Upload
others
View
9
Download
0
Embed Size (px)
Citation preview
BEST DAEWON PRODUCT
Pneumatic Plugs & Testing Equipment,Sewer Sealing Gasket & Connectors
Safety Rules
Equipment for Pipe(Test) in Site
Inspect plug (if there are any flaws), dry and clean water and sewage pipe and inside manhole (pipe) before installation and use.
Must use right pipe for installation site and right plug for manhole (internal diameter of pipe).
When injecting air to plug, let it expand gradually checking the amount of air injected using pressure gauge. (Cautiously use equipment for repair of pipe likewise!)
When there is only a little amount of air in rubber pipe, it could be dangerous as water filled inside the pipe may explosively flow out, so make sure to fill air appropriately according to the pressure table specified in the product catalogue.
Make sure of safe working condition for smokescreen test, pneumatic pressure test and negative pressure test likewise. (Especially for smokescreen test, make sure not to suffocate by smoke.)
Must install supports and inject air in place free from any danger.
After work, slowly and gently remove the air plug which blocks water and let the water flow out.(If you push the water-release valve too hard or too quickly, the water may explosively flow out, so turn the valve gently.)
After installation of product, there must be no equipment or person in dangerous area and for any questions for work, please contact immediately.
Safety RulesOnce the plug is disrupted for any reason, it could incur death, physical injury and damage to the property. Unsafe practice maylead to death or serious injury.
Make sure to reference the instruction in the safety and health guidelines of Korea Occupational Safety and Health Agency of theMinistry of Employment and Labor.
Please refer to the pneumatic plug safety and user manual.
Equipment for Pipe(Test) in Site
44-45.
46-47.
48-49. Air Pressure Testing Equipment
50-51. Integrated Smoke Testing EquipmentSmoke Testing Equipment (Separation, Assembly)
52-53. Manhole Vacuum Testing Equipment
54-55. Partial Testing Packer Assembly Type Equipment (Integral Type)
56-57. Partial Testing Packer Assembly Type Equipment (Separated Type)
Joint Testing Assembly Type Plug Equipment (Low Pressure)
Joint Testing Assembly Type Plug Equipment (High Pressure)
Joint Testing Assembly Type Plug Equipment (Low Pressure) 44-45
PartNumber
Nominal Size Usage Size
Max. Air Injection PressureProductWeight
DeflatedDiameter
Rubber Tube Maximum
Back PressureNozzle
Pressure Check Point
Nozzle
Ø inch Ø inch kgf/㎠ bar Kgf/㎠ bar A kgf/㎠ bar A kg lb Ø inch
800-060 600 24 600 24 2.0 1.96 0.8 0.78 1/8 1.5 1.47 3/8 58 127.8 580 23.2
800-070 700 28 700 28 2.0 1.96 0.8 0.78 1/8 1.5 1.47 3/8 67 147.7 680 27.2
800-080 800 32 800 32 2.0 1.96 0.8 0.78 1/8 1.5 1.47 3/8 85 187.3 780 31.2
800-090 900 36 900 36 2.0 1.96 0.8 0.78 1/8 1.5 1.47 3/8 100 220.4 880 35.2
800-100 1000 40 1000 40 2.0 1.96 0.8 0.78 1/8 1.5 1.47 3/8 116 255.7 980 39.2
800-110 1100 44 1100 44 2.0 1.96 0.9 0.88 1/8 1.5 1.47 3/8 138 304.2 1,080 43.2
800-120 1200 48 1200 48 2.0 1.96 0.9 0.88 1/8 1.5 1.47 3/8 160 352.7 1,180 47.2
800-130 1300 52 1300 52 2.0 1.96 0.9 0.88 1/8 1.5 1.47 3/8 182 401.2 1,280 51.2
800-135 1350 54 1350 54 2.0 1.96 0.9 0.88 1/8 1.5 1.47 3/8 195 429.9 1,330 53.2
800-150 1500 60 1500 60 2.0 1.96 0.9 0.88 1/8 1.5 1.47 3/8 213 469.5 1,480 59.2
800-180 1800 72 1800 72 2.0 1.96 0.9 0.88 1/8 1.5 1.47 3/8 260 573.2 1,780 71.2
800-200 2000 80 2000 80 2.0 1.96 0.9 0.88 1/8 1.5 1.47 3/8 292 643.7 1,980 79.2
There may be differences in using photos on the site.
