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B R I C S FOUNDRY FORUM RUSSIA 2015 B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA

B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

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Page 1: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

B R I C SFOUNDRY FORUM

RUSSIA 2015

B R A Z I L and Foundry IndustryOverview / Trends

Remo De SimonePresidentBrazilian Foundry Association - ABIFA

Page 2: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

MAIN TOPICS

1) Brazil in figures2) Infrastructure and Raw Material 3) Cast Metal in Brazil4) Foreign Trade5) Trends – Brazil and Foundry Industry

Page 3: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

BRAZIL IS THE LARGEST COUNTRY IN SOUTH AMERICA

REPRESENTS: • 48% IN TERRITORY• 51% OF POPULATION• 48% OF GDP

ONLY BRAZIL AND ARGENTINA HAVE A ESTABLISHED FOUNDRY INDUSTRY.

BRAZIL - 2014POPULATION: 200.4 MAREA: 8.5 M km2

GDP: 2.35 TRILLION US$7th WORLD ECONOMYFLEET OF VEHICLES: 41.7 M

Page 4: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Brazil – GDP EvolutionBillion US$/ano

560 509 560 670893

1,1081,396

1,6951,667

2,209

2,6132,412 2,391 2,353

1,809*

0

500

1.000

1.500

2.000

2.500

3.000

2001 2003 2005 2007 2009 2011 2013 2015

*2015 estimated

Source: BACEN

Page 5: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Brazil – GDP Evolution (%)without inflation of the period

*estimated

4,4

1,3

3,1

1,2

5,7

3,14,0

6,05,0

-0,2

7,6

3,9

1,82,7

0,1

-1,8

0,2

-4

-2

0

2

4

6

8

10

Source: BACEN

Page 6: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Brazil – Inflation Evolution (%)accumulated per year

*estimated

6,0

7,7

12,5

9,3

7,66,7

3,14,5

5,94,3

5,9 6,55,8 5,9 6,4

9,3

5,4

0,0

2,0

4,0

6,0

8,0

10,0

12,0

14,0

Source: BACEN

Page 7: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Participation of the Industry in GDP (%)

14,0

15,2

14,4

17,916,7 16,6

15,0

13,911,5

10,9

0,0

5,0

10,0

15,0

20,0

2000

2002

2004

2006

2008

2010

2012

2014

Source: IBGE/ABIFA

0,41

0,49

0,63 0,61

0,57

0,65

0,41

0,51

0,47

0,49

0,36

0,00

0,10

0,20

0,30

0,40

0,50

0,60

0,70

2000

2002

2004

2006

2008

2010

2012

2014

Manufacturing Industry Foundry Industry

Page 8: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

World Ranking – GDP(Trillion US$)

8

2014 2015 ( * )1st USA 17.419 18.125 1st 2nd China 10.380 11.212 2nd3rd Japan 4.616 4.210 3rd4th Germany 3.860 3.413 4th5th UK 2.945 2.853 5th6th France 2.847 2.470 6th 7th BRAZIL 2.353 2.308 7th INDIA8th Italy 2.148 1.843 8th9th INDIA 2.050 1.809 9th BRAZIL10th Russia 1.857 1.615 10th Canada

( * ) PREVIEWSource: BACEN

Page 9: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

MAIN TOPICS

1) Brazil in figures

2) Infrastructure and Raw Material 3) Cast Metal in Brazil4) Foreign Trade5) Trends – Brazil and Foundry Industry

Page 10: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Electric PowerHydro Generation is the main source in Brazil

95.7 GW Install Capac Source:ANEEL/FIRJAN

Page 11: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Natural Resources- Electricityfor its continental dimensions, hydro generation is the main source in Brazil

- Iron OreBrazil is the third largest producer and also has the third reserve of iron ore

- Bauxite OreBauxite ore (aluminum) - also in this case, we are the third largest producer and have the third reserve of bauxite ore for the production of primary aluminum

Page 12: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Brazil has a surplus in its main raw materials

0102030405060708090

100

Pig Iron Aluminum Ferroalloys

100 100 100

50,3

36,5 40

production exports

Source: ABAL/ABRAFE/SINDIFER

Page 13: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

MAIN TOPICS

1) Brazil in figures2) Infrastructure and Raw Material

3) Cast Metal in Brazil 4) Foreign Trade5) Trends – Brazil and Foundry Industry

Page 14: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Cast metal world production (ton)

2013 2012 • 1 º CHINA 44,500,000 42,500,000• 2 º USA 12,250,000 12,824,960• 3 º INDIA 9,810,000 9,344,400• 4 º JAPAN 5,538,037 5,342,837• 5 º GERMANY 5,186,727 5,214,114• 6 º RUSSIA 4,100,000 4,300,000*• 7 º BRAZIL 3,071,400 2,859,898• 8 º KOREA 2,562,000 2,435,800• 9 º ITALY 1,970,968 1,959,680• 10 o FRANCE 1,748,166 1,800,156

