Upload
parthiban-karuna
View
108
Download
1
Tags:
Embed Size (px)
DESCRIPTION
BFP Test Procedures
Citation preview
Commissioning Measures Form for Approval
No.YDTD-TS03
Project
name
Phase I of 2×330MW Project of Tengda
Coal-fired Power Plant in India
Contract
No.
To: Tengda Project Department of Sichuan Machinery & Equipment Import & Export Corporation
Now it is submitted for the examination and approval with the electrically driven feed pump commissioning
technical measure of phase I of 2×330MW project of Tengda Coal-fired power plant in India,
Document No. is: QJCS-03.
Appendix: electrically driven feed pump commissioning technical measure
Contractor: Sichuan Tongneng Power Technology Co. Ltd.
Project principal Date
Examination and approval opinions of the project supervision department:
Project supervision department (seal)
Supervision engineer: Date
Chief supervision engineer: Date
Phase I of 2×330MW pro jec t o f Tengda Coal - f i red power p lant in India Electrically driven feed pump commissioning technical measure
第 2页 共 21页
Examination and approval opinions of the owner
Legal person of the project (seal):
Owner representative Date
Contractor: Sichuan Tongneng Power Technology Co. Ltd Mar. 2008
Phase I of 2×330MW Project of Tengda Coal-fired Power Plant in India
Electrically driven feed pump
commissioning technical measure
Sichuan Power Industry Commissioning Test Institute Sichuan Tongneng Power Technology Co., Ltd
Mar. 2008
Examination and Approval Record for
Documents
D o c u m e n t
n a m e Electrically driven feed pump commissioning technical measure
D o c u m e n t
N o . YDTD-QJCS-03
The 1st
version
Date of
publication
The
2nd
version
Date of
publication
Main revised content
E d i t i o n n o .
The 3rd
version
Date of
publication
Main revised content
M a n a g e r ’s
a p p r o v a l o f
t h e
c o m m i s s i o n i
n g p r o j e c t
D a t e :
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 1页 共 15页
R e v i e w o f t h e
p r i n c i p a l o f
p r o f e s s i o n a l
g r o u p o f
c o m m i s s i o n i
n g p r o j e c t
D a t e :
C o m p i l e r o f
t h e t e c h n i c a l
d o c u m e n t
D a t e
content
1. Compilation purpose .................. 错误!未定义书签。
2. Compilation reference ................ 错误!未定义书签。
3. Commissioning quality standard and object ............. 2
4. Responsibility division .............. 错误!未定义书签。
5. System brief introduction ............ 错误!未定义书签。
6. Conditions prior to commissioning .... 错误!未定义书签。
7. Commissioning work procedure ......... 错误!未定义书签。
8. Commissioning step ................... 错误!未定义书签。
9. Safety measure ....................... 错误!未定义书签。
10. Appendix ............................. 错误!未定义书签。
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 2页 共 15页
1. Compilation purpose
1.1 To instruct and standardize the commissioning work of system and equipment, and
guarantee safety and normal operation thereof, this measure is hereby compiled.
1.2 Inspect the electrically driven feed pump electric and thermal work protection interlock
and signal unit, and determine the reliability of the action.
1.3 Inspect the system and equipment operation status, check the system performance, find out
and eliminate the possible defects.
2. Compilation reference
2.1 Thermal Power Plant Basic Construction Engineering Startup and Completion Acceptance
Code (1996version) power construction [1996]159#
2.2 Power Construction and Acceptance Technical Specification (Steam
Turbine )DL5011-1992
2.3 Power Construction and Acceptance Technical Specification (Pipe )DL5031-1994
2.4 Standard for Quality Inspection and Evaluation of the Adjustment and Commissioning in
Thermal Power Project, Construction Quality [1996]111#
2.5 Regulations for the Startup and Commissioning of the thermal Power Projects,
Construction Quality [1996]40#
2.6 Manufactory drawings, installation and operation instructions, quality assurance book and
ex-factory certifications
2.7 Design documents, drawings, specifications, and commissioning documents as well as
conference summary, etc.