MATERIAL
RUBBER N.R HARDNESS 50±5
METAL SS400 / Dipping paint
Caution : Pay attention to the air blowing (confirm gauge) when using
Joint Testing Assembly Type Plug Equipment (High Pressure) 46-47
PartNumber
Nominal Size Usage Size
Max. Air Injection Pressure
ProductWeight
DeflatedDiameter
Rubber Tube Maximum
Back PressureNozzle
Pressure Check Point
Nozzle
Ø inch Ø inch kgf/㎠ bar Kgf/㎠ bar A kgf/㎠ bar A kg lb Ø inch
801-060 600 24 600 24 12.0 11.7 4.8 4.70 3/8 5.0 4.9 3/8 250 551.1 580 23.2
801-070 700 28 700 28 12.0 11.7 48. 4.70 3/8 5.0 4.9 3/8 310 683.4 680 27.2
801-080 800 32 800 32 12.0 11.7 4.8 4.70 3/8 5.0 4.9 3/8 370 815.7 780 31.2
801-090 900 36 900 36 12.0 11.7 4.8 4.70 3/8 5.0 4.9 3/8 440 970.0 880 35.2
801-100 1000 40 1000 40 12.0 11.7 4.8 4.70 3/8 5.0 4.9 3/8 480 1,058.2 980 39.2
801-110 1100 44 1100 44 12.0 11.7 5.4 5.29 3/8 5.0 4.9 3/8 550 1,212.5 1,080 43.2
801-120 1200 48 1200 48 12.0 11.7 5.4 5.29 3/8 5.0 4.9 3/8 605 1,333.7 1,180 47.2
801-130 1300 52 1300 52 12.0 11.7 5.4 5.29 3/8 5.0 4.9 3/8 720 1,587.3 1,280 51.2
801-135 1350 54 1350 54 12.0 11.7 5.4 5.29 3/8 5.0 4.9 3/8 810 1,785.7 1,330 53.2
801-150 1500 60 1500 60 12.0 11.7 6.0 5.88 3/8 5.0 4.9 3/8 920 2,028.2 1,480 59.2
801-180 1800 72 1800 72 12.0 11.7 6.0 5.88 3/8 5.0 4.9 3/8 1,060 2,336.8 1,780 71.2
801-200 2000 80 2000 80 12.0 11.7 6.0 5.88 3/8 5.0 4.9 3/8 1,350 2,976.2 1,980 79.2
801-250 2500 100 2500 100 12.0 11.7 6.0 5.88 3/8 5.0 4.9 3/8 1,880 4,144.6 2,480 99.2
801-300 3000 120 3000 120 12.0 11.7 6.0 5.88 3/8 5.0 4.0 3/8 2,460 5,424.3 2,980 119.2
Weight is based on standard thickness for production
There may be differences in using photos on the site.
MATERIAL
RUBBER N.R HARDNESS 70±5
METAL SS400 / Dipping paint
Caution : Pay attention to the high pressure air blowing (confirm gauge) when using
Air Pressure Testing Equipment 48-49
Control Panel
Digital Gauge
Rubber Plug
Color purpose Size Coupler Note
Red Plug In Ø12 X 10m 6A (1/8)
PVC Transparent Hosiery Yarn Spiral Hose
Check Point In Ø20 X 10m 20A (3/4) Kamlok Coupler
Air Hose
There may be differences in using photos on the site.
