

9. Re-Bar

Step 2Unfold the frame by swinging the front and rear halves of the frame apart.

Step 2

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Step 3Lock the frame latch lever by pushing it in towards the frame. It should require 6 kg (14 lbs). of force to close.

Step 4Move the frame latch safety hook into the closed position. Your frame latch safety hook is in the closed position when it prevents the frame latch from opening.

Step 3

Step 4

Step 5Swing the handle post up to its vertical position.

Step 5

Step 6Push the handle post latch inwards until it snaps closed.

Step 7Rotate the stopper hook so that it secures the post latch.

Step 6 Step 7

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Step 8Open the seat post quick-release lever and raise the saddle to the desired height. Close the seat post quick-release lever. Be sure not to raise the seat post beyond the safety line marked on the seat post.

Step 9Attach or unfold the pedal(s). If you are attaching your pedal(s), please note that the right pedal should be screwed in clockwise. The left pedal should be screwed in counterclockwise. (For easy assembly, turn towards the front to tighten.)

Step 8

Step 10If you are unfolding your pedals, Àip the pedal into the horizontal position.Caution:�%H�FDUHIXO�QRW�WR�SLQFK�\RXU�¿QJHUV�

Step 11Check tires for proper inÀation.

Step 12Check brakes for proper adjustment. (Please refer to main owners manual for proper brake adjustment instructions.)

Step 13You are now ready to ride! Have fun and ride safely!

Step 10

Step 13Step 9

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Step 1Prepare to fold your bicycle by standing on the side with the chain. The chain and crank will be in front of you.

Step 1

Step 4Swing the handle post into the folded position: upside down and Àush against the front wheel. Be sure the front wheel stays parallel to the frame. When folded properly, the handlebars should sit just below the wheel axle.Note: On some models the handle post folds to the outside.

Step 4

Step 5Open the seat post quick-release. Lower the seat post. Twist the saddle 45 degrees to the left. Close the quick-release.

Step 5

Step 2Rotate the stopper hook away from the handle post latch.

Step 3Unlock the handle post latch by pulling it away from the handle post.

Step 2 Step 3

FOLDING INSTRUCTIONS

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Step 6Rotate the cranks so that the left crank is pointed forward and down at a 45 degree angle.

Step 7Move the frame latch safety hook to the open position.Note: Your frame latch safety hook may be in a slightly different position than shown in the picture above.

Step 6

Step 7

Step 8Open the frame latch lever.

Step 8

Step 9Fold the frame in half by swinging the front half of the frame back until the two wheels are parallel.

Step 9

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H6WHS 10Snap the folding pedal(s) into the folded position by pushing the pedal body inwards and rotating downwards.

6WHS 11Your bicycle is now ready for easy transportation or storage.

6WHS 10

6WHS 11

ADJUSTING THE FRAME LATCHYour bicycle should arrive with the frame latch properly adjusted. However, the frame latch willneed periodic adjustment to keep it functioning optimally. If you have an aluminum frame, the framelatch will open and close with approximately 5-6 kg (11-13.2 lbs.) of force. If you have a steel frame,the frame latch will open and close with approximately 3 kg. (6.6 lbs.) of force.

6WHS 1Adjust the latch bolt so that the latch opens and closes with the correct amount of force (5-6 kg. (11-13.2 lbs.) for aluminum models and 3 kg. (6.6 lbs.) for steel models). Turn the frame latch bolt counter-clockwise backing it out of the threaded nut to tighten the latch, clockwise to loosen the latch. Adjust in 1/16-turn increments until the latch is properly adjusted.

6WHS 2Add a drop of Loc-Tite glue to the bolt threads to prevent loosening. Do not add Loc-Tite glue to the hinges.

6WHS 3Periodically lubricate the lever to keep it working smooth-ly. Caution: Some lubricants may damage the paint ¿nish and corrode the frame or hinges. Consult your bicycle technician for advice on a good quality lubricant.

