Barbecue Wood & Smoke_ Different Types, How to Use It

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    What You Need To KnowAbout Wood, Smoke, AndCombustion

    "When a

    lovely

    flame dies,

    Smoke

    gets in

    your

    eyes."

    Song

    "Smoke

    Gets In Your

    Eyes" by

    Jerome Kern

    and Otto

    Harbach,

    performed

    by The

    Platters

    By

    Meathead

    Goldwyn

    Smoke is

    what

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    1 of 19 13/5/2014 8:02 PM

  • Wood burning ovens

    The different types of wood

    Logs. Cut from

    hardwoods, fruitwoods,

    and nutwoods, but

    never pine and

    softwoods that have a

    lot of turpines and sap.

    These woods must be

    dried. At right is a

    small part of the acre

    sized pile of post oak at

    Kreuz Market in

    Lockhart. TX.

    Some cooks throw

    whole logs into their

    pits, but you must have

    the right pit and skill

    set to pull this off.

    Done improperly this

    can easily ruin your

    meat.

    More commonly, pitmasters cooking with wood preburn the

    logs reducing them to embers before cooking with them.

    Smoking with logs usually needs to be done at a higher

    temp, perhaps 275F rather than 225F at which most

    smoking is done. It needs this higher temp in order to

    create clean smoke.

    Chunks. Wood chunks from golf ball to fist size are fairly

    easy to find in hardware stores. Chunks burn slowly, and

    often a chunk or two about the size of an egg weighing 2 to

    4 ounces is all that is necessary for a load of food. Because

    they are slow, steady sources of smoke, they are in many

    ways, the most desirable. When you use chunks, you can

    add one or two at the start of the cooking cycle and you

    don't need to keep opening the unit and mess with the

    equilibrium in the cooking chamber's atmosphere.

    Chips. About the size of coins, chips are also common and

    easy to find. They burn quickly and you may find that you

    need to add them more than once during the cooking cycle.

    Chips are fine for short cooks, but for long cooks, chunks

    are better.

    Pellets. Pellets are made by compressing wet sawdust and

    extruding it in long pencil thick rods. They are broken into

    small bits about 1/2" long. Food grade pellets contain no

    binders, glue or adhesives, and when they get wet they

    revert to sawdust immediately. The machines must be

    lubed with food oils. Pellets were originally developed for

    household heaters. These pellets should not be used for

    cooking because they might have pine and binders, and the

    machines are lubed with petroleum.

    Some cookers use pellets as the main fuel, for both flavor

    and heat and pellet cookers do very very well in

    competition. Because they can be fed into the fire in a very

    controlled manner, usually by an auger, pellet cookers can

    be regulated with a thermostat, making them very

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  • controllable.

    Food grade pellets can be a good concentrated source of

    smoke flavor on grills and smokers, and a handful or two is

    usually all that is necessary for ribs or fowl.

    Pellets used as fuel to fire pellet grills are mostly oak, a

    stable burning wood. If they say they are hickory, they are

    usually less than half hickory, a fact that does not always

    appear on the label. They usually come in 10-40 pound

    bags.

    BBQr's Delight makes

    12 flavors of pellets in

    small 1/10 pound or 1

    pound bags that are

    100% flavor wood

    including alder, apple,

    cherry, hickory, orange,

    pecan, and others.

    Their Jack Daniel's

    pellets are a mix of oak

    and charcoal from oak whiskey barrels, and their Savory

    Herb is oak with herbs in the blend. I love using these

    products because they are easy to measure and control.

    They only burn for about 20 minutes at 225F, so you must

    get your meat on before the wood.

    There's a pretty good forum for people who have pellet

    cookers at Pelletheads.com.

    Pellet chunks. Another

    form of pellet is the pellet

    chunk or brick, the most

    notable being made by

    Mojo-Bricks (right).

    These are wood chips and

    sawdust from the mills

    compressed until they

    bind. They come in a

    variety of flavors. I have

    had very good luck with

    them on a cariety of

    smokers.

    Bisquettes. Bisquettes

    are another variation on the compressed sawdust idea

    made for the Bradley Smoker. They look like small brown

    hockey pucks.

    Sawdust. Sawdust can also be used for flavor, but it burns

    quickly and is rarely used. There are even a few small

    smokers, like the Camerons, that use smoldering sawdust.

    Stop the nonsense!

    I recently got a fancy infographic with some chef telling me

    to smoke beef with hickory, pork with apple, chicken with

    maple, etc. Here is what I wrote the publisher:

    Humbug.

    What kind of hickory? Shagbark hickory or pignut hickory?

    Hot climate or cool climate? Bark or no bark? Are you

    cooking with logs? Charcoal briquets and chunks of wood?

    Hardwood charcoal and chips of wood? Gas and sawdust?

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  • Straight wood pellets? Wood cured for three years or less

    than a year? How much wood did you add?

    What color smoke? Blue smoke tastes different than white

    smoke and that depends a lot on the fire temp. Did you

    know that pellets are almost always blended with oak to

    make them feed better and that some companies use oils to

    give pellets flavor?

