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Boxer 532DX Parts ManualSN 3612 and Higher
Part No. 76345-811
Manufactured by:
Phone: Sales - 800-831-0042,Parts and Service - 800-255-8839 www.boxerequipment.com
Morbark, Inc.8507 S. Winn Rd., P.O. Box 1000,
Winn, Michigan 48896www.morbark.com
B I G P O W E R I N A L L P L A C E S
®
PARTS MANUAL REVISION LOG
Rev: DateAffected:
PagesChanged:
Description of Changes:
- Oct 24, 2013 All Initial Release
iii
Table of Contents
Parts List and Illustrations Page NumberRoutine Maintenance Replacement Parts ..................................................................ivCreep Valve Group ..................................................................................................... 2Universal Mounting Plate and Loader Arm Group ...................................................... 4Loader Arm Group ...................................................................................................... 6Decals Group.............................................................................................................. 8Hydraulic Cooler Group ............................................................................................ 10Travel Drive Group ................................................................................................... 12Idler Wheel and Spring Group .................................................................................. 14Mid-Wheel Group ..................................................................................................... 156 Way Diverter Valve Group ..................................................................................... 16Main Control Valve Group ........................................................................................ 18Electrical Panel Parts Group .................................................................................... 20Rear Frame Group ................................................................................................... 22Hydraulic Filter and Engine Shroud Group ............................................................... 24Muffler and Exhaust Group....................................................................................... 26Engine and Radiator Group ...................................................................................... 28Diesel Fuel Supply and Filter Group......................................................................... 30Battery Group ........................................................................................................... 32Pump Drive Mounting Kit Group ............................................................................... 33Pump and Radiator Group........................................................................................ 34Hydraulic Schematics ............................................................................................... 36 Electrical Schematic ................................................................................................. 37
Rev: DateAffected:
PagesChanged:
Description of Changes:
- Oct 24, 2013 All Initial Release
iv
Routine Maintenance Replacement PartsThe following parts should be considered as normal stock part items in your location. Keeping a supply of these will enable you to keep the Boxer in full service.
