Bergen Engines Roadshow Poland 2013

7/22/2019 Bergen Engines Roadshow Poland 2013

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Rolls-Royce data-strictly private

Bergen Engines ASRolls-Royce Reciprocating Power Systems

J.K.Johnsen 2013


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Index

Company & Structure Product Specifics

Market Segmentation & Typical Applications

Financial support


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Rolls-Royce data-strictly privateRolls-Royce data-strictly private



Financial support


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2012 key figures (ex. Engine Holding Gmbh):

Underlying revenue 12.209 billion

Underlying profit of 1.429 billion Order book of 60.1 billion

Rolls-Royce Group

~40,000 employees

Operating from 50+ countries

Rolls-Royce plc

Civil Aerospace Defence Aerospace Marine Energy (Engine Holding Gmbh)
http://images.google.no/imgres?imgurl=http://www.rolls-royce.com/media/gallery/energy/lrg_rb211ertisa.jpg&imgrefurl=http://www.rolls-royce.com/media/gallery/energy/lrg_rb211ertisa.htm&h=935&w=1200&sz=420&tbnid=xQlkhJZufU0J:&tbnh=116&tbnw=149&start=2&prev=/imag


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Joint venture

A world leading reciprocating engine, solutions and serviceventure for the global power market and propulsion markets

Engine Holding Gmbh

Bergen Engines AS


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Bergen Engines

Our origins and centre
http://en.wikipedia.org/wiki/File:Bergen_komm.svg


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Bergen Engines

At a glance

Land

And at SeaSea

Medium speed diesel & gas engines

6300 engines sold world wide

4000 + engines in operation

1400 kW to 9600 kW

Leading gas engine performance

Applications

Marine

Power generation

Oil & Gas

Power plant design and implementation

Service led business model

Project related business

Inter-dependence between Land and sea

Product, systems and aftermarket


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Bergen Engines

Our history


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Bergen Engines

Factory

Total developed area 32.000 sq.m

Manufacturing plant size 21.500 sq.m

Office facilities 8.000 sq.mTestbeds for full scale testing

Dedicated docking facility for sea transportation


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Bergen Assembly Line


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Bergen Testbed


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Bergen Engines

Our locations


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Financial support

Bergen Engines


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C25:33 engine (2002-)

1840 - 3000 kW

250 x 330 mm

900- 1000 rpm

46% electrical efficiency

MDO, HFO

Propulsion and Genset applications

Inline: 6-8-9

1400 - 2500 kW

260 x 330 mm

900 - 1000 rpm


Natural Gas LNG


Inline: 6-(8)-9

B32:40 engine (2001-)

2765 - 8000 kW

320 x 400 mm

720 - 750 rpm


MDO, HFO


Inline: 6-8-9

V type: 12-16

B35:40 engine (2003-)

2625 - 9600 kW

350 x 400 mm

720 - 750 rpm


Natural Gas, LNG

Propulsion and Gen.set applications

In line type: (8)9

V type : 12-16-20

C26:33 engine (2010-)

Bergen Engines

Our product range


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Power Range Gas Engines

0 1 2 3 4 5 6 7 8 9 10

C26:33L6

C26:33L9

B35:40L9

B35:40V12

B35:40V16

B35:40V20

Engine type

7207

50rpm

(MWe)


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Liquid Fuel Engines Power Range

1 2 3 4 5 6 7

C25:33L6

C25:33L8

C25:33L9

B35:40L6

B35:40L8

B35:40L9

B35:40V12

B35:40V16

M We

Th E B l


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The Energy BalanceSHANKEY DIAGRAM

100%45 - 48%

Exhaust Energy28%

Electric

Energy

Natural Gas

1 Nm3 gas = 10 kW

1,5%

2,5%

Radiation

Lube Oil 6%

Cooling Water

8% Charge Air Cooling7-9%

Overview Operating cost


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Overview - Operating cost

Capital cost (5%)

Operation and

maintennance cost (15%)

Fuel cost (70%)

Consumables (10%)

Bergen Gas Engine Operating principle


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Bergen Gas Engine - Operating principle


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Lean-Burn in Practice


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Lean Burn Concept & Advantages

Engine performance trends as function of the air excess ratio

Detonation

region

CO, HC

NOx

1.0 2.01.81.61.41.2 2.2

Thermal efficiency

Knock limit

Misfiring limit


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Optimum response at allengine loads

High performance bellowsat each cylinder forindividual and stress freeexpansion at all loads.

Easily removableinsulation panels forinspection andmaintenance.

Variable nozzle ring.

BergenEngines:ABB turbocharger.

