BalonCatalogPDF

START

ABCBalon includes gear operators as a standard feature in 4" full port and larger ANSI 600 class valves and 6" full port and larger in ANSI 150 and 300 classes. This is the valve to specify when steel valves are required.

Ball Valves - Floating Series F Gear Operated

Balon's new line of trunnion mounted ball valves include numerous patented features and improvements. Now available in 8" full port ANSI 300 and 4", 6" and 8" ANSI 600 in carbon steel standard, carbon steel NACE and stainless steel NACE trim configurations. Additional sizes will be available soon.

Ball Valves - Trunnion Series T Trunnion Mounted

Gear Operator

Rugged locking device and ductile iron gearbox are standard. With a stainless steel shaft and directional indicator, this gear operator is suitable for both above ground and buried service.

Ball Valves - Floating Series US UTILI SEAL Ball Valve

Balon's weld x weld and weld x flange are designed for buried service and feature patented heat dissipating fins, heavy duty stops, and rugged forged steel components. It is available in sizes 2" through 6" in ANSI 150 and ANSI 300 classes. Locking devices and 2" square operating nut are standard.

Perfect for applications where better corrosion resistance is a must. Ease of maintenance with replaceable seat and disc modules. NACE and 316 stainless steel disc are standard. Available in sizes 2" through 3". This valve is available in carbon steel, ductile iron and aluminum bronze.

Swing Check Valves Series C

This top entry swing check valve is available in ductile iron, carbon steel, and aluminum bronze, in sizes 1" and 2". Stainless steel discs are standard. The Series D is improved by design making bonnet removal simpler. Expect an extended life made possible by this valves patented Hinge-Works feature.

Swing Check Valves Series D

This flanged end carbon steel valve is available in sizes 2" through 6" ANSI Class 150, 300, and 600 with a working pressure of 285, 740, and 1480 respectively. NACE and stainless steel are standard, and the seat and disc module are completely replaceable.

Swing Check Valves Series C Flanged End

Swing Check Valves Thin and Long Pattern Wafer

With sizes ranging from 2" through 6", Balon's long and thin pattern wafer check valves are available in "hard to find" larger port sizes. NACE and a replaceable stainless steel disc are standard. Sturdy, rugged forged steel body construction. Also available with stainless steel seats.

This 6,000 PSI needle valve is built with precision metering in mind. It features a bonnet locking shroud and an innovative split seat design with integral lugs to prevent rotation. This valve is available in both carbon steel and stainless steel. 316 stainless steel stems are standard.

Needle Valves Resilient Seated

This 10,000 PSI needle valve uses an indirect globe style flow path to allow for delicate adjustment at high pressures. It features a bonnet locking shroud. This valve is available in both carbon steel and stainless steel. 316 stainless steel stems are standard.

Needle Valves Metal Seated

ABCTable of ContentsBalon: The Company The Balon Mission Leading the Pack Through Innovation Safety is No Accident: We Do it by Design Customer Support Network Balon Quality, Different by Philosophy - Better by Design Why Balon is American Made BALL VALVES - FLOATING FREEZE RESISTANT UNI-DIRECTIONAL OPTION GEAR OPERATOR BALL VALVES - TRUNNION SWING CHECK VALVES NEEDLE VALVES TERMS AND CONDITIONS

2 3 4 5 6 7 8B-1 F-1 G-1 T-1 C-1 N-1 TC-1

Available in " through 1", this solid 316 stainless steel ball valve is the solution for corrosive applications. It is widely used in odorant applications. Pressures are up to 3000 PSI. Locking devices are standard on all Series LS.

Ball Valves - Floating Series LS

This carbon steel threaded end valve is available in sizes " through 1". Stainless steel ball and stems are standard. This is a very rugged valve for pressures up to 3000 PSI. As with other Balon valves, the Series LM is totally maintenance free.

Ball Valves - Floating Series LM

Available in threaded and grooved end sizes from 1" through 4", this valve is available in pressures up to 5000 PSI WP. Firesafe design and built in locking device are standard. Bolted body construction protects against end adapter blowout. This valve is available in carbon steel, aluminum bronze and ductile iron.

Ball Valves - Floating Series F Threaded / Grooved

A threaded / grooved end valve available in pressures up to 3000 PSI WP. This valve is available in carbon steel, ductile iron, aluminum bronze, and stainless steel. It replaces all threaded end plug valves at a competitive cost. Rugged locking device and fire-safe design are standard.

Ball Valves - Floating Series S Threaded / Grooved

Ball Valves - Floating Series F Flanged End

Available in sizes up to 6" and offered in ANSI 150, 300, 600, 900 and 1500 pressure classes. Because it is totally maintenance free, it eliminates the expense of lubrication and grease contamination in meters and other equipment. This valve is available in ductile iron and carbon steel.

1

ABCBalon: The Company

Founded in 1965 by Domer Scaramucci, Balon is a family owned company that has expanded in its four decades of operation from an initial 4,000 square foot building to a modern manufacturing facility that encompasses nearly 400,000 square feet today. Mr. Scaramucci's product designs for the oil and gas industry had long been recognized as inherently superior. It was this experience and success that spurred Mr. Scaramucci to start and structure a valve company that would focus on the integrity of the product as a reflection of the integrity of the Company itself. He envisioned higher quality, safer valves, and valves that would embody the overall Company destiny: to be different by2

philosophy and better by design. In the ensuing years, Balon has established a reputation for providing valves that have proven their superior quality and have become the standard by which all others are judged. Our skilled and committed workforce is our most valuable asset and their pride of craftsmanship sets Balon apart from its competition in our pursuit of uncompromised quality and total dedication to customer satisfaction and safety. Balon is poised for the future as we continue to meet the ever evolving needs of our customers. With twenty-five contiguous acres, Balon will continue its phased expansion that will add an additional 300,000 square feet to its facility.Different by Philosophy, Better by Design

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ABCThe Balon Mission

To assure growth for the Company and opportunity for all employees, it shall be our dedicated aim to:n Produce valves with the safety of those n Respond promptly and courteously to who use them as our uppermost and all customer and distributor inquiries, defining goal. questions, and problems. n Provide our customers with valves that n Make certain that all Balon employees perform as promised, at a price reflective understand and implement our of their true value to the user. commitment to customer attention and customer satisfaction. n Meet the needs of our customers by maintaining a worldwide distributor n Treat our vendors, customers, distributors network and a full-time staff of factory and employees with equanimity and trained valve professionals in strategic honesty. geographical locations.

Leading the Pack Through Innovation

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ABCLeading the Pack Through Innovation

By the time Domer Scaramucci founded Balon Corporation in 1965, he had already set the standard for valve technology with his patented valve designs for the oil and gas industry. Driven by a spirit for innovation with an emphasis on safety, he laid the ground work for the company that Balon has become today. Balon's commitment to deliver the benefits of valve engineering and innovation to our customers is reflected through over two hundred patents that we have been issued throughout the United States and Canada. Our4

founder's influence on our design engineers continues today as we increase our patent portfolio at an average rate of five patents per year. Balon has secured a distinguished reputation as an unprecedented innovator of design advances that have become industry standards in ball, check and needle valves. We were first to develop many of the design enhancements that are the features of high quality valves and will continue to "Lead the Pack" through innovative design and state of the art manufacturing methods.Safety is No Accident, We Do It by Design.

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ABCSafety is No Accident: We do it by DesignAt Balon, safety and quality are uppermost in our minds when we design and build valves. This commitment is reflected in the fact that Balon has produced and sold more than 15 million valves that have been installed and used throughout the world without any reports of bodily injury or property damage attributable to the design or manufacture of a Balon valve.

In our design and manufacture of valves, we will always remember that our exceptional safety record is the pinnacle of our success.

Founder - Domer Scaramucci

We didn't achieve this exceptional safety record by avoiding tough applications. Instead, our safety record is the intentional result of a concerted effort to address possible hazards in the way we design and manufacture valves with an inherent margin of safety that surpasses others on the market. A Balon valve should never be the cause of any accident. In each design change we pursue, we remain aware that our valves are integral to the safety of an operation, whether that operation is large or small. The fire safe features that are included in every Balon ball valve are a prime example of this philosophy.We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

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ABCCustomer Support Network

British Columbia

Saskatchewan Manitoba

Alberta

Washington

C a n a d a

Q u e b e c

Montana North Dakota Idaho

O n t a r i o New Brunswick Maine Minnesota South Dakota Wisconsin VT NH

Oregon

Nevada

Utah

U n i d t eWyoming

S t a t e sNebraska Iowa Illinois Kansas

Michigan

Massachusetts New York CT

Pennsylvania Ohio Indiana NJ MD DE

RI

California

Colorado

Arizona

Missouri

Kentucky Tennessee

Georgia

West Virginia

Virginia

New Mexico

Oklahoma Arkansas Mississippi Texas Louisiana

North Carolina South Carolina

Alabama

Florida

We understand that Balon products are expected to perform at the highest level in terms of safety and operation and to do so in a way that delivers maximum value to the end user. A key ingredient for our customers to achieve the lowest cost of ownership is the ability to communicate directly with factory representatives who are dedicated to complete customer satisfaction. Balon employs full time, non-commissioned valve specialists throughout North America6

who concentrate on the development of long term manufacturerdistributorvalve owner relationships. Our distributors and product owners can rely on prompt, personalized service that Balon has become known for now and in the future. For information regarding the nearest Balon representative, simply contact the factory in Oklahoma City at (405) 677-3321 or by email at [email protected].

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Different by Philosophy, Better by Design

ABCBalon Quality Different by Philosophy Better by Design

Balon Corporation's 400,000 square feet of modern office and manufacturing capability is shown in this aerial view.

At Balon, our total commitment to excellence means that quality is our top priority. Balon's Quality Plan sets the benchmark for our proactive approach in exceeding standards in the valve industry and our diligent pursuit to identify improvements in design, development, manufacturing and quality control. The result has been that Balon valves have attained a reputation for excellence unequaled by any other valves on the market.

Many manufacturers have adopted the philosophy that valves are best made by machines that are incapable of exercising judgment as to the quality of the final product. Balon valves are manufactured by perfection minded craftsmen who employ specialized machines as tools to help them make a better valve. Our entire organization is committed to excellence and each employee takes ownership of the total valve making process.

It is with this philosophy in mind that we Balons improved design features, will continue to provide a superior valve, advanced manufacturing methods, and an advanced valve. And we will support practical common sense engineering have this product with a concerted program blended with a well-planned marketing of design, manufacturing, engineering, program that connects personally with quality control and marketing. Superior end users and supports distributors quality, total commitment. vigorously.