Part Name Part Number
Outer Air Filter Element ...................................................................................................29135-771Inner Air Filter Element ....................................................................................................29135-772Fuel Filter.........................................................................................................................29211-036 Fuel Filter Element ..........................................................................................................29211-037 Fuel Filter Head ...............................................................................................................29211-663Hydraulic Oil Filter ..........................................................................................................26838-326Engine Oil Filter ...............................................................................................................29211-627Hydraulic Oil ................................................................................................................... Chevron Rykon Premium
ISO 46 or equalSeal Kit for Tilt Cylinder ..................................................................................................26820-039Seal Kit for Wheel Motor .................................................................................................26735-087Replacement cartridge for Counterbalance valve ...........................................................26633-366Replacement Ignition Key................................................................................................29211-929
1
This page intentionally left blank
2
Creep Valve Group
21
22 1
232
4
56
71
89
12
1011
2013
14
15
7
1019
18
14
1614
17
14
3
5
20
18
28
27
2913
239
12
24, 25, 26
Right
Back
L eft
F ront331
30
30
3
Creep Valve Group
Item No. Description Quantity Part Number
1 TEST PORT DUST CAP 2 26538-4162 BOLT 1 21619-1033 FLAT WASHER 2 21161-0114 BOLT 1 21619-0555 HANDLE END 1 26682-5526 HYDRAULIC MANIFOLD 1 26682-5017 TEST PORT FITTING 2 24538-4258 45 DEGREE FITTING 1 26510-0539 TUBE 1 40038-805
10 TEE FITTING 2 26510-08011 90 DEGREE FITTING (8) 1 26510-10712 TUBE 1 40037-80513 SOLENOID VALVE COIL 1 26682-56014 CLAMP, SUPEREX 36-38 4 26516-41015 RETURN HOSE 1 18510-55116 FITTING 1 26517-16617 RETURN HOSE 1 18510-55018 TUBE 1 40039-80519 MOUNTING BRACKET 1 30079-80520 TUBE 1 40040-80521 FITTING (10) 1 26512-57922 90 DEGREE FITING (10) 1 26511-81323 ELECTRICAL HARNESS, SOLENOID VALVE 1 47004-80524 CREEP VALVE CONTROL HANDLE 1 26682-55225 SCREW 1 26682-55426 CREEP CONTROL VALVE 1 26682-55527 FLOW CONTROL CARTRIDGE 1 26682-55328 CHECK VALVE 1 26682-55729 POPPET VALVE CARTRIDGE 1 26682-55830 O-RING, #10 2 26511-91031 NYLOCK NUT 1 21733-45732 LOCK WASHER 1 21171-140
4
5
1
3 2
4
6
7
7188
1715, 16
14
1011
9
12
8
12
1110
1213
1922
2120
27
26
2524
28
23
10
1029
8
9
3130
3233
Universal Mounting Plate and Loader Arm Group
5
Universal Mounting Plate and Loader Arm Group
Item No. Description Quantity Part Number
1 MALE COUPLER ASSEMBLY 1 40011-803
2 ROLL PIN 2 21154-015
3 SPRING, 15/16OD X .080 2 24741-087
4 MALE COUPLER ROUND LATCH STOP 2 30042-803
5 MALE COUPLER ROUND LATCH PIN 2 30090-803
6 MALE COUPLER CASTING 1 29510-426
7 ROUND PIN 1” X 3 3/4” (3 7/8”) 2 30024-803