6WHSV 1 - 3

WDUQLQJ��3URSHU�DGMXVWPHQW�RI�WKH�IUDPH�ODWFK�LV�FULWLFDO�WR�\RXU�VDIHWy��If adjusted too tightly or too loosely, LQMXU\�WR�WKH�ULGHU�RU�SHUPDQHQW GDPDJH�WR�WKH�KLQJHV�PD\�UHVXOW�Please check the frame latch before every ride.

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adjustment.

ADJUSTING THE STEEL HANDLE POST LATCHES

Your bicycle should arrive with the handle post latch properly adjusted. However,

the handle post latch will need periodic adjustment to keep it working optimally

.

When properly adjusted, the handle post latch will open and close with approximately

8 kg. (18 lbs.) of force.

6WHS 1

Open and close the handle post latch a few times to determine if it needs to be adjusted.

6WHS 1

WDUQLQJ��3URSHU�DGMXVWPHQW�RI�WKH�IUDPH�ODWFK�LV�FULWLFDO�to your safety. If adjusted

too tightly or too loosely,

injury to the rider or

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the hinges may result.

Please check the frame latch before every ride.

To adjust the handle post latch, take the following steps:

6WHS 2

6WHS 2

To tighten the handle post latch, turn the handle post latch bolt counter-clockwise, backing it out of the threaded nut. To loosen the latch, turn the handle post latch bolt clockwise. Adjust in 1/8 turn incrementsuntil the latch is properly adjusted.

6WHS 3

Adjust until the handle post latch opens and closes with 10 kg. (22 lbs.) of force.

6WHS 4

Add a drop of Loc-Tite glue to the bolt threads to prevent loosening. Do not add Loc-Tite glue to the hinges.

6WHS 5

Lubricate the mechanism periodically.Caution: Some lubricants may damage the paint ¿QLVK�DQG�FRUURGH�WKH�IUDPH�RU�KLQJHV��&RQVXOW�\RXU�dealer for advice on a good quality lubricant.

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Problem Possible Cause Remedy

Gear shifts not working properly - Derailleur cables sticking/stretched/

damaged

- Lubricate/tighten/replace cables

- Front or rear derailleur not adjusted

properly

- Adjust derailleurs

- Indexed shifting not adjusted properly - Adjust indexing

Slipping chain - Excessively worn/chipped chainring or

freewheel sprocket teeth

- Replace chainring, sprockets and

chain

- Chain worn/stretched - Replace chain

- Stiff link in chain - Lubricate or replace link

- Non compatible chain/chainring/

freewheel

- Seek advice at a bicycle shop

Chain jumping off freewheel sprocket or

chainring

- Chainring out of true - Re-true if possible, or replace

- Chainring loose - Tighten mounting bolts

- Chainring teeth bent or broken - Repair or replace chainring/set

- Rear or front derailleur side-to-side

travel out of adjustment

- Adjust derailleur travel

Contatnt clicking noises when pedaling - Stiff chain link - Lubricate chain/Adjust chain link

- Loose pedal axle/bearings - Adjust bearings/axle nut

- Bent bottom bracket or pedal axle - Replace bottom bracket axle or pedals

- Loose crankset - Tighten crank bolts

Grinding noice when pedaling - Pedal bearings too tight - Adjust bearings

- Bottom bracket too tight - Adjust bearings

- Chain fouling derailleurs - Adjust chain line

- Derailleur jockey wheels dirty/binding - Clean and lubricate jockey wheels

Problem Possible Cause Remedy

Freewheel does not rotate - Freewheel internal pawl pins are

jammed

- Lubricate. If problem persists, replace

freehweel

Brakes not working effectively - Brake blocks worn down - Replace brake blocks

- Brake blocks/rim greasy, wet or dirty - Clean blocks and rim

- Brake cables are binding/stretched/

damaged

- Clean/adjust/replace cables

- Brake levers are binding - Adjust brake levers

- Brakes out of adjustment - Center brakes

When applying the brakes they squeal/

squeak

- Brake blocks worn down - Replace blocks

- Brake block toe-in incorrect - Correct block toe-in

- Brake blocks/rim dirty or wet - Clean blocks and rim

- Brake arms loose - Tighten mounting bolts

Knocking or shudderin when applying

brakes

- Bulge in the rim or rim out of true - True wheel or take to a bike shop for

repair

- Brake mounting bolts loose - Tighten bolts

- Brakes out of adjustment - Center brakes and/or adjust brake

block toe-in

- Fork loose in head tube - Tighten headset

Wobbling wheel - Axle broken - Replace axle

- Wheel out of true - True Wheel

- Hub comes loose - Adjust hub bearings

- Headset binding - Adjust headset

- Hub bearings collapsed - Replace bearings

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Problem Possible Cause Remedy

