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P-250iA™ Series Paint Robot Basic Description FANUC Robotics’ P-250iA series paint robots offer the industry’s best solution for your large and mid-size painting needs. In addition to providing the industry’s best work envelope and motion performance, they offer many features that enable maximum throughput, optimal quality, and low operating costs. The P-250iA is designed for efficient process equipment integration with features such as a hollow wrist, an option for two motors on the outer arm for gear pumps, an outer arm designed for easy integration of paint application equipment and multiple hose routing options. The P-250iA is available in both the P-250iA /15™ full-size arm and mid-size arm P-250iA /10S™ to right size the robot for the application. The robot can also be mounted for elevated, in-booth and clean wall floor style rails. This flexibility provides maximum use of the product in a variety of applications. An excellent replacement for manual sprayers and older automation, the P-250iA robot (with optional rail solutions) provides a reach that gives process flexibility to maintain precise target distances and gun orientations over the largest of parts – maximizing quality. Features & Benefits n Floor, wall and invert mounting permits access to even the hardest- to-reach areas of parts, when required n Patented, production proven, hollow wrist and through-arm hose routing provide a clean application environment n Options for either in-arm gear pump or mounting space for an in-arm flow meter and color valves provide fluid delivery flexibility with minimized color change time and material waste n Flex field hose makes for fast installation n Alternate Roxtec seal for CE Mark installation n Ability to “flip-over” axis 2 and 3 to provide a very large work envelope and maximum flexibility for painting n Payload sized to carry a variety of applicators including conventional and electrostatic air spray guns and rotary atomizers n Optional ROBOGUIDE ® PaintPRO™ software is a user-friendly Windows ® - based graphical programming interface for creating, viewing, editing and simulating robot programs Plastic Arm n Allows for paint equipment to be mounted on a non-grounded arm n Reduces grounded surfaces keeping arm cleaner Elevated Rail n Family of standard support columns provide multiple robot height options n Supports on–site elevation adjustment n Robust rack and pinion rail drive n Optional cat track location of side or top depending upon booth requirements n Vertical bearing positioning with cover to eliminate grease drips from the rail Floor Rail n In-booth and clean wall options n Supports pedestal robot mounting n Optional robot riser rather than lifting entire rail unit n Adjustable mounting pads with leveling screws n Robust rack and pinion rail drive n Removable covers for in booth design

Basic Description...P-250iA Series Paint Robot Basic Description FANUC Robotics’ P-250iA series paint robots offer the industry’s best solution for your large and mid-size painting

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Page 1: Basic Description...P-250iA Series Paint Robot Basic Description FANUC Robotics’ P-250iA series paint robots offer the industry’s best solution for your large and mid-size painting

P-250iA™ Series Paint Robot

Basic Description

FANUC Robotics’ P-250iA series paint robots offer the industry’s best solution for your large and mid-size painting needs. In addition to providing the industry’s best work envelope and motion performance, they offer many features that enable maximum throughput, optimal quality, and low operating costs.

The P-250iA is designed for efficientprocess equipment integration withfeatures such as a hollow wrist, anoption for two motors on the outerarm for gear pumps, an outer armdesigned for easy integration of paintapplication equipment and multiplehose routing options.

The P-250iA is available in both the P-250iA /15™ full-size arm and mid-size arm P-250iA /10S™ to right size the robot for the application. The robot can also be mounted for elevated, in-booth and clean wall floor style rails. This flexibility provides maximum use of the product in a variety of applications.

An excellent replacement for manual sprayers and older automation, the P-250iA robot (with optional rail solutions) provides a reach that gives process flexibility to maintain precise target distances and gun orientations over the largest of parts – maximizing quality.

Features & Benefits

n Floor, wall and invert mounting permits access to even the hardest-to-reach areas of parts, when required

nPatented, production proven, hollow wrist and through-arm hose routing provide a clean application environment

nOptions for either in-arm gear pump or mounting space for an in-arm flow meter and color valves provide

fluid delivery flexibility with minimized color change time and material waste

nFlex field hose makes for fast installation

nAlternate Roxtec seal for CE Mark installation

nAbility to “flip-over” axis 2 and 3 to provide a very large work envelope and maximum flexibility for painting

nPayload sized to carry a variety of applicators including conventional and electrostatic air spray guns and rotary atomizers

n Optional ROBOGUIDE® PaintPRO™ software is a user-friendly Windows®-based graphical programming interface for creating, viewing, editing and simulating robot programs

Plastic Arm

n Allows for paint equipment to be mounted on a non-grounded arm

n Reduces grounded surfaces keeping arm cleaner

Elevated RailnFamily of standard support columns

provide multiple robot height options

nSupports on–site elevation adjustment

nRobust rack and pinion rail drive

nOptional cat track location of side or top depending upon booth requirements

nVertical bearing positioning with cover to eliminate grease drips from the rail

Floor RailnIn-booth and clean wall options

nSupports pedestal robot mounting

nOptional robot riser rather than lifting entire rail unit

nAdjustable mounting pads with leveling screws

nRobust rack and pinion rail drive

nRemovable covers for in booth design

Page 2: Basic Description...P-250iA Series Paint Robot Basic Description FANUC Robotics’ P-250iA series paint robots offer the industry’s best solution for your large and mid-size painting

Process AdvantagesnTwo component IPC Gear Pump

Metering

nUser-friendly ACCUFLOW™ and AccuChop™ closed loop fluid delivery systems automatically maintains programmed flow rates, providing consistent material delivery and high finish quality

nAble to utilize manifold mount robot spray guns and rotary atomizers

nExtremely fast acceleration and deceleration motion results in faster cycle times.