8 BOLT, HH 3/8-16 X 3/4 4 21619-103
9 PIN CLIP, RIGHT 2 30003-803
10 GREASE ZERK - STRAIGHT 6 26891-005
11 ROUND PIN 1” X 2 7/16” 2 30025-803
12 CONNEX BUSHING 6 23128-005
13 BOOM ARM WELDMENT (DIESEL) 1 40004-805
14 PIN RETAINER 1 30014-803
15 BUCKET TILT CYLINDER 1 26820-031
16 BUCKET TILT CYLINDER SEAL KIT 1 26820-039
17 LOCK WASHER 3/8 4 21171-140
18 PIN CLIP, LEFT 1 30004-803
19 FEMALE QUICK CONNECT 1 26538-215
20 MALE QUICK CONNECT 1 26538-216
21 MALE QUICK CONNECT 1 26538-811
22 FEMALE QUICK CONNECT 1 26538-813
23 HOSE 1 26211-122
24 HOSE, MALE 1 26593-249
25 HOSE, FEMALE 1 26593-249
26 HOSE 2 26555-098
NS PROTECTIVE SLEEVE (FOR #26) 2 32257-901
27 BULKHEAD FITTING, #8 2 26510-305
28 HOSE 1 26211-123
29 90 DEGREE FITTING 2 26510-105
30 RELIEF BLOCK 1 26614-681
31 BOLT, RELIEF BLOCK 2 21454-028
32 FITTING 2 26510-213
33 FITTING 1 26510-205
6
Loader Arm Group
1
2 3
45
11
14
1113
12
23
6
8
6
1123
11
3 7
210 8
2
98
10
29
8
15 17
1618
7
Loader Arm Group
Item No. Description Quantity Part Number
1 BOOM ARM WELDMENT 1 40004-805
2 CONNEX BUSHING 8 23128-005
3 ROUND PIN - 4 3/32” 2 30027-803
4 BOOM CYLINDER SAFETY LOCK 1 30027-805
5 SAFETY LOCK RETAINER PIN AND RING 1 21129-435
6ARM LIFT CYLINDER 2 26820-032
SEAL KIT 1 26820-037
7 ROUND FLUTED KNOB 1 29341-496
8 GREASE ZERK, STRAIGHT 6 26891-005
9 ROUND PIN - 2 7/16” 2 30025-803
10 PIN RETAINER 2 30014-803
11 PIN CLIP, CLOSED 4 30016-803
12 BOLT 6 21619-103
13 LOCK WASHER 6 21171-140
14 90 DEGREE FITTING 2 26510-105
15 HOSE 1 26211-125
16 HOSE 2 26211-124
17 TEE FITTING 2 26510-076
18 HOSE 1 26211-115
8
Decals Group
2 34 5
67
8
1610
18
119
178
8
17
2
3
4521
6
78
16
20
19
14
24
12
131814
15
22 23
9
Decals Group
Item No. Description Quantity Part Number
1 SAFETY DECAL KIT 1 39513-423
2 BURN HAZARD 2 39510-009
3 CABLE EYE 2 39510-005
4 HOOK 2 39510-004
5 AUX VALVE TO NEUTRAL DANGER 1 39510-024
6 ATTACHMENT SECURE CAUTION 1 39510-013
7 STAY BACK, DANGER SYMBOL 2 39510-006
8 CRUSH HAZARD, DANGER SYMBOL 4 39510-001
9 BURN HAZARD, CAUTION SYMBOL 1 39510-057
10 HYD OIL RYKON PREMIUM ISO 46 1 39510-015
11 INSTALL CYL LOCK, WARNING SYMBOL 1 39510-012
12 READ MANUAL, WARNING SYMBOL 1 39510-008
13 BATTERY GROUND 1 39510-007
14 DIESEL FUEL SYMBOL 2 39510-010
15 WARNING CA PROP 65 1 39510-014
16 BOXER -LARGE 2 39510-079
17 “532DX” DECAL 2 39510-027
18 BIG POWER DECAL 2 39510-140
19 OPERATOR CONTROLS -SAFETY- 1 39510-068
20 OPERATOR CONTROLS 1 39510-067
21 CONTROL PANEL DECAL 1 39510-070
22 BOXER INTERNET ADDRESS DECAL 1 39510-023
23 MORBARK LOGO DECAL 1 39510-145
24 CALL BEFORE YOU DIG DECAL 1 39510-149
25 TAG, MOD, WT, HP (NOT SHOWN) 1 39510-156
26 TAG, SN, MAN DATE (NOT SHOWN) 1 39510-154
10
3
4
3
5 6 7
8
8
9
9
21
9
11
10
9
Return lin eto HydraulicFilter Assy .
To tee onthe botto m o fthe A uxiliary
Valve
Item No. Description Quantity Part Number
1 BOLT 4 21625-7052 FLAT WASHER 4 21161-1043 O-RING SEAL, #12 2 26511-9124 HYDRAULIC COOLER KIT 1 26844-131
5 12 V COOLER FAN 1 26844-1326 FLAT WASHER, M6 4 21171-0377 MOUNTING BOLT, M6 4 21625-785
8 90 DEGEE ELBOW, #12 2 26531-1469 CLAMP, MIKALOR 29-31 4 26516-410
10 RETURN HOSE 1 18510-55011 RETURN HOSE 1 18510-558
Hydraulic Cooler Group
11
This page intentionally left blank
12
125
13
184
3837
6
10 8 7
65
2 3
10
714
23
1214
15
42
9
17
16
2122
24 23
19 20 40
26
1131
4130
29
28
27
39
3233
34
35
36
11
