AWWA 2016 Annual Conference Using High Performance HMI to …€¦ · Using High Performance HMI to Develop a Foundation for JVWCD’s new SCADA System AWWA 2016 Annual Conference

Using High Performance HMI to Develop a Foundation for JVWCD’s new SCADA System

AWWA 2016 Annual Conference

September 14-16, 2016

Agenda

2

SCADA Replacement Life Cycle

Standards Development

Lessons Learned

Master Plan and Software Selection

• High Performance HMI

• Smart Utility

• Wholesale supplier to 17 member agencies

• ~8,000 Retail Customers with AMI

• 3 Water Treatment Plants

• 14 pump stations

• 41 wells

• 15 reservoirs

• 66 meter stations

Jordan Valley Water Conservancy DistrictSalt Lake Valley, West Jordan, UT

3

SCADA System History

• BIF 3800 developed in 1980’s

• JVWCD install completed in 1992

• BIF will not longer be supported

SCADA Replacement Life Cycle

SCADA Components Useful Life

5

HMI

Historian

Network

PLC/RTU-Controllers

Field Equipment

5-10 years

25-100 years

SCADA Replacement Phases

66

1 - Master Plan

2 - HMI Selection

4 -Implementation

3 - Standards Development

What software will help

us get there?

5 - Future Projects

Steps 1 and 2 Set the Course

77


us get there?

Where do we want

to be in 10-15 yrs?

5 - Future Projects

1 - Master Plan

2 - HMI Selection

4 -Implementation


5 - Future Projects

Master Plan and HMI Selection

Creating a sustainable future through innovation and a shared vision

9

Provide a safe and secure water

supply by maximizing the strategic use

of technology and reinforcing reliable

business services, while being

scalable to support growth.”

Jordan Valley Water

Conservation District’s vision

• Modern interface/access to information

• Mobile access

• Energy and chemical optimization

• Improve alarm management

• Local support and training

• Improve trending

SCADA Replacement Goals

• Easy report generation –SCADA data must be more accessible to wider audience

• Redundancy/Reliability

• Integration with CMMS, LIMS, GIS, NIMS, EOC, EPANet, AMI

• Long term viability?

10

20th Century?

11

Or 21st Century?

12

Multi-Stage Selection Process

• Stage 1 – HMI Software Vendor RFP

• Stage 2 – HMI Software Demonstration

• Stage 3 – Selection of Proposer

• Stage 4 – Negotiation of Cost

HMI Selection Overview

13

From Planning to Implementation

14

Standards Development


• Mobile access





Objective – Guidance to Achieve Goals




• Long term viability

16


• Mobile access





Objective – Guidance to Achieve Goals




• Long term viability

17

High Performance HMI Smart Utility

Programming Standards

•SCADA Committee Workshops

•Example Graphics for Input

•Draft Standards

•Pilot Implementation

•Standards Revision

Network Standards

•SCADA Committee Workshops

•Network Architecture Diagram

•Draft Standards

•Development System Testing

•Standards Revision

Overview of the Process

20

High Performance HMI

Changing Operator Role

Trend Operator Impact

Plants are larger, more complex • Increased Monitoring Load

• Lack of Understanding

Increased Levels of

Instrumentation

• More Data to Manage

• Lost in the Details

Increased Levels of Automation • Operators Become Disengaged

• Role Is Reduced To Dealing With Upsets

Centralized Operations • Loss of direct awareness

Process Graphics Evolution

1970s 1980s 1990s Present

Background Color

Black

Grey

Using a grey background results

in less glare from room lights.

This allows lighting levels in the

control room to be higher, which

promotes alertness and

reduces eye-strain.

Object Colors

Many colors

Greyscale

In APGs, color is reserved

primarily for alarms. Only very

limited use of muted colors is

allowed on most pages.

