Bigiest Power Station

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    -----Original Message-----From: Parthasarathy R (Safety)Sent: Wednesday, May 17, 2006 5:58 PMTo: Sugavanam S (Electrical); Natarajan (Electrical); Selvakumar M [Electrical]Subject: FW: Biggest power plant on the Earth

    FYI please,Partha.-----Original Message-----From: Ravichandran, Bakthavatcha (B.) [mailto:[email protected]]Sent: Friday, May 12, 2006 11:05 AMTo: Ravichandran, Bakthavatcha (B.)Subject: Biggest power plant on the Earth

    Biggest power plant on the Earth

    ITAIPU- Largest power plant on the Earth- 12600 MW of Hydro power

    Total view of the ITAIPU power plantLeft part shows overflow (spillway), the power station is located in the middle.

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    At the bottom of the 196 m tall dam, the white tubes are containing the inlets for the

    18 turbines (715 MW each).

    On top of the 7.6 km dam, a 12 800 000 m of concretewas used for the projectITAIPU.

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    The lake created by ITAPU dam. Its area reaches 1 350 km2, its length 170 km andits average width 7 km.

    One 715 MW electrical generator

    The diameter of the rotor is almost 16 m, the rotating mass

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    Inside the ITAIPU PowerhouseDimensions: length: 986 m, maximum height: 112 m and width: 99m.

    The red line on the floor indicates the border of Brazil and Paraguay.

    One 715 MW electrical generatorThe diameter of the rotor is almost 16 m, the rotating mass is 2 650 t

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    The control center of the 18 generators

    Left half of it (in Brazil) controls the 60 Hz units, right half (in Paraguay) controlsthe 50 Hz units.

    A 18 kV to 525 kV transformator for 825 MVATo increase the voltage To increase the voltage of the generators, transformers with

    a capacity of 825 MVA and 768 MV(for 50 and 60 Hz respectively) were specified.

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    Power switches for high voltages

    Power switches at the "Left Bank Substation" (FURNAS).

    The AC-DC rectifier

    The FURNAS rectifier substation is accomplished by four lines of of 500 kV.Output DC voltages are symmetrical 500 000 Volt SC.

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    Electricity (AC) leaving ITAPU to Sao Paulo

    6 300 MW of electrical power generated by the 60 Hz units is transported by an 891km AC transmission system, formed by three lines of 750 kV.

    "Peanuts"- a word often used from so called "economic experts" and representatives

    when it comes to Renewable Energies."Not sufficient", "unreliable", "not feasible", are common bias.

    ITAIPU shows they are wrong! Having more power than 10 nuclear power stations it

    supplies the second largest city on the planet with zero-emission electricity since1984, still being extended until 1991. 26% of the electrical power consumption of

    Brazil and 78% of Paraguay are supplied by ITAIPU.

    Located at the Brazilian-Paraguaian border and not far from the Argentinian border,

    the first step of the initiation was already in 1966 when the Ministers of Foreign

    Affairs of Brazil and Paraguay signed a joint statement known as the "Act of Ygazu".By this a study and evaluation of the hydraulic resources of the Parana river (owned

    jointly by Brazil and Paraguay) followed.

    On April, 26, 1973, the two governments of the states signed a treaty "for thedevelopment of the hydroelectric resources of the Parana River" and founded

    "ITAIPU Binacional" (cooperation with the legal, administrative and financialcapacities and technical responsibility to plan, set up and operate the plant) in May,

    17, 1974.

    The construction work started in 1975, reaching its peak in 1978 with 30 000 peopleat work. Monthly on-site concrete production reached 338 000 m. In total, 15 times

    the mass of concrete used for the "Eurotunnel" was supplied. The height of the damreaches 196 m, its length 7.76 km. The lake created by this is 170 km long and

    contains 29 billion tons of water.

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    Unit 1 started to operate in December 1983. Electrical grid connection to Paraguay

    was established in March 1984, Brazil was connected 5 months later. In March 1991the last unit (No.18) was put into operation.

    The water intake of one single 715 MW Francis-turbine is 700 m/s, its weighted

    efficiency is 93.8%.

    Each year ITAPU generates 75 TWh of electricity and avoids 67.5 million tons ofcarbon dioxide emissions - compared to coal power plants.

    The final cost of ITAIPU amounts to US$ 20 billion, 50% of this value are directinvestments and balance financial charges.