Travel Drive Group
13
Item No. Description Quantity Part Number
1 RUBBER TRACK 2 29510-4062 DRIVE SPROCKET 2 30109-8033 BOLT 12 22425-2554 ROUND, HUB -DRIVE- 2 30106-8035 RIGHT TRACK MODULE 1 40016-8056 FITTING 4 26510-1087 MID-WHEEL SPOOL ASSEMBLY 10 SEE PAGE 158 DRIVE MOTOR 2 26735-007
CASTLE NUT 2 26735-055WOODRUFF KEY 2 26735-088
9 BOLT 8 21411-25710 LEFT TRACK MODULE 1 40018-80511 FRONT IDLER ASSEMBLY 2 SEE PAGE 1412 LEFT GUIDE ROD 2 40028-80513 HARDENED WASHER 8 21161-04414 BOLT 8 21411-27615 BOLT 4 21411-27616 LOCK WASHER 16 21171-14317 COTTER PIN 2 21126-02218 RIGHT GUIDE ROD 2 40027-80319 TRACK WIDENING CYLINDER 1 26820-033
SEAL KIT 1 26820-03820 FITTING 2 26510-10521 PIVOT PIN 2 30025-80322 FORK, PIVOT PIN 2 30014-80323 LOCK WASHER 2 21171-14024 BOLT 2 21619-10325 BOLT 2 21625-37026 NUT 2 21733-30727 HOSE 2 26270-001 28 TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CBV 1 40035-80529 FITTING, 90 DEGREE, #10 6 26510-10830 O-RING, #10 8 26511-91031 COUNTERBALANCE VALVE 2 26633-35632 FITTING, #10 2 26510-21333 TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CBV 1 40036-80534 TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CBV 1 40033-80535 TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CBV 1 40034-80536 LOCK WASHER 12 21161-11637 BOLT 2 21619-10538 LOCK WASHER 2 21161-01139 HOSE 2 26270-00340 HOSE 2 26211-131 41 CARTRIDGE VALVE 2 26633-36642 BUSHING, VARIABLE WIDTH TRACK ADJUSTMENT 4 23121-165
Travel Drive Group
14
12
34
510
78
14 138
7 12
1110
9
15
6
Idler Wheel and Spring Assembly
Item No. Description Quantity Part Number
1 TENSION LOCK PLATE 1 30010-8032 JACKING BOLT WELDMENT 1 40057-8013 SPRING TENSIONER WELDMENT 1 40007-8034 SPRING 1 24741-1905 TRACK FORK WELDMENT 1 40055-8016 WHEEL ASSEMBLY 1 40070-803
7 BEARING 2 29510-4278 IDLER SPACER TUBE 2 30017-8039 IDLER PIN 1 40018-803
10 SEAL 2 29510-43111 SNAP RING 1 24125-00812 FRONT IDLER WHEEL 1 29510-40413 LOCK WASHER 1 21171-14314 BOLT 1 21612-61115 FLAT WASHER 1 32217-901
15
Mid Wheel Assembly
32
456
7
8
65432
1
Item No. Description Quantity Part Number
1 MID-WHEEL ASSEMBLY 1 40010-803
2 NUT 2 21733-4103 FLAT WASHER 2 21161-1164 SEAL 2 29510-4285 SNAP RING 1 29510-4296 BEARING 1 29510-4307 MIDWHEEL 1 30102-8038 MIDWHEEL AXLE 1 30029-803
16
1
23
1
6
4 5
4
24
25
22
23
16
12
13
10
98
7
TO HYDRAULICTANK
14
14
15
15
17
20
18
21
19
11
26
6 Way Diverter Valve Group
17
6 Way Diverter Valve Group
Item No. Description Quantity Part Number
1 KNOB 2 29341-4972 MAIN AUXILIARY LEVER 1 30101-8053 TEXTURED GRIP 1 29341-4634 AUXILIARY LEVER 2 30100-8055 BOLT 3 21619-0626 SPACER 1 30077-8057 WALVOIL 6-WAY VALVE 1 26661-2088 FITTING, #8 2 26510-2079 TEE FITTING, #8 1 26512-615
10 FITTING, #8 1 26531-14411 CLAMP 1 26516-41012 FITTING, #8 2 26510-20913 PLUG, #8 1 26511-08514 HOSE, 2ND AUXILARY 2 18510-17615 HOSE, TRACK EXTENSION 2 26211-11216 FITTING, #8 1 26512-21117 TUBE, LOWER AUX BULKHEAD 1 40032-80518 BULKHEAD FITTING, #10 2 26510-32019 O-RING, #10 2 26511-91020 TUBE, UPPER AUX BULKHEAD 1 40031-80521 TUBE, MANIFOLD TO AUXILIARY 1 40037-80522 FITTING, #8 2 26512-21223 O-RING, #8 9 26511-90824 NYLOCK NUT 3 21733-45725 NUT 2 21731-70826 NUT 1 21731-710
18
1
3
4
24
23
2
7
TO CREEPVALVE
821
20
10
18
19
TO AUXILIARYVALVE
9
1112
13
14
15
16
16
17
5
6
7
77
Main Control Valve Group
19
Main Control Valve Group