2.8 Equipments supply contract, and the international and national standards stated therein
3. Commissioning quality standard and object
3.1 It will conform to the quality standard of related electrically driven feed pump system and
equipment of Standards for the Inspection and Assessment of the Adjustment and
Commissioning Quality for Thermal Power Projects (1996 version), and quality
requirements of commissioning contract.
3.2 The sub-plant trial operation, attestation and acceptance are qualified, and meet the
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 3页 共 15页
complete set startup requirements.
4. Responsibility division
According to the statements of the administry newly issued Startup Regulation, and the
Commissioning Contract, the responsibilities of each party are as following:
4.1 Installation unit:
4.1.1 Responsible for individual equipment commissioning and trial operation work.
4.1.2 Responsible for isolation work of the system.
4.1.3 Responsible for repair, maintenance and defect elimination of the trial operation
equipments.
4.1.4 Prepare the necessary repair tools and materials.
4.1.5 Cooperate with the commissioning unit for subsystem commissioning.
4.1.6 Responsible for attestation work after trial operation of system sub-section.
4.2 Manufacturing unit:
4.2.1 Responsible for startup/closedown, operation regulation and accident treatment of system
trial operation.
4.2.2 Responsible for hanging the formal brand mark of the related systems and equipments.
4.2.3 Prepare the regulations, tools, and record reports, etc.for operation;
4.2.4 Responsible for patrol inspection and normal maintenance during trial opereation.
4.3 Commissioning unit:
4.3.1 Responsible for compiling trial operation scheme together with technical clarification.
4.3.2 Prepare the apparatuses, instruments and tools for the related tests.
4.3.3 Responsible for command and control work of subsystem commissioning.
4.3.4 Responsible for test data record and sorting.
4.3.5 Fill in trial operation quality evaluation table.
4.3.6 Responsible for attestation work after trial operation of the system and subsystem.
4.3.7 Compile the commissioning report.
4.4 Individual commissioning of pump group will be responsibility of the installation unit,
with parcitipation of commissioning unit. The sub-system commissioning of pump group
will be responsibility of commissioning unit, with participation and cooperation of the
installation unit and other units. The electrically driven feed pump system commissioning
will be carried out with uniform instruction of trial operation team, it will be implemented
by industrial water system commissioning professional team, the steam turbine discipline
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 4页 共 15页
will take the lead, with cooperation of electric, thermal control and other disciplines.
5. System brief introduction
1# and 2# turbine water system of phase I of 2×330MW newly built project of Tengda
Coal-fired power plant in India will be respectively mounted by three sets of 50%B-MCR
electrical speed regulation water-feeding pumps. Three sets of 50%B―MCR water feed frount
mounted pumps and 2 sets of 100% capacity high pressure heaters and one set of steam cooler.
The operation mode is: two sets are operated, and one set for standby.
5.1 Front mounted pump
model:YNKn300/200-20J
mode : Single stage double suction centrifugal-chamber double bracing
centrifugal pump
Pump medium: boiler water supply
Flow:599.39 t/h
inlet pressure:1.119 Mpa
outlet pressure:1.526 Mpa
lift:47 m
shaft power:93 KW
rotating speed:1490 r/min
necessary net positive suction head:3.4 m
efficiency:82.2%
5.2 motor
model:YKS710-4
power:5300 KW
voltage:6.6 KV
current:594 A
startup current multiplying power :6
rotating speed:1490 r/min
5.3 Coupling
model:R71K.2E
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 5页 共 15页
output/input rotating speed: 5900/1490 r/min
speed regulation scope:20%~97%
rated transfer power:3984 KW
5.4 feed pump
model:CHTC5/6SP
mode: horizontal double shell sectional multi-stage centrifugal pump
pump medium: boiler water supply
lift:2406 m
inlet pressure:1.526 Mpa
outlet pressure:21.962 Mpa
flow:638 t/h
tap outlet pressure:9.5 Mpa
tap flow:35.64m3/h
necessary net positive suction head:35.64m
efficiency:82.8%
rotating speed:5586r/min
rotating speed: clockwise rotation (look at the pump at the drive side)
5.5 Lubicating oil cooler
cooling area:16 m2
cooling water quantity:120 m3/h
cooling water temperature: ≤38 ℃
cooling water pressure:0.4~0.6 Mpa
5.6 Work oil cooler
cooling area:54 m2
cooling water quantity:120 m3/h
cooling water temperature: ≤38 ℃
cooling water pressure:0.4~0.6 Mpa
6. Conditions prior to commissioning
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 6页 共 15页
6.1 The oil system circulatiion is qualified and completed (physical and chemical index and
mechanical foreign substances content will meet the requirements), the pipeline system has
been recoverd, the oil tank is filled by qualified new oil in the high level (level indicator),
together with sufficient qualified oil.