    Cooking hot with shagbark hickory logs from the Finger

    Lakes may taste more like black walnut than cooking with

    hardwood charcoal and two handsful of barkless chunks of

    pignut hickory from Napa Valley.

    And how do you know for sure that the bag labeled cherry

    chunks is really cherry? What if the rickyard is out of cherry

    when an order for 500 bags comes in from Home Depot? Do

    you think they might throw something else in the cherry

    bags and ship it out?

    There are no wood varietal label laws like there are for

    wines. There are plenty of horror stories of Moroccan cold

    press olive oil labeled as Italian extra virgin, Salvadoran

    coffee labeled Jamaica Blue Mountain, sheepshead labeled

    red snapper, Rhone labeled Burgundy, and athletes taking

    steroids. Pulling those stunts might get you jail time.

    Switching oak for cherry might get you cash. There are no

    government inspectors (and I hope there never are). Are

    there well respected national brands of wood you can trust

    like Robert Mondavi wines? Nope.

    OK, before you beat me up too much, I'll admit, mesquite is

    so strong it is pretty easy to taste, and on some foods, like

    salmon, wood differences are more obvious. But most of

    the time the smoke flavor is lost under the flavor of meat,

    rub, and sauce, and frankly, that's OK with me. Smoke

    should just be another instrument in the orchestra, not the

    soloist.

    Show me a pitmaster who can identify woods in a double

    blind tasting and I might change my tune. Meanwhile, I

    repeat: Humbug.

    For gas grills

    Getting smoke on gas grills is sometimes tricky. You need

    to experiment when you are not cooking food. Here are

    some things to try.

    Use chunks, not chips. Wood chunks are best for gas

    grills because chips and pellets often fall through. But

    sometimes they just won't smolder. A reader, Nei Ng, found

    a solution: "The first thing to do is to wrap the wood in foil

    like the wood chip pouches. Make a small pile of charcoal on

    the flavor bars [or heat dispersers]. [They will ignite, but]

    the pile isn't hot enough to really change the overall

    temperature, and the wood should be lit by the time the

    grill has reached 225F. Place the wood chunks wrapped in

    foil over the hot charcoal and they should start smoking

    within a few minutes."

    The foil pouch for chips. Put your wood chips in a foil

    pouch or make a smoke bomb (above). For a pouch, use

    heavy duty foil or two or three layers or regular foil. Poke

    holes in the top so the smoke can escape. Place the pouch

    as close to the heat as possible. Reader Jeff Hale has this

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  • tip: "Make up a bunch of pouches in advance. When one is

    burnt up... throw another one on." You will know when to

    add a new pouch when the smoke stops. Another option is

    to use a small aluminum pan with holes poked in the

    bottom.

    If you are having problems getting the wood in a pouch to

    smoke, before you put the meat on, turn the burner on

    high, put the foil packet on and wait for the chips to begin

    smoking. Then dial the burner down so you can get the

    oven to 225F. Or try Nei Ng's technique of using charcoal

    (above).

    If the wood burns. It is possible that your wood might

    just catch on fire and not smoulder. If it doesn't, you need

    to be creative. Try moving the wood so it is not in direct

    contact with the flame. Try putting the wood in a small

    cast-iron frying pan or a flattened steel can. Be creative!

    Outsmart the flame!

    Smoking indoors

    If you have a good exhaust system this method works well.

    If you have a wimpy fan, don't even think about it.

    Get a stainless roasting pan, cover the bottom with heavy

    duty foil. Sprinkle sawdust on top or the Chinese tea mix

    (at right). The best source of sawdust is to take a handful of

    wood pellets, get them wet, and either let them air dry or

    pan dry them on a low temp.

    Once the sawdust or tea is done, lay a layer of foil over

    them, but not all the way to the edge. This keeps drippings

    from extinguishing the smoldering wood. Place a rack like a

    pie cooling rack above the second layer of foil, them the

    food goes on the rack, and then cover the whole shootin'

    match. You can make a cover several ways.

    Lay a second, identical roasting pan upside down on top,

    and clamp it down with metal or wooden clothes pins.

    Lay a sheet pan on top of the roasting pan and weight it

    down with a sauce pan or a brick.

    If the food is tall, you can fashion a lid from foil, just

    crimp it tight around the edges. Foil is a good method if

    you need to insert a food thermometer.

    Preheat the oven to at least 350F and crank up the

    exhaust.

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  • Mo's Smoking Pouch

    In recent years there have been perhaps a

    dozen new products brought on the market

    to hold wood and add smoke to the cooker. I

    have played with a number of them, and the

    one that impresses me the most is this

    clever design, especially for use with gas

    grills.

    It is a pouch of fine mesh stainless steel that holds wood

    chips or pellets. The airspaces in the mesh are small

    enough that they limit the amount of air that gets in so the

    wood smolders and never bursts into flame. It puts out

    plenty of clean white smoke, usually within a few minutes.

    Best of all, it smokes just by putting it on top of the cooking

    grate or you can stand it on edge and slip it between the

    grates and the back of your grill. You don't have to squeeze

    it in down by the burners although you can if you need to

    space on top of the grates. And it works. It holds enough

    wood for about 15 minutes for short cooks, but you need to

    refill it, or buy a second pouch, for long cooks like pork

    shoulder and brisket. Refilling can be tricky since the steel

    gets hot and stays hot for a while. If you have good

    gloves, no problem.

