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AWP Die Sets
Citation preview
Die Sets, Guide Pillars, Bushes, Die Springs and Urethane
www.awprecision.com
A C o m p a n y I n t r o d u c t i o nAW PRECISION is one of Europes largest producers of punches, dies and Die Sets. Along with an extensive selection of Tooling Accessories, Kaller Gas Springs, Cam Units, Urethane and Guide Elements we are your One-Stop shop for all your tooling requirements.
AW PRECISION can offerShort, consistent delivery times on most standard and non-standard products helping you to maintain a continuous level of production.
Broad range of productsAW Precisions vast product range simplifi es the process of purchasing tools for the increasingly busy tool maker.
3ContentsDie SetsPages 2 - 23 Page
PageStripper Plate Demountable Guide Bushes & Ball Bearing Cages 31
Introduction 2 Demountable Guide Bushes for use with Ball Bearing Cages 32
Standard Die Sets with centre pillars 35 Ball Bearing Cages 33
Standard Shaped Die sets with diagonal pillars 6 Guide to operating conditions Type 1 34
Standard Die Sets with rear pillars 79 Selection table for Bush and Ball Cage Type 1 35
Standard Die Sets with diagonal pillars 1011 Guide to operating conditions Type 2 36
Standard Die Sets with four pillars 1213 Selection table for Bush and Ball Cage Type 2 37
Standard Die Sets with centre pillars and ball bearing guide bushes 1415 Pillar Assembly Data 38
Standard Die Sets with rear pillars and ball bearing guide bushes 1617 Bush Assembly Data 39
Standard Die Sets with diagonal pillars and ball bearing guide bushes 1819 Pillar and Bush Accessories 40
Standard Die Sets with four pillars and ball bearing guide bushes 2021
Standard Shanks & Setting Posts 22 Die SpringsPages 41 - 44SPECIAL DIE SETS 23
Light Load Springs 41
Guide ElementsPages 24 - 40
Intermediate Load Springs 42
Heavy Load Springs 43
Guide Pillars 24 Extra Heavy Load Springs 44
Standard Die Set Demountable Guide Bushes 25 Urethane Rod 45
Demountable Guide Pillars with fi xing clamps 26 Urethane Tubes 45
Demountable Guide Pillars with central fi xing 27 Urethane Strippers 46
Demountable Guide Bushes Plain and Bronze lined 28 Spring Retainers 46
Demountable Guide Bushes Plain and Bronze lined 29 Urethane Springs 47
Straight Sleeve Ball Bearing Bushes 30 Urethane Sheet and Blocks 48
Stripper bolts with Calibrated Tubes 49
2012
4Standard Die Sets
IntroductionThe AW Precision range of Standard Die Sets has been formulated with the needs of the modern toolmaker and tool design engineer taken into account.
Our Standard Die Sets are manufactured on the latest generation CNC machining centres, which are recognised for their high accuracy and repeatability, thus ensuring a high quality product.
To further ensure the accuracy of our Standard Die Sets we adopt a selective fi t policy for our pillars and guide bushes. This provides for uniform clearance in each guiding assembly and consistency throughout the die set assembly. The three classes of fi t are:
Class 1 For very fi ne clearance between punch and die sections. Where clearance per side is less than 0.02 mm. Normally used for very thin stock materials.
Class 2 For punch and die sections where a clearance per side of 0.02 mm to 0.06 mm is required. For tooling processing stock material thicknesses in excess of 0.4 mm.
Class 3 For punch and die sections where clearance per side is in excess of 0.08 mm.
NOTE Class 2 is supplied as standard.
All Standard Die Sets are manufactured from stress relieved mild steel (BS 4360-43A) and fi tted with precision ground pillars and guide bushes.
