8/9/2019 Belzona 1311 Original Specification Sheet

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www.belzona.com Publication No. 135-02-12

BELZONA 1311 Product Specification Sheet

1. PRODUCT NAMEBelzona

1311 (Ceramic R-Metal)

Repair system designed for rebuildingmetals damaged by erosion-corrosion.

Also used as a high strength structuraladhesive for bonding or for creation ofirregular load bearing shims with goodelectrical insulation characteristics.

For use in Original EquipmentManufacture or repair situations.

2. MANUFACTURERBelzona Inc.,2000 N.W. 88th CourtMiami, Florida 33172

Belzona Polymerics Ltd.,Claro Road, Harrogate,HG1 4DS, England.

3. PRODUCT DESCRIPTIONA two-component, non-machinablegrade material based on a silicon-steelalloy blended within high molecularweight reactive polymers andoligomers. The system is designed forrebuilding metals and offers protectionagainst the effects of erosion-corrosion.Ideally suited to be overcoated withBelzona

1321 (Ceramic S-Metal).

Applications

Centrifugal and turbine pumps.Heat exchangers, water box ends,

division bars and tube sheets.Butterfly and gate valves.Propellers.Kort nozzles.Bow thrusters.Pipe elbows.T-pieces.

4. TECHNICAL DATABase ComponentAppearance PasteColor Very dark grayGel strengthat 77F (25C) 150 - 350 g/cm HFDensity 2.6 - 2.8 g/cm

Solidifier ComponentAppearance PasteColor GrayGel strengthat 77F (25C) 70 - 150 g/cm QYDensity 1.63 - 1.69 g/cm

Mixed PropertiesMixing Ratio by Weight(Base : Solidifier) 5 : 1Mixing Ratio by Volume(Base : Solidifier) 3 : 1

Mixed Form PastePeak ExothermTemperature 239 - 284F

(115 - 140C)Time to Peak Exotherm 25 - 42 mins.Slump Resistance nil at 0.5 inch

(1.27 cm)Mixed Density 2.36-2.52 g/cm

Shelf Li fe:

Separate base and solidifiercomponents shall have a 5 year shelflife when stored between 32F (0C)and 86F (30C).

Working Li fe:

Will vary according to temperature.At 77F (25C) the usable life of mixedmaterial is 15 minutes.

Volume Capaci ty:

The volume capacity of a 1 kg. unit ofmixed Belzona

1311 is 25.2 in

(413 cm).

Cure Time:

Allow to solidify for the times shown inthe chart below before subjecting it tothe conditions indicated.

5. PHYSICAL/MECHANICALPROPERTIES

Determined after 7 days cure at 77F(25C). Post curing the material withheat results in a more highly cross-linked polymer. For enhancedperformance this material may be post-cured by heating to 212F (100C) for aperiod of up to 24 hours. This should becarried out following an initial cureperiod of 24 hours at ambienttemperature.

Abrasion Resistance:

TaberThe Taber abrasion resistance with 1 kgload is typically:H10 Wheels (Wet) 129 mmCS17 Wheels (Dry) 48 mmloss per 1000 cycles

Adhes ion:

Tensile ShearWhen tested in accordance with ASTMD1002, using degreased substrateswhich have been grit blasted to a 3-4mil profile, typical values will be,Mild steel 2,700 psi (190 kg/cm)Brass 2,270 psi (160 kg/cm)

Copper 2,200 psi (155 kg/cm)Stainless steel 2,800 psi (196 kg/cm)Aluminium 2,000 psi (140 kg/cm)

Chemical Resistance:

Once fully cured, the material willdemonstrate excellent resistance to thefollowing chemicals;

carbonic acid10% hydrobromic acid10% hydrochloric acid10% nitric acid

Continued . . .

CURE TIMES

TEMPERATURE 41F (5C) 50F (10C) 59F (15C) 68F (20C) 77F (25C) 86F (30C)

Movement or use involving no loading or immersion 4 hrs 3 hrs 2 hrs 1 hrs 1 hr hrMachining and/or light loading 6 hrs 4 hrs 3 hrs 2 hrs 1 hrs 1 hrFull electrical, mechanical or thermal loading 4 days 2 days 1 day 1 day 20 hrs 16 hrsImmersion in chemicals 5 days 4 days 3 days 2 days 1 days 1 day

8/9/2019 Belzona 1311 Original Specification Sheet

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Belzona 1311Product Specification Sheet - (2) Printed in England Publication No. 135-02-12

The technical data contained herein is based on the results of long term tests carried out in our laboratories and to the best of our knowledge istrue and accurate on the date of publication. It is however subject to change without prior notice and the user should contact Belzona to verifythe technical data is correct before specifying or ordering. No guarantee of accuracy is given or implied. We assume no responsibility for rates ofcoverage, performance or injury resulting from use. Liability, if any, is limited to the replacement of products. No other warranty or guarantee ofany kind is made by Belzona, express or implied, whether statutory, by operation of law or otherwise, including merchantability or fitness for aparticular purpose.