MATERIAL
RUBBER N.R HARDNESS 50±5
METAL SS400 / AL6061
Caution : Inject standard pressure during inspection
Check Point (Pipe) Air Inspection Pressure( Pre-Pressurization Time : 5min)
Low Pressure (LC) High Pressure (LD)
kpa Mpa Kgf/㎠ bar psi kpa Mpa kgf/cm² bar psi
10 0.01 0.101 0.1 1.42 20 0.02 0.203 2.90 2.82
Part Number Digital Gauge (Standard Pressure Spec : Max )
TPI - 621kpa Mpa kgf/cm² bar psi
15,000 15 152.9 150 2,175.5
Part NumberNominal Size Usage Size
InflationPressure
MaximumBack Pressure
ProductWeight
DeflatedLength
DeflatedDiameter
Ø inch Ø inch kgf/㎠ bar Kgf/㎠ bar kg lb mm inch Ø inch
Air-0012 100-200 4-8 100-200 4-8 0.7 0.69 0.18 0.17 2 4.40 540 21.6 88 3.5
Air-0013 150-300 6-12 150-300 6-12 0.7 0.69 0.18 0.17 3 6.61 640 25.6 140 5.6
Air-0014 200-500 8-20 200-500 8-20 0.7 0.69 0.18 0.17 9 19.8 870 34.8 180 7.2
Air-0015 300-600 12-24 300-600 12-24 0.7 0.69 0.20 0.19 16 35.2 980 38.5 280 11.2
Air-0016 450-1000 18-40 450-1000 18-40 0.7 0.69 0.20 0.19 39 85.9 1300 56.1 440 17.6Air-0017 600-1200 24-48 600-1200 24-48 0.7 0.69 0.20 0.19 62 136.6 1700 68 500 20.0
Integrated Smoke Testing Equipment 50-51
Part Number
ProductWeight
Product Width Product Length Product Height the upper and lower distances
kg lb mm inch mm inch mm inch Manhole Cover
SM-0011 29 700 28 500 20 280 11.2 170mm~190mm
Part Number
Applicable Manhole Cover
Inflation PressureMaximum Back
PressureProduct Weight Deflated Length Deflated Diameter
Ø inch kgf/㎠ bar Kgf/㎠ bar kg lb mm inch Ø inch
AIR-0012 600 24 1.5 1.47 0.6 0.59 1.8 3.96 90 3.6 550 22
Rated voltage Power consumption Frequency Air volume Pneumatic Cylinder
220V 310W 60Hz 3,060㎡/h Up and down : 170mm
Country of Production Usage Size Product Weight Combustion time Color Supplied quantity provided
Japan Ø10 X 120mm 12g EA / 180-200 sec Grey 20EA
SwedenØ32 X 62mm 60g EA / 180-240 sec Red 6EA
Ø20 X 30mm 30g EA/ 50~70sec White 10EA
Main Body
Rubber assembled
Air blowr (Portable fan), Pneumatic Cylinder
Smokescreen Chalk
There may be differences in using photos on the site.
MATERIAL
RUBBER N.R HARDNESS 50±5
METAL SS400
Caution : Pay attention to the ignition and smoke when using
Part No.
Weight Width Length Height
kg mm inch mm inch mm inch
SM-0010 30 910 36.4 590 23.6 660 25.4
Part No.Applicable Manhole Cover Max. Air Injection Pressure Weight Height Diameter
Ø inch kgf/㎠ bar kg mm inch Ø inch
AIR-0012 600 24 1.5 1.47 16 90 3.6 550 22
Part No. Material Size Note
HO-0300 Plastic Polyurethane Ø300 X 20m Unrelated to color
Country of Production Size Weight Combustion time Color Quantity
Japan Ø10 X 120mm 12g EA / 180-200 sec Grey 20EA
SwedenØ32 X 62mm 60g EA / 180-240 sec Red 6EA
Ø20 X 30mm 30g EA/ 50~70sec White 10EA
Main Body
Manhole Cover
Ventilation Hose
Smokescreen Chalk
Caution : Pay attention to the ignition and smoke when using
MATERIAL
RUBBER N.R HARDNESS 50±5
METAL SS400 / AL6061
There may be differences in using photos on the site.
