BENGAL CHEMICALS &PHARMACEUTICALS LTDapps.bengalchemicals.co.in/uploads/tender-file/Tender...Tender for Pallet Racks for NON Betalactum (Cephalosporin) Block 1 of 14 BENGAL CHEMICALS

Tender for Pallet Racks for NON Betalactum (Cephalosporin) Block

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BENGAL CHEMICALS &PHARMACEUTICALS LTD

(A Govt. of India Enterprise)

Bengal Chemicals &Pharmaceuticals Limited 168 Manicktala Main Road, Kolkata-700054

West Bengal, India.

Tender for Pallet Racks for NON Betalactum (Cephalosporin) Block NIT

Tender No Tender No: LT/Pallet Rack/Cepha/01/15-16

Tender Date 20th January, 2016

EMD (Mandatory, without EMD, no bidder will qualify

the technical round)

Rs: 16,000.00/-

Demand Draft Address All DD will be in favor of Bengal Chemicals & Pharmaceuticals Limited, payable at Kolkata.

Address for Bid submission & Evaluation Purchase Department, Bengal Chemicals & Pharmaceuticals.

168, Manicktala Main Road, Kolkata –700 054.

Last date & Time of Bid Submission 9th February, 2016 up to 4:00Pm

Opening of Bid 9th February, 2016 up to 4:30Pm

Venue for Bid submission & Opening Purchase Department, Bengal Chemicals & Pharmaceuticals Ground Floor of Manicktala Main

Office, Manicktala Main Road, Kolkata – 54.

SCOPE OF WORK The scope of work under this tender covers supply transportation, loading, Unloading & placement of Pallet Rack. Detail of the Pallet Rack is as mentioned in Technical Specifications, Bill of Quantities and enclosed Ground Floor Layout.

COMPLETION PERIOD: One (01) Months, will be reckoned from the date order acceptance/issued.


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Eligibility Criteria: The Tenderer to qualify the below criteria for participating in this tender,

- Tenderer must have executed under their Company/ firm’s name & style at least 2(Two) order for Pallets & Racks supply.

- Documentary evidence (duly signed & stamped) must be enclosed with the bid. Tenderer must have valid registration certificate for Sales Tax, Income Tax, Provident Fund / ESI and Trade License.

(Documentary Evidence to be accompanied the technical Bid)

Bid submission Criteria: Bidders to be submitted their Bids under two separate sealed covers, one cover containing Part 1

(Un-priced Bid / Technical Bid) & the other cover containing Part 2 (Priced Bid / Commercial Bid).

Indicating Tender Name, No, Date with Tender Due Date.. These two bids should be submitted in a single

sealed cover with the respective Tender No & Item. Mentioned thereon, complete in all respect,

addressed to the DM (Purchase), BENGAL CHEMICALS & PHARMACEUTICALS LTD, 168,

MANIKTALA MAIN ROAD, KOLKATA-700 054.

VALIDITY OF OFFER: Bidders shall keep their offer valid for a period 90 days from the due date / extended due date (if any) of the tender-opening.

NON-CONFORMANCE Tenders not conforming to the above mentioned requirement are liable to be rejected.

RIGHT OF ACCEPTANCE / REJECTION Mere issue of tender document and submission of bids does not necessarily qualify for consideration of bids Bengal Chemicals & Pharmaceuticals Ltd reserve the right to accept or reject any tender either in part or in full without assigning any reason whatsoever.

CLARIFICATIONS For any clarifications please contact Bhaskar Chowdhury Manager Projects & Engineering Mobile no: +91-9830851116 & Pranoy Kr. Marjit Sr.Asst.Manager (Production) Mobile no.09038629242, BCPL, Maniktala, phone No: (033) 2320-4153 (Ext-108), TERMS OF PAYMENT

a) 20% of Contract Value will be paid as advance along with purchase order against Bank

guarantee of minimum 90 days validity from a nationalized bank of India.

b) 60% of contract value will be paid against supply of materials at site.

c) 10% of contract value will be paid against Positioning of materials.

d) Balance 10% (Ten percent) of the contract value shall be considered for release after completion

of Defect Liability Period / Guarantee Period, which shall be 12 months from the date of

Positioning/Handing over .The retention money shall be released against submission of Bank

Guarantee of equal amount, from any Nationalized Bank of India.