Item No. Description Quantity Part Number
1 CONTROL KNOB 4 29341-4622 ROUND LEVER SHAFT, DRIVE CONTROLS 2 30098-8033 ROUND LEVER SHAFT, BOOM/BUCKET CONTROLS 2 30097-8034 LOCK NUT 4 21731-7085 O-RING, #10 1 26511-9106 FITTING 1 26511-8137 O-RING, #6 8 26511-9068 FITTING 4 26510-2089 HOSE 2 40029-805
10 FITTING 4 26510-20911 TUBE, CONTROL VALVE TO RIGHT SIDE OF LEFT CBV 1 40036-80512 TUBE, CONTROL VALVE TO CREEP VALVE 1 40038-80513 TUBE, CONTROL VALVE TO LEFT SIDE OF RIGHT CBV 1 40035-80514 TUBE, CONTROL VALVE TO RIGHT SIDE OF RIGHT CBV 1 40034-80515 TUBE, CONTROL VALVE TO LEFT SIDE OF LEFT CBV 1 40033-80516 HOSE 2 40029-80517 CAP 1 25844-75518 TEE FITTING 1 26510-33519 STRAIGHT FITTING 1 26512-50520 BOLT 4 21625-71521 WALVOIL CONTROL VALVE BLOCK 1 26661-20722 CAST HANDLE 2 30098-80323 NUT - M10 X 1.5 ZC 4 21731-71024 TRAVEL CONTROL HANDLE, CAST 2 29341-498
20
20
21
2223
2425
261
2
19
18
17 1615
13
12
14
5
3
46
28
27
7
111110
9
109
8
Electrical Panel Parts Group
21
Item No. Description Quantity Part Number
1 REGULATOR, RECTIFIER 1 29295-1032 BOLT 2 21625-0053 IGNITION SWITCH W/KEY 1 29211-9354 IGNITION SWITCH COVER 1 29295-0085 IGNITION KEY 1 29211-9296 NUT WITH NYLON INSERT 4 22522-0067 FUSE PANEL 1 27311-9158 MACH PAN HEAD MACHINE SCREW 4 22341-4109 BLADE TYPE FUSE ATO-1 2 27311-903
10 BLADE TYPE FUSE ATO-3 2 27311-90511 BLADE TYPE FUSE ATC-15 2 27311-91012 OIL PRESSURE GAUGE 1 29317-15213 WATER TEMPERATURE GAUGE 1 29316-85514 PLUG 1 24722-01515 PLUG 1 24722-00816 PLUG 1 24722-01917 HIGH RANGE GROUND HARNESS 1 47005-80518 TOGGLE SWITCH BOOT 1 29295-02719 TOGGLE SWITCH 1 29295-02620 HIGH RANGE WIRING HARNESS 1 47004-80521 PLUG 1 24722-01022 HOUR METER 1 29316-96223 HOUR METER TO TERMINAL STRIP HARNESS 1 47001-80524 HOUR METER TO GROUND HARNESS 1 47002-80525 GAUGE PANEL WELDMENT 1 40024-80526 NUT 2 21733-45627 MAIN WIRING HARNESS 1 47007-80528 FUSE PANEL GROUND HARNESS 1 47003-805
Electrical Panel Parts Group
22
Rear Frame Group
212019
4
6 51817
1615
14
13
1279
11 10
8
2627
25
22
124
3
223
ToEngineIntake
28
2829
30
32
31 32
3334
36
35
23
Rear Frame Group
Item No. Description Quantity Part Number
1 BOLT 2 21619-2052 CONTROL PANEL 1 40006-8053 LOCKING ACCESS PANEL 1 40007-8054 FUEL TANK MOUNTING LOCK - RH 1 30054-8055 FLAT WASHER 2 21161-0086 NUT 2 21733-4577 SPRING 3 24741-1888 STOP PLATE 2 30045-8059 FLANGED NUT 2 21733-411
10 BOLT 2 21619-41311 FLAT WASHER 2 21161-11612 OPERATOR PLATFORM 1 40026-80513 RUBBER MATT 1 32233-90114 FUEL TANK 2 39236-43115 FUEL TANK CAP/FUEL GAUGE 2 26849-17016 FUEL TANK MOUNTING LOCK - LH 1 30055-80517 FLAT WASHER 2 21161-00818 BOLT 2 21619-05519 BOLT 2 21625-10620 LOCK WASHER 2 21171-14021 PUMP GUARD 1 40044-80522 LOCKING LATCH 2 29341-495NS KEY, ACCESS PANEL LOCK 2 29341-48023 HAND GRIP 2 29341-46424 FLAT WASHER 2 21161-00825 WING NUT 2 21713-21226 WRENCH 1 30051-80327 RUBBER GROMMET 2 24721-37928 AIR CLEANER BODY ASSEMBLY 1 29295-13629 AIR FILTER ELEMENT - OUTER 1 29135-77130 AIR FILTER ELEMENT - INNER 1 29135-77231 AIR CLEANER MOUNTING BRACKET 1 30070-80532 NYLOCK NUT 4 21733-45733 CARRIAGE BOLT 2 21661-02334 BOLT 2 21619-05335 THROTTLE CABLE ASSEMBLY 1 24731-00236 THROTTLE LEVER KNOB 1 24731-018NS SPACER, CONTROL PANEL 2 33107-703NS MANUAL CONTAINER 1 39234-210
24
2
45
6
7
89
4
1011
412
13
16
17
18LOCATED ON THE BOTTOM OF THE HYDRAULIC TANK IN FRONT OF THE SUCTION PORT..