6.2 Electric pump motor air cooler, lubricating oil cooler, work oil cooler cooling water
system is flushed and qualified, and the pipeline connection is recovered; openness cooling
water system, closeness cooling water system commissioning work is qualified, and it is
normally put into operation.
6.3 Electrically driven feed pump electric circuit connection is proper and completed, the
motor insulation test is qualified, and test and inspection of motor electric heater insulation,
and motor winding resistance are qualified.
6.4 Electrically driven feed pump auxiliary oil pump trial operation is qualified, lubricating oil
pressure switch setting value is completed, and lubricating oil pressure low interlock and
protection have been inputted.
6.5 Electrically driven feed pump various interlock and protection tests have been completed
and jointly signed, the interlock and protection have been putted into work with reliable
property.
6.6 The low pressure water supply pipe, front mounted pump and main water feed pump
connection pipes are flushed and qualified as per requirements of manufacturer; low
pressure water supply pipe, front mounted pump and main feed pump connection pipe,
main water supply pipe, recycle pipe, water balance pipe, intermediate tap pipe, etc. have
been cleaned up, accepted and completed.
6.7 Condense water system commissioning is completed, one condense pump is normally
operated, the deaerator main and secondary regulating gates have the normal function, and
can satisfy with normal water requirements of deaerator.
6.8 Seal cooling water pipe flushing is qualified, together with conditions of operation.
6.9 The electric pump front mounted pump packing cooling water pipeline is flushed and
qualified with operation conditions.
6.10 Deaerator installation is completed, and carefully cleaned up, as well as filled by water to
the normal level via the condense pump.
6.11 The motor ail cooling system watering is qualified and inputted.
6.12 Electroc pump recycle flow switch test and calibration are completed, commissiong of
recycle gate actuator has been completed with normal action.
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 7页 共 15页
6.13 Pump group shafting center acceptance is qualified, and secondary grouting strength meets
the quality requirements.
6.14 Valve instruments and meters for all pump groups and related trial operation systems have
been hung by nameplates.
6.15 All instruments and meters of thermal work and electric work with relation to pump
groups have been mounted and commissioned.
6.16 The coupling scoop pipe is flexible, adjustable without seizing, and the electric and
manual operation is normal.
6.17 The trial operation site and road are smooth with bright lighting, the feed pump panel and
related panel work have been completed and cleaned up.
6.18 The firefighting equipment and preparation work have been carried out well, together with
trial operation safety measures.
6.19 The trial operation organization has clear work division, and the trial operation and
installation staffs are all ready.
6.20 System commissioning organization and supervision institution have been set up, with
orderly work execution.
6.21 The commissioning document, tool, instrument, and record table have been prepared well.
7. Commissioning work procedure
The electrically driven feed pump system commissioning work will be carried out as per
following flow chart: Commissioning technical scheme clarification
Commisioning conditions determination;
Interlock protectionand alarming test
Electrically driven feed pump trial operation
Pipeline flushing
System operation and dynamic regulation
Main equipment installation and individual commissioning are completed
Instrument constrol installation and related commissioning are completed;
Electric installation and related commissioning are completed;
Pipeline valve installation and commissioning
Safety condition is satisfied
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 8页 共 15页
Interlock protection test
Alarming test
调试技术方案交底
调试需满足的条件确认
联锁保护及报警试验
电动给水泵组试运行
主设备安装及单体调试结束
仪控安装及有关设备调试结束
电气安装及有关设备调试结束
管道阀门安装调试
安全条件满足
联锁保护试验
报警试验
系统有关管路冲洗
系统投运及动态调整
8. Commissioning step
8.1 Motor individual rotation
8.1.1 Conditions inspection prior to startup
8.1.1.1 Motor insulation inspection is qualified;
8.1.1.2 The motor rotor is manually turned freely;
8.1.1.3 Motor air cooler, lubricating oil cooler cooling water pipe flush is completed, and the
cooling water system is inputted;
8.1.1.4 The motor and electric pump front mounted pump, and the motor and hydraulic
coupling are separated;
8.1.1.5 Determine the oil system flushing is qualified, the bearing is cleaned up and
recovered, the lubricating oil pump is started up on the operation statation, the oil
pressure, oil temperature and bearing seat return oil statuses are checked, and the
equipments and operation will be normal.