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Guarantee

Supplier shall provide full guarantee against any manufacturing defects/poor workmanship/inferior design

or quality etc. for a period of 12 months from the date of commissioning or 18months from the date of

delivery whichever is later. During this period supplier will arrange to repair/replace any defective part free

of cost or replace item if required. Supplier shall guarantee that tall the materials shall be supplied in

grand new condition.

INSPECTION: Materials on its arrival at Client’s site will be inspected by Stores In-charge / Client’s Representative and Engineer-in-charge and their decision in the matter will be final & binding upon also to the vendor. TEST CERTIFICATES: Test Certificates, shall be obtained and furnished to the client free of cost along with the supply. Client reserve the right to avail third party for inspection and testing. Dispute if any to be settled within BCPL, Maniktala, and Kolkata jurisdiction.

STAMPED & SIGNED BY THE BIDDER


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FORM OF BID (To be submitted by the Bidder)

M/s. BCPL, Kolkata Sub : Dear Sir, 1. Having carefully examined all the Tender documents attached to your Invitation to Bid No. ……………………. Dated ………………………….., and its Amendments / Errata / Corrigendum / Clarifications issued till the date of tender opening, we agree to complete the WORKS in conformity will all the terms and conditions stated in Tender Documents and its Amendments / Errata / Corrigendum / Clarifications issued till the date of tender opening and as per time schedule given in Tender Document. The Plant, Equipment and System offered are of best and of latest technology and of international standards. 2. I / We declare and certify that I / We fully satisfy the Qualifying Requirements and the documentary proof as called for, have been annexed. 3. We undertake, in case our bid is accepted, to commence the work from the date of Letter of Award and to complete and deliver the whole of the work and responsibilities comprised in the contract within Three (3) Months calculated from the date of Work Order and as per time schedule given in Tender Document. 5. We agree to abide by and keep our Bid valid initially for a period of 3 months from the date of opening of Bid and it shall remain binding on us and may be accepted at any time before the expiry of that period. 6. Should our Bid be accepted, we hereby agree to abide by and fulfill all Terms and Conditions of Tender Document as accepted by us. We understand that BENGAL CHEMICALS AND PHARMECUTICALS LTD is not bound to accept the lowest or any Bids received and BENGAL CHEMICALS AND PHARMECUTICALS LTD has the right to reject a bid, without assigning any reason whatsoever. 7. This Bid together with written acceptance by way of Work Order thereof, shall constitute a binding CONTRACT between BENGAL CHEMICALS AND PHARMECUTICALS LTD. and ourselves till any formal contract is executed. 8. Dated this __________________ day of _______________________. Witness – Authorised Signature Signature Occupation Date Address Witness –: DESIGNATION



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SCHEDULE OF CONFIRMATION

Questionnaire on Commercial Points to be answered by the Bidder

1.0 Name of Bidder Firm/Company

1.1 Address: 1.2 Telephone No. : 1.3 Fax. No. & E-mail Address: 1.4 Banker’s Name & Address: 1.5 Name & Full address of Chief executive: 1.6 Name, Designation and full address of contact person and:

Cell No. , E-mail address. 1.7 Place of manufacture of supply item: 1.8 Other information if any (enclose separate sheets): 1.9 VALIDITY OF BID 2.0 Please confirm the validity of Bid to be 3 months:



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TECHNICAL SPECIFICATION, BILL OF QUANTITY, LAYOUT AND PRICE BID FORM:

Technical Specification:

o Type A

Technical Specification

1 Location Warehouse Non Betalactum (Cephalosporin Block)

2 MOC CRS (Cold Rolled Steel) with Epoxy paint

3 Height of Pallet 250mm

4 Beam span 2310mm clear

5 Frame Depth 1000mm

6 Upright height 1500mm

7 No. of levels 2

8 Level to level height 1200mm

9 Top loading level height 1455mm

10 Pallet size 1000mm (w) x 1200mm (D) Two side opening

11 Load per pallet 1000 kgs

12 Pallets per level 2 Nos

13 Pallets per unit 4 Nos

14 Total no. of unit Refer BOQ

Other Requirement

1 Vendor to provide Pallet stopper, Column guard/Post protector, Row spacer, connecting bar, barriers, base plate.

2 Vendor to provide the drawing with dimensions and specifications along with the offer based on the attached Conceptual Drawing