Steering not accurate - Wheels not aligned in frame - Align wheels correctly

- Headset loose or binding - Adjust/tighten headset

- Front forks or frame bent - Take bike to a bike shop for possible frame realignment

Frequent punctures - Inner tube old or faulty - Replace inner tube

- Tire tread/casing worn - Replace tire

- Tire unsuited to rim - Replace with correct tire

- Tire not checked after previous puncture

- Remove sharp object embedded in tire

- Tire pressure too low - Correct tire pressure

- Spoke protruding into rim - File down spoke

BikesDirect365 warranties its bicycles to the original purchaser to be free from defects in material and in workmanship for a period from the date of purchase of:

5 years on frame and fork as long as the bicycle is owned by the original owner except for the specific models noted below: – downhill – jumping –freestyle– suspension related equipment (bushings, bearings, pivot pins, pivot tubes and bolts) including complete forks except as warranted by the original equipment manufacturer. One year on all original parts except for tires, tube and cables.

What BikesDirect365 will do: In the event of a defective bicycle part, BikesDirect365 will, at its option, repair or replace

PLEASE NOTE: Activities such as "wheelies", stunt riding or jumping constitute misuse and will invalidate any warranty that may be offered.

PLEASE NOTE: The pedals and threads are precision made on the crank and are fully tested before they leave the factory. You must put the pedals on the bike correctly. If you are sitting on the bike, then put the right pedal on the right and left pedal on the left hand side. You must put the pedals on by hand until it is impossible to do any more, but you should be able to turn them 3-4 turns before it gets stiff. Then, fully tighten using a spanner to torques as specified in the manual. If you do this incorrectly you will damage the threads and this will not be covered under the warranty.

the defective bicycle or part within warranty period, at no cost to you except for shipping and dealer charges if any. If you discover a defect within the warranty period you must notifyBikeDirect365 immediately. Do not continue to ride the bike.

Limitation, exclusions, and other rightsA) This warranty does not cover tires, tubes, or any failure due to accident, abuse, misuse,

or neglect, or as a result of normal wear and tear. B) The sole responsibility of BikesDirect365 pursuant to the terms of this warranty is

any, shall be repair and replacement. C) The liability of BikesDirect365 shall in no event, exceed the original purchase or

incidental damages of any nature, including for example, but not by any way of limitation damages for personal injuries or damages to property. This statement constitutes the exclusive expression of warranty by BikesDirect365 and is in lieu of any and all other warranties, written or implied.

D) No modifications of this warranty are authorized. There are no promises, terms, conditions, or warranties other than those contained herein.

E) This warranty gives you specific legal rights, and you may also have other rights,which vary.

Do not alter or use bicycle manufactured by BikesDirect365 in stunt riding, dirt riding, similar activities, or with motors or power driven assists as power driven vehicles. Do not operate bicycles manufactured by BikesDirect365 with multiple riders or tow another person or vehicle. Any of the foregoing will invalidate the warranty and BikesDirect365 shall not be liable for any failure, loss damage, or injury resulting form such uses and/or alterations.

The descriptions and specifications contained in this manual were effective at the time of printing. BikesDirect365 reserves the right to discontinue any model at any time and change specifications or designs without notice.

BikesDirect365Unit 2, Lighting HouseStation RoadEast LeakeLeicestershireLE12 6LQ

Email: info@bikesdirect365.comCustomer Helpline: 01509 852159

BIKESDIRECT365 WARRANTY

UNIT 2, LIGHTING HOUSESTATION ROAD

EAST LEAKELEICESTERSHIRE

LE12 6LQ

Email: info@bikesdirect365.com Customer Helpline: 01509 852159