    Meathead's smoke bombs

    This method is ideal for

    both gas and charcoal

    cookers when you have

    a long cook and getting

    under the grate will be

    tricky, like when there's

    a full packer brisket on

    board.

    Get two disposable

    aluminum loaf pans.

    Add dry wood to both.

    Pour enough water in

    one to cover the wood.

    The dry pan will start to

    smoke quickly. About

    15 minutes after it is all

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  • consumed, the other pan will have dried out and begun

    smoking.

    Getting the correct amounts of wood and water may take

    you a few cooks to perfect, but you will figure it out. I can

    tell that much about you.

    Chinese tea smoking

    For centuries the Chinese have been preserving foods and

    adding flavor with tea smoke. In fine Chinese restaurants

    tea-smoked duck is a popular delicacy. The flavor is

    distinctive and significantly different than smoking with

    wood. Experimenting with this Chinese technique can really

    add spark to duck, chicken, fish, pork, and even beef.

    Here's how:

    We begin by making an aluminum foil pouch, then stuff it

    with tea and other aromatics, poke holes in it, and place the

    pouch on the coals or on the gas burner of your grill. You

    can riff on the contents of the pouch, but here's the basic

    recipe:

    Ingredients

    1/4 cup tea leaves

    1/4 cup brown sugar

    1/4 cup rice

    zest of 1/2 orange

    10 whole star anise pods

    2 (3" long) cinnamon sticks

    About the tea. You can use any tea you like, and I usually

    use whatever is the oldes tea I have instock. Aromatic teas

    are best.

    About the sugar. The sugar burns and smokes and creates

    a burnt marshmallow scent.

    About the rice. Don't leave this out. It smolders and helps

    maintain the burn. You can use aromatic rice like jasmine

    rice.

    About the orange zest. You don't have to use a zester, a

    vegetable peeler will work. Just scrape off the orange skin

    and try to exclude the white pith. Orange skin is filled with

    aromatic oils that are important to the scent. You can try

    other citrus such as lemon, lime, or grapefruit.

    About the aromatics. This basic recipe uses star anise

    and cinnamon. You can play with others such as cumin

    seed, mustard seed, herbs, galanga, dried ginger,

    peppercorns, or cloves.

    Smoking with herbs

    We have a nice herb garden and at the end of the season

    there are always a few unpicked oregano, basil, and other

    herb bushes. I cut them above the roots, and stick them in

    paper bags to dry. Then I crumble them, and I throw them

    on the grill after the meat is on. They burn fast, put out a

    lot of smoke that smells like you are doing something

    illegal, and add an exotic aroma to the food. I use them

    mostly on my gas grill on seafood, which cooks quickly and

    doesn't have time to absorb slowly smoldering hardwood.

    differentiates barbecue from other types of cooking.

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  • Originally all barbecue and grilling was done with logs of dried hardwood as

    the fuel source.

    Heat cooked the meat, and smoke from the wood and the dripping juices

    landed on the meat imparting a distinctive seductive scent that is the essence

    of grilling and barbecue. But it is difficult to control the heat and flavor when

    cooking with logs, so today, only a few expert pitmasters cook with logs only.

    Today, most barbecues use charcoal or gas to produce the heat, and they get

    flavor and aroma from the addition of measured amounts of wood in the form

    of chips, chunks, bisquettes, pellets, logs, or sawdust. Click here for a good

    buying guide to smokers.

    Hardwoods, which include fruit and nut woods, have compact cell structures,

    and they are the best woods for cooking. Softwoods, like pine, fir, spruce,

    redwood, hemlock, and cypress are all evergreens (coniferous trees), and they

    have more air, more pungent sap, and they burn fast. They are not

    recommended for cooking. We'll talk more about wood choices below.

    Combustion byproducts

    Logs, charcoal, gas, pellet, and electric cookers each produce tastably different

    flavors because each fuel produces a unique combination of combustion

    byproducts.

    Electric cookers use a hot coil for heat, so there is no combustion and thus no

    combustion gases. Even if you put wood chips on an electric coil, the flavor of

    the smoke is vastly different, and to my palate, inferior because the food lacks

    the complexity that combustion gases the other fuels produce. The secret to

    good flavor is the right combustion gases plus smoke from wood.

    Wood also plays a role in the color of the meat and the formation of the crust

    on the meat, also called the bark. Below are two slabs of ribs with the same

    spice rub but no sauce. The one on the left was cooked on a charcoal smoker.

    The one on right was cooked on a gas smoker. You can see and taste the

    difference.

    What is combustion?

    The simplified technical definition, as it applies to barbecue and grilling, is that

    combustion is a the sequence of chemical reactions between materials, oxygen

    and at least one other fuel, producing a change of the chemistry of the fuels,

    producing heat, light, smoke, and gases. Here's how it applies in the real

    world: Wood and pellets. Fresh cut hardwood has a lot of water in it, up to

    50% by weight, it produces a lot of steam and off flavors during combustion,

    and it takes up to 45% more energy (than charcoal or gas) to dry it out, so

    most wood for cooking is hardwood that has been air dried. Dried hardwood is

    rarely totally dry, perhaps 5% water. Of the remaining 95%, about 40% is

    cellulose, about 40% hemicelluloses, 19% lignin, and 1% minerals. Actual

    numbers will vary depending on the wood species, subspecies, age, soil,

    climate, and vintage.