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ABCWhy Balon is American Made

What about the Competition? We're not throwing stones. But we do know that a number of competitive firms are either reselling foreign made valves or using foreign components, that's their choice. However, choosing to weaken the American Industrial output will only add to our dependence on others and shift jobs Balon: American Made and economic power to those countries that Balon doesn't intend to bite the hand that invest in creating manufacturing capacity. feeds us. We never have - and we never Is that the future we want for our children will. We've always been proud of our and grandchildren? American heritage and supporting our home shore vendors has never gone out of style Specify Balon at Balon. Our vendors burn American fuels There are many good reasons to specify and provide high quality jobs for American Balon. One is the quality and safety you workers who consume the energy you have a right to expect. produce. Another equally important reason gets That's why every Balon valve is to the heart of this whole issue do we manufactured here in America, from help ourselves and our companies by components produced by home shore buying American-made products? Or, do companies. Every casting, ball, nut, and we compromise quality and safety and bolt is the product of an American worker, jeopardize the security of our future by drawing an American salary, consuming moving jobs and industry overseas? American goods, and paying American taxes. Balon knows that in these times, the choice can be hard. Balon offers the American solution. When you choose Balon, you Committed to Our Vendors Our vendors know that Balon demands and help to create quality jobs for American will only accept the highest quality. They workers, support our economy, contribute also know that Balon is willing to pay a fair to our national security and feed the price to ensure that level of quality. That's demand for the energy you produce. No why we deal only with American suppliers other alternative will accomplish these goals. Insist on Balon.

The Issue is Clear Companies that buy and resell foreign made valves or incorporate foreign components in their products are sending part of your money overseas and trimming the output of American Industry. American industry provides the foundation and infrastructure necessary to support our national security. Buying foreign materials also cuts U.S. demand for oil and gas because closed factories don't burn fuel.

who understand Balon's commitment to quality and who realize that our customers won't tolerate anything less.

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Safety is No Accident, We Do It by Design.

FLOATING BALL VALVESBALON FLOATING BALL VALVESBALL VALVE IDENTIFICATION KEY INTRODUCTIONThe Balon Valve: Totally Advanced Multi-Seal: The Heart of the Valve An Advanced Concept in Stem Design A More Complete Solution to Fire Safety Threaded End Connection Series LM, 3000 PSI WP (1/4 Through 1) Series S, To 5000 PSI WP (1 Through 2) Series F, To 5000 PSI WP (1 Through 4) Flanged End Connection Series F, ANSI 150, 285 PSI WP (2 Through 6) Series F, ANSI 150, 285 PSI WP (6 Through 10) Series F, ANSI 300, 740 PSI WP (2 Through 6) Series F, ANSI 300, 740 PSI WP (6 Through 8) Series F, ANSI 600, 1480 PSI WP (2 Through 4) Series F, ANSI 600, 1480 PSI WP (4 Through 8) Series F, ANSI 900, 2220 PSI WP (2) Series F, ANSI 1500, 3705 PSI WP (2) Weld x Flange Connection Series US, ANSI 150, 285 PSI WP (2 Through 4) Series US, ANSI 300, 740 PSI WP (2 Through 4) Weld x Weld Connection Series US, ANSI 150, 285 PSI WP (2 Through 6) Series US, ANSI 300, 740 PSI WP (2 Through 6) Threaded End Connection Series S, To 2000 PSI WP (1 Through 4) Series F, To 2000 PSI WP (1 Through 4) Grooved End Connection Series S, 750 PSI WP (2 Through 4) Flanged End Connection Series F, ANSI Class 300, 640 PSI WP (2 Through 4) Series F, ANSI Class 125, 150, To 250 PSI WP (2 Through 6) Series F, ANSI Class 150, 250 PSI WP (2 Through 4) Threaded End Connection Series S, To 1000 PSI WP (2 Through 4) Series F, To 3000 PSI WP (1 Through 2) Grooved End Connection Series S, 1000 PSI WP (2 Through 4) Series F, 2000 PSI WP (2) Threaded End Connection Series F, 2000 PSI WP (2) Series S, To 3000 PSI WP (2)

B-1 B-2 B-3 B-4 B-5 B-6

CARBON STEEL VALVES

B-7 B-8 B-9B-10 B-11 B-12 B-13 B-14 B-15 B-16 B-17

B-18 B-19B-20 B-21

DUCTILE IRON VALVES

B-22 B-23 B-24 B-25 B-26 B-27

ALUMINUM BRONZE VALVES

B-28 B-29 B-30 B-31

STAINLESS STEEL VALVESB-32 B-33

TECHNICAL INFORMATION

Actuator Sizing / Standards and Specifications Application Guide Seat Pressure and Temperature Ratings Flow Co-Efficient Data Installation Photos

B-34 B-35 B-36 B-37 B-38

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ABC

Floating Ball Valve Identification KeyNominal Pipe Size R F Port Size Reduced Port Full Port S F Valve Series Threaded Body Bolted Body

Balon Threaded End / Grooved End Series F, S, UNI

2 R-F 9 2 N-S EValve Working Pressure 2 3 4 6 9 500 PSI WP 750 PSI WP 1000 PSI WP 1500 PSI WP 2000 PSI WP or 2500 PSI WP 2 Reduced Carbon Steel 2500 PSI WP or 3000 PSI WP 5000 PSI WP Valve Material 2 3 4 5 Ductile Iron Carbon Steel Aluminum Bronze Stainless Steel N Trim (Ball & Stem Material) Not Used if Carbon Steel Standard NACE Stainless Steel Ball & Stem S G End Connection E E Threaded End Grooved EndNote: For Threaded End Unidirectional valve substitute UNI for SE. For Grooved End Unidirectional valve specify UNI after GE.

0 5M

Balon Flanged End, Weld End Series F, US

Nominal Pipe Size R F

Port Size Reduced Port Full Port F US

Valve Series Bolted Body Weld X Weld Weld X Flange

2 R-F 1 3 N-R FValve Working Pressure 1 ANSI 150 285 WP Carbon Steel Ductile Iron RF 250 WP FF 200 WP ANSI 300 740 WP Carbon Steel Ductile Iron RF 640 WP ANSI 600 1480 WP ANSI 900 2220 WP ANSI 1500 3705 WP Valve Material 2 3 Ductile Iron Carbon Steel N Trim (Ball & Stem Material) Not Used if Carbon Steel Standard NACE Stainless Steel Ball & Stem R R B W F End Connection F J W F F Raised Face Ring Type Joint Butt Weld Weld X Flange Flat Face (Ductile Only) 3 6 9 0

Balon Threaded End Series LNominal Pipe Size 02 05 07 10 1/4 NPT 1/2 NPT 3/4 NPT 1 NPT

Valve Series M L Series S Carbon Steel Series Stainless Steel Series 3 5

Valve Material Carbon Steel Stainless Steel 6 9

Valve Working Pressure 3000 PSI WP Carbon Steel 2000 PSI WP Stainless Steel 3000 PSI WP Stainless Steel

L M - 02 3 6 2 - NPort Size 1 2 Reduced Port Full Port N Trim (Ball & Stem Material) Not Used if Carbon Steel Carbon Steel NACE Trim

B-2 B-2

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Note: For any valves not listed please consult factory.

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Ball Valve Cut-A-WayRectangular Stem Wrench Area Lock Plate Protective Weather Guards Safety Shear Groove

ABCPatented Internal Twin Stops

The Balon Valve: Totally AdvancedSelective Dual Stem Sealing

Ball Valve Cut-A-Way

Ultra Smooth High Sphericity Ball

Patented Multi-Seal Super Efficiency Sealing Backseated Blowout-Proof Stem Heavy Duty Bolted Construction Unique Sealing Approach The Balon Ball Valve is the culmination of many years of arduous design and development effort which has been focused on providing a better choice in ball valves. It is a refinement of features proven superior during the use of Balon Ball Valves in thousands of installations since 1965. The multi-seal seat design has given impetus to the development of an overall valve which embodies several design improvements. Backseated Stem Stems are backseated and blowout proof. And, they provide metal-to-metal backup sealing in the event of a fire. This secondary metal-to-metal sealing is also provided internally behind the seat area. Simplified Top Works Bolts and glands and complicated stem assemblies are totally absent in the Balon valve to assure a simpler, more trouble-free valve. Hazards associated with bolted stem retainer and packing adjustment screws or bolts have been eliminated. Even the stops are internal and give dual precise stopping support during opening and closing. The stem area is grease-packed and protected by dual plastic weather guards to shield this vital area from external elements thereby eliminating the need for maintenance in the field. Precise Manufacturing Control Balon uses only the highest quality materials to assure the strength and uniformity necessary for applications where valves are used. To further enhance the overall operational superiority of the valve, all balls are machined in-house by Balons spherical machining process which assures a consistently accurate spherical contour. They are superbly finished and polished. This high integrity finish, along with multiseals advanced sealing capability, provides the highest sealing efficiency and substantially reduced operating torque.

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.

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ABCNotice the grooves. These grooves loosely receive any grit that might be present when the valve is closed. When the valve is opened, the foreign matter washes harmlessly away, where an ordinary valve seal could have been scored across its entire surface. Balons seal is good as new. Notice the seal rings. Not just one ring...a series. Thats where Multi-Seal gets another big sealing edge over plain seals. The rings assure a concentrated seal, providing a bubble tight seal at high and low pressures, the tighter the seal...the better the shut-off. Notice the tapered outer walls. These tapered walls on the Multi-Seal provide automatic seal-to-ball tensioning and self adjustment to wear. Much longer life and complete trouble-free performance is what you get. Thats why you dont need a repair kit. How long will the Balon Multi-Seal last? Our sales records of replacement seats indicate that most Balon valves sold have provided many years of trouble-free performance. It has been tested on water pumped at 1,000 psi operating pressure with shock loading on shutoff up to 1,800 psi. After a million shutoffs, it still sealed bubble tight.

Multi-Seal

Multi-Seal: The Heart of the Valve

Multi-Seal

Ordinary Seals are damaged during shutoff. As flow is squeezed through fine-line opening, foreign particles are trapped. Complete shutoff grinds them into the seal. Results: premature damage, leakage, valve failure.

Multi-Seal receives particles loosely in grooves, to be washed harmlessly away during next opening. Valve seals bubble tight again, through repeated shutoffs.