8.1.1.6 When the oil temperature is 35-45 , the lubric℃ ating oil pressure is regulated as
setting value;
8.1.1.7 check the motor bearing temperature and the stator coil temperature indication;
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 9页 共 15页
8.1.1.8 The feed pump power supply is placed at the test location, and the following interlock
protection tests will be carried out:
a) Field accident button pump stop test;
b) lubricating oil low pressure test;
c) motor bearing temperature and coil temperature test;
d) The temperature alarming signals are normal.
e) After above interlock protection tests are qualified, input the motor power supply.
8.1.1.9 Input the motor protection and interlock.
8.1.2 Motor trial operation
8.1.2.1 Spot drive the motor on the operation station,and check whether the rotating direction
of the motor is proper.
8.1.2.2 Startup the motor on the operation station, and check its operation status, such as
startup current, abnormal vibration, noise, friction firing or smoking, control room
and field signal and instrument indication.
8.1.2.3 When inspection of above items is normal, record the operation parameters of the
motor by set time.
8.1.2.4 When the lubricating oil is 40 , ℃ input the oil cooler water side, and exhaust the air.
8.1.2.5 The feed pump motor trial operation will be over 8 hours, the operation parmeters
will be stable and reaches the design requirements, and then stop the motor.
8.1.2.6 Record the motor coasting operation time.
8.2 Motor and coupling trial operation
8.2.1 on the basis of completion of motor trial operation, carry out inspection in advance.
8.2.1.1 Connection between the coupling and motor is completed with proper center, the
wheels among motor/front mounted pump, and coupling/electric pump are all
separated;
8.2.1.2 The instruments and meters on the coupling have been calibrated and installed, and
inputted;
8.2.1.3 The oil tank level is normal, and the lubricating oil strainer is inputted at one side;
8.2.1.4 Start up the auxiliary oil pump, when the lubricating oil temperature is above 35 , ℃
the lubricating oil pressure will be set value.
8.2.1.5 Electric cooler, lubricating oil cooler and work oil cooler are all inputted.
8.2.2 Motor and coupling trial operation
8.2.2.1 Provide the coupling scoop pipe power supply, inspect the coupling scoop pipe
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 10页 共 15页
manual and remote control action that will be proper and flexible, place the scoope
pipe in the minimum speed location(0~5%).
8.2.2.2 The electric pump motor will transfer the power supply, and the electric pump will be
started up on CRT.
8.2.2.3 Inspect the motor and compling rotation direction.
8.2.2.4 Inspect the coupling vibration without abnormal sound.
8.2.2.5 Inspect the leakage status of the oil pipeline.
8.2.2.6 Closely supervise the operation sound and vibration of the hydraulic coupling.
8.2.2.7 Inspect the lubricating oil and work oil pressure.
8.2.2.8 Inspect the system and record the main parameters.
8.2.2.9 Input the oil cooler, regulate the oil temperature till it is stable.
8.2.2.10 After the system is stable, slowly regulate the coupling scoop pipe, thus the coupling
output speed is gradually increased, and it will be stayed by 10min for every 10%
increse of scoop position, inspect the operation status, and record the operation
parameters as per requirements.
8.2.2.11 The rotating speed is raised to nearly 5000r/min for stable operation inspection, and
then it will be gradually lowered to approx. 1800r/min.
8.2.2.12 If the coupling operation is above 2 hours, stop it, and determine that the auxiliary oil
pump is automatically started up, otherwise it will be manually started up and find out
the reason thereof.