Reliability and MaintenanceAdvantages

n Designed for painting environment

n15th generation P-250iA/10S designed with production proven reliability

nInternally and externally sealed wrist

nLarge wrist aperture

Software

n Line tracking

nAutomatic color change

nAnalog parameter control

nIntegral two-component variable ratio or one-component pump control

nACCUFLOW closed loop fluid control for paint applications

nAccuChop closed loop fluid control for FRP applications

nCollision Guard™

P-250iA Floor Rail

P-250iA/15 Elevated Rail

P-250iA/10S RobotP-250iA Plastic Arm Option Robot

Page 3: Basic Description...P-250iA Series Paint Robot Basic Description FANUC Robotics’ P-250iA series paint robots offer the industry’s best solution for your large and mid-size painting

Note: Dimensions are shown in millimeters. Detailed CAD data are available upon request.

P-250iA/15 Dimensions

Wrist

Footprint

Top

Side

Front

Isometric

Isometric

P-250iA/10S Dimensions

Top

Side

160°

R430

160°

R2800

5600

R28001400

15 KGPAYLOAD 15 KG

PAYLOAD

R365

ENVELOPEGENERATIONPOINT

50°

2145

R1400

WORK ENVELOPE

354 263

366

153 331

820

730

LH CONFIGURATION

1400

Front

1400

Ø 68 HOLLOWPASSAGE

12

Ø110 0-0.023

Ø73+0.03 0

100

81.9

POINT USED TOGENERATE WORK ENVELOPE

Ø100

6X M5 12.0

10.0

Ø5.012 +0.012 0

4000

R 2000

1000

820

R 1000

WORK ENVELOPE

1766

50°

R 400

10 KG PAYLOAD

1000

ENVELOPEGENERATION POINT

10 KG PAYLOAD

–160°

+160°

R 415

R 2000

356

153

263354

356

750

213

213

242 242

495

555

Footprint

1000

Ø 68 HOLLOWPASSAGE

12

Ø110 0-0.023

Ø73+0.03 0

100

81.9

POINT USED TOGENERATE WORK ENVELOPE

Ø100

6X M5 12.0

10.0

Ø5.012 +0.012 0

Wrist

213

213

242 242

495

555

Page 4: Basic Description...P-250iA Series Paint Robot Basic Description FANUC Robotics’ P-250iA series paint robots offer the industry’s best solution for your large and mid-size painting

Intel l igent Robot SolutionsFANUC Robotics America, Inc. Charlotte, NC Toronto, Canada3900 W. Hamlin Road (704) 596-5121 (905) 812-2300Rochester Hills, MI 48309-3253(248) 377-7000 Chicago, IL Montréal, Canada (847) 898-6000 (450) 492-9001

For sales or technical information, call: Cincinnati, OH Aguascalientes, Mexico1-800-iQ-ROBOT (513) 754-2400 52 (449) 922-8000

Los Angeles, CA Sao Paulo, Brazil (949) 595-2700 (55) (11) 3619-0599

[email protected] Toledo, OHfanucrobotics.com (419) 866-0788©2009 FANUC Robotics America, Inc. All rights reserved. FANUC ROBOTICS LITHO IN U.S.A. FRA-12/09

P-250iA Elevated Rail Dimensions

P-250iA Specifications

Items P-250iA/10S P-250iA/15Axes 6 6Payload - wrist (kg) (2) 10 15Outer arm payload 10 15Reach (mm) 2000 2800Repeatability (mm) ±0.2 ±0.2

Motion range (degrees)

J1 (3) 320 320J2 280 280J3 310 330J4 1080 1080J5 1080 1080J6 1080 1080

Coating Speed 1500 mm / sec

Mechanical brakes Axis 2, 3 (option 1, 4, 5, 6)

Mechanical weight (kg) 495 520

Mounting method Floor, ceiling and wall

Hazardous Location Certification

Class I, II, III Div. I Group C, D, E, F, G

ATEX CE II 2 G c Ex ib px IIB T4 Ta=0°C to +45°C

ATEX CE II 2 D c Ex pD 21 T135°C Ta=0°C to +45°C

Notes:(1) Optional high speed wrist (550, 550, 710 degrees/s)(2) At 300 mm axial, 50 mm radial offset. Please contact FANUC Robotics for high speed wrist payload. (3) Wall mount has reduced envelope. Please contact FANUC Robotics for more information.

P-250iA Floor Rail Dimensions

Front

Top Side

R 2800

+160° S.L.

–160°MAX

R 2800

“J2”HEIGHT

250

140015 KG WRISTPAYLOAD

ENVELOPEGENERATIONPOINT

1400

15 KG ARMPAYLOAD

“RAIL LENGTH”

950“ENVELOPE”950

354

366

IsometricIsometric

Front

Top

Side

Note: Dimensions are shown in millimeters. Detailed CAD data are available upon request.