Multi-Seals series groove design features blunt-edge seal members for superior sealing efficiency. And the grooves form supertight fluid seal rings. Each seal member, working with the next one, creates exclusive staged differential pressure sealing, for the tightest shutoff possible at all pressures.

Multi-Seal adjusts itself to wear! Outer walls are tapered to permit selfcompensation to valve load and seal engagement demand. The design permits thrust loading to realign seat toward optimum sealing engagement.

The Multi-Seal design permits selection of seal material best suited to abrasive, high and low pressure applications in toughest services. And the relief pockets formed by the tapered walls, with the series grooving, provide selfcompensation for swell to permit easy turning, long-life operation. It takes a better seal to make a better valve...and the best ball valve is a Balon.

B-4

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Stem DesignProtective Weather Guard Keeps Moisture from Stem Area Locking Plate Standard

ABCRectangular Stem Wrench Area Facilitates Use of Standard Wrench

An Advanced Concept in Stem Design

Balon has eliminated the need for grease fittings, lube channels, and regular lubrication.

Stem Design

Body Keyed Stop Plate Contains Patented Internal Twin Stops Safety Shear Groove Prevents Stem Blowout Resulting from Excessive Torque

Extra Large Stem for Strength and Safety

Selective Dual Sealing with Thrust Washer for Higher Pressure and O-Ring for Lower Pressure Metal-to-Metal Backseating for Fire Safety and Blowout Prevention The absence of backseating in early designs opened Simple Design In keeping with Balons philosophy of design which the way for stem blowout in the event of failure of the envisions simplification and improvement instead of retaining assembly or as a result of forcible operation improvement by complication, the Balon stem design of the valve. solves many problems associated with the common In many former designs, double O-rings were stem design. The overall utility of the ball valve is incorporated on the theory that should one O-ring fail to related in no small way to the basic stem design. seal, then the second O-ring would perform the sealing Certain standard designs originated early and were job. However, higher pressures trapped between the followed through by ball valve manufacturers in the O-rings often caused high operating torque and other years following the advent of the ball valve itself during operating problems. World War II. A Combination of Improvements As shown here, the Balon design is simple, yet solves The Balon Stem: New Solutions For Old Problems The Balon design represents the result of a total attack these problems. The clean, functional design of the stem on specific problems associated with the outdated assembly represents dramatic improvement in many design. In the past, it has been a frequent practice to ways over conventional designs. As is true of the overall retain stems by use of external bolts or screws. Often Balon approach, the Balon stem does not present just these bolted arrangements also provided stem packing one special modification or design innovation. Rather, adjustment. The problem of leaking stems was amplified it represents the bringing together of interrelated because of the complexity of the assembly itself. improvements, resulting in total improvement and total superiority. Leading the Pack Through Innovation

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ABC

Ball Valve Fire Safety

A More Complete Solution to Fire Safety

Ball Valve Fire Safety

Figure A: Valve closed and seals intact.

Figure B: Valve is closed, seals completely dissipated.

After many years of development and testing, Balon patented and introduced a ball valve that represented a dramatic turning point in valve safety. It was the first ball valve with the following: n Backseated stem to prevent stem blowout n Packless stem gland housing which eliminates stem adjustment mechanisms n Stem shear groove to assure controlled stem damage above the backseat n Full Metal spectrum fire safety for metal-to-metal secondary sealing at all potential leak points Balon then encased these safety improvements in a rugged bolted body assembly capable of withstanding violent thrust loading and line stresses so common in high-pressure line applications. Fire safety in ball valves has become a major consideration as more and more ball valves have been used in hazardous environments. The Balon Ball Valve has been designed to provide maximum backup sealing in the event resilient seals are destroyed by heat or fire. Controlled Spacing The interior components of the valve, with seals intact, can be seen in Figure A. In the closed position the ball is held off of the secondary metal seat position. The seat and seat pocket are made oversize in radial dimension, allowing close spacing of the ball and metal seat provision. In operation, with prime seals in place, this controlled spacing prevents damage to the surface finish of the ball. It can also be seen that the stem is backseated, and with seals in place the primary stem seal holds the stem off of the metal shoulder machined in the valve body.

Secondary Stem Seal In figure B, the seals have been fully dissipated, the ball has moved downstream onto the secondary metal seat, and the stem has been checked, metal-to-metal, against the inner shoulder. As can be seen, the stem is free to move upward when subjected to a slight amount of pressure, onto the machined metal inner shoulder, thus substantially restricting any flow past the stem into the atmosphere. Straight Ahead Ball Movement The stem tongue is keyed into a linear milled slot, straight and perpendicular to the bore of the valve. In the closed position, the ball is free to move downstream onto the secondary metal seating, functioning at that moment as a simple ball check valve. The ball itself is confined in the body with just enough vertical and horizontal clearance to assure free and easy operation. This keeps the ball in uniform alignment so that ball movement onto backseating - should it become necessary - is consistently on a straight course, without deflection up, down or sideways. The valve may be positioned in either vertical or horizontal installations, and retain its secondary metalto-metal sealing capability. These very simple provisions are intended to provide full operational safety in our valves. Every attempt has been made in our design to produce a valve that is safe and affordable. Balon Ball Valves have been successfully tested by an independent laboratory in accordance with API Standard 6FA Fire Test for Resilient Seated Ball Valves. Results of this testing are available on request from Balons headquarters. Safety is No Accident, We Do It by Design.

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Threaded End ConnectionSeries LM Carbon Steeln Lever Operated Ball Valve n 3000 PSI WP 1 n " Through 1" 2 n Bolted Body Construction 3n n n n

ABC

Series LM Carbon Steel

Multi-Seal Seats 316 Stainless Steel Ball and Stem Standard 5 Locking Device Standard 6 Maintenance Free Sealing 87 9 10

4

Material DescriptionMATERIAL (STANDARD) Polyethylene Carbon Steel Carbon Steel Carbon Steel 12 11 13 Carbon Steel 12 Acetal Carbon Steel Buna-N TFE 316 Stainless Steel AISI 1215 Nylon (TFE Optional) 316 Stainless Steel Buna-N AISI 1215 ASTM A193 B7M MATERIAL (NACE) Polyethylene Carbon Steel Carbon Steel Carbon Steel Carbon Steel Acetal Carbon Steel Fluorocarbon TFE 316 Stainless Steel AISI 1018 Nylon (TFE Optional) 316 Stainless Steel Fluorocarbon AISI 1018 ASTM A193 B7M8 9 B C 10

16

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NAME Weather Guard Stem Nut Spacer Lock Plate Handle* Stem Washer 14 15 Stop Pin Stem O-Ring Stem Seal Stem Body Ball Seat Ball Body Seal End Adapter Body Bolts

1 2 3 4 5 6 7

* Handle and lock device are standard on all Series LM Ball Valves.

D A E A F G 16 14 12 13 12 11

15

SIZE .25x.37x.25 .50x.37x.50 .75x.75x.75 1x.75x1

CATALOG NUMBER STANDARD TRIM NACE TRIM 316 SS 316 SS BALL & STEM BALL & STEM LM-02362 LM-02362-N LM-05361 LM-05361-N LM-07362 LM-07362-N LM-10361 LM-10361-N

Dimensional DataPORT .37 .37 .75 .75 A 1.25 1.25 2 2 B C D E .62 .62 1 1 F 2.25 2.25 3.62 3.62 G .25 .25 .37 .37 LBS. 1 1 3.5 3.5 Cv 6 30 1.12 3.5 1.62 1.12 3.5 1.62 1.81 4.87 2.25 1.81 4.87 2.25


B

C

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B-7

ABC Threaded End ConnectionSeries S Carbon Steeln Lever Operated Ball Valve n To 5000 PSI WP n 1" Through 2" n Threaded Body Construction1 4 9 10 11 7 2 3 5 6 8

Series S Carbon Steel

Material DescriptionMATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene 16 Carbon Spring Steel 13 Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon-Acetal (TFE Optional) Buna-N ASTM A216 Grade WCB/A105 ASTM A216 Grade WCB/A105 MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon-Acetal (TFE Optional) Fluorocarbon ASTM A216 Grade WCB/A105 ASTM A216 Grade WCB/A105

Multi-Seal Seats Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem n Rugged Locking Device Standard n Maintenance Free Sealingn n n

15

ITEM 1 14 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NAME 13 Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate 12 Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter** Body**

1 4 9 10 11 7

2 3 5 6 8

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional. ** Body and end adapter for material is AISI 4140 on 5000 PSI WP valve.

G H F E D B A

M

14 15

13

N

16 12 13

SIZE 1x1x1 2x1.5x2 2x1.5x2 2x1.5x2 2x2x2 2x2x2

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM 1F-S03-SE 1F-S03N-SE 2R-S93-SE 2R-S93N-SE 2R-S03-SE 2R-S03N-SE 2R-S5M-SE 2R-S5MN-SE 2F-S93-SE 2F-S93N-SE 2F-S03-SE 2F-S03N-SE

Dimensional DataPORT 1 1.5 1.5 1.5 2 2 WP 3000 2500 3000 5000 2500 3000 A 4 5.5 5.5 5.5 6 6 B 2 2.75 2.75 2.75 3.12 3.12 D 2.75 4.25 4.25 4.25 4.87 4.87 E 2.37 3.62 3.62 3.62 4.37 4.37 F .50 .75 .75 .75 .75 .75 G .340 .434 .434 .434 .497 .497 H .685 .873 .873 .873 .998 .998G

M

N

LBS. 4.5 14 14 14 20 20

HANDLE

Cv

4.37 2 7.25 5 7.25 5 10.25 5.37 10.25 5.37 10.25 5.37M

P-333-CS P-4128-DI 125 P-4128-DI 125 P-4125-DI 125 P-4129-DI P-4129-DI -

B-8

TOC

Different by Philosophy, Better by Design HF

Threaded End ConnectionSeries F Carbon Steeln Lever Operated Ball Valve n To 5000 PSI WP n 1" Through 4" n Bolted Body Constructionn n n n n n

ABC1 2 3 5 6 7 8

9 10 11 15 14 13

4

Multi-Seal Seats Bolted Body Protects Against End Adapter Blowout Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem Rugged Locking Device Standard Maintenance Free Sealing

Series F Carbon Steel

117 12 13

216

9 10 11 15 14 13

4 6

3 5 7 8

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Body Bolts MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon-Acetal (TFE Optional) Buna-N ASTM A105 ASTM A105 ASTM A193 B7M MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon-Acetal (TFE Optional) Fluorocarbon ASTM A105 ASTM A105 ASTM A193 B7M17

12

13 16

G M H F E D L L N

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.