AW Precision Standard Die Set range comprises:
Demountable bushes Straight guide pillars Four die set designs 132 different die set sizes 1257 different die sets Available with solid guiding (plain or bronze plated) or ball bearing guiding One rear pillar offset 2mm on four pillar sets Intermediate plate option
5Standard Die Sets with Centre Pillars
Demountable Pillars and/or Bronze Plated Bushes may be specifi ed and fi tted at additional cost.(Refer to Pillar & Bush Section)
D61.xxx.xxxD71.xxx.xxx
To order specify Die Set Reference No. and Pillar Length (L = see page 24)Example: D71.012.012 L=160
REFERENCE NUMBER
External Dimensions
STANDARD ASSEMBLYDie Space3 Plate 2 Plate A B A1 C1 2 C2 2 C3 2 E P Pillars Bushes
D61.010.008 D71.010.008 225 80 100 32 25 25 147 39D61.012.008 D71.012.008 250 80 125 32 25 25 172 39D61.016.008 D71.016.008 285 80 160 32 25 25 207 39 P10.024.xxx B10.024.050D61.020.008 D71.020.008 325 80 200 32 25 25 247 39D61.010.010 D71.010.010 225 100 100 32 25 25 147 39 P10.025.xxx B10.025.050D61.012.010 D71.012.010 250 100 125 32 25 25 172 39D61.016.010 D71.016.010 285 100 160 32 25 25 207 39D61.025.010 D71.025.010 390 100 250 40 32 28 304 43D61.012.012 D71.012.012 265 125 125 40 32 28 179 43D61.016.012 D71.016.012 300 125 160 40 32 32 214 43 P10.030.xxx B10.030.050D61.020.012 D71.020.012 340 125 200 50 40 32 254 43D61.031.012 D71.031.012 455 125 315 50 40 32 369 43D61.016.016 D71.016.016 300 160 160 50 40 32 214 43D61.020.016 D71.020.016 340 160 200 50 40 32 254 43 P10.032.xxx B10.032.050D61.025.016 D71.025.016 390 160 250 50 40 32 304 43D61.031.016 D71.031.016 455 160 315 50 40 32 369 43D61.020.020 D71.020.020 367 200 200 50 40 32 263 52
P10.038.xxxP10.040.xxx
B10.038.050B10.040.050
D61.031.020 D71.031.020 482 200 315 50 40 32 378 52D61.031.025 D71.031.025 482 250 315 50 40 32 378 52
C2
C3
C1
C
L
2
A1
B
E P
A
C1
Standard Die Set with stripper plateRef. No.: D61.xxx.xxx
Standard Die SetRef. No.: D71.xxx.xxx
6REFERENCE NUMBER
External Dimensions
STANDARD ASSEMBLYDie Space3 Plate 2 Plate A B A1 C1 2 C2 2 C3 2 E P Pillars Bushes
D81.125.016 D91.125.016 250 160 127 32 32 32 174 38D81.225.016 D91.225.016 250 160 127 32 40 32 174 38D81.325.016 D91.325.016 250 160 127 40 32 32 174 38D81.425.016 D91.425.016 250 160 127 40 40 32 174 38D81.125.020 D91.125.020 250 200 127 32 32 32 174 38 P10.024.xxx B10.024.050D81.225.020 D91.225.020 250 200 127 32 40 32 174 38D81.325.020 D91.325.020 250 200 127 40 32 32 174 38 P10.025.xxx B10.025.050D81.425.020 D91.425.020 250 200 127 40 40 32 174 38D81.125.025 D91.125.025 250 250 127 32 32 32 174 38D81.225.025 D91.225.025 250 250 127 32 40 32 174 38D81.325.025 D91.325.025 250 250 127 40 32 32 174 38D81.425.025 D91.425.025 250 250 127 40 40 32 174 38D81.131.020 D91.131.020 315 200 171 40 40 32 225 45D81.231.020 D91.231.020 315 200 171 