1415
1
19
2021
3
222
23
Hydraulic Filter and Engine Shroud Group
25
Hydraulic Filter and Engine Shroud Group
Item No. Description Quantity Part Number
1 HYDRAULIC FILTER ASSEMBLY 1 26835-3152 HEX HEAD BOLT 3 26838-3293 HYDRAULIC FILTER TOP COVER PLATE 1 26838-3364 O-RING SEAL KIT 1 26838-3275 HYDRAULIC FILTER PRESSURE SPRING 1 26838-3286 HYDRAULIC FILTER ELEMENT 1 26838-3267 HYDRAULIC HOSE 1 18510-5588 CLAMP 2 26516-4119 90 DEGREE MALE FITTING 1 26510-108
10 VENTED CAP WITH DIPSTICK 1 26849-16711 FILTER HOLDER BASKET 1 26838-33112 BOLT 2 21619-05513 LOCK WASHER 2 21171-139
14 O-RING, #12 1 26511-91215 PLUG, #12 1 26511-08716 HYDRAULIC TANK CLEAN-OUT COVER 2 26849-40217 HYDRAULIC TANK CLEAN-OUT COVER GASKET 2 26849-44018 CERAMIC MAGNET 1 26849-17219 FLAT WASHER 2 21161-00720 BOLT 2 21619-05321 ENGINE SHROUD 1 30076-80522 90 DEGREE MALE FITTING 1 26510-11023 HOSE, PRESSURE RELIEF LINE 1 26900-061
26
4
1
2
TO ENGINEEXHAUST
MANIFOLD
6
5
7
5
11
109
11
10
1012 3
9
9 11
8
9
10
Muffler and Exhaust Group
27
Muffler and Exhaust Group
Item No. Description Quantity Part Number
1 BOLT 4 21625-7162 EXHAUST MANIFOLD GASKET 1 29211-6793 EXHAUST PIPE ASSEMBLY 1 40020-805
4 EXHAUST PIPE 1 40049-8055 MUFFLER CLAMP 2 29323-4546 MUFFLER 1 29295-1047 EXHAUST TIP 1 29135-834
8 BOLT 1 21619-0539 LOCK WASHER 4 21171-139
10 FLAT WASHER 6 21161-00811 BOLT 3 21619-05512 MUFFLER GUARD 1 30026-805
28
50
13
54
8
1415
1617
19
21
22
23
6
26
27
2829
3031
32 33 3436
37
38
39
40
41
4243
44
49
46
35
45
10
111213
7
24
25
9
1820
2
2
22
32
4748
Engine and Radiator Group
29
Engine and Radiator Group
Item No. Description Quantity Part Number
1 AIR CLEANER ASSEMBLY 1 Reference only2 HOSE CLAMP 2 26516-0233 TUBE, AIR INTAKE 1 29295-0584 HOSE CLAMP 2 26516-0165 INTAKE HOSE ELBOW 1 32237-9016 PUMP GUARD 1 40044-8057 WATER TEMP SENDER 1 29317-1258 OIL PRESSURE SENDER 1 29317-1189 ELBOW FITTING 1 25434-321
10 TERMINAL INSULATOR 1 29315-04611 POWER CABLE 1 47004-80312 LOCK WASHER 1 21171-18913 LOCK NUT 1 21733-50714 BOLT 4 21624-25515 FLAT WASHER 8 21161-04416 FLAT WASHER 8 21161-10417 BOLT 8 21625-70518 ISOLATOR MOUNT, LOWER 2 29295-09519 NUT 2 21733-30320 ISOLATOR MOUNT, UPPER 2 29295-09421 WASHER AND ISOLATORS FURNISHED WITH ENGINE 2 See engine manual22 BOLT 2 21625-11223 OIL FILTER 1 29211-62724 HOSE CLAMP 2 26516-41125 SUCTION HOSE 1 18510-57626 BOLT 10 21619-00327 LOCK WASHER 10 21171-13728 INSERT 10 21737-40629 PROTECTIVE SCREEN 1 29211-03430 RADIATOR SHROUD 1 30074-80531 INSERT 2 