JG A

B

CATALOG NUMBER F STANDARD TRIM NACE TRIM PORT WP A SIZE B D E F G H J L CARBON STEEL 316 SS E BALL & STEM BALL & STEM 1x1x1 1F-F93-SE 1F-F93N-SE 1 2500 3.87 1.93 3.37 2.37 .50 .340 .685 1.12 1.87 D 1x1x1 1F-F03-SE 1F-F03N-SE 1 3000 3.87 1.93 3.37 2.37 .50 .340 .685 1.12 1.87 L 1.5x1.5x1.5 1.5F-F93-SE 1.5F-F93N-SE 1.5 2500 5.25 2.62 5.12 3.62 .75 .434 .873 1.62 2.50 2x1.5x2 2R-F93-SE 2R-F93N-SE 1.5 2500 5.50 2.75 5.12 3.62 .75 .434 .873 1.62 3 2x1.5x2 2R-F03-SE 2R-F03N-SE 1.5 3000 5.50 2.75 5.12 3.62 .75 .434 .873 1.62 3 2x1.5x2 2R-F5M-SE 2R-F5MN-SE 1.5 5000 6 3 6 3.62 .75 .434 .873 1.75 3.25 2x2x2 2F-F93-SE 2F-F93N-SE 2 2000 5.75 2.87 6.12 4.37 .87 .497 .998 2 3.12 2x2x2 2F-F03-SE 2F-F03N-SE 2 2500 5.75 2.87 6.12 4.37 .87 .497 .998 2 3.12 3x2x3 3R-F93-SE 3R-F93N-SE 2 2000 7.62 3.81 6.87 4.37 .87 .497 .998 2.06 4.25 3x3x3 3F-F63-SE 3F-F63N-SE 3 1500 8.37 4.18 8 5.75 1.06 .747 1.373 2.50 4.25 4x3x4 4R-F63-SE 4R-F63N-SE 3 1500 8.87 4.43 8 5.75 1.06 .747 1.375 2.43 5.25

Dimensional Data

M

H

M

N

LBS. HANDLE P-333-CS P-333-CS L P-4128-DI P-4128-DI P-4128-DI P-4125-DI P-4129-DI P-4129-DI P-4129-DI P-4127-DI P-4127-DI

CvN

4.37 2 4.3 4.37 2 4 7.25 5 12.8 7.25 5 13.5 7.25 5 13 10.25 5.37 20 10.25 5.37 20 J 10.25 5.37 20 10.25 5.37 B 32 20 6.75 46 A 20 6.75 47

125 125 125 180 500


TOC

B-9

ABC Flanged End ConnectionSeries F Carbon Steel2 1 9 10 11 15 14 132 1 9 12 3

3 5 7 8

4 6

n Lever Operated Ball Valve n ANSI Class 150 (285 PSI WP) n 2" Through 6" n Bolted Body ConstructionMulti-Seal Seats Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem n Rugged Locking Device Standard n Maintenance Free Sealingn n nNote: Most Series F flanged end valves are available for low temperature service. Consult factory for price and availability.


13

4 18 6

16

5 7 8

17

10 11

15

14

13

12 17

13

18

16

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18N

M G H

E

F D

N

PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Nuts Body Bolts

M G

BF

H

A

MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2H ASTM A193 B7

MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2HM ASTM A193 B7M

E


D

SIZE 2x1.5x2 2x2x2 3x2x3 3x3x3 4x3x4 4x4x4 6x4x6

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM B A 2R-F13N 2R-F13 2F-F13 2F-F13N 3R-F13 3R-F13N 3F-F13 3F-F13N 4R-F13 4R-F13N 4F-F13 4F-F13N 6R-F13 6R-F13N

Dimensional DataPORT 1.5 2 2 3 3 4 4 A 7 7 8 8 9 9 10.5 B D E F G H M N LBS. 21.5 28 40 54 70 80 102 HANDLE P-4128-DI P-4129-DI P-4129-DI P-4127-DI P-4127-DI P-4127-DI P-4127-DI Cv 125 200 525 800 3.25 5 3.62 .75 .434 2.75 6 4.37 .87 .497 3 6 4.37 .87 .497 3.56 7.50 5.75 1.06 .747 4.06 7.87 5.75 1.06 .747 4.06 9 6.37 1.06 .747 4.81 9.37 6.37 1.06 .747 .873 7.25 5 .998 10.25 5.37 .998 10.25 5.37 1.373 20 6.75 1.373 20 6.75 1.373 20 7.37 1.373 20 7.37

B-10

TOC

Safety is No Accident, We Do It by Design

Flanged End ConnectionSeries F Carbon Steeln Gear Operated Ball Valve n ANSI Class 150 (285 PSI WP) n 6" Through 10" n Bolted Body Construction3 Exclusive Balon Gearbox 2 4 Ductile Housing for Reduced Risk of Damage 4 Stainless Steel1 Input Shaft and 7 10 Directional Indicator Standard 5 8 4 Integral Locking Device Standard 6 11 9 n Multi-Seal Seats 4 n Fire Safe Design 12 16 n13NACE Valves Include 316 Stainless Steel Ball and Stem n Maintenance Free Sealing

ABC


n

Note: Most Series F flanged end valves are available for low temperature service. Consult factory for price and availability.

3

1810 11 4 13 12

15

16

171 5 6

19

2 14

Material Description7 8 9

16

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

14 15 16 17 19

18

F E G D

C

PART NAME Gear Operator Hand Wheel Drive Pin Stem Key Stem Retainer Ring Mounting Plate Mounting Plate Screws Lock Washers Mounting Screws Stem O-Ring Stem Seal Stem End Adapter Body Body O-Ring Ball Seats Ball Nuts Body Bolts

MATERIAL (STANDARD) Ductile Iron Carbon Steel Carbon Spring Steel Steel Key Stock Carbon Spring Steel Ductile Iron Alloy Steel Carbon Steel Alloy Steel Buna-N TFE Carbon Steel ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Buna-N Nylon (TFE Optional) Carbon Steel Nickel Chrome Plated ASTM A194 2H ASTM A193 B7

MATERIAL (NACE) Ductile Iron Carbon Steel Carbon Spring Steel Steel Key Stock Carbon Spring Steel Ductile Iron Alloy Steel Carbon Steel Alloy Steel Fluorocarbon TFE 316 Stainless Steel ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Fluorocarbon Nylon (TFE Optional) 316 Stainless Steel ASTM A194 2HM ASTM A193 B7M

F E

C

A

B

G

SIZE

6x6x6 8x6x8 8x8x8 10x8x10

CATALOG NUMBER STANDARD TRIM NACE TRIM D CARBON STEEL 316 SS BALL & STEM BALL & STEM 6F-F13 6F-F13N 8R-F13 8R-F13N B 8F-F13 8F-F13N A 10R-F13 10R-F13N

Dimensional DataPORT 6 6 8 8 A RF 10.5 11.5 18 21 B RF 4.50 5.12 8 9 C 4 4 5.25 5.25 D 9.75 9.75 12 12 E 13 13 20 20 F 9 9 11.5 11.5 G 11.19 11.19 13.75 13.75 LBS. 230 285 520 580 Cv 2200 4200


TOC

B-11

ABC Flanged End ConnectionSeries F Carbon Steel2 1 9 10 11 15 14 131 9 10 4 6

3 5 7 82 3 5 7

4 6

n Lever Operated Ball Valve n ANSI Class 300 (740 PSI WP) n 2" Through 6" n Bolted Body ConstructionMulti-Seal Seats Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem n Rugged Locking Device Standard n Maintenance Free Sealingn n nNote: Most Series F flanged end valves are available for low temperature service. Consult factory for price and availability.


1211 17 1514

13

18

16

8

13

Material Description12 17 13 18 16

M G H

E

F DG H M

N

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18


E

B

F A D

N

MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2H ASTM A193 B7



B

A

SIZE 2x1.5x2 2x2x2 3x2x3 3x3x3 4x3x4 4x4x4 6x4x6

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM 2R-F33 2R-F33N 2F-F33 2F-F33N 3R-F33 3R-F33N 3F-F33 3F-F33N 4R-F33 4R-F33N 4F-F33 4F-F33N 6R-F33 6R-F33N

Dimensional DataPORT 1.5 2 2 3 3 4 4 A 8.50 8.50 11.12 11.12 12 12 15.87 B D E F G H M N LBS. 29 36 60 76 98 128 196 HANDLE P-4128-DI P-4129-DI P-4129-DI P-4127-DI P-4127-DI P-4127-DI P-4127-DI Cv 125 200 525 800 4 5 3.62 .75 .434 .873 7.25 5 3.75 6.50 4.37 .87 .497 .998 10.25 5.37 4.56 6.50 4.37 .87 .497 .998 10.25 5.37 5.12 8 5.75 1.06 .747 1.373 20 6.75 5.56 8 5.75 1.06 .747 1.373 20 6.75 5.50 9.37 6.37 1.06 .747 1.373 20 7.37 7.44 10 6.37 1.06 .747 1.373 20 7.37

B-12

TOC


Flanged End ConnectionSeries F Carbon Steeln Gear Operated Ball Valve n ANSI Class 300 (740 PSI WP) n 6" Through 8" n Bolted Body Constructionn

ABC


n n n n

Exclusive Balon Gearbox 4 Ductile Housing for Reduced Risk of Damage 4 Stainless Steel Input Shaft and Directional Indicator Standard 3 2 4 Integral Locking Device Standard Multi-Seal Seats 1 Fire Safe Design 5 7 10 8 NACE Valves Include 316 Stainless Steel Ball and Stem 6 11 9 Maintenance Free Sealing 4 Note: Most Series F flanged end valves are available for low temperature service.13 12 16

Consult factory for price and availability.

