battery storage training €¦ · July Company 2013 Presentation ‹Nr.› • Founded 1927 by Carl Zoellner • Largest battery manufacturer in European ownership for industrial

Accumulatorenwerke HOPPECKE

Carl Zoellner & Sohn GmbH

Bontkirchener Straße 1

D-59929 Brilon-Hoppecke

www.hoppecke.comSegenSolar (Pty) battery storage training

OUR ENERGY FOR YOUR SUCCESS

http://www.hoppecke.com/


July 2013 Company Presentation ‹Nr.›

• Founded 1927 by Carl Zoellner

• Largest battery manufacturer in European ownership for

industrial applications in Europe

• ~ 1.900 employees worldwide

• ~ 350 Mio turnover in 2014

• Proven and innovative storage technologies in production: lead

acid (vented, VRLA, AGM), nickel cadmium, nickel metal hydride

and lithium ion

COMPANY FACTS

Dr. Marc Zoellner Managing Director since 2003

Claus Zoellner Since 2003 Chairman

of the Advisory Board,

Managing Director 1967 until 2003

Ernst Zoellner Managing Direcotor until 1967

Carl Zoellner Founder of the company,

Managing irector until 1943

Company facts



GROUP STRUCTURE

Brilon, D

Lead-acid-

battery systems

R&D

Production

Sales

Recycling of

lead-acid industrial

battery systems

HOPPECKE

Batterien

HOPPECKE Batterie Systeme

HOPPECKE Technologies & ABT

HOPPECKE

Service

HOPPECKE Metallhütte (Smelter)

HOPPECKE

International

HOPPECKE

China

Wuhan, CN

Lead-acid-

battery systems

Production

Sales

Shanghai, CN

Lead-acid-

battery systems

Production

Sales

Brilon, D

Alkaliine

battery systems

R&D

Production

Sales

Recycling of

alkaline industrial

battery systems

Zwickau, D

Chargers,

New Battery

Technologies (Li-Ion),

Systemtechnology

R&D

Production

Zwickau, D

Service

Service for batteries

and chargers

Safety checks

Systems advice

On-site training

Brilon, D

Recycling

Recycling of lead-

acid batteries

in our owm smelter

Subsidiaries,

worldwide

Production

Sales

Service

Accumulatorenwerke HOPPECKE



A STRONG BRAND

Innovation

Development of optimal solutions for energy supply in one of the largest R&D departments in this industry in Europe.

Quality

High quality right from the start of the development phase,

high quality management in accordance with recognised

test procedures. Quality pays its way through:

- Longer product life

- Improved usage of resouces

- The highest degree of energy safety

- Maximum energy availability

Service

Europe-wide service network. Certified service staff.

Consulting, service and training offers – for all technologies

and applications of industrial batteries.

HOPPECKE - POWER FROM INNOVATION

Quality is our Trademark




AREAS OF APPLICATION

MOTIVE POWER SYSTEMS

Development, production und worldwide Sales of motive power energy systems

RESERVE POWER SYSTEMS

Development, production und worldwide Sales of stationary energy systems

SPECIAL POWER SYSTEMS

Development, production and worldwide Sales of specialized applications in FNC® -, Li-Ion und NiMH-technology

SERVICE

Worldwide energy services



HOPPECKE WORLDWIDE

HOPPECKE Sites and Representations

HOPPECKE Site

HOPPECKE Representation



Industrial battery technologies

Lead-Acid NiCd NiMH Li-Ion

Energy density [Wh/kg] 30 – 40 40 - 60 60 - 80 100 – 200

Power density [W/kg] 200 – 700 200 200 - 1.000 1.500 – 2.000

Voltage 2,12 V/cell

6 Zellen => 12,7 V

1,2 V/cell

10 Zellen => 12 V

1,2 V/cell

10 Zellen => 12V

3,6 V/cell

4 Zellen => 14,4 V

Lifetime (Jahre) 5 – 12 10 10 5 – 12…up to 20

Cycle performance 750 – 1.600

(80%DOD)

2.000 – 3.000

(80% DOD)

2.000 – 3.000

(80% DOD)

2.000 – 10.000

(80% DOD)

Recharge Several hours Minutes to hours Minutes to hours 1 hour to 100%

SOC

Efficiency [%] 80 – 95 90 90 90 – 95

Operating temp. [°C] -20 / +50 -40 / +60 -20 / +50 0 / +50

Cost [€/kWh] today 200 – 350 600 600 - 1200 <500 – 1.800

Environmental friendly recycable recycable not defined not defined

Beyond 2020 two technologies will dominate the market: Lead-Acid (cost) and Lithium-Ion (power)