21737-40632 RADIATOR OVERFLOW BOTTLE 1 29326-92633 BOLT 10 21619-00334 LOCK WASHER 10 21171-13735 BOLT 2 21619-00336 RADIATOR SHROUD TOP 1 30075-80537 FLAT WASHER 4 21161-00738 LOCK WASHER 4 21171-13739 BOLT 4 21619-00340 RADIATOR MOUNT 2 30063-80541 NUT 2 21733-52042 FLAT WASHER 2 21161-00743 RUBBER MOUNT 2 24721-01944 RADIATOR 1 29211-42945 RADIATOR CAP 1 29326-93146 AIR INTAKE HOSE 1 32232-90147 RADIATOR COVER 1 30076-80548 FLAT WASHER 8 21161-00749 BOLT 4 21619-05350 CLAMP, AIR BREATHER 1 29295-11151 NUT 4 21733-305
30
TO FUEL FEED/INJECTION PUMPON ENGINE(RIGHT SIDE)
RETURN LINEFROM ENGINEFUEL GALLER Y(RIGHT SIDE)
1 2
3
46
7
23
2221
24
18
15
6
9
106
121113
116
9
19
26
65
8
25
11
14
16
17
20
Diesel Fuel Supply and Filter Group
31
Diesel Fuel Supply and Filter Group
Item No. Description Quantity Part Number
1 FUEL HOSE 1 32249-901
2 BREATHER 1 26849-1433 FITTING 1 25978-1364 BREATHER TUBE 1 32267-9015 FUEL HOSE 1 32271-9016 SPRING CLAMP 5 26516-2307 TEE FITTING 1 25978-1658 ELBOW FITTING 1 25978-1349 BUSHING 2 25312-001
10 FUEL SHUT OFF VALVE 2 29295-01311 HOSE CLAMP 3 26516-11012 FUEL HOSE 1 32269-901
13 TEE FITTING 1 25978-16814 FUEL HOSE 1 32258-90115 FUEL HOSE 1 32270-90116 FUEL FILTER ASSEMBLY 1 29211-036
17 FUEL FILTER ELEMENT 1 29211-03718 FUEL FILTER HEAD 1 29211-663
19 PLUG 1 39236-44220 NUT 2 21733-45621 FLAT WASHER 2 21161-00722 BOLT 2 21625-00523 ELBOW FITTING 1 25978-13524 BREATHER TUBE 1 32268-901
32
56
1 2
3
4
3
7
Battery Group
Item No. Description Quantity Part Number
1 BATTERY TERMINAL INSULATOR, RED 1 29315-0472 NEGATIVE BATTERY CABLE 1 47007-8033 BATTERY HOLDOWN, WITH BOLTS, WING NUTS, FLAT WASHERS 1 29315-3024 12V BATTERY 1 29315-2655 POSITIVE BATERY CABLE 1 47008-8056 CORRUGATED FABRIC LOOM 1 18763-0737 TERMINAL INSULATOR, RED 1 29315-306
NS POWER CABLE 1 47004-803
33
23
4ENGINE FLY
WHEEL 6
78
9
5
1
Pump Drive Mounting Kit Group
Item No. Description Quantity Part Number
1 PUMP DRIVE MOUNTING KIT 1 29295-098
2 MOUNTING FLANGE 1 29295-1163 CAP SCREWS (PUMP MOUNT FASTENER KIT) 10 21451-6314 PUMP DRIVE HOUSING 1 29295-0995 FLAT WASHER 2 21161-0116 BOLT (PUMP MOUNT FASTENER KIT) 2 21612-0287 PUMP DRIVE HUB 1 29295-011
8 HYDRAULIC PUMP 1 26711-0019 BOLT 2 21619-105
34
13
3534
32
33
1315 14
17
18
192021222324
25
26
2728
30
31
29
1361
2
111210
9
16
4
76 5
8
Pump and Radiator Group
35
Pump and Radiator Group
Item No. Description Quantity Part Number