40 50 32 225 45D81.331.020 D91.331.020 315 200 171 50 40 32 225 45D81.431.020 D91.431.020 315 200 171 50 50 32 225 45D81.131.025 D91.131.025 315 250 171 40 40 32 225 45D81.231.025 D91.231.025 315 250 171 40 50 32 225 45D81.331.025 D91.331.025 315 250 171 50 40 32 225 45D81.431.025 D91.431.025 315 250 171 50 50 32 225 45D81.131.031 D91.131.031 315 315 171 40 40 32 225 45D81.231.031 D91.231.031 315 315 171 40 50 32 225 45D81.331.031 D91.331.031 315 315 171 50 40 32 225 45D81.431.031 D91.431.031 315 315 171 50 50 32 225 45D81.140.020 D91.140.020 400 200 256 40 40 32 310 45 P10.030.xxx B10.030.050D81.240.020 D91.240.020 400 200 256 40 50 32 310 45D81.340.020 D91.340.020 400 200 256 50 40 32 310 45 P10.032.xxx B10.032.050D81.440.020 D91.440.020 400 200 256 50 50 32 310 45D81.140.025 D91.140.025 400 250 256 40 40 32 310 45D81.240.025 D91.240.025 400 250 256 40 50 32 310 45D81.340.025 D91.340.025 400 250 256 50 40 32 310 45D81.440.025 D91.440.025 400 250 256 50 50 32 310 45D81.140.031 D91.140.031 400 315 256 40 40 32 310 45D81.240.031 D91.240.031 400 315 256 40 50 32 310 45D81.340.031 D91.340.031 400 315 256 50 40 32 310 45D81.440.031 D91.440.031 400 315 256 50 50 32 310 45D81.140.040 D91.140.040 400 400 256 40 40 32 310 45D81.240.040 D91.240.040 400 400 256 40 50 32 310 45D81.340.040 D91.340.040 400 400 256 50 40 32 310 45D81.440.040 D91.440.040 400 400 256 50 50 32 310 45
Standard Die Sets with Centre PillarsD81.xxx.xxxD91.xxx.xxx
C2
C3
C1
C
L
2
C1
Standard Die Set with stripper plateRef. No.: D81.xxx.xxx
Standard Die SetRef. No.: D91.xxx.xxx
B
A
E P
A1
7Standard Die Sets with Centre Pillars
Demountable Pillars and/or Bronze Plated Brushes may be specifi ed and fi tted at additional cost.(Refer to Pillar & Bush Section)
D81.xxx.xxxD91.xxx.xxx
To order specify Die Set Reference No. and Pillar Length (L = see page 24)Example: D91.163.031 L=280
REFERENCE NUMBER
External Dimensions
STANDARD ASSEMBLYDie Space3 Plate 2 Plate A B A1 C1 2 C2 2 C3 2 E P Pillars Bushes
D81.150.025 D91.150.025 500 250 337 40 40 32 400 50D81.250.025 D91.250.025 500 250 337 40 50 32 400 50D81.350.025 D91.350.025 500 250 337 50 40 32 400 50D81.450.025 D91.450.025 500 250 337 50 50 32 400 50D81.150.031 D91.150.031 500 315 337 40 40 32 400 50D81.250.031 D91.250.031 500 315 337 40 50 32 400 50D81.350.031 D91.350.031 500 315 337 50 40 32 400 50 P10.038.xxx B10.038.050D81.450.031 D91.450.031 500 315 337 50 50 32 400 50D81.150.040 D91.150.040 500 400 337 40 40 32 400 50 P10.040.xxx B10.040.050D81.250.040 D91.250.040 500 400 337 40 50 32 400 50D81.350.040 D91.350.040 500 400 337 50 40 32 400 50D81.450.040 D91.450.040 500 400 337 50 50 32 400 50D81.150.050 D91.150.050 500 500 337 40 40 32 400 50D81.250.050 D91.250.050 500 500 337 40 50 32 400 50D81.350.050 D91.350.050 500 500 337 50 40 32 400 50D81.450.050 D91.450.050 