3

2

1 10 11 18 4 13 12 15 5 6 17 16 19 7 8 9 14

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NAME Gear Operator Hand Wheel Drive Pin Stem Key Stem Retainer Ring Mounting Plate Mounting Plate Screws Lock Washers Mounting Screws Stem O-Ring Stem Seal Stem End Adapter Body Body O-Ring Ball Seats Ball Nuts Body Bolts MATERIAL (STANDARD) Ductile Iron Carbon Steel Carbon Spring Steel Steel Key Stock Carbon Spring Steel Ductile Iron Alloy Steel Carbon Steel Alloy Steel Buna-N TFE Carbon Steel ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Buna-N Nylon (TFE Optional) Carbon Steel Nickel Chrome Plated ASTM A194 2H ASTM A193 B7 MATERIAL (NACE) Ductile Iron Carbon Steel Carbon Spring Steel Steel Key Stock Carbon Spring Steel Ductile Iron Alloy Steel Carbon Steel Alloy Steel Fluorocarbon TFE 316 Stainless Steel ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Fluorocarbon Nylon (TFE Optional) 316 Stainless Steel ASTM A194 2HM ASTM A193 B7M

16

14 15 16 17 19

18

F E G D

C

F E G D

C

A

B

SIZE 6x6x6 8x6x8

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM B 6F-F33 A 6F-F33N 8R-F33 8R-F33N

Dimensional DataPORT 6 6 A RF 15.87 16.50 B RF 7.38 7.69 C 4 4 D 9.75 9.75 E 13 13 F 9 9 G 11.19 11.19 LBS. 307 409 Cv 2200


TOC

B-13

ABC Flanged End ConnectionSeries F Carbon Steel6 n Lever Operated10Ball Valve n ANSI Class 60011 (1480 PSI WP) 15 n 2" Through 4"14 13 n Bolted Body Construction2 1 9 10 11 15 14 13 4 6 3 5 7 8

2 3 5 7 8

1 4

9


13 Multi-Seal Seats 18 16 12 Fire Safe Design 17 NACE Valves Include 316 Stainless Steel Ball and Stem n Rugged Locking Device Standard n Maintenance Free Sealing

n n n

12 17

13

18

16


Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring G Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Nuts Body BoltsE F

B

MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel M Buna-N TFE H Carbon Steel Carbon Steel Nickel Chrome Plated N Nylon (TFE Optional) D Buna-N ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2H ASTM A193 B7A


M G H

E

F D

N

B

A


CATALOG NUMBER STANDARD TRIM NACE TRIM PORT CARBON STEEL 316 SS BALL & STEM BALL & STEM 2x1.5x2 2R-F63 2R-F63N 1.5 2x2x2 2F-F63 2F-F63N 2 3x2x3 3R-F63 3R-F63N 2 3x3x3 3F-F63 3F-F63N 3 4x3x4 4R-F63 4R-F63N 3 SIZE

Dimensional DataA RF 11.5 11.5 14 14 17 RTJ 11.62 11.62 14.12 14.12 17.12 RF 5.06 4.75 5.75 5.50 6.87 B RTJ 5.12 4.81 5.81 5.56 6.93 D 5.37 6.50 6.62 8 8.62 E F G H M N LBS. 37 48 69 90 154 HANDLE P-4128-DI P-4129-DI P-4129-DI P-4127-DI P-4127-DI Cv 125 200 525 3.62 .75 .434 .873 7.25 5 4.37 .87 .497 .998 10.25 5.37 4.37 .87 .497 .998 10.25 6.75 5.75 1.06 .747 1.373 20 6.75 5.75 1.06 .747 1.373 20 6.75

B-14

TOC


Flanged End ConnectionSeries F Carbon Steeln Gear Operated Ball Valve n ANSI Class 600 (1480 PSI WP) n 4" Through 8" n Bolted Body Constructionn

ABC


n n n n

Exclusive Balon Gearbox 4 Ductile Housing for Reduced Risk of Damage 4 Stainless Steel Input Shaft and Directional Indicator Standard 4 Integral Locking Device Standard 3 2 Multi-Seal Seats Fire Safe Design 1 7 10 5 NACE Valves Include 316 Stainless Steel Ball and Stem 11 Maintenance Free 6Sealing 8 Note: Most Series F flanged end valves are available for low temperature service.4 9

Consult factory for price and availability.

13

12

161

3

2

Material Description14

10 11 4 13 12

5 6

7

18

15

1616

17

19

8 9

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

14 15 16 17 19

18

F E G D

C

PART NAME Gear Operator Hand Wheel Drive Pin Stem Key Stem Retainer Ring Mounting Plate Mounting Plate Screws Lock Washers Mounting Screws Stem O-Ring Stem Seal Stem End Adapter Body Body O-Ring Ball Seats Ball Nuts Body Bolts

MATERIAL (STANDARD) Ductile Iron Carbon Steel Carbon Spring Steel Steel Key Stock Carbon Spring Steel Ductile Iron Alloy Steel Carbon Steel Alloy Steel Buna-N TFE Carbon Steel ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Buna-N Nylon (TFE Optional) Carbon Steel Nickel Chrome Plated ASTM A194 2H ASTM A193 B7

MATERIAL (NACE) Ductile Iron Carbon Steel Carbon Spring Steel Steel Key Stock Carbon Spring Steel Ductile Iron Alloy Steel Carbon Steel Alloy Steel Fluorocarbon TFE 316 Stainless Steel ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 Fluorocarbon Nylon (TFE Optional) 316 Stainless Steel ASTM A194 2HM ASTM A193 B7M

F E G D

C

A

B

SIZE 4x4x4 6x4x6 6x6x6 8x6x8

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS B A BALL & STEM BALL & STEM 4F-F63 4F-F63N 6R-F63 6R-F63N 6F-F63 6F-F63N 8R-F63 8R-F63N

Dimensional DataPORT 4 4 6 6 A RF 17 22 22 26 RTJ 17.12 22.12 22.12 26.12 RF 7.37 9.88 8.62 10.62 B RTJ 7.43 9.25 8.68 10.68 C 3 3 4 4 D 8.19 8.19 9.75 9.75 E 13 13 20 20 F 9 9 11 11 G 9.69 9.69 11.19 11.19 LBS. 238 340 440 570 Cv 800 2200


TOC

B-15

ABC Flanged End ConnectionSeries F Carbon Steeln Lever Operated Ball Valve 4 9 n ANSI Class 900 (2220 PSI WP) 6 10 n 2" 11 15 n Bolted Body Construction 13 142 1 9 10 11 15 14 13 4 6 3 5 7 8

2 3 5 7 8

1


Multi-Seal Seats Fire Safe Design 13 18 NACE Valves Include 316 Stainless Steel Ball 16 12 and Stem 17 n Rugged Locking Device Standard n Maintenance Free Sealingn n nNote: Most Series F flanged end valves are available for low temperature service. Consult factory for price and availability.

12 17

13

18

16

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal G Stem Ball Ball Seat Body E O-Ring End Adapter Body Nuts Body Bolts MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N M TFE Carbon Steel H Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) F N Buna-N ASTM A216 GR WCB/A105 D ASTM A216 GR WCB/A105 ASTM A194 2H ASTM A193 B7B


M G H

E

F D

N

B

A

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.A

CATALOG NUMBER A B STANDARD TRIM NACE TRIM PORT D E CARBON STEEL 316 SS RF RTJ RF RTJ BALL & STEM BALL & STEM 2x1.5x2 2R-F93 2R-F93N 1.5 14.50 14.62 6.31 6.37 6.25 3.62 2x2x2 2F-F93 2F-F93N 2 14.50 14.62 6 6.06 7 4.37 SIZE

Dimensional DataF .75 .87 G .434 .497 H M N LBS. 75 81 HANDLE P-1104-DI P-1105-DI Cv 125 .873 7.25 5 .998 10.25 5.37

B-16

TOC


Flanged End ConnectionSeries F Carbon Steeln Lever Operated Ball 2Valve 1 n ANSI Class 1500 (3705 PSI WP) 3 4 5 n 2" 9 6 7 10 n Bolted Body Construction11 15 14 13 8

ABC


2 1 9 10 11 14 13 4 6 3 5 7 8

n n n n n

Multi-Seal Seats Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem Rugged Locking Device Standard 13 18 16 12 Maintenance Free Sealing 1715


12 17

13

18

16

Material DescriptionM G H

E

F D

N

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18


B

A

MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel G Carbon Steel H Nickel Chrome Plated Acetal Buna-N F E ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 ASTM A194 2H ASTM A193 B7

MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE M 316 Stainless Steel 316 Stainless Steel Acetal Fluorocarbon N ASTM A216 GR WCB/A105 ASTM A216 GR WCB/A105 D ASTM A194 2HM ASTM A193 B7M


CATALOG NUMBER A B STANDARD TRIM NACE TRIM PORT D E CARBON STEEL 316 SS RF RTJ RF RTJ BALL & STEM BALL & STEM 2x1.5x2 2R-F03 2R-F03N 1.5 14.5 14.62 6.31 6.37 6.25 3.62 SIZE

Dimensional DataF .75 G .434

B

A

H .873

M 7.25

N 5

LBS. 75

HANDLE P-1104-DI

Cv 125


TOC

B-17

ABC Weld X Flange ConnectionSeries US Weld X Flange Carbon Steeln Weld X Flange Ball Valve n ANSI Class 150 (285 PSI WP) n 2" Through 4"

Series US Carbon Steel

n n n n n n n13 11 10 7 1 8 5 66 2

13

11 10

7 8 5 6 12

9

Multi-Seal Seats True Full Port for Hot Tap Service Heat Dissipating Fins for Protection of Seats and Seals During Welding Rugged Stainless Steel Lock Plate Heavy Duty Forged Steel Components Solid Balls for Reduction of Turbulence and Pressure Drop Stainless Steel Stem Standard

9 12

2

4

3

4

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NAME Body Adapter Ball Seats Stem Body O-Ring Stem O-Ring Stem Seal Lock Plate Weather Seal Roll Pin Stop Pin Drive Nut - 2" Square MATERIAL (STANDARD) ASTM A105 ASTM A105 Carbon Steel - Nickel Chrome Plated Nylon 316 Stainless Steel Buna-N Buna-N TFE Stainless Steel Polyethylene Stainless Steel Stainless Steel Ductile Iron

6 3 4 1

2

2

4

* Note: Valve is seal welded and is not field repairable.