Power Barge


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Power Barge


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Company & Structure

Product Specifics


Financial support

BEAS Energy Systems Global presence


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Denmark

Benelux ItalySpain &Portugal

(Sudan)

IndiaBangladesh

Brazil

USA

Turkey

Russia

Pakistan

Australia

UK

Norway

BEAS Energy SystemsGlobal presence

Indonesia

PolandRomania


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Installed Base

Industry clients


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Industry clients

Energy intensive industry

Heat and Power for own consumption

Energy cost reduction

Secure energy supply

Important markets

Italy

Spain

Netherlands

India

Bangladesh

Viscofan, Spain

Garden Silk, India2 x KVGS18G3 + 1 x B35:40V16AG

4 x KVGS18G + 4 x B35:40V20AG

Micron Technologies, Italy9 x KVGS18G

EXHAUST

INLET120 C

EXHAUST

OUTLETStandard system 2


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LOC CAC HTCAC LT

595 Kw 565 Kw455 Kw

65oC

110 m3/h

47,6oC

52,2oC

Total heat: 4234 kW

Total efficiency: 84,9%

DUMPINGCOOLER

1050 Kw44oC

730 Kw83,2oC

JWC

1295 Kw

93 m3/h

90oC78oC

Exhaust HTExhaust LT276 m3/h

WATER

INLET

73oC

WATER

OUTLET

85oC

INLET

415oC120oC

OUTLET

75oC

2550 Kw389 Kw

Standard system 2

Industrial applications

District heating


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District heating

Water borne domestic heating

Efficient utilisation of energy

Sale of electricity increases revenue Important markets

Denmark

Italy

Eastern Europe

Bjerringbro, Denmark4 x KVGS-18G

Trring, Denmark

1 x B35:40V12AG

Verona, Italy9 x KVGS-12G3

EXHAUST

INLETStandard system 4


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| LOCCAC

595 Kw1020 Kw

65oC

55,9oC

Total heat: 5414 kW


JWC

730 Kw

90oC

Exhaust HT

Exhaust LT

111 m3/h

WATER

INLET43oC

WATER

OUTLET

85,9oC

415oC120oC

EXHAUST

OUTLET60oC

2550 Kw

519 Kw

Standard system 4

District heating

120 KwGENERATORCOOLER

51,8oC 60,5oC66,1oC

Greenhouse industry - Netherlands


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Greenhouse industry Netherlands

Exhaust inlet

28300 k /h 415 CGreenhouse application


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LOC CAC HT JWC

Condenser

CAC LT

Exhaust HT

SCR595 Kw 580 Kw 730 Kw

2551 Kw562 Kw

445 Kw

LT water return

108 m3/h 45oC

LT water supply

53oC

65oC 90oC

HT water suppl

95oC

HT water return

96 m3

/h 55o

C

28300 kg/h 415oCExhaust outlet

to greenhouse

48,5oC

120oC

60,3o

C 65,5o

C

72,1oC

Total heat: 5463 kW



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Genset installation in greenhouse

Airportstrigeneration plant


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p g p

Fiumicini airportRome, Italy. 3xB35:40-V20AG, total 25 MWe

Ataturk airport, Istanbul, Turkey. 3xKVGS-18G4.2, total 10,8 MWe

Production of electricity, heat and chilling.

High availabillity and reliabillity is required. 8000+ running hours per year.

Island mode capabillity.

Trigeneration 7075 Kw


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LOC CAC HTCAC LT

595 Kw 565 Kw455 Kw

65oC

110 m3/h

47,6oC

52,2oC

Total heat: 4234 kW


DUMPINGCOOLER/RECOVERY

1050 Kw44oC

730 Kw83,2oC

JWC

1295 Kw

750 m3

90oC

Exhaust HT

EXHAUST

INLET

415oC

EXHAUST

OUTLET

105oC

2680 Kw

Chiller

3100 Kw

7oC

12oC

Cooling

tower

I d d t P P d


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Independent Power Producers

Electric power production

Sale to grid or large industries

De-centralised power plants

HV grid capacity constraints

Poor developed and/or isolated HV grids

Proximity to consumers improve profitability

Important markets Italy

Spain

India

Bangladesh

Brazil Indonesia

Rdalen, NorwayBKK Kollsnes, Norway

Utiliti & IPP


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Utilities & IPPsScope: Integrated station design Power island equipment Extensive BoP Detailed engineering including:

Structural fabrication drawings Pipe schedules & isometrics Cable schedules & block termination

diagrams Long term spares contracts

Utilities & IPPs


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Oil & G I d t


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Oil & Gas Industry

Marine Terminal, Sudan4 x B32:40L9

Electric or direct power for O&G-production

Process plant power

Oil pipeline pump stations

Gas pipeline compressor stations

Secure power supply

Typical markets

South-America

Sudan

Nigeria

India

Oil India Pipeline, IndiaMarine Terminal, Sudan


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Company & Structure

Product Specifics


Financial support


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Financial Support

Equipment finance schemesEksportkredittwww.eksportkreditt.no/

OECD Terms

Finances up to 85% of RR contract

value

Offers fixed interest loans2 years building time, up to 12 years

payback time


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Financial Support

Credit insuranceGIEKwww.giek.no

Up to 90% of project risk

Other CAs

Commercial banks


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Financial Support

Rolls-Royce will assist the

customer in obtaining financial

support when necessary.


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Trusted to deliver excellence

Thank you for your kind attention

Documents

Bergen Engines Roadshow Poland 2013