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  • Cellulose is a long chain molecule, a type of carbohydrate. Hemicelluloses are

    made of different carbohydrates and sugars. Lignin is another complex

    polymer from the cell walls that gives the wood strength. The minerals in wood

    include oxygen, hydrogen, nitrogen, potassium, carbon, sulfur, sodium,

    chlorine, and heavy metals. These minerals can significantly impact the aroma

    and smoke flavor.

    Hardwoods have more minerals than softwoods, but, according to The Forest

    Encyclopedia, their smoke flavor is influenced more by the climate and soil in

    which they are grown than the species of wood. This is very important to note,

    especially when you are caught up in the game of deciding which wood to use

    for flavor. This means that the differences between hickory grown in Arkansas

    and hickory grown in New York may be greater than the differences between

    hickory and pecan grown side by side.

    Wood. Wood combustion starts to take place in the 500 to 600F range and

    requires significant amounts of oxygen. Let's call the combustion point 575F

    on average for the sake of discussion. At that temp the wood has absorbed a

    lot of heat and the water has been driven off as vapor. It is ready to burn.

    Charcoal. Charcoal is almost pure carbon made from wood that has been

    preburned in an oven with very little oxygen. When burned charcoal produces

    heat, carbon dioxide, carbon monoxide, water, and other gases. It burns

    hotter and cleaner than wood. For a detailed explanation of how it is made and

    how it works, read my article on the Zen of Charcoal.

    Propane and liquid natural gas. When propane and oxygen are ignited,

    they produce heat, light, water vapor, carbon dioxide, carbon monoxide, and

    other gases.

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  • What is flame

    Primary combustion is the burning of oxygen and the other fuel, and

    secondary combustion is the burning of the gases emitted at high temps. It is

    the combustion of gases that produces flames. This consumption of gases also

    produces most of the heat.

    In primary combustion, heat creates gases that rise from the fuel creating

    something like a gaseous bubble. The gas bubble is surrounded by air that

    contains about 20% oxygen. If there is enough energy the gas ignites and

    starts the process of combining its molecules with the oxygen. Where the gas

    and air meet, and if all the gas is able to combine with the oxygen, a blue

    flame is visible. If the gases don't burn completely, the flame glows yellow or

    orange. If unburned gases escape, the bubble cools and turns into smoke.

    Meanwhile, the energy from the combustion causes more gas to evaporate.

    When there is too much oxygen, the flame is yellow and orange. A gas grill has

    a venturi, a valve that blends the gas and oxygen like a carburetor. When

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  • properly blended the flame is mostly blue.

    What is smoke?

    When burned thoroughly in a lab, wood produces about 8,600 BTUs per pound

    of heat, about half of the mass is converted to carbon dioxide and about half

    to water vapor. In the real world, wood is never burned thoroughly in a grill or

    smoker. If the wood does not get enough oxygen it can still undergo primary

    combustion, but not secondary. It will not burst into flame, it will smolder, and

    smoldering wood produces lots of smoke and a different flavor than burning

    wood. That's why ribs smoked by a fire made from logs tastes different than

    ribs smoked by a fire made from charcoal, gas, or electricity.

    Smoke includes as many as 100 compounds in the form of microscopic solids

    including char, creosote, ash, as well as combustion gases that include carbon

    monoxide, carbon dioxide, nitrogen oxides, polymers, and liquids such as

    water vapor, and phenols.

    To keep it simple, let's just say that smoke is made of three things,

    microscopic solids, gases, and water vapor.

    When they contact food they can stick to the surface and flavor it. Most of the

    flavor comes from the gases, not the smoke particles, according to the

    AmazingRibs.com science advisor, Dr. Greg Blonder, and the composition

    of the gases depends on composition of the wood, the temperature of

    combustion, and the amount of oxygen available.

    Smoke from wood or charcoal for cooking can range from bluish, to white, to

    gray, to yellow, brown, and even black. Blonder explains that the color

    depends on the particle size and how it scatters and reflects light to our eyes.

    Pale blue smoke particles are the smallest, under a micron in size, about the

    size of the wavelength of light. Pure white smoke consists of larger particles, a

    few microns in size, and they scatter all wavelengths in all directions. Gray

    smoke contains particles large enough to actually absorb some of the light and

    colors. The most desirable smoke is blue as seen coming from the smoker on

    the left in the photo below by Grant Erwin in Seattle.

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  • Blue smoke

    Blue smoke is the holy grail of low and slow pitmasters. Dr. Blonder explains

    that the color depends on the particle size and how it scatters and reflects light

    to our eyes. Pale blue smoke particles are the smallest, under a micron in size,

    about the size of the wavelength of light. Pure white smoke consists of larger

    particles, a few microns in size, and they scatter all wavelengths in all

    directions. Gray and black smoke contains particles large enough to actually

    absorb some of the light and colors.