Nothing in the foregoing statement shall exclude or limit any liability of Belzona to the extent such liability cannot by law be excluded or limited.

Copyright 2012 Belzona International Limited. Belzona is a registered trademark.

ISO 9001:2008Q 09335

ISO 14001:2004EMS 509612

Manufactured under an ISO 9000Registered Quality Management System

20% nitrous acid5% phosphoric acid10% sulfuric acid20% ammonia solutionlime water20% potassium hydroxide20% sodium hydroxidepropanolbutanolethylene glycol

diethanolaminemethylamine (25% in water)hydrocarbonsmineral oilsinorganic salts

For specific chemical resistance dataplease refer to product data M507.

Compressive Strength:

When tested in accordance with ASTMD695, typical values obtained will be13,000 psi (914 kg/cm).

Corrosion Resistance:

Once fully cured, will show no visiblesigns of corrosion after 5,000 hoursexposure in the ASTM B117-73 saltspray cabinet.

Electr ical Properties:

Dielectric ConstantTested to ASTM D150 is typically3.29 at 1000Hz

Dielectric StrengthTested to ASTM D149 is typically32 volts/mil (1280 volts/mm).

Dissipation FactorTested to ASTM D150 is typically< 0.0005 at 1 MHz

Surface ResistivityTested to ASTM D257 is typically5.76 x 10

13ohm.

Volume ResistivityTested to ASTM D257 is typically1.03 x 10

15ohm cm.

Flexural Strength:

When tested to ASTM D790, typicalvalues obtained will be 10,000 psi(703 kg/cm).

Hardness:

The hardness of the material whentested to ASTM D2240 is typically 89Shore D.

Heat Distor t ion Temperature:

Tested to ASTM D648 (264 psi fiberstress), typical values obtained will be136F (58C).

Heat Resistanc e:

For many typical applications, theproduct is thermally stable to 392F(200C) dry and 200F (93C) wet.

Impact Strength:

Reverse notched impact strength istypically 0.93 ft.lb./in. or 50 J/m.

Shr inkage:

0.0% minimum0.005% maximum

Thermal Expansion:

Tested to ASTM E228 the coefficient ofthermal expansion is typically35.5 ppm/C.

6. SURFACE PREPARATIONAND APPLICATIONPROCEDURES

For proper technique, refer to theBelzona

Instructions for Use leaflet

which is enclosed with each packagedproduct. Areas rebuilt with Belzona

1311 may be overcoated with Belzona

1321 (Ceramic S-Metal)

7. AVAILABILITY AND COSTBelzona

1311 is available from a

network of BelzonaDistributors

throughout the world for prompt deliveryto the application site. For information,consult the Belzona

Distributor in your

area.

8. WARRANTYBelzona

guarantees this product will

meet the performance claims statedherein when material is stored and usedas instructed in the Belzona

Instructions for Use leaflet. Belzona

further guarantees that all its productsare carefully manufactured to ensurethe highest quality possible and testedstrictly in accordance with universallyrecognised standards (ASTM, ANSI,BS, DIN, etc.). Since Belzona

has no

control over the use of the productdescribed herein, no warranty for anyapplication can be given.

9. TECHNICAL SERVICESComplete technical assistance isavailable and includes fully trainedTechnical Consultants, technical servicepersonnel and fully staffed research,development and quality controllaboratories.

10. HEALTH AND SAFETYPrior to using this material, pleaseconsult the relevant Material SafetyData Sheets.

11. APPROVALS/ACCEPTANCES

U.S.D.A.ABSCATERPILLARNATOGENERAL MOTORSTOYOTA

YORK INTERNATIONALFORDRUSSIAN REGISTER OF SHIPPINGKOREAN REGISTER OF SHIPPINGCHINA CLASSIFICATION SOCIETYBUREAU VERITAS