G

F

F

GA E C B

D

SIZE 2x1.5x2 2x2x2 3x2.5x3 3x3x3 4x3x4 4x4x4F

CATALOG 2R-US13-WF 2F-US13-WF 3R-US13-WF 3F-US13-WF 4R-US13-WF 4F-US13-WF

Dimensional DataPORT/A 1.5 2 2.5 3 3 4 B 9.4 10 9.9 11.3 10.9 12.1 C 5.9 5.9 5.9 5.9 6.4 6.4 D 5 5.50 6.12 6.75 6.75 7.50 E 6 6 7.5 7.5 9 9

F 2 2 2 2 2 2

G 4.5 4.5 4.5 4.5 4.5 4.5

LBS. 20 28 40 53 60 81

Cv 148 550 662 -

F

B-18

TOCD


Weld X Flange Connectionn Weld X Flange Ball Valve n ANSI Class 300 (740 PSI WP) n 2" Through 4"n n n n n n n

ABC

Series US Weld X Flange Carbon Steel

Multi-Seal Seats True Full Port for Hot Tap Service Heat Dissipating Fins for Protection of Seats and Seals During Welding Rugged Stainless Steel Lock Plate Heavy Duty Forged Steel Components Solid Balls for Reduction of Turbulence and Pressure Drop Stainless Steel Stem Standard6


13

11 10

7 8 5 12

9

13

11 10

7

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NAME Body Adapter Ball Seats Stem Body O-Ring Stem O-Ring Stem Seal Lock Plate Weather Seal Roll Pin Stop Pin Drive Nut - 2" Square MATERIAL (STANDARD) ASTM A105 ASTM A105 Carbon Steel - Nickel Chrome Plated Nylon 316 Stainless Steel Buna-N Buna-N TFE Stainless Steel Polyethylene Stainless Steel Stainless Steel Ductile Iron6

8 5

2

4

3

4

1

9

6

2

12

6 3 4 1

2

2

4


G

F

SIZE 2x1.5x2 2x2x2 3x2.5x3 3x3x3 4x3x4 4x4x4

CATALOG 2R-US33-WF 2F-US33-WF 3R-US33-WF 3F-US33-WF 4R-US33-WF 4F-US33-WF

Dimensional DataPORT/A B 1.5 10.15 2 10.2 2.5 11.46 3 11.5 3 12.4 4 12.4 C 5.9 5.9 5.9 5.9 6.4 6.4 D 5 5.50 6.12 6.75 6.75 7.50 E 6.50 6.50 8.25 8.25 10 10

F

F

F 2 2 2 2 2 2

G 4.5 4.5 4.5 4.5 4.5 4.5

LBS. 23 28 48 56 70 91

Cv 148 550 662 -

G

D

A E C B


F

TOCD

B-19

ABC Weld X Weld ConnectionSeries US Weld X Weld Carbon Steeln Weld End Ball Valve n ANSI Class 150 (285 PSI WP) n 2" Through 6"


n n13 11 10 7 8 5 6 9 12

n n n n13 2 11 10 9 12

Multi-Seal Seats Heat Dissipating Fins for Protection of Seats and Seals During Welding Rugged Stainless Steel Lock Plate Heavy Duty Forged Steel Components Solid Balls for Reduction of Turbulence and Pressure Drop Stainless Steel Stem Standard

6 7 3 8 5 6 4 1

2

4

Material Description2

6 3 4 1

2

4


F

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13

PART NAME Body Adapter Ball Seats Stem Body O-Ring Stem O-Ring Stem Seal Lock Plate Weather Seal Roll Pin Stop Pin Drive Nut - 2" Square

MATERIAL (STANDARD) ASTM A105 ASTM A105 Carbon Steel - Nickel Chrome Plated Nylon 316 Stainless Steel Buna-N Buna-N TFE Stainless Steel Polyethylene Stainless Steel Stainless Steel Ductile Iron

E

E

F C

D

A

B

SIZE 2x1.5x2 2x2x2 3x2.5x3 3x3x3 4x3x4 4x4x4 6x4x6

CATALOG 2R-US13-BW 2F-US13-BW 3R-US13-BW 3F-US13-BW 4R-US13-BW 4F-US13-BW 6R-US13-BW

Dimensional DataPORT/A 1.5 2 2.5 3 3 4 4 B 11.8 11.8 11.8 11.8 12.8 12.8 13.8 C 5 5.50 6.12 6.75 6.75 7.50 7.50 D 3.62 4.50 5.25 6.25 6.25 6.87 6.87 E 2 2 2 2 2 2 2

F 4.5 4.5 4.5 4.5 4.5 4.5 4.5

LBS. 17 23 31 44 45 69 71

Cv 148 550 662 800

B-20

TOCD A

E

E

C


Weld X Weld Connectionn Weld End Ball Valve n ANSI Class 300 (740 PSI WP) n 2" Through 6"n n n n n n

ABC

Series US Weld X Weld Carbon Steel

Multi-Seal Seats Heat Dissipating Fins for Protection of Seats and Seals During Welding Rugged Stainless Steel Lock Plate Heavy Duty Forged Steel Components Solid Balls for Reduction of Turbulence and Pressure Drop Stainless Steel Stem Standard7 8 5 6 13


13

11 10 9 12

11 10

2

7 8 4 3 4

1

9 6 12

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NAME Body Adapter Ball Seats Stem Body O-Ring Stem O-Ring Stem Seal Lock Plate Weather Seal Roll Pin Stop Pin Drive Nut - 2" Square MATERIAL (STANDARD) ASTM A105 ASTM A105 Carbon Steel - Nickel Chrome Plated Nylon 316 Stainless Steel Buna-N Buna-N TFE Stainless Steel Polyethylene Stainless Steel Stainless Steel Ductile Iron

5 6

2

2 6 3 4 1

2

4


F

SIZE 2x1.5x2 2x2x2 3x2.5x3 3x3x3 4x3x4 4x4x4 6x4x6

CATALOG 2R-US33-BW 2F-US33-BW 3R-US33-BW 3F-US33-BW 4R-US33-BW 4F-US33-BW 6R-US33-BW

Dimensional DataPORT/A 1.5 2 2.5 3 3 4 4 B 11.8 11.8 11.8 11.8 12.8 12.8 13.8 C 5 5.50 6.12 6.75 6.75 7.50 7.50 D 3.62 4.50 5.25 6.25 6.25 6.87 6.87 E 2 2 2 2 2 2 2

F

F 4.5 4.5 4.5 4.5 4.5 4.5 4.5

LBS. 17 23 31 44 45 69 71

Cv 148 550 662 800

E

E

C

D

A

EB

E

Leading the Pack Through InnovationD A

TOCC

B-21

ABC Threaded End ConnectionSeries S Ductile Iron1 4 9 10 11 7

n2 Lever Operated Ball Valve 3 n To 2000 PSI WP n 5 Through 4" 1" 6 n Threaded Body Constructionn High Grade Ductile Iron with Better Corrosion n Multi-Seal Seats n NACE Valves Include 316 Stainless Steel Ball and Stem n Rugged Locking Device Standard16 8

Series S Ductile Iron

Resistance and Greater Yield Strength

14 n Fire Safe Design 15 n Maintenance Free Sealing

13

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed

1 4 9 10 11 7

12

133 5 6 8

2

14 15

13

16 12 13

G H F E DG H F E D N M

M

N

B A

SIZE 1x1x1 1x1x1 1x1x1 2x1.5x2 2x1.5x2 2x1.5x2 2x1.5x2 2x2x2 2x2x2 2x2x2 2x2x2 3x2x3 3x2x3 3x2.5x3* 3x3x3 3x3x3 4x3x4 4x3x4 4x4x4

CATALOG NUMBER B STANDARD TRIM NACE TRIM A CARBON STEEL 316 SS BALL & STEM BALL & STEM 1F-S42-SE 1F-S42N-SE 1F-S62-SE 1F-S62N-SE 1F-S92-SE 1F-S92N-SE 2R-S32-SE 2R-S32N-SE 2R-S42-SE 2R-S42N-SE 2R-S62-SE 2R-S62N-SE 2R-S92-SE 2R-S92N-SE 2F-S32-SE 2F-S32N-SE 2F-S42-SE 2F-S42N-SE 2F-S62-SE 2F-S62N-SE 2F-S92-SE 2F-S92N-SE 3R-S32-SE 3R-S32N-SE 3R-S62-SE 3R-S62N-SE 3R-S42-SE 3R-S42N-SE 3F-S32-SE 3F-S32N-SE 3F-S42-SE 3F-S42N-SE 4R-S32-SE 4R-S32N-SE 4R-S42-SE 4R-S42N-SE 4F-S22-SE 4F-S22N-SE

Dimensional DataPORT 1 1 1 1.5 1.5 1.5 1.5 2 2 2 2 2 2 2.5 3 3 3 3 4 WP 1000 1500 2000 750 1000 1500 2000 750 1000 1500 2000 750 1500 1000 750 1000 750 1000 500 A 3.87 3.87 4 5.25 5.25 5.25 5.50 5.75 5.75 6 6 7.25 7.25 7.62 8 8.75 8.75 8.75 9.37 B 1.93 1.93 2 2.62 2.62 2.62 2.75 2.87 2.87 3 3 3.50 3.62 3.93 4 4.37 4.37 4.37 4.68 D 2.25 2.25 2.50 3.37 3.37 3.37 3.75 4.25 4.25 4.75 4.75 4.50 5 5.25 6 6 6 6 7.50 E F


G

H

M 4.37 4.37 4.37 7.25 7.25 7.25 7.25 10.25 10.25 10.25 10.25 10.25 10.25 16 20 20 20 20 20

N 2 2 2 5 5 5 5 5.37 5.37 5.37 5.37 5.37 5.37 5.75 6.75 6.75 6.75 6.75 7.37

LBS. 3 3 4 8 8 8.5 10 12 13 15 16 17.8 22 24 33 33 36 35 49

HANDLE P-333-CS P-333-CS P-333-CS P-4128-DI P-4128-DI P-4128-DI P-4128-DI P-4129-DI P-4129-DI P-4129-DI P-4129-DI P-4129-DI P-4129-DI P-4126-DI P-4127-DI P-4127-DI P-4127-DI P-4127-DI P-4127-DI

Cv 125 125 125 125 180 180 400 525 525 -

2.37 .50 .340 .685 2.37 .50 .340 .685 2.37 .50 .340 .685 3.62 .62 .434 .873 3.62 .75 .434 .873 3.62 .75 .434 .873 3.62 .75 .434 .873 4.37 .75 .497 .998 4.37 .75 .497 .998 4.37 .75 .497 .998 4.37 .75 .497 .998 4.37 .75 .497 .998 4.37 .75 .497 .998 5.25 1.06 .622 1.248 5.75 .87 .747 1.373 5.75 .87 .747 1.373 5.75 .87 .747 1.373 5.75 .87 .747 1.373 6.37 1.06 .747 1.373

* This reduced port valve has a 2.5" bore for increased flow.

B-22

TOC

Safety is No Accident, We Do It by Design.