    Black and gray smoke happen when the fire is starving for oxygen, and they

    can make bitter, sooty food tasting like an ash tray. Billowing white smoke is

    common when you just start the fire, and when the fuel needs lots of oxygen.

    If it doesn't get enough and if the fuel is not emitting gases for secondary

    combustion, the fuel smolders and produces white smoke.

    If you are cooking hot and fast, white smoke is a great way to get some smoke

    flavor on the food in a hurry. But white smoke usually has a lot of

    contaminants from an incomplete secondary combustion and prolonged

    exposure to white smoke can still make good food, but not as good a blue

    smoke.

    Sterling Ball, a champion pitmaster who owns a guitar string business,

    describes the art of making blue smoke as similar to tuning a guitar. "You need

    control of your tools, the pit, fuel, oxygen, fire, heat, and practice." Here are

    some tips on how to get blue smoke for long cooks.

    Keep your pit clean. Carbon buildup, soot, and sticky grease on the inside

    can create off flavors and drip on the food. Often that "flavorful" grease is

    creosote. Many competition pitmasters power wash after a cookoff.

    Use dry wood. Some pitmasters will even put the wood on top of their

    smoker to drive off any remaining water. Some remove the bark from their

    wood.

    Use large chunks or logs. Don't use chips or pellets. You need something to

    burn down to embers.

    Build a small hot fire. You want to see flame. Hot fires burn off the

    impurities that are created in an incomplete secondary combustion. That

    means that you need a lot of oxygen so you want your exhaust vent open all

    the way. The hot air rising through the chimney will draw in air through the

    intake vent. You will probably want it open wide or close to it. Low smoldering

    wood creates dirty smoke. Don't let your embers sit in ash. Keep them on a

    grate above the bottom of the firebox. Knock ash off occasionally and if

    necessary, remove it.

    This is why high quality offset smokers, the ones that look like a big barrel on

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  • its side with a small barrel attached, are so popular with experienced

    pitmasters. But there is a big difference between the cheap offsets at the

    hardware stores and the serious pits made for competition teams and caterers.

    Cheapo Offset Smokers (COS) include Brinkmann Pitmaster, Brinkmann

    Smoke'N Pit Professional (a.k.a. SNPP), Char-Broil Silver Smoker, Char-Broil

    American Gourmet, and especially the Char-Griller Smokin Pro. They are

    nothing but headaches. Serious Offset Pits (EOS) include Horizon, Jambo,

    Klose, Lang, Meadow Creek, Peoria, Pitmaker, and Yoder. They are superb

    cooking tools.

    Allow the pit to warm up. Start the fire at least an hour before the food

    goes on. Adjust your airflow and get the temp, fire, and smoke stabilized.

    Warm the walls of the cooker. It is harder to get blue smoke in cold weather.

    Start the fuel on the side. If you can't get the cooker to cooperate, or if you

    have temp yo-yoing up and down, start your fuel on the side and add only hot

    coals. If you are cooking with wood, start burning it on the side and add only

    glowing embers. If you are using charcoal, use briquets. I use a wheel barrow.

    Lump is not often completely carbonized and can create more smoke than

    briqs. Remember, properly burning charcoal doesn't produce much smoke.

    Use good thermometers. Digitals are the best.

    Practice. Do dry runs without food until you can anticipate when more fuel is

    needed, how to adjust the airflow, and how to react when the smoke starts

    going bad.

    Cook indirect. If the meat drips on the fire, water and fat will burn and make

    dirty smoke. These drippings can create flavor, especially for short fast cooks,

    but for long low and slow cooks, they can create dark smoke. Use your senses.

    It's hard to see the color of the smoke at night, but the smell should be sweet,

    with meat and spice fragrances dominating. The smoke aromas should be faint

    and seductive, perhaps like vanilla, not like a bonfire smell.

    Creosote

    Creosote is among the compounds in smoke and it is the Jekyll and Hyde of

    smoke cooking.

    On the Dr. Jekyll side, creosote contributes positively to the flavor and color of

    smoked foods and acts as a preservative, among the reasons that smoking

    meat was used for preservation before refrigeration.

    Blonder says "Creosote is always present in charcoal or wood smoke, and a

    few components of creosote (guaiacol, syringol, and phenols) are the largest

    contributors to smoke flavor. No creosote, and the meat might as well have

    been boiled."

    On the Mr. Hyde side, "If the balance of the hundreds of chemicals in creosote

    shifts, it can taste bitter rather than smoky."

    What is creosote and where does it come from, and why is it two faced?

    Commercial creosote is produced by distilling tars from primarily beechwood or

    bituminous coal (not charcoal). Careful control of the combustion temperature,

    oxygen flow, and pressure produce a wide range of aromatic oils and tars.

    Creosote from coal tar is the black stuff used to preserve telephone poles and

    railroad ties. Coal tar creosote is classified as a possible carcinogen. Anybody

    who has a wood burning fireplace knows that creosote from logs can cling to

    chimneys, clog them, and even ignite, burning down the house.