    If whole area of the lake - at nominal level - would be covered by solar modules the

    power of the would be 135 000 MWp, which would produce 230 TWh a year. For thesame yearly output as ITAIPU a solar PV-plant would cost US$ 132 billion

    Technical Data

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    Powerhouse and Main Dam

    Location of the Equipment and Principal Elevations

    Powerhouse (18 units including erection bays) - (m)

    Length 968

    Width 99

    Height 112

    Roof level 148

    Generator hall floor level 108

    Spacing between units 34

    01 - El 40 - Foundation of the dam

    02 - El 92,4 - Access to turbine pit

    03 - El 98,5 - Unit auxiliary service - Pure water system

    04 - El 98,5 - Excitation system, access to generator housing and speed governo

    05 - El 108 - Step-up transformers06 - El 108 - Generator hall floor and local control rooms

    07 - El 122 - Ventilation system

    08 - El 127,6 - Cable gallery

    09 - El 128,2 - GIS - SF6

    10 - El 133,2 - Principal panels of AC auxiliary service and diesel generator hall

    11 - El 144 - Dam auxiliary service

    12 - El 214 - Gate hydraulic pump group

    Rolling track of gantry crane

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    Rolling track (m) Span 10,00

    Total length 857,6

    Rail-top elevation 225

    Penstocks

    Quantity 18

    Weight each penstock (t) 883

    Internal diameter (m) 10,5

    Developed length (m) 142,2

    Rated flow (m / s) 690

    Water Intake Trashracks

    Quantity 18

    Rack panels per intake 24 (m) 4,7 x 5,5

    Trashrack Cleaning Machine

    Quantity 2

    Jib crane capacity (kN) 200

    Vertical lift of rake (m) 61,5

    Rake capacity (m / kN) 2/2,5

    Service Gates (Fixed wheel type)

    Quantity 18

    Span (m) 8,2

    Total height (m) 19,3

    Sill beam elevation (m) 177,6

    Maximum flow through gate (m/s) 750

    Stop-logs

    Sill beam elevation (m) 177,2

    Span (m) 7,5

    Height (m) 17,5

    Quantity 7

    Gantry cranes

    Quantity 2

    Capacity (kN) 1.100/400

    Max. hoisting speed 50/60 Hz (m/min.) 4,6/5,5

    Min. hoisting speed 50/60 Hz (m/min.) 1,7/2,0

    Rated travel speed 50/60 Hz (m/min.) 25/30

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    Generator

    Quantity 18

    Frequency 60 Hz (9 un.) / 50 Hz (9 un.)

    Rated power 50 / 60 Hz (MVA) 823,6 / 737,0Rated voltage (kV) 18

    Number of poles 50 / 60 Hz 66 / 78

    Moment of inertia - GD2 (t.m) 320.000

    Power factor 50 / 60 Hz 0,85 / 0,95

    Heaviest component - rotor (t) 1.760

    Weight of each unit 50 / 60 Hz (t) 3.343 / 3.242

    Turbine

    Quantity 18

    Type Francis

    Rated power (MW) 715

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    Design speed - 50 / 60 Hz (rpm) 90,9 /92,3

    Net design head (m) 118,4

    Rated flow (m/s) 645

    Heaviest component - rotor (t) 296

    Weight of each unit (t) 3.360

    Bank of Single-Phase Transformers

    50 Hz 9 + 2 Reserve Units60 Hz 9 + 2 Reserve Units

    Rated Power of Each Bank

    50 / 60 Hz (MVA) 825/768

    Impulse Level (Phase/Neutral)

    High Voltage (kV) 1.550/110

    Low Voltage (kV) 125

    Type of connection - Y

    Weight of each transformer (kg)

    217 x 103 (50 Hz)

    189 x 103 (60 Hz)Cooling forced oil and water

    SF6 Gas Insulated Substation

    Maximum Rated Voltage (kV) 550

    Rated Current (A) 4.000

    Rated Break Current (kA) 63

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    Quantity of Circuit Breakers 52

    Length of Enclosed Busbars Isolated by SF6 Gas (m) 7.500

    SF6 Pressure in the Circuit Breakers (kPa) 620

    Quantity of Isolation Switches 124

    Quantity of Current Transformers 396

    Quantity of Potential Transformers 24

    Quantity of Surge Arresters 126

    Mass of SF6 Gas (kg) 108 x 103

    SCADA - Supervisory Control and Data Acquisition

    The SCADA System, is a means of supervision and control based on computers. The general purpose of thisSystem is to provide the Plant Operators with detailed and automatic information in a centralized form - at presentbeing distributed over more that 1,500 panels in the diverse galleries along the length of the power plant - andorganized in real time (that is, at the instant of occurrence) concerning the electrical, mechanical, thermal andhydraulic conditions of the equipment and the installations. This will permit the operators in the Central ControlRoom to exercise a permanent analysis of the situation and facilitate taking the correct and appropriate decisionswithin the time limits necessary to maintain the generation of energy.

    Its operation is based on the installation of electronic devices in the diverse units of equipment in the Power Plant(generators, turbines, transformers, etc.) for the automatic acquisition of operational information. This informationwill be transferred to a central computer, where it will be processed by specific software. When the softwareidentifies abnormal conditions, the Operators will be instantly informed by signals on the computer monitors. Therequired corrective actions or commands can be taken through these same computers.

    The SCADA System is scheduled to be installed by the middle of 2002 and will provide the Operators withsupervision over approximately 18,000 points, significantly improving the operating conditions of the Plant andpermitting, in many cases, the prevention of disconnections, as well as allowing greater speed of recovery from theoperational problems that may occur.

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    Transmission system

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