Smoke Testing Equipment(Separation, Assembly)
Manhole Vacuum Testing Equipment 52-53
Part NumberProduct Weight Product Width Product Length Product Height
kg lb mm inch mm inch mm inch
VAC-0030 45 650 26 550 22 800 32
Inverse Pumping Speed Max. Inverse Pressure Suction Moter
400L/min 60Hz G 11/4`` 220V / 2.0KW
Part NumberApplicable Manhole Inflation Pressure Product Weight Product Width Deflated Diameter
Ø inch kgf/㎠ bar kg lb mm inch Ø inch
VAC-0031 600 24 1.5 1.47 16 90 3.6 550 22
Material Usage Size Note Supplied quantity provide
P.V.C Transparent Hosiery Yarn Spiral Hose Ø27.2 X 20m Unrelated to color 1
Main Body
Power Motor (Vacuum)
Rubber assembled
Inverse Suction Flexible Hose
648 Manhole Application
There may be differences in using photos on the site.
MATERIAL
RUBBER N.R HARDNESS 50±5
METAL SS400 / AL6061
Caution : Pay attention to the reverse air pressure when using
Partial Testing Packer Assembly Type Equipment(Integral Type) 54-55
Part Number
Nominal Size Usage Size Inflation PressureMaximum
Back Pressure
MaximumPressure Check Point(Water)
Product Weight
Product Length
DeflatedDiameter
Ø inch Ø inch kgf/㎠ bar Kgf/㎠ bar kgf/㎠ bar kg lb mm inch Ø inch
LB-150 150 6 150 6 2.0 1.96 0.6 0.59 1.0 0.98 2.8 6.17 700 28 110 4.4
LB-200 200 8 200 8 2.0 1.96 0.6 0.59 1.0 0.98 3.6 7.93 700 28 160 6.4
LB-250 250 10 250 10 2.0 1.96 0.6 0.59 1.0 0.98 6 13.2 700 28 210 8.4
LB-300 300 12 300 12 2.0 1.96 0.6 0.59 1.0 0.98 6.4 14.1 700 28 260 10.4
LB-350 350 14 350 14 2.0 1.96 0.6 0.59 1.0 0.98 7.6 16.7 700 28 310 12.4
LB-400 400 16 400 16 2.0 1.96 0.6 0.59 1.0 0.98 8.8 19.4 700 28 360 14.4
There may be differences in using photos on the site.
MATERIAL
RUBBER N.R HARDNESS 50±5
METAL SUS304 / AL6061
Caution : Pay attention to air blowing and water pressure when using
Partial Testing Packer Assembly Type Equipment(Separated Type) 56-57
Part Number
Nominal Size Usage Size Inflation PressureMaximum
Back Pressure
MaximumPressure Check Point(Water)
Product Weight
Product Length
DeflatedDiameter
Ø inch Ø inch kgf/㎠ bar Kgf/㎠ bar kgf/㎠ bar kg lb mm inch Ø inch
SB-150 150 6 150 6 2.0 1.96 0.6 0.59 1.0 0.98 4.0 8.81 700 28 110 4.4
SB-200 200 8 200 8 2.0 1.96 0.6 0.59 1.0 0.98 6.2 13.6 700 28 160 6.4
SB-250 250 10 250 10 2.0 1.96 0.6 0.59 1.0 0.98 8.0 17.6 700 28 210 8.4
SB-300 300 12 300 12 2.0 1.96 0.6 0.59 1.0 0.98 9.8 21.6 700 28 260 10.4
SB-350 350 14 350 14 2.0 1.96 0.6 0.59 1.0 0.98 12.0 26.4 700 28 310 12.4
SB-400 400 16 400 16 2.0 1.96 0.6 0.59 1.0 0.98 15.0 33.0 700 28 360 14.4
2 frames are 1 set
There may be differences in using photos on the site.
Caution : Pay attention to air blowing and water pressure when using
MATERIAL
RUBBER N.R HARDNESS 50±5
METAL SUS304 / AL6061