3 Vendor to provide the pre requisites like floor tolerance and floor finish along with the offer

4 Vendor to provide the payment schedule and delivery time along with the offer.


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o Type B

Technical Specification

1 Location Warehouse Non-Betalactum (Cephalosporin) Block

2 MOC CRS (Cold Rolled Steel) with Epoxy paint

3 Height of Pallet 250mm

4 Beam span 1410mm clear

5 Frame Depth 1000mm

6 Upright height 1500mm

7 No. of levels 2

8 Level to level height 1200mm

9 Top loading level height 1455mm

10 Pallet size 1000mm (w) x 1200mm (D) Two side opening

11 Load per pallet 1000 kgs

12 Pallets per level 1 No

13 Pallets per unit 2 Nos

14 Total no. of unit Refer BOQ

Other Requirement

1 Vendor to provide Pallet stopper, Column guard/Post protector, Row spacer, connecting bar, barriers, base plate.

2 Vendor to provide the drawing with dimensions and specifications along with the offer based on the attached Conceptual Drawing

3 Vendor to provide the pre requisites like floor tolerance and floor finish along with the offer

4 Vendor to provide the payment schedule and delivery time along with the offer.


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Material Specification:

Raw Material:

Load bearing members of the system are made out of High strength HR steel having properties equivalent to grades specified by IS 5986:2002 / IS 2062:2006

The different types of material used for Load bearing members such as Uprights and Beams are:

Steel Type

Minimum

guaranteed

Yield Strength

Equivalent International

Standard

Equivalent to

IS: 5986 / Fe 510

(or)

IS:2062 / E 350

355 MPa

JIS 3101: SS 490

EN 10025 : S 355 JR

DIN 17100 : St 52

Equivalent to

IS: 5986 / Fe 410

(or)

IS:2062 / E 250

255 MPa

JIS 3101: SS 400

EN 10025 : S 235 JR

DIN 17100 : St 42

In addition to high strength, the raw material used for structural load bearing members also possesses adequate ductility to ensure toughness. The material also has the necessary impact strength for cold room applications up to -20 deg C.


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Design Basis:

Unless otherwise specified, as applicable, for design of its Storage system.

IS 801: 1975 - Code of practice for use of cold formed light gauge steel structural members in general

building construction

IS 800: 1884 /2007 - Code of practice for general construction in steel

BS: 5950 (V): 1998 - Building design using cold formed steel sections

FEM 10.2.06 - The design of hand loaded static steel shelving system

SEMA - Code of practice for the design of High and Low Rise Static steel shelving Surface Finish

For long life and protection from corrosion, Racking components are given a thorough anti-rust treatment.

All steel components unless otherwise specified are powder coated for obtaining a smooth, scratch

resistant and lasting attractive finish. The Dry Film Thickness (DFT) after powder costing would be

ranging from 35 to 60 microns.

All components are subjected to an elaborate 4 step, six zone anti corrosion treatment, viz. De-Greasing

as per IS 6005:1970, Rinsing, Phospating as per IS 3618:1966 and De-mineralized water rinsing.

Further more, the testing of paint for various physical and chemical properties is done as per IS 101:

1964.

Unless otherwise specified, Uprights and bracings are offered in Oxford blue colour and Beams in

Orange colour.

Surface Finish:

All components are given a thorough anti-rust treatment to prevent corrosion, thereby increasing the life of the component. Steel components are powder coated for obtaining a smooth, scratch resistant and a lasting attractive, finish. The Dry Film Thickness (DFT) of 35 microns is achieved on an average after Powder coating.

All components are subjected to an elaborate 4 step, six zone anti corrosion treatment, viz. De-greasing as per IS 6005:1970, Rinsing, Phospating as per IS 3618:1966 and De-mineralized water rinsing.

Furthermore, the testing of paint for various physical and chemical properties is done as per IS 101: 1964.