1 HOSE CLAMP 4 29211-4402 LOWER RADIATOR HOSE 1 29211-9823 UPPER RADIATOR HOSE 1 29295-0934 SPEED NUT 4 21732-5555 WASHER 4 21161-0076 LOCK WASHER 4 21171-1377 BOLT 4 21619-0038 BOLT 4 29295-0689 LOCK WASHER 1 21171-140
10 NUT 1 22533-25211 THROTTLE BRACKET 1 30066-80512 NUT 1 21733-45713 THROTTLE LEVER 1 32231-90114 SCREW 1 21266-01215 THROTTLE CABLE CLAMP 1 29295-02516 WASHER 1 21161-00817 BOLT 1 21619-05618 BOLT 1 21625-72919 BOLT 16 21612-75320 LOCK WASHER 16 21171-14021 RIGHT HAND ENGINE MOUNTING PLATE 1 30068-80522 CLAMP 1 27112-26123 O-RING, #16 1 26511-91624 FITTING 2 26517-51825 O-RING, #10 2 26511-91026 FITTING 1 26510-11127 FITTING 1 26510-21028 LEFT HAND ENGINE MOUNTING PLATE 1 30069-80529 TUBE, HYDRAULIC 1 42009-80430 TUBE, HYDRAULIC 1 42008-80431 ENGINE 1 29211-40332 FAN BELT 1 29295-02033 SPACER 1 29295-06734 FAN 1 29326-92735 FAN SAFETY SCREEN 1 29295-07136 HYDRAULIC TANK HOSE 1 18510-576
36
LIFT
CYL.
RIGHT
LIFT CYL.
LEFT
COOL
ER FILTER,
IN
TANK
TILT
CYL
INOU
T
MANIFO
LD
ROD
END
ROD
END
ROD
END
TRACK
WIDENING
CYL
PUMP
VALVE
C'BALANCE
LEFT
AE
C F
D
B
AUX.
VALVE
3 SECT.
CONTROL
VALVE
VALVE
C'BALANCE
RIGHT
SUCTION
FROM TANK
RETURN
TO TANK
AUX.
HOSES
LEFT
MOTOR
LEFT
MOTOR
RIGHT
BOTTOM
BOTTOM
AUX HOSES
RIGHT
HYDRAULIC
MOTORS ONLY
26211-124
26211-124
26211-116
26211-115
40040-805
18510-551
26555-098
26555-098
26211-122
26211-122
26593-24926593-249
18510-558
18510-550
26211-131
26211-131
40034-805
40035-805
26270-003
26270-003
26270-001
26265-083
40037-805
40038-805
BULKHEAD
40032-80540031-805
18510-576
40033-805
40036-805
40039-805
Hydraulic Schematic
48000-805
37
STARTER
SOLENOID
CRAWL
SPEED
SOLENOID
OIL
PRESSURE
GAUGE
WATER
TEMP
GAUGE
ALTERNATOR
OIL COOLER FAN
IGNITION
SWITCH
(+)
(+)
(S)
12
GG
SI
IS
1 A 1 A
15 A
15 A
3 A
3 A
(B)
(A)
CRAWL
SPEED
SWITCH
A B30 A
FUSE
HOUR
METER
GROUND
WATER
TEMPERATURE
SENDER
GLOW
PLUGS
FUEL
SOLENOID
OIL
PRESSURE
SENDER
SEE KUBOTA D1105-T ENGINE SCHEMATICS FOR
MORE DETAILS
16 BRN/BLACK
14 YEL
30
AC
17 19
50
12 BLK
12 BLK
12 RED/WHT
12 BRN
16 RED/WHT
14 BLU16 BLU
16 BRN
16 RED/WHT
16 BLK
14 YEL
12 RED/WHT
18 YEL
18 GRN
16 BLK
16 BLK
16 RED
16 BRN
16 BLU
18 YEL
16 BLK/WHT
16 RED/WHT
18 GRN
16 RED
16 BRN
16 BLU
12 ORG
14 YEL
16 BLK
18 YEL
12 BLK
16 BRN
16 BRN/BLK
14 BLU
18 GRN 16
BLU
16 BLK
16 BLU
16 BLK
16 BRN
12 BLK
18 GRN
16 BRN/BLK
Electrical Schematic
47000-805
Phone: Sales - 800-831-0042,Parts and Service - 800-255-8839 www.boxerequipment.com ®
Morbark, Inc.8507 S. Winn Rd., P.O. Box 1000,
Winn, Michigan 48896www.morbark.com
Manufactured by:
B I G P O W E R I N A L L P L A C E S