Threaded End ConnectionSeries F Ductile Ironn Lever Operated Ball Valve n To 2000 PSI WP n 1" Through 4" n Bolted Body Constructionn High Grade Ductile Iron with Better n n n n n n

ABC

1 9 10 11 15 14 13 1 9 17 10 11 15 14 13 12 4 13 6 16 2 3 5 7 8 4 6

2 3 5 7 8

Series F Ductile Iron

Corrosion Resistance and Greater Yield Strength Multi-Seal Seats Bolted Body Protects Against End Adapter Blowout Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem Rugged Locking Device Standard Maintenance Free Sealing

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Body Bolts MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel AISI 1018 Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed ASTM A-193 B7M MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed ASTM A193 B7ME 17

12

13 16

G M H F E D G M H F B A D N N


CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM 1x1x1 1F-F92-SE 1F-F92N-SE 2x1.5x2 2R-F92-SE 2R-F92N-SE 2x2x2 2F-F62-SE 2F-F62N-SE 2x2x2 2F-F92-SE 2F-F92N-SE 2.5x2.5x2.5 2.5F-F62-SE 2.5F-F62N-SE 3x2x3 3R-F62-SE 3R-F62N-SE 3x2x3 3R-F92-SE 3R-F92N-SE 3x3x3 3F-F42-SE 3F-F42N-SE 4x3x4 4R-F42-SE 4R-F42N-SE 4x4x4 4F-F32-SE 4F-F32N-SE SIZE

Dimensional DataWP 2000 2000 1500 2000 1500 1500 2000 1000 1000 750 A 3.87 5.50 5.75 5.75 7 7.25 7.25 8.12 8.62 9.37 B 1.93 2.75 2.87 2.87 3.50 3.62 3.62 4.06 4.31 4.68 D 3.37 4.87 6.12 6.12 6.87 6.75 6.75 7.75 7.75 9.25 E 2.37 3.62 4.37 4.37 5.25 4.37 4.37 5.75 5.75 6.37 F .50 .75 .87 .87 1.06 .87 .87 1.06 1.06 1.06 1 1.5 2 2 2.5 2 2 3 3 4

PORT

G .340 .434 .497 .497 .622 .497 .497 .747 .747 .747

H .685 .873 .998 .998 1.248 .998 .998 1.373 1.375 1.375

M 4.37 7.25 10.25 10.25 16 10.25 10.25 20 20 20

N

LBS. HANDLE

Cv

2 4 P-333-CS B 5 12.4 P-4128-DI 125 A 5.37 19 P-4129-DI 5.37 19 P-4129-DI 5.75 27 P-4126-DI 5.37 26 P-4129-DI 180 5.37 26 P-4129-DI 180 6.75 40 P-4127-DI 6.75 42 P-4127-DI 500 7.37 69 P-4127-DI -


TOC

B-23

ABC Grooved End ConnectionSeries S Ductile Iron1 4 2 3 5 7 6 8

n Lever Operated Ball Valve n 750 PSI WP n 2" Through 4" n Threaded Body Constructionn High Grade Ductile Iron with Better Corrosion n Multi-Seal Seats n Fire Safe Design n NACE Valves Include

Series S Ductile Iron

9 10 11

Resistance and Greater Yield Strength

1

15

14

134

2 3 5

9 10 11

7

6

n Rugged Locking Device Standard n Maintenance Free Sealing

316 Stainless Steel Ball and Stem

16 12 13

8

15

14

13

Material Description16 12 13

G G H F E E DG G H F E E D

M

NM

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body

B B A

N

16

MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed

MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.B B A

SIZE 2x1.5x2 3x2x3 4x3x4

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM 2R-S32-GE 2R-S32N-GE 3R-S32-GE 3R-S32N-GE 4R-S32-GE 4R-S32N-GE

Dimensional DataPORT 1.5 2 3 A 5.12 7.25 8.87 B 2.68 3.50 4.50 D 3.37 4.50 6 E 3.62 4.37 5.75 F .62 .75 .87 G H M N LBS. 7.5 17 34 HANDLE P-4128-DI P-4128-DI P-4128-DI Cv 140 200 550 .434 .873 7.25 5 .497 .998 10.25 5.37 .747 1.373 20 6.75

B-24

TOC


Flanged End ConnectionSeries F Ductile Ironn Lever Operated Ball Valve n ANSI Class 300* Raised Face (640 PSI WP) n 2" Through 4"* Dimensions meet ANSI standard B16.34; rated working pressure meets ANSI standard B16.42

ABC

1 3 9 10 11 131 3 9 10 11 15 13 5

2 4 6 7

5 8


n High Grade Ductile Iron with Better Corrosion n n n n n n

Resistance and Greater Yield Strength Multi-Seal Seats Fire Safe Design NACE Valves Include 316 Stainless Steel Ball and Stem Rugged Locking Device Standard Maintenance Free Sealing Improvement Over Lubricated Ball Valves and Cast Iron Plug Valves Eliminates High Maintenance of Lubricated Valves

14

2 4

16

6 7

12

13 8

14

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed15

16 12 13

G F E

M H N

G F E

M

B

A

H N

Optimum Flow Direction

End Adapter Cv FlowB A


Optimum Flow Direction


CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM 2R-F32 2R-F32N 3R-F32 3R-F32N 4R-F32 4R-F32N

Dimensional DataPORT 1.5 2 3 A 8.5 11.12 12 B 2.75 3 3.37 E 3.62 4.37 5.75 F .75 .75 .87 G

End Adapter Cv Flow

H

M

N 5 5.37 6.75

LBS. 21.6 40 72

HANDLE P-4128-DI P-4129-DI P-4127-DI

Cv 125 200 525

.434 .873 7.25 .497 .998 10.25 .747 1.373 20


TOC

B-25

ABC Flanged End ConnectionSeries F Ductile Ironn Lever Operated Ball Valve n ANSI Class 125* Flat Face (200 PSI WP) 2 n ANSI Class 150* Raised Face 1(250 PSI WP) 4 3 n 2" Through 6" 65 9 * Dimensions meet ANSI standard B16.34; rated working pressure meets ANSI standard B16.42 7 10 8 11




14

131 3 9 10 11 13 2 4

16

12

138 7

5

6

15

14

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed12 15 13

16

G F E

M H N

G

B A

M H

Optimum Flow Direction FE N

End Adapter Cv FlowB A Optimum Flow Direction


CATALOG NUMBER STANDARD TRIM NACE TRIM PORT CARBON STEEL 316 SS BALL & STEM BALL & STEM 2x1.5x2 2R-F12 2R-F12N 1.5 3x2x3 3R-F12 3R-F12N 2 4x3x4 4R-F12 4R-F12N 3 6x4x6 6R-F12 6R-F12N 4 SIZE

Dimensional DataWPCLASS 125 FLAT FACE CLASS 150 RAISED FACE

A

B

E

F

End Adapter

G

H

M

N

LBS. HANDLE

Cv 125 200 525 800

Cv Flow

FF200 FF200 FF200 FF200

RF250 RF250 RF250 RF250

7 2.75 3.62 .75 .434 8 3 4.37 .75 .497 9 3.37 5.75 .87 .747 10.50 3.81 6.37 .87 .747

.873 7.25 5 18 P-4128-DI .998 10.25 5.37 30 P-4129-DI 1.373 20 6.75 53.5 P-4127-DI 1.373 20 7.37 75 P-4127-DI

B-26

TOC


Flanged End ConnectionSeries F Ductile Ironn Lever Operated Ball Valve n ANSI Class 150* Raised Face (250 PSI WP) n 2" Through 4" n Bolted Body Construction* Dimensions meet ANSI standard B16.34; rated working pressure meets ANSI standard B16.42

ABC2 1 9 10 11 4 6 3 5 7 8 132 1 9 10 4 3 5



15

14


12

13 6 18

16

7 8

1715 14

11 13

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Nuts Body Bolts MATERIAL (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Buna-N TFE Carbon Steel Carbon Steel Nickel Chrome Plated Nylon (TFE Optional) Buna-N ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed ASTM A194 2H ASTM A193 B7 MATERIAL (NACE) Ductile Iron Standard Hex Bolt Polyethylene Carbon Spring Steel Carbon Steel Polyethylene Carbon Spring Steel Carbon Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM A395 Class 60-40-18 Fully Annealed ASTM A395 Class 60-40-18 Fully Annealed ASTM A194 2HM ASTM A193 B7M17

12

13

18

16

M G H

E

F D MG H

N

E

B F

AD

N


SIZE 2x2x2 3x3x3 4x4x4

CATALOG NUMBER STANDARD TRIM NACE TRIM CARBON STEEL 316 SS BALL & STEM BALL & STEM 2F-F12 2F-F12N 3F-F12 3F-F12N 4F-F12 4F-F12N

Dimensional DataPORT 2 3 4 A 7 8 9 B D E F G H

B

A

M

N

LBS. 28 54 80

HANDLE P-4129-DI P-4127-DI P-4127-DI

Cv -

2.75 6 4.37 .87 .497 .998 10.25 5.37 3.56 7.50 5.75 1.06 .747 1.373 20 6.75 4.06 9 6.37 1.06 .747 1.373 20 7.37


TOC

B-27

ABC Threaded End ConnectionSeries S Aluminum Bronzen Lever Operated Ball Valve n To 1000 PSI WP n 2" Through 4" n Threaded Body Construction1 4 6 8 2 3 5 7 9 10

Series S Aluminum Bronze

n n n n n n n n

11 Material Description

ITEM PART NAME 1 Handle* 13 14 15 2 Handle Bolt 3 Weather Guard 4 Lock Plate Retainer 5 Lock Plate 6 Dust Cover 7 Stop Plate Retainer 8 Stop Plate 9 Stem O-Ring 12 10 Stem Seal 11 Stem 12 Ball 13 Ball Seat 14 Body O-Ring 15 End Adapter 16 Body

MATERIAL NACE (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Stainless Steel Stainless Steel Polyethylene Stainless Steel 16 13 Stainless Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM B148-9D (955) ASTM B148-9D (955)

Enhanced Protection Against CO and Saltwater Corrosion NACE Standard Multi-Seal Seats Fire Safe Design Minimizes Risk of Galling Associated with Stainless Steel 316 Stainless Steel Ball and Stem Rugged Locking Device Standard Maintenance Free Sealing