The following pages will explain

why…

Color and Attention

Source: NASA Ames Research Center Color Usage Lab

http://colorusage.arc.nasa.gov/popout.php

Color is a powerful way to guide attention

– Your eye is automatically drawn to colored objects

• This is called the “pop out” effect

– Now try this one…

Color is a powerful way to guide attention

– Your eye is automatically drawn to colored objects

• This is called the “pop out” effect

– Find the the “L”s and “I”s

in this picture…

Color and Attention

BUT – if you use too much color, the “pop out” effect doesn’t work anymore

Try to find the “I”s in the

picture…

Color and Attention

•APGs take advantage of the “pop out” effect to guide operators’ attention to values that are in alarm

The way process data is shown

Numeric

Values

Analog

Meters

For many PVs, the graphics use

analog meters in addition to

numeric values

The following pages will explain

why…

Show INFORMATION not DATA

Cool

gpm

RECYCLE COMPRESSOR K43

Alarm Indicator

Appears here

with Priority

Level and

Color

Desirable

Operating

Range shown

as pale blue

area

Alarm Range

depicted and

(for some)

shutdown

value

Alarm Range

depicted and

(for some)

interlock

valueShow Values Show Trends

Buttons for additional

functionality

2

Compressor Status Showing Alarm/Shutdown Limits

Suct

psigInter

psig

Dsch

psig

Suct

degFInter

degF

Dsch

degF

E. Vib

mil

N. Vib

mil

W. Vib

mil

Motor

Amps

Oil

psig

Oil

degF

42.7

38.793.1

18595 120

170

12

89

170

80

290

Operational status

is obvious at a

single glance!

Level 3 View High Performance HMI of the Reactor.

Slide 31

PSOAUTO

76.8 MPH76.088.5 %

Main Feed

Main Feed MPH

72.0

80.0

-60 -30-90 2 Hours

PSOAUTO

11.9 MPH12.022.3 %

Additive 1

Additive 1 MPH

10.0

14.0

-60 -30-90 2Hours

PSOAUTO

4.0 MPH4.0

44.3 %

Additive 2

Additive 2 MPH

2.0

6.0

-60 -30-90 2 Hours

VENT SYS

Analysis: Purity %

32.0

40.0

-60 -30-90 2 Hours

Analysis: Inhibitor Concentration %

4.0

6.0

-60 -30-90 2 Hours

AgitatorON

Reactor M5

Pump 1RUNNING

PSOAUTO

95.044.3 %

M5 Pressure98.0 psig

PSOAUTO

70.054.3 %

M5 Level %71.0 %

ThioniteProduct: Mid-Run

52.3 %

5.0 %

Coolant

Flow

Coolant

Temp

PSOAUTO

45.054.3 %

M5 Temp45.0 °C

To

Coils

COOLING SYS

92.0 MPHPRODUCT

Temperature °C

40.0

48.0

-60 -30-90 2 Hours

Diagnostics1-OK

Pumps

Needed 1

SHUT

DOWN

M5

Run Plan:

Actual:

FREEZE

M5

IN

Reset

OUT

Calc Diff:

-10%

+10%

Hours: 238.1

Since:

State:

19707 19301

Material Balance

2.1 %

06/02/07

14:00:00

ISOLATE

M5

Pump 2STOPPED2-BAD

M4Main

Menu

- Level 3 -

M5

Interlocks

Feed

System

Product

Recovery

Level 1

Reaction

Overview

M5

Sequence

Overlay

Purge

Rate

Conversion

Efficiency

Cat.

Activity

Reserve

Capacity

M5

Startup

Overlay

M6

- Level 3 -

M5 Cooling

System

Feed Components: A - B - C

+/- 5 psi, 2hr

+/- 1 %, 2hr

Trend

Control

4

Conceptual Graphics

Smart Utility

Smart Utility

A new approach to utility management that

leverages advancements in information

technology to better support a utility’s

sustainability and service objectives through

increased integration of its information

systems and real-time analytics.