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UPRIGHT

1. Usage : Vertical load bearing multi bend profile to be designed to offer maximum load carrying strength with optimum surface utilization, ensuring high standards of stability and safety. It transfers the load to the ground via grouted base plates.

2. Design Criteria to be followed are BS 5950 Part (V) and SEMA Guidelines. 3. Manufacturing should be Roll formed construction made in single piece without welding.

Process of punching and forming should be in one flow and in a synchronized operation, hence providing dimensional accuracy and uniform and consistent contour.

4. Flexibility : Slots to be present at every 50 mm enabling warehouse user utilise height optimally, face hole dia 11mm, to adapt to ever changing SKU sizes.

5. Fixity: Should be Bolted with base plates to transfer the load to the ground. 6. Profile : Should be of Omega profile with multi bends. 7. Material Quality : Minimum yield strength should be 355 MPa. 8. Finish should be Lead Free Epoxy Polyester powder coated, and the finish is to be lead free. 9. Colour should be Oxford Blue

BASE PLATES

1. Utility : Used to anchor upright to the ground 2. Manufacturing Process to be Welding and Press forming. 3. Fixity : Should be grouted with 2 nos M12x100 torque type mechanical anchor expansion bolts

and bolted to upright by four M10x25 of fasteners. Floor level adjustments to be done through shims.

4. Grouting fasteners are to be zinc plated. 5. Finish should be Lead free Epoxy Polyester powder coated, lead free. Orange in colour.


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BRACINGS

1. Utility: Essential members- Diagonal & horizontal bracings are to be connected to upright to make frames so as to impart stability to the structure.

2. Configuration : Requisite amount of diagonal and horizontal bracings are to be provided as per load capacity and application as shown in the side view of elevation in the drawing. The horizontal bracings are connected to the topmost and bottommost diagonal bracings for frame stability. Length of bracings as per depth of the units.

3. Profile is to be Lipped Channel.

4. No. of bends should be 4 nos.

5. Manufacturing Process should be through roll forming technology.

6. Surface Finish should be Galvanized.


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Row Guard:

1. Utility: Safety member to prevent racks being hit by MHE while turning. They protect the end

frames.

2. Location: At the end of rows where working and cross aisles meet. Protects the two cross aisle

facing uprights and frame.

4. Fixity: Grouted to the ground.

5. Surface Finish: Epoxy Polyester powder coated.

HEM BEAMS

1. Utility : The horizontal load carrying members that support the pallets.

2. Manufacturing : Roll formed. It is formed through single sheet through continuous gradual roll

forming cum hemming operation in single flow. This ensures tensional strength of the beams and

distinguishes us from others, unlike open profiles which tend to buckle for heavy loads or for longer beam

lengths. No welding is allowed to form box section.

3. Material Specification : Material used is hot rolled steel with minimum yield strength of 255MPa.

4. Profile :Box section. The beams are made in to box section by single sheet only.

5. Design Criteria : The beams shall withstand for the specified load, with the ratio of span / deflection >

200 under SEMA guidelines.

6. Fixity : The box beams are welded to 4 lip connectors (at works, and not at site) which will be hooked

on to uprights.


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7. Locking Mechanism. Beam locks by locking pins ensure that beams are engaged with uprights

precisely and prevent any accidental beam dislodgement due to handling equipments. Diameter is 6mm

for locking pin.

8.Surface Finish : Lead Free Epoxy Polyester powder coated, Deep Orange in colour.

SAFETY SINAGE:

1. They are safety sign boards / instructions for operators. 2. It displays the dos and don’ts for safe operation. 3. Quality : Photo finish.


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Bill of Quantity (BOQ):

S No.

Location ‘A’ Type ‘B’ Type Pallet

capacity Rate in

Rs. Amount in

Rs.

1. RM Receipt (CG016) 04 00 16 nos

2. Airlock (CG 015) 02 00 08 nos

3. Day Store Raw Material - Active (CG 011)

11 01 46 nos.


04 00 16 nos.


04 00 16 nos

6. Day Store Raw Material - Excipient (CG 014)

04 00 16 nos

7. Day Store Raw Material - Excipient (CG 042)

02 00 08 nos

8. FG store (CG 033) 25 00 100 nos

9. FG store (CG 032) 03 00 12 nos

10. Despatch (CG028) 01 00 04nos

Total Pallet Racks, Amount

60 01 242 nos

Warehouse Layout: Refer enclosed Ground Floor Layout (PHPL/080614/LYT(GEN)-02/01.