8.2.2.13 Record the motor coasting operation time.
8.3 Feed pump group start up test
8.3.1 Startup conditions
8.3.1.1 The wheel connection between the coupling and main feed pump is completed, and
the center protection cover is mounted.
8.3.1.2 The pump group inlet pipe water flush is completed, and the system is recovered.
8.3.1.3 The instruments and meters on the feed pump group have been calibrated and
qualified, sewage discharge of the transducer and indication instrument tubes has
been completed and in the input status; the pump group sequence control system
(SCS) interlock protection has been completed.
8.3.1.4 Operate the circulating water, openness cooling water, closeness cooling water, and
condense makeup water system.
8.3.1.5 Deoxygenation water tank is filled by water to the normal level, and the deaerator
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 11页 共 15页
level monitoring has been inputted with normal work.
8.3.1.6 Startup the front mounted inlet water gate, and fill water in the pump, then close it
after exhausting the air; determine the closeness of electric pump outlet electric gate.
8.3.1.7 According to deoxygenation water tank temperature and pump body temperature
difference, determine whether it needs to heat the pump.
8.3.1.8 The pump group bearing cooling water and seal water pipes are flushed and cleaned
up; manually open the valve, and determine that the air is exhausted.
8.3.1.9 The electric pump protection is completed, and the protection is inputted.
8.3.2 Electric pump operation
8.3.2.1 Start up the auxiliary lubricating oil pump, raise the oil temperature, and inspect the
oil pressure, the lubricating oil pressure will be above 0.17MPa;
8.3.2.2 Check whether the sealing water is normal.
8.3.2.3 Start up the front and back stop valves of the recycle gate, input the recycle gate
automatic unit and inspect the recycle opening location; to avoid the accident water
cutoff in the electric pump operation period, during first time startup, the recucle gate
front and back stop valves will be locked, after opening the recycle gate, the gas
source will be cut off.
8.3.2.4 The scoop pipe will be set in the lowest rotating speed location.
8.3.2.5 record all monitoring instrument initial values;
8.3.2.6 Determine that the field accident button is normal, together with watching of
appointed person. Input the feed pump power supply, and interlock protection;
8.3.2.7 Select the electrically driven feed pump in the operation station, and start up it.
8.3.2.8 Inspect the pump group operation status, such as startup/stable current, abnormal
vibration/noise, oil/water system leakage, friction fire or smoing, and pressure
difference of front mounted inlet strainer, etc, and the pump will be stopped
immediately for any abnormal status for treatment.
8.3.2.9 When the lubricating oil reaches the set value, it is time lagged, and the auxiliary oil
pump will be automatically stopped.
8.3.2.10 After 20-30min trial operation, if normal, the speed will be gradually raised via
coupling scoop pipe, every 10% increase of scoop pipe, all bearing vibration will be
measured, and the scoop pipe position, inlet and outlet pressure, intermediate tap
pressure, rotating speed, oil pressure, oil temperature, bearing temperature, motor coil
temperature, etc. (the lubricating oil, work oil cooler and motor ail cooler will be
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 12页 共 15页
inputted according to temperature rise status ).
8.3.2.11 When the feed pump outlet pressure reaches the rated one, overall inspect the system
status fast, if normal, lower the rotating speed to 80% rated pressure for 2hours stable
operation.
8.3.2.12 After 2hours stable operation, the water supply/temperature reduction pipes will be
flushed at appropriate rotating speed.
8.3.2.13 After completion of all trial operation items, the rotating speed will be gradually
lowered, when the scoop pipe is in the lowest location, stop the motor and record the
coasting operation time, when the lubricating oil pressure is 0.15MPa, the auxiliary
oil pump will be automatically or manually started up.
8.4 High pressure water supply flush
8.4.1 Flush purpose
Flush the hard foreign substances as welding slag, rust skin,and mud sand, etc. remained
in the pipe during manufacture, transport and installation process.
8.4.2 Flush conditions
8.4.2.1 The pipe supports and hangers will be firm, and the temporary system drainage pipe
will be taken by necessary reinforcing measures to avoid danger.
8.4.2.2 All electric gates of the high pressure water supply system are commissioned and
completed, with flexible switch, proper indication and action;
8.4.2.3 The chemical workshop has sufficient desalt water stored.
8.4.3 Flush scope: feed pump outlet, high pressure water heater bypass, water supply operation
table, economizer inlet, temporary discharge pipe.