July 2013 Company Presentation ‹Nr.› Copyright HOPPECKE Batterien GmbH & Co. KG PM RP – 08.09.2015

8

sun | power system solutions

sun | powerpack premium sun | powerpack classic

sun | systemizer Individual systems



9

sun | powerpack premium




HOPPECKE Li-Ion: Applications

Traction Stationary

Bus, Railway

Basic modul


July 2013 Company Presentation ‹Nr.› 11

sun powerpack premium

Li-Ion based energy storage system

(LiFePO prismatic cells)

Applications: Storage of PV energy (residential and small commercial)

Industrial applications (standby and cycle use)

Capacity:

5.0 or 7.5kWh per unit / up to 7000 cycles at 80% dod

Capacity extension:

10.0 / 15.0 / 20.0 / 30.0 kWh

by parallel switching of up to four single units

Nominal Voltage: 51.2V

Dimensions: 600 x 500x 350mm (H x W x D)

Weight: 85kg (5kWh) / 100kg (7.5kWh)



July 2013 Company Presentation ‹Nr.› 12

sun powerpack premium

Bracket for wall mounting

CAN-interface for service

Socket for DC connection with pilot contact BMS1)

Cable tray

1) Battery Management System



July 2013 Company Presentation ‹Nr.› --- --- 13

Customer benefits

Very easy installation:

• Wall and bottom installation

• Special mounting frame included

• Up to 4 systems and 30kWh

• Ready-to-store

• Heaviest part 40kg

• One system in 30 minutes

• No ventilation needed

• Complete installation video on youtube

https://youtu.be/9CxvDRhbkY4

SUN | POWERPACK PREMIUM


https://youtu.be/9CxvDRhbkY4


Customer benefits

Extremely high efficiency

• Round trip efficiency about 94%

• Patent pending for BMS

Very safe

• Safety design developed together

with the VDE

• Three-stage safety concept

• Developed and produced in Germany

• Warning and shut down at the end of life




Customer benefits

Highly flexible

• Expandable up to 30kWh per inverter

• Can handle high starting currents

• Tested and released for harsh off-grid

applications

• Integrated display for key information







17

sun | power classic

sun | powerpack classic



sun | power classic



sun | powerpack classic

Lead-acid based energy storage system

Applications:

On- and Off-grid Storage of PV energy

(residential and small commercial)

Industrial applications (standby and cycle use)

Capacity:

5.5 to 22kWh gross energy content

VRLA technology 2.500 cycles at 50% dod

Capacity variations:

5,5/ 6,4/ 8,0/ 11,0/ 16,0*/ 22,0*kWh

*by parallel switching of two single units

Nominal Voltage: 24/48V

Max. Dimensions: 899 x 829x 385mm (H x W x D)

Weight: 195kg (5,5kWh) - 740kg (22,0kWh)

System components alomst fully recycable > 95%

sun | power classic



Customer benefits

Pays off

• Very good price performance ratio

• Reduced to the essentials

• Extremely low self discharge

• Highly proven system

Eco-friendly

• Almost completely recyclable

• Can be reused through the

HOPPECKE metal smelter

• No electronics installed

SUN | POWERPACK CLASSIC



Customer benefits

Easy installation and maintenance

• Plug and Store

• Complete installation video on youtube

https://www.youtube.com/watch?v=MulfRfiyFk4

• Well-conceived design

Advanced lead-acid batteries

• HOPPECKE ESS Technology inside

• Almost no acid stratification possible

• Less weight and volume than

ordinary lead-acid systems

SUN | POWERPACK CLASSIC





Mini Grid Systems Location: Tahiti 2010

Application: Resort Island

Products:

288x 12OPzS solar.power 2170

Capacity of the battery bank: 927kWh



Location: Namibia 2011

Application: Village plus Telecom

Products:


Capacity: 656kWh

Mini Grid Systems



Telecommunication

Location: Burkina Faso 2011

Application: Telekommunication

Products:


Capacity: 103kWh



Location: Mali 2012

Application: Telekommunication

Products:


Capacity: 386kWh

Telecommunication



Farming

Location: Namibia 2012

Application: Water Refill System

Products:

24x 1OPzV solar.power 1700

Capacity: 81,6kWh



Hospitals

Location: Somalia 2015

Application: hospital

Products:

24x 12OPzV solar.power 1700

Capacity: 81,6kWh



Small trade

Location: Mali 2014

Application: coffee shop

Products:

8x 6V 6OPzV bloc solar.power 370

Capacity: 14,8kWh



THANK YOU

Thank you

www.hoppecke.com

for

your

attention!


Documents

battery storage training €¦ · July Company 2013 Presentation ‹Nr.› • Founded 1927 by Carl Zoellner • Largest battery manufacturer in European ownership for industrial