Connecting Technology to Make Our Jobs Easier

35

Implementing Smart Utility

36

1. Review the utility’s sustainability and service Objectives

2. Identify each department’s (multi-disciplinary team) responsibility in achieving those objectives

3. Define the real-time analytics that would assist the departments in their responsibilities

1 2 3 4

4. Figure out how to connect the information system and create a platform to perform the real-time analytics

Setting the Stage for Smart Utility

37

Result of Smart Utility Brain Storming

38

Example 1

Managing Water Loss

Brown and Caldwell 40

Jordan Valley Water Conservancy

District is making strides to meet

the state’s goal of reducing water

use by 25% by the year 2025.

41

Zone 2

(gpm)

Avg.

Annu

al

24 hr

Avg.

Current

Inflow 1000 1800 1600

Usage 920 1725 1410

NRW 80 75 190

Zone 1

Zone 2

Zone 3

Example 2

Managing Water Quality

43

Call Complaints

Chlorine

Smart Utility Focuses Decision Maker Efforts on the Last Step: Analyze and Respond

44

Tanks 1-5

Chlorine

Smart Utility Focuses Decision Maker Efforts on the Last Step: Analyze and Respond

Conceptual Network Architecture

45

JVWCD Control System Network ArchitectureAnd Security Model Overview

IPS IDS

Firewall

Packet FilteringRouter

VPN BusinessWeb Servers

EmailGateway

FTP/SFTPServers

LIMs/GIS/CMMSServers

IDS

ActiveDirectories

EmailServers

Business Applications

PrintServers

IDS

AccountingSystem

FileServer

Enterprise Zone

Firewall

IDS

Enterprise Process Data Historian

Patch/Antivirus/Malware Server

Shared Applications Server

Remote Access Server (RDS)

Demilitarized Zone

IDS

Facility Operations Zone

Child Active Directory

File Server Local ProcessData Historian

Engineering Workstations

PAC Data Collection Nodes

Alarm Notifier(Win911)

HMIWorkstations

PACs

POWER

Allen-BradleyQUALITY

RUN

BAT

I/O

Rs232

OK

RUN PROGREM

Logix5550

RXD

ETHERNET< >

TXD OK

DC INPUT

O

K

ST

ST

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

DC INPUT

O

K

DIANOSTIC

ST

FLT

ST

FLT

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

DC OUTPUT

O

K

ST

ST

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

DC OUTPUT

O

K

ST

ST

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

ANALOG INPUT

O

K

CAL

OK

ANALOG OUTPUT

O

K

CAL

OK

DC INPUT

O

K

DIANOSTIC

ST

FLT

ST

FLT

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

ControlNET

OK

A 03*

AT

AT

Area Control Zone

Firewall

Firewall/Router

Router

Router

Internet

JVWCD Business Network (IT)

JVWCD SCADA Network (OT)

Firewall

Packet FilteringRouter

WAN

IDS

Panel OIUs

VFD/MCC

HW I/O

Mo

nito

r o

nly

Mobile Devices

UserWorkstations

MS SQL/iFIX Workflow SQL

iFIX HistorianEnterprise

iFIX WebspaceWeb Servers

Level 0: Enet I/O

Lessons Learned

Benefits of JVWCD’s Approach

4747

• More Informed

Decisions

• Increased User

Input

• Unified Direction

• Ownership

1 - Master Plan

2 - HMI Selection



us get there?

Challenges to Watch For



It’s easy to pick a new SCADA System

Recommendations

What’s hard is to pick a new

SCADA system that will be

useful in 10-15 years and can

integrate with other systems

Implementation services can be vital in

determining if your SCADA system will be useful

Your relationship with your SCADA vendor may

(should) be long-term

51

Thank you.

Questions?

Documents

AWWA 2016 Annual Conference Using High Performance HMI to …€¦ · Using High Performance HMI to Develop a Foundation for JVWCD’s new SCADA System AWWA 2016 Annual Conference