Rev.10)

**The rate shall all inclusive (Inclusive all taxes & duties, transportation, loading Unloading & placement) ** Quoted rates to be including all taxes, however bidders are requested to mention the type of applicable taxes and % of the same included in the quoted price. ** L-1 will be evaluated on the landed cost of entire BoQ total price not Line item basis. STAMPED & SIGNED BY THE BIDDER

Tenderer are requested to sign & stamp in all pages of bid document and submit in the technical bid (Un-Priced/Technical Bid) BOQ/Price bid to be printed on bidders letter head and submit inside the Price Bid (Commercial Envelop) DM (Purchase) BCPL, Manicktala, Kolkata – 54

A1 Location2 MOC3 Height of Pallet4 Pallet size5 Holding Capacity

7 No. of Tiers8 Total rack height

Location Double Single

RM Receipt (CG016) 04 0

Airlock (CG 015) 02 0

Day Store Raw Material - Active (CG 011) 11 1



Day Store Raw Material - Excipient (CG 014) 04 0

Day Store Raw Material - Excipient (CG 042) 02 0

FG store (CG 033) 25 0

FG store (CG 032) 03 0

Despatch (CG 028) 01 0

B

1

2

3

4

AFO Approved for Ordering

2 2015-12-18 SMUT MNJS

Rev Date Prepared By Checked By AFE AFO Sheet 1/1

Technical SpecificationWarehouse Non Betalactum

AFE Approved for Enquiry

BENGAL CHEMICALS AND PHARMACEUTICALS LIMITED, KOLKATA

08 nos.

46 nos

16 nos

16 nos

16 nos

CRS (Cold Rolled Steel) with Epoxy paint250mm1000mm x 1200mm Two side opening1000 kg per pallet

6 Rack Dimension Double pallet - 1000 x 2400 mmSingle pallet - 1000 x 1200 mmDistance between the tier - 1200 mm

9 Quantity

Pallet capacity

16 nos

Total: 242 Nos.

100 nos

12 nos

Other Requirement

Vendor to provide the drawing with dimensions and specifications along with the offer based on the attached Conceptual Drawing

Vendor to provide the pre requisites like floor tolerance and floor finish along with the offer

Vendor to provide the payment schedule and delivery time along with the offer.

02Upright height - 1500 mm

04 nos

Vendor to provide Pallet stopper, Column guard/Post protector, Row spacer, connecting bar, barriers, base plate.

08 nos

NON Betalactum facility, ManiktalaData Sheet for Pallet Rack

PROJECT #: 080614EQ. ID #: PTR

DOCUMENT # : NPI/080614/DS/PTR/01

2860

200010003000

2950

2950

2730

6000 6000

6000

6000

6000

6000

6000

42000

6000

36920

3460

6000600060006000

HGFEDCBA

7

6

5

4

3

2

1

UN

LO

AD

IN

G BAY

Truck

FT

FT FT

FT

FTFT

FT

FT

FT

B

B

A

C

D

D

UP

RAMP

RAMP

6'

2'

A'

5'

3140

UP

1'

UP

RAMP

RAMP

3460

7

6

5

4

3

2

1

1'

LO

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IN

G BAY

Stair

Change

Toilet

Lift

Lift

Buffer

Buffer

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Change

Room

(Male)

Reception

Lobby

Visitor

Room

Change

Room

Toilet

(Female)

Hand

Wash

Corridor

House

Keeping

GROUND FLOOR PLAN

Staircase

EL. (±) 0.00M LVL.