8.4.4 flush method: after the feed pump part trial operation is qualified, start up the feed pump
and flush by desalt water with great flow mode not exceeding rated current;
8.4.5 Flush qualified standard: visually inspect the outlet water quality, if it is consistent with
the one of inlet of water pump, it will be qualified.
9. Safety measures
9.1 The feed pump will be operated in the design operation cuve scope.
9.2 During electrically driven feed pump water inflow, the air of the mechanical seal part will
be exhausted repeatedly till it is completely exhausted, and the valve will be closed.
9.3 After stop of the pump, the operation time of the auxiliary oil pump will be not less than
5min.
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 13页 共 15页
9.4 After stop of the motor, it will have certain time interval for the next time startup, usually it
is over 20min.
9.5 During electric pump startup, the accident button will be controlled by appointed person,
and the pump will be immediately stopped after startup for any abnormal and emergency
statuses.
9.6 Within 2 seconds after closing the switching, if the electric pump cannot be operated, or it
is tripped in the trial operation process, the trial operation will be immediately stopped, and
cannot be started up again till the reason is found out.
9.7 During electric pump operation, the trial operation staff will leave the rotating part.
9.8 The trial operation will be uniformly directed, and the communication between control
room and field is smooth.
10. appendices
a) Conditions inspection table
Electrically driven feed pump system trial operation conditions inspection table
System description: electrically driven feed pump system
Determination and signature No.
Conditions description
Installation party
Commissioning party
Supervison party Owner
1
The oil system circulatiion is qualified and
completed, the pipeline system has been
recoverd, the oil tank is filled by qualified
new oil in the high level (level indicator),
together with sufficient qualified oil.
2
Electric pump motor air cooler, lubricating
oil cooler, work oil cooler cooling water
system is flushed and qualified, and the
pipeline connection is recovered; openness
cooling water system, closeness cooling
water system commissioning work is
qualified, and it is normally put into
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 14页 共 15页
operation.
3
Electrically driven feed pump electric
circuit connection is proper and completed,
the motor insulation test is qualified, and
test and inspection of motor electric heater
insulation, and motor winding resistance
are qualified.
4
Electrically driven feed pump auxiliary oil
pump trial operation is qualified,
lubricating oil pressure switch setting value
is completed, and lubricating oil pressure
low interlock and protection have been
inputted.
5
Electrically driven feed pump various
interlock and protection tests have been
completed and jointly signed, the interlock
and protection have been putted into work
with reliable property.
6
The low pressure water supply pipe, front
mounted pump and main water feed pump
connection pipes are flushed and qualified
as per requirements of manufacturer; low
pressure water supply pipe, front mounted
pump and main feed pump connection pipe,
main water supply pipe, recycle pipe, water
balance pipe, intermediate tap pipe, etc.
have been cleaned up, accepted and
completed.
7
Condense water system commissioning is
completed, one condense pump is normally
operated, the deaerator main and secondary
regulating gates have the normal function,
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 15页 共 15页
and can satisfy with normal water
requirements of deaerator.
8
The pump group bearing cooling water pipe,
mechanical seal cooling water pipe flush is
qualified.
9
Deaerator installation is completed, and
carefully cleaned up, as well as filled by
water to the normal level via the condense
pump.
10 The motor ail cooling system watering is
qualified and inputted.
11
Electroc pump recycle flow switch test and
calibration are completed, commissiong of
recycle gate actuator has been completed
with normal action.
12
Pump group shafting center acceptance is
qualified, and secondary grouting strength
meets the quality requirements.
13
Valve instruments and meters for all pump
groups and related trial operation systems
have been hung by nameplates.
14
All instruments and meters of thermal work
and electric work with relation to pump
groups have been mounted and
commissioned.
15
The coupling scoop pipe is flexible,
adjustable without seizing, and the electric
and manual operation is normal.
16
The trial operation site and road are smooth
with bright lighting, the feed pump panel
and related panel work have been
completed and cleaned up.
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 16页 共 15页
17
The firefighting equipment and preparation
work have been carried out well, together
with trial operation safety measures.