    These industrial chemicals give the creosote found in barbecue smoke a bad

    name. I am unable to find any research that implicates the small amounts of

    creosote in barbecue with health risks.

    Many cooks believe that the best smokers and grills are coated with a thick

    black "seasoning" from use. Alas, much of the seasoning on the inside of a

    smoker is creosote. Some of it is carbon, and some of it is just plain grease. It

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  • is not likely to combust, but it can vaporize or drip on the food. Many of the

    best cooks powerwash the interior of their cookers regularly. For more, read

    my article on grill and smoker cleaning and maintenance.

    According to Blonder, "When you smoke low and slow at temperatures like

    225F, many smokers require you to control the fire by damping the oxygen

    supply which moves it below the ideal combustion zone, creating black smoke,

    soot, and more creosote. The best smokers combust at a high temp to create

    the ideal flavor profile and direct a small fraction of the smoke across the

    meat.

    "To control creosote, use less charcoal so you can burn it hot and more

    efficiently, but the smaller number of embers will provide less heat. You will

    have to replenish the coals more often, but the food will taste better and there

    will be less creosote. Avoid resinous woods such as pine and cedar.

    "Humidity can affect creosote production and its flavor profile because

    moisture in smoke can scavenge some of the creosote compounds selectively

    and then it can condense on cool meat and cool smoker walls, especially in

    winter. All this means there is plenty of room for barbecue skill and

    experience."

    Here are other ways to avoid creosote formation:(1) Avoid resinous woods

    such as pine and cedar; (2) Don't add a lot of cold meat to the smoker at

    once; (3) If you are using charcoal or logs, use a small hot fire that does not

    have to be stifled by closing dampers to keep the heat down; (4) Cook in

    warm weather; (5) Preheat the smoker and give the walls time to warm up;

    (6) Don't add a lot of cold charcoal, start it up first in a chimney; (7) If you are

    cooking with wood, preheat the logs by letting them sit on the firebox or in the

    cooking chamber; (8) Leave the chimney open at all times; (9) If the fire gets

    too hot, don't close the dampers, open the firebox door to let out some of the

    heat; (10) Check the cooking chamber temperature with a digital thermometer

    at least every 30 minutes; (11) Practice, practice, practice.

    Smoke and food

    In a smoker or grill, after combustion, the smoke rises and flows from the burn

    area into the cooking area. Some of it comes in contact with the food, but

    most goes right up the chimney and very little contacts the food.

    Blonder explains why: "Around every object is a stagnant halo of air called the

    boundary layer. Depending on airflow, surface roughness, and so on, the

    stagnant layer of air around a piece of meat might be a millimeter or two in

    thickness. When smoke particles approach the meat's surface, they follow that

    boundary layer around the food. Very few ever touch down. We've all cursed a

    form of this piece of physics while driving: Gnats follow the airstream over the

    windshields, while larger insects leave green sticky splats at the point of

    impact."

    To see the way

    smoke sticks to

    food, Blonder did

    some

    experiments. He

    suspended three

    cotton disks in a

    smoker at 230F

    for 30 minutes.

    One disk was dry,

    one soaked in oil,

    one soaked in

    water. The results are pretty dramatic. Smoke adhered to the oiled surface

    more than the dry surface, and far more stuck to the wet surface. Remember,

    the atmosphere inside a smoker is as dense as a London fog, yet no visible

    smoke got stuck on the dry cotton pad.

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  • Why does the wet pad gather so much more smoke? Blonder explains that

    smoke impacting the dry pad simply bounces off because there is nothing to

    hold them. But the oily and wet pads are tackier. But why does the wet pad

    attract more smoke than the oily pad? The answer is thermophoresis,

    according to the physicist.

    Thermophoresis is

    a force that

    moves particles

    from a warm to a

    cold surface. He

    showed this by

    placing two

    smooth, dry,

    glazed tiles in the

    pellet smoker.

    The left tile is a

    control. It did not

    go in the smoker

    and is shown here just so we can see what it looks like before smoking. The

    middle tile was warmed to 225F before being placed in the smoker, and the

    right hand tile was chilled to 29F.

    In the first experiment, the wet cotton pad was cooled by the evaporation of

    the moisture in the pad so it was well below the temp of the others. That's why

    it was smokier.

    The same thing happens to meat when you put it in the smoker. If it is cold

    and wet it will hold more smoke. As it warms and dries out, less smoke is

    absorbed.

    Smoke flavor is almost all on the surface of the food

    As we see, smoke particles glom onto the surface of foods. There they may

    dissolve and penetrate a bit below the surface but not very far. Rarely more

    than 1/8". This is the same phenomenon with marinades. Meats, especially,

    are hard to penetrate. Don't believe me? Here's how to prove it to yourself.

    Get a nice thick piece of meat, at least 1" thick, like a cross section of pork loin

    or a brisket or pot roast. Smoke the heck out of it at 225F until it is 190F to

    200F internal temp. Let it cool a bit and taste it. Yummmmmm! Smoky! Now

    cut off the surface and edges in 1/8" thick slices. Make sure the center meat

    doesn't get to roll around on the cutting board in the juices from the surface.

    Now taste the center. No smoke!