1 4 6 8 11

2 3 5 7

9 10


G M H F E N 16 15 14 13

D

13 12 B A

SIZE 2x1.5x2 2x2x2 3x2x3 3x3x3 4x3x4 4x4x4

CATALOG 2R-S44N-SE 2F-S44N-SE 3R-S44N-SE 3F-S44N-SE 4R-S44N-SE 4F-S34N-SE

PORT 1.5 2 2 3 3 4

WP 1000 1000 1000 1000 1000 750

Dimensional DataA 5.25 5.75 7.25 8.75 8.75 9.38 B 2.66 2.88 3.50 4.38 4.38 4.69 D 3.38 4.25 4.50 6 6 7 E 3.66 4.38 4.38 5.75 5.75 6.38 F .75 .75 .75 .88 .88 1.06

G H M .434 .873 7.25 .497 .998 10.25 .497 .998 10.25 .747 1.373 20 .747 1.373 20 .747 1.373 20G

N 5 5.38 5.38 6.75 6.75 7.38

LBS. 7.5 12 17 31 36 52M

HANDLE P-4128-DI P-4129-DI P-4129-DI P-4127-DI P-4127-DI P-4127-DI

Cv 125 180 525 -

B-28

TOC

Safety is No F Accident, We Do It by Design.E N

H

Threaded End ConnectionSeries F Aluminum Bronzen Lever Operated Ball Valve n To 3000 PSI WP n 1" Through 2" n Bolted Body Constructionn n n n n n n

ABC

Series F Aluminum Bronze

Enhanced Protection Against CO and Saltwater Corrosion NACE Standard Minimizes Risk of Galling Associated with Stainless Steel Multi-Seal Seats Fire Safe Design Rugged Locking Device Standard Maintenance Free Sealing17

1 4

2 3

1 4

2 3

9 10 11 15

5 6 7 8

ITEM PART NAME 11 1 Handle* 2 15 Handle Bolt 13 14 3 Weather Guard 4 Lock Plate Retainer 5 Lock Plate 6 Dust Cover 7 Stop Plate Retainer 8 Stop Plate 12 9 Stem O-Ring 10 Stem Seal 11 Stem 12 Ball 13 Ball Seat 14 Body O-Ring 15 End Adapter 16 Body 17 Body Stud Bolts

5 Material Description 10 6

9

7 MATERIAL NACE (STANDARD) Ductile Iron 8 Standard Hex Bolt Polyethylene Stainless Steel Stainless Steel Polyethylene Stainless Steel 13 Stainless Steel 16 Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM B148-9D (955) ASTM B148-9D (955) ASTM A193 B7M

* Balon valves are designed to be operated with a standard open-end wrench. Handle is optional.G M H F E N D

14

13

17 12 13 16

L

L

J B A

SIZE 1x1x1 2x1.5x2 2x2x2

CATALOG 1F-F04N-SE 2R-F04N-SE 2F-F94N-SE

PORT 1 1.5 2

WP* 3000 3000 2000

A 3.87 5.50 5.75

Dimensional DataB 1.93 2.75 2.87 D 3.37 4.87 6.12 E 2.37 3.62 4.37 F .50 .75 .87 G .340 .434 .497 H .685 .873 .998

J 1.12 1.62 2

L M N 1.87 4.37 2 3 7.25 5 3.12 10.25 5.37

LBS. 4 11.5 19

HANDLE P-333-CS P-4128-DI P-4129-DI

Cv 125 -

G

We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them.H F

M

TOC

B-29

ABC Grooved End ConnectionSeries S Aluminum Bronzen Lever Operated Ball Valve n 1000 PSI WP n 2" Through 4" n Threaded Body Constructionn n n n n n

1 4 9 10 11 7

2 3 5 6 8

Series S Aluminum Bronze

Material Description14 ITEM 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover 13 Stop Plate Retainer 12 Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body MATERIAL NACE (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Stainless Steel Stainless Steel 16 Polyethylene Stainless Steel Stainless Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM B148-9D (955) ASTM B148-9D (955)

Enhanced Protection Against CO and Saltwater Corrosion Multi-Seal Seats Fire Safe Design NACE Standard Rugged Locking Device Standard Maintenance Free Sealing

15

1 4 9 10 11 7

2 3 5 6 8

* Balon valves are designed to be operated with a standard openend wrench. Handle is optional.

G H F E D

M

15

14

13

N 12 13

16

B A CATALOG NUMBER NACE TRIM 316 SS BALL & STEM 2R-S44N-GE 3R-S44N-GE 4R-S44N-GE

Dimensional DataPORT 1.5 2 3 A 5.12 7.25 8.87 B 2.68 3.50 4.50 D 3.37 4.50 6 E 3.62 4.37 5.75 F .62 .75 .87 G .434 .497 .747 H .873 .998 1.373 M 7.25 10.25 20 G N 5 5.37 6.75 LBS. 7.5 16 34 M H HANDLE P-4128-DI P-4129-DI P-4127-DI Cv 140 200 550


B-30

TOCE

Different by Philosophy, Better by Design FN

Grooved End ConnectionSeries F Aluminum Bronzen Lever Operated Ball Valve n 2000 PSI WP n 2" n Bolted Body Constructionn n n n n n

ABC

Series F Aluminum Bronze

Enhanced Protection Against CO and Saltwater Corrosion Multi-Seal Seats Fire Safe Design NACE Standard Rugged Locking Device Standard Maintenance Free Sealing

1 4

2 3

9 10 11 15

5 6 7 8

14

13

1 412 13

2 3

917

5 616

10 11 15

Material DescriptionITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body Body Bolts MATERIAL NACE (STANDARD) Ductile Iron Standard Hex Bolt Polyethylene Stainless Steel Stainless Steel Polyethylene Stainless Steel Stainless Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon ASTM B148-9D (955) ASTM B148-9D (955) ASTM A193 B7M14

7 8

13

17

12

13 16

M G H F E D L L N


M G FJ A

H

B

SIZE 2x1.5x2

CATALOG 2R-F94N-GE

PORT 1.5

A 5.5

B 2.75

Dimensional Data DD 4.87 E 3.62 F .75 G .497 H .873 J 1.62

E

N

LL 2.37

M 7.25

N 5

LBS. 11.5

L HANDLE P-4128-DI

Cv 140


J B A

TOC

B-31

ABC Threaded End ConnectionSeries LS Threaded End Stainless Steel1 2 3 4 5 6 8 9 14 10 7

n Lever Operated Ball Valve n To 3000 PSI WP n " Through 1" n Threaded Body ConstructionMulti-Seal Seats NACE Standard Exclusive Patented Design Inhibits Loosening of End Adapter n All Metal Components Made of Stainless Steel n Maintenance Free Sealingn n n

Series LS Stainless Steel15

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

PART NAME MATERIAL (STANDARD) 12 Polyethylene Weather Guard 13 12 Stem Nut Stainless Steel Spacer Stainless Steel Lock Plate Stainless Steel Handle* Stainless Steel Stem Washer Acetal Stop Pin Stainless Steel Stem O-Ring Fluorocarbon Stem Seal TFE Stem 316 Stainless Steel Body 316 Stainless Steel Ball Seat Nylon (TFE Optional) Ball 316 Stainless Steel Body Seal Fluorocarbon Adapter 316 Stainless Steel

Material Description 11

1 2 3 4 5 6 8 9 14 10 7

* Handle and locking device standard on all Series LS Ball Valves.

C

B

15

11D A

12

13

12

E

SIZE .25x.37x.25 .50x.37x.50 .50x.37x.50 .75x.75x.75 1x.75x1 1x.75x1

CATALOG LS-02592 LS-05561 LS-05591 LS-07592 LS-10561 LS-10591

PORT .37 .37 .37 .75 .75 .75

Dimensional DataWP* 3000 2000 3000 3000 2000 3000 A 1.37 1.37 1.37 2.12 2.12 2.12 B 1.12 1.12 1.43 1.75 1.87 2

C 3.50 3.50 3.50 4.87 4.87 4.87

D 1.62 1.62 1.62 2.25 2.25 2.25

E 2.62 2.50 3 3.75 3.75 4.12

LBS. .91 .75 1 2.5 2 2.5

Cv 6 6 30 30

B-32

TOC

Safety is No Accident, We Do It by Design.C B

Threaded End Connectionn Lever Operated Ball Valve n 3000 PSI WP n 2" 2 1 n Threaded Body Construction 34 9 10 11

ABC

Series S Threaded End Stainless Steel

Series S Stainless Steel

n n n n n

Multi-Seal Seats 6 7 Fire Safe Design 316 Stainless Steel Ball and Stem Standard 8 Rugged Locking Device Standard Maintenance Free Sealing

5

15

14

13

Material DescriptionMATERIAL NACE (STANDARD) Ductile Iron Standard Hex Bolt 16 Polyethylene Stainless Steel Stainless Steel Polyethylene Stainless Steel Stainless Steel Fluorocarbon TFE 316 Stainless Steel 316 Stainless Steel Nylon (TFE Optional) Fluorocarbon 316 Stainless Steel 316 Stainless Steel14

ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

PART NAME Handle* Handle Bolt Weather Guard Lock Plate Retainer13 12 Lock Plate Dust Cover Stop Plate Retainer Stop Plate Stem O-Ring Stem Seal Stem Ball Ball Seat Body O-Ring End Adapter Body

1 4 9 10 11 7

2 3 5 6 8


13

G H F E D B A

15

M M16

N

12

13

SIZE 2x1.5x2 2x2x2

CATALOG NUMBER NACE TRIM 316 SS BALL & STEM 2R-S05N-SE 2F-S05N-SE

Dimensional DataPORT 1.5 2 A 5.5 6 B 2.75 3.12 D 4.25 4.87 E 3.62 4.37 F .75 .75 G .434 .497 H .873 .998G

M

N

LBS. 14 20

HANDLE P-4128-DI P-4129-DI

Cv 125 -

7.25 5 10.25 5.37

M M We Dont Import Valves, We Make Them. We Dont Export Jobs, We Create Them. H F

TOC

B-33

ABCBecause the actuator sizing is so critical to the proper operation and life of a ball valve, we have chosen not to publish torque values. Misinterpretation of manual torque data can lead to undersizing, while misinterpretation of factored torque values can mislead as to ease of manual operation.

Actuator SizingActuator SizingFurthermore, types of service conditions can significantly alter standard torque requirements. Balon valves facilitate ease of use, and we will be glad to provide sizing information upon request through one of our field representatives or from our Oklahoma City headquarters.

Standards & Specifications

Standards and SpecificationsBalon utilizes the following standards in the The user therefore, should spe

Documents

BalonCatalogPDF