18
The trial operation organization has clear
work division, and the trial operation and
installation staffs are all ready.
Contractor: Sichuan Tongneng Power Technology Co. Ltd
Date day month 2008
b) Logic inspection table
Electrically driven feed pump system interlock logic inspection table
No. Item Set value Interlock protection action
一、I. Start up conditions
the front mounted valve inlet is opened.
the recycle valve is fully opened.
the deaerator level is normal
The lubricating oil pressure is normal ≥0.17MPa
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 17页 共 15页
scoop pipe openness ≤5%
no reverse rotation of the feed pump
二、II. pump group protection conditions
the the deaerator level is low tripping of feed pump
the feed pump is operated, and its inlet pressure islow. tripping of feed pump
the feed pump is operated and the inlet electricgate is closed.
延时 2 S time lag2s tripping of feed pump
the lubricating oil pressure is low ≤0.08 Mpa tripping of feed pump
the feed pump is operated, the pump inlet flow is< t/h, and the recycle pump is not fullyopened.
tripping of feed pump
The front mounted pump radial bearingtemperature is high ≥90℃ tripping of feed pump
the main pump radial bearing temperature is high ≥90℃ tripping of feed pump
the main pump thrust bearing temperature is high ≥90℃ tripping of feed pump
the coupling thrust bearing temperature is high ≥95℃ tripping of feed pump
the coupling radial bearing temperature is high ≥95℃ tripping of feed pump
the motor bearing temperature is high ≥90℃ tripping of feed pump
the work oil cooler inlet temperature is high ≥130℃ tripping of feed pump
the work oil cooler outlet temperature is high ≥85℃ tripping of feed pump
the lubricating oil cooler inlet temperature is high ≥70℃ tripping of feed pump
the lubricating oil cooler outlet temperature is high ≥60℃ tripping of feed pump
the front mounted pump mechanical sealing circulating liquid temperature is high ≥95℃ tripping of feed pump
the main pump mechanical sealing circulating liquid temperature is high ≥95℃ tripping of feed pump
the motor stator coil temperature is high ≥130℃ tripping of feed pump
三、III. Pump group interlock
A feed pump operation; B feed pump interlock input, and main pipe pressure is low. Interlock startup the B feed
pump.
A feed pump operation; B feed pump interlock input; A feed pump switch separation signal is sent out.
Interlock startup the B feed pump.
A feed pump operation; C feed pump interlock input, and main pipe pressure is low. Interlock startup the C feed
pump.
A feed pump operation; C feed pump interlock input; A feed pump switch separation signal is sent out.
Interlock startup the C feed pump.
B feed pump operation; C feed pump interlock input, and main pipe pressure is low. Interlock startup the C feed
pump.
Phase I of 2×330MW Pro jec t o f Tengda Coal - f i red Power Plant in India Electrically driven feed pump commissioning technical measure
第 18页 共 15页
B feed pump operation; C feed pump interlock input; B feed pump switch separation signal is sent out.
Interlock startup the C feed pump.
B feed pump operation; A feed pump interlock input, and main pipe pressure is low. Interlock startup the A feed
pump.
B feed pump operation; A feed pump interlock input; B feed pump switch separation signal is sent out.
Interlock startup the A feed pump.
C feed pump operation; A feed pump interlock input, and main pipe pressure is low. Interlock startup the A feed
pump.
C feed pump operation; A feed pump interlock input; C feed pump switch separation signal is sent out.
Interlock startup the A feed pump.
C feed pump operation; B feed pump interlock input, and main pipe pressure is low Interlock startup the B feed
pump
C feed pump operation; B feed pump interlock input; C feed pump switch separation signal is sent out.
Interlock startup the B feed pump
四、IV. Auxiliary oil pump
sequential control startup or the feed pump is inputted for standby automatic startup
the feed pump is operated and the lubricating oil pressure is low. ≤0.15 Mpa automatic startup
electric pump reverse rotation automatic startup
feed pump is operated, and lubricating oil pressure is high ≤0.15 Mpa automatic stop
五、V. recycle gate
flow of feed pump≤ m3/h Automatic startup
flow of feed pump≥ m3/h Automatic close down