    Also, building enough smoke to create flavor takes time. On a thin skirt steak

    for fajitas, there will be much less smoke flavor than on a 1" thick ribeye steak

    cooked to medium rare (about 130F). A thick steak will have much less

    smoke flavor than a chicken breast the same thickness because the chicken

    needs to be cooked longer, to 165F. And a turkey breast will have more

    smoke flavor than all of them.

    Does meat stop taking on smoke?

    There is a popular myth that at some point the meat stops taking on smoke.

    Sorry, but meat does not have doors that it shuts at some time during a cook.

    There is a lot of smoke moving through the cooking chamber although

    sometimes it is not very visible. If the surface is cold or wet, more of it sticks.

    Usually, late in the cook, the bark gets pretty dry and when the coals are not

    producing a lot of smoke, we are fooled into thinking the meat is somehow

    saturated with smoke. Throw on a log and baste the meat and it will start

    taking on smoke again. Just don't over-baste or aggressively spray, in seconds

    you can wash off smoke that took hours to build up along with your spice rub.

    Enough is enough

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  • One of the biggest mistakes we frequently make is using too much smoke. Too

    much smoke can make your meat bitter or taste like an ash tray. Smoke is like

    salt. You can always add more but you can't take it out. Do not try to cook

    with wood. It is too hard to control the temp and the amount of smoke. When

    you become an expert, you may be able to cook with wood only, but at the

    outset stick to charcoal, propane, or electricity. I cannot give you a precise

    amount because each cooker is different and the amount of wood to get the

    right flavor will depend on the volume of the cooking chamber, the airflow,

    leaks, how often you peak, the kind of wood you use, and of course, your

    preferences. You will need to experiment, but a good rule of thumb is start

    experimenting with about two ounces of wood, regardless of the cut or weight.

    For dense, thick cuts of meat such as pork butts for pulled pork or beef

    brisket, you can double or triple the amount of smoke. If the results are not

    smoky enough, you can add more wood on your next cook.

    Putting wood to work

    So here's how to take advantage of

    this info.

    Don't soak the wood. It does no

    good. Water can't penetrate it. That's

    why they make boats from wood.

    Read my article on soaking wood

    and look at the photos for proof.

    Size matters. For long cooks, chunks

    of wood from golf ball to baseball size

    work best. They burn more cooly, smolder and last longer, while chips and

    pellets tend to combust and disappear more quickly. For short cooks, like a

    steak, chicken, or fish, small chips and especially pellets work best because

    they produce more smoke in a short burst.

    Control oxygen. Make sure coals have plenty of oxygen. If coals are choking

    for lack of oxygen, they burn incompletely and can coat your food with gray

    soot. If that happens, get the meat off, rinse it, adjust the fire and put it back

    on. But restrict oxygen to the wood. Too much air and it will burst into flame.

    Experiment with containers for the wood. Here you can see a foil packet with

    holes punched in it and a small aluminum loaf pan crimp it to restrict airflow.

    You want the wood to smolder, which is the point just before ignition when it

    produces smoke but hasn't yet burst into flame. The difference is oxygen. So if

    your wood bursts into flames, next time wrap it in foil and poke a few holes in

    the foil to limit the oxygen supply.

    Use cold meat. As described above,

    smoke is attracted to cold meat. Do

    not let the meat come to room temp.

    Besides, it takes forever for meat

    to come to room temp.

    Use a spice rub. Rough up the

    surface with a spice rub, a layer of

    spices and herbs to reduce the

    boundary layer.

    Keep the meat moist. Use water pans in your smoker. They add water to the

    atmosphere, but more importantly the water condenses on the meat's surface.

    You can also do this manually by spritzing the meat with a spray bottle you

    can buy in a drug store. A mop or basting brush will just wash off your spice

    rub. You can use apple juice if you wish, but it adds very little to the flavor in

    comparison to the rub and sauce. You can use cranberry or pomegranate for

    color. But really, all you need is water. And don't worry, opening the cooker

    every 30 minutes to spritz will not slow the cooking process

    measurably. This is another myth Blonder has debunked. Click the link.

    Add humidity to the atmosphere with a water pan in the smoker. And don't

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  • bother putting juice or beer in there.

    Which wood?

    Cured (dried) hardwoods with low sap are the best for barbecue, especially

    fruit and nut woods. When dry they produce the best smoke. They all have

    slightly different flavors, and it is impossible to describe them.

    To make things complicated, there are different kinds of each wood. For

    example, there's shagbark hickory, scrub hickory, pignut hickory, and red

    hickory. The climate the tree is grown in can impact flavor. Texas oak tastes

    different than Michigan oak. Furthermore, the amount of bark and can

    significantly impact flavor, far more than the type of tree you pick. How long it

    has dried and the percent water left in the wood impacts flavor and aroma.

    The internet is full of guides attempting to describe the flavors of different

    woods. They remind me of the florid descriptions wine lovers use. I don't find

    these wood descriptions very useful. Think about it. Apple might taste one way

    on pork, but will taste entirely different on beef or turkey. It's like visualizing

    the color red. No problem. But when you mix it with yellow, it is vastly

    different, and very different from when you mix it with blue. That said, I can

    often tell the wood by the smell, but rarely can I guess it by the taste. To

    make matters worse, there is no guarantee that the wood in the bag is the

    wood on the label. Coffee, olive oil, and fish markets are regularly rocked by

    scandals of fraudulent labeling.