Source: Modern Casting/Dec 2014* 2011 data

Page 15: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

2006 2007 2008 2009 2010 2011 2012 2013 2014 2015Brazil 3.087 3.250 3.355 2.297 3.241 3.344 2.860 3.071 2.737 2.450

0

500

1.000

1.500

2.000

2.500

3.000

3.500

4.000

Thou

sand

ton

2015 previewSource: ABIFA

The crisis of 2008-09 had a strong effect on our countryProduction 2006-15

Page 16: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

quick analysis of cast metal production in Brazil

Total production2,737.2 th ton (2014)

Non ferrous217.5 th ton

Source: ABIFA

Page 17: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

61%

34%

South and Southeast Region in Brazil represent 95% of all production

Page 18: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Sales of casting are concentrated in automotive industry

AUTOMOTIVE 58%

INFRASTRUC6%

CAP GOODS 13%

EXPORTS15%

SIDERURGY2%

OTHER 6%

Source: ABIFA

Page 19: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Worldwide Vehicle Production(thousand units)

2013• 1 º China 22,117• 2 º USA 11,046• 3 º Japan 9,630

• 4 º Germany 5,718• 5 º South Korea 4,521• 6 º India 3,881

• 7 º Brazil 3,712• 8 º Mexico 3,052• 9 º Thailand 2,457• 10 o Canada 2,380

Source: ANFAVEA

5th automotive world market

Page 20: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

2006 2007 2008 2009 2010 2011 2012 2013 2014 2015Brazil 2612 2980 3216 3183 3382 3416 3403 3713 3146 2500

0

500

1000

1500

2000

2500

3000

3500

4000Th

ousa

nd u

nit

Brazil - vehicle production

Source: ANFAVEA - Brazil 2015 preview

(15,3)%

(20,5)%)

Page 21: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Countries of Latin America (Argentina, Brazil and Mexico) have a great dependence of Automotive

Industry

PARTICIPATION IN PRODUCTION

ARGENTINA 57%

BRAZIL 58%

MEXICO 75 – 80%

Source: ABIFA, CIFRA, SMF

Page 22: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Shows a potential to be exploited to reach the developed countries (2014)

INHABITANTS/ VEHICLE

ARGENTINA 3.7

BRAZIL 5.4

MEXICO 3.6

INHABITANTS/ VEHICLE

GERMANY 1.7

ITALY 1.6

SPAIN 1.9

FRANCE 1.7

USA 1.3

Source: ANFAVEA

Page 23: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

MAIN TOPICS

1) Brazil in figures2) Infrastructure and Raw Material 3) Cast Metal in Brazil

4) Foreign Trade5) Trends – Brazil and Foundry Industry

Page 24: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015Exports 1095 1374 1354 1494 763 1185 1521 1362 1233 1216 1150Imports 159 300 559 808 1926 1096 1260 2061 2250 1714 400

0

500

1000

1500

2000

2500

Evolution of foreign trade in Brazil

unit: Million US$ (2005-15

2015 preview

Source: ABIFA

Page 25: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Brazil 55% of total exports going to EUA – US$ - %Iron + Steel + Non Ferrous

Source: ABIFA,

Page 26: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Brazil 27% of total imports come from ASIA – US$ - %Iron + Steel + Non Ferrous

Source: ABIFA,

Page 27: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

MAIN TOPICS

1) Brazil in figures2) Infrastructure and Raw Material 3) Current Situation4) Cast Metal in Brazil

5) Trends – Brazil and Foundry Industry

Page 28: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Necessary Investments in Foundry Industry in Brazil in the next years (2015 – 2019)

From 2015 until 2019 the Foundry Sector is expected to invest 880million dollars to increase the production of 400 thousand tonsneeded to meet the growth of sectors such as Automotive,Railway, Mining, Wind Generation and other.

Page 29: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Production and installed capacity needed to meet the expected demand in Brazil (unit: thousand ton)

Page 30: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Brazilian Foundry Association – ABIFA Av. Paulista, 1274 – 20o andar01310-925 – São Paulo – SP - BrazilPh: (+55 11) 3549-3344 and Fac (+55 11) 3549-3355Remo De Simone – [email protected] Sept/2015

THANK YOU !

Page 31: B R I C S - Foundry-Planet Ltd.€¦ · B R A Z I L and Foundry Industry Overview / Trends Remo De Simone President Brazilian Foundry Association - ABIFA. MAIN TOPICS 1) Brazil in

Source:

ABAL - Brazilian Aluminum AssociationABIFA – Brazilian Foundry AssociationABRAFE – Brazilian Ferroalloys AssociationANEEL – National Agency of Electricity (Brazil)ANFAVEA – National Automobile Manufactures Association (Brazil)BACEN – Central Bank of BrazilCIFRA – Argentina´s Chamber of MetalcasterFIRJAN – Federation of Rio de Janeiro IndustriesIBGE – Brazilian Institute of Geography and Statistics SINDIFER – Producers of Pig Iron Trade Union (Brazil)SMF – Mexican Society of Metalcasters