AIR

LOCK

AIR

LOCK

Staircase

Feet Wash

H/K

C4

N4

N1

C5

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Truck

FT FT

FT

FT

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CC

Under Test

Approved

Receipt

Finished Goods Storage

Finished Goods

Dispatch

Preparation

Office

Dispensing

Wash

Reject & Return

Finished Goods Storage

Documentation

A/L

C/R

C/R

Scrap

Corridor

Lock

Air

Wash

Pallet

Charge

Battery

Scrap

Out

(Raw Material Active)

Finished Goods

Storage Area

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Storage Area

Storage Area

Cahnge

Room

Day Store

Day Store

(Raw Material Active)

Day Store

Raw Material

Day Store

Raw Material

Day Store Raw Material Active

Expicient

Excipient

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A A A A A A A A

A A A A B

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A A

A AA

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A A A A A A A A

A A A A A A A

A A A A A A A

A A A A A A

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1200

1000

1000kg

1000kg

200 2101410 Clear

1500 C/C

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1000kg 1000kg

1000kg 1000kg

100 100 1102310 Clear

2400 C/C

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LEGEND:-

CLASS - 'C'

CLASS - 'D'

1 BLOCK = 1.0 MTR.

ALL DIMENSIONS ARE IN mm.

EMERGENCY DOOR

(B) - BETALACTUM BLOCK

ROOM SERIAL NUMBER

G - GROUND FLOOR

F - FIRST FLOOR

S - SECOND FLOOR PLAN

M - MEZZANINE FLOOR PLAN

CLASS - 'E'

(C) - CEPHALOSPORIN BLOCK

Drawing no:

Project:

Project No.:

Description:

Drawn

Scale-

Approved

Checked

Location

080614

MANIKTALA

File name :

RS07.08.2008

1:100

SS/PB

NP

A1

Rev.

Date Name

Units : mm Size :

C:\Users\sysv\Desktop\LYT(GEN)02-01_REV-10_GF FINAL-OPTION-1.dwg

Kind of revisionChangedRev. Date Checked

No. Of

Prints

Date

Issued To

07.08.2008

07.08.2008

Originated From Drg. No :

A-2/118, Safdarjung Enclave,

New Delhi - 110 029. INDIA

01.22.08.08 RKS SS/PB REVISED AS PER DISCUSSION WITH CLIENT DT. 08 & 09-08-2008

05CLIENT

KEY PLAN

SCALE : NTS

ROLLING SHUTTERRS

7500 WIDE ROAD

7500 WIDE RD

7500 W

ID

E R

OA

D

POND

6500 W

ID

E R

OA

D

SEPTIC

OLD TOILET

1

2 3

4

5

6

7

11

15

12

1314

16

17

19

21

20

22

23

24

25

26

28

29

31

30

27

32

33

34

35

37

36

38

8

9

10

39

18

4041

18A

TANK

238130

59875

ENTRANCE

109020

8

2

2

4

0

6

6

3

0

159615

3

5

6

2

5

71680

5410

57020

30010

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26410

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.

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7500 W

ID

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OA

D

12000 WIDE ROAD

7500 W

ID

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D

7000 W

ID

E R

OA

D

7500 W

ID

E R

OA

D

6000 W

ID

E R

OA

D

6500 WIDE ROAD

7500 W

ID

E R

OA

D

BETALACTUM

BLOCK

42.0MX30.0M

CEPHALOSPORIN

BLOCK

42.0MX30.0M

PA

RK

IN

G

9000x3000

PARKING

9000x3000

02.24.09.08 RKS SS/PB AIR LOCK INCORPORATED

02CLIENT

03.13.01.09 RKS SS/PB AS PER WB FDA COMMENTS

03CLIENT

REVISION MARK

04.08.04.15 SRTR MNJS REVISED AS PER MEETING ON 3RD & 4TH APRIL 2015

05.20.04.15 SRTR MNJS REVISED AS PER COMMENTS RECEIVED BY CLIENT ON 10/04/2015

06.23.04.15 AMTP MNJS REVISED AS PER COMMENTS RECEIVED BY CLIENT ON 22/04/2015

07.24.04.15 AMTP MNJS REVISED AS PER COMMENTS RECEIVED BY CLIENT ON 24/04/2015

REVISED AS PER COMMENTS RECEIVED BY CLIENT ON 10/06/2015MNJSMUME08.

10.06.15

REVISED AS PER COMMENTS RECEIVED BY CLIENT ON 11/06/2015MNJSMUME09.

11.06.15

REVISED AS PER COMMENTS RECEIVED BY CLIENT ON 16/07/2015MNJSSYSV10.

16.07.15