    Here's the best I can do based on the woods I have used. And remember, I

    have judged food and wine around the world and won wine tasting

    championships, and I would love nothing more than to tell you that a

    particular wood has "nuances of spice with an undertone of mushrooms". I just

    can't do it.

    Mild (best for foods that are not heavily seasoned or sauced). Alder,

    apple, cherry, grape, maple, mulberry, orange, and peach.

    Strong (best for strong flavored foods with lots of spice and/or

    sauce). Hickory, mesquite, oak, pecan, walnut, and whiskey barrel.

    I avoid mesquite. It can be harsh, bitter, and pungent. Hickory is the tried and

    true mate for pork, but some people find it too aggressive and occasionally it

    can taste bitter. Fruit woods tend to impart a sweetness.

    Then there are the exotic woods that I haven't tried yet: Citrus, dried citrus

    peels, pistachio wood, corn cobs, nut shells, coconut shells, mango, and even

    mahogany.

    The choice of wood is crucial when you are using wood for both heat and

    flavor, if it is your fuel. It is not very important when you are throwing a few

    chips and chunks into a pile of charcoal or onto a gas grill or even on a pellet

    smoker.

    Bottom line: Stop obsessing over which wood to use. Pick one and stick with it

    for a whiole. The quality of the meat, the spice rub, the cooking temp, the

    meat temp, and the sauce impact the final taste profile far more than the

    name on a bag of wood. Once you have everything else under control, then

    you can try different woods.

    Bad wood. Whatever you do, never use wood from conifers such as pine, fir,

    cyprus, spruce, redwood, or cedar. They contain too much sap and that sap

    contains turpines, and they can make the meat taste funny. Some have been

    known to make people sick. Yes, I know that cedar planks are popular for

    cooking salmon on, but I don't know anyone who burns cedar as a smoke

    wood. I have also heard that elm, eucalyptus, sassafras, sycamore, and liquid

    amber trees impart a bad flavor. Oleander smoke is poisonous, and I am told

    laurel is too.

    Never use lumber scraps. Some lumber is treated with chemicals that are

    poisonous. Never use wood that has been painted. If you have branches fall

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  • from trees, make sure they are not moldy. By the way, that's why I don't use

    lump charcoal. You can see lumber scraps in there and it makes me wonder

    how careful they are to prevent treated lumber from getting in there.

    Never use wood that is moldy.

    Use air dried wood. Green woods have more sap, burn irregularly, and

    impart different flavors than dried wood. Air dried wood is slightly wetter than

    kiln dries, and the water provides steam that makes the droplets larger and

    stickier. Kiln dried tends to taste smokier, and when wood is the heat source,

    getting enough smoke is rarely a problem, so top pitmasters prefer air dried.

    How wood is dried doesn't matter if you are burning charcoal, gas, or pellets.

    Bark or no bark? Some wood has more bark than others and that can impact

    the flavor. Some folks say you should remove the bark. I don't bother, but

    there may be something to this.

    Make the wood smolder. You don't want the wood to catch on fire and go

    through rapid combustion. You want the wood to smolder. The way to do this

    is to starve it by limiting oxygen. If your wood is constantly breaking into

    flames, wrap it losely in foil and poke holes in the foil.

    What does Meathead prefer? If I was on a dessert island I would want a

    bag of apple chunks and a bag of small apple chips or pellets. I would use the

    chunks for steady slow release smoke, and the chips or pellets for quick

    smoke.

    Add wood early. Meat soaks up more wood flavor at the start of the cook,

    and the colder the meat the more smoke it absorbs.

    Where to get it? There are a number of barbecue specialty stores opening

    around the country and there may be one near you. Most hardware stores

    carry only hickory or mesquite, but a few carry expanded barbecue supplies

    and a selection of woods. Watch the newspaper for ads from stores promoting

    a lot of grills. Then give them a call. Another option is to go to an orchard and

    ask if you can have some dead limbs. Also there are a number of places to buy

    wood on the net. Click here for contact info for online wood suppliers.

    How much is enough? It is best to weigh the amount of wood you use so

    you can increase or decrease it as you wish in future cooks. The amount you

    need will vary depending on your preferences, how tight your cooker is, they

    type of fuel, the thickness of the meat, and if you use chunks, chips, or pellets.

    Pellets are especially good for measured amounts.

    Here's where to start your experiments: On charcoal, use no more than 8

    ounces by weight of wood for ribs. Use no more than 16 ounces for pulled pork

    and brisket, and no more than 4 ounces for turkey and chicken. Add it in

    doses. Put on about two ounces when you put on the meat and add another

    two ounces when you can no longer see smoke. On gas grills, double the

    amount.

    Take notes! Measure the wood and write it down so you can add more or less

    the next time you cook. Use less than you think you need. Keep records of

    your experiments on a cooking log.

    Click here to see the original unedited data from Blonder's experiments.

    This page was revised 1/7/2013

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