500 500 337 50 50 32 400 50D81.163.031 D91.163.031 630 315 435 50 50 40 510 60D81.263.031 D91.263.031 630 315 435 50 58 40 510 60D81.363.031 D91.363.031 630 315 435 58 50 40 510 60D81.463.031 D91.463.031 630 315 435 58 58 40 510 60D81.163.040 D91.163.040 630 400 435 50 50 40 510 60D81.263.040 D91.263.040 630 400 435 50 58 40 510 60D81.363.040 D91.363.040 630 400 435 58 50 40 510 60D81.463.040 D91.463.040 630 400 435 58 58 40 510 60D81.163.050 D91.163.050 630 500 435 50 50 40 510 60D81.263.050 D91.263.050 630 500 435 50 58 40 510 60D81.363.050 D91.363.050 630 500 435 58 50 40 510 60D81.463.050 D91.463.050 630 500 435 58 58 40 510 60D81.163.063 D91.163.063 630 630 435 50 50 40 510 60 P10.048.xxx B10.048.050D81.263.063 D91.263.063 630 630 435 50 58 40 510 60D81.363.063 D91.363.063 630 630 435 58 50 40 510 60 P10.050.xxx B10.050.050D81.463.063 D91.463.063 630 630 435 58 58 40 510 60D81.171.040 D91.171.040 710 400 515 58 58 40 590 60D81.271.040 D91.271.040 710 400 515 58 63 40 590 60D81.371.040 D91.371.040 710 400 515 63 58 40 590 60D81.471.040 D91.471.040 710 400 515 63 63 40 590 60D81.171.050 D91.171.050 710 500 515 58 58 40 590 60D81.271.050 D91.271.050 710 500 515 58 63 40 590 60D81.371.050 D91.371.050 710 500 515 63 58 40 590 60D81.471.050 D91.471.050 710 500 515 63 63 40 590 60D81.171.063 D91.171.063 710 630 515 58 58 40 590 60D81.271.063 D91.271.063 710 630 515 58 63 40 590 60D81.371.063 D91.371.063 710 630 515 63 58 40 590 60D81.471.063 D91.471.063 710 630 515 63 63 40 590 60
8REFERENCE NUMBER
External Dimensions
STANDARD ASSEMBLYDie SpaceB A B1 C1 2 C2 2 E P Pillars Bushes
D72.012.006 108 125 63 25 20 69 28D72.016.006 108 160 63 25 20 104 28 P10.020.xxx B10.020.032D72.020.006 108 200 63 25 20 144 28D72.016.008 143 160 80 32 25 82 39D72.020.008 143 200 80 32 25 122 39D72.025.008 143 250 80 32 25 172 39 P10.025.xxx B10.025.050D72.020.010 163 200 100 40 32 122 39D72.025.010 163 250 100 40 32 172 39D72.031.010 163 315 100 40 32 237 39D72.020.012 195 200 125 40 32 114 43D72.025.012 195 250 125 40 32 164 43D72.031.012 195 315 125 40 32 229 43 P10.032.xxx B10.032.050D72.025.016 230 250 160 50 40 164 43D72.031.016 230 315 160 50 40 229 43D72.031.020 284 315 200 56 50 211 52 P10.040.xxx B10.040.050
Standard Die Sets with Rear PillarsD72.xxx.xxx
Demountable Pillars and/or Bronze Plated Bushes may be specifi ed and fi tted at additional cost.(Refer to Pillar & Bush Section)
To order specify Die Set Reference No. and Pillar Length (L = see page 24)Example: D72.025.010 L=160
C
L
2
C1
Standard Die SetRef. No.: D72.xxx.xxx
A
B
E
B
PP
1
9Standard Die Sets with Rear Pillars D92.xxx.xxx
REFERENCE NUMBER
External Dimensions
STANDARD ASSEMBLYDie SpaceB A B1 C1 2 C2 2 E P Pillars Bushes
D92.125.016 160 250 98 32 32 174 38D92.225.016 160 250 98 32 40 174 38D92.325.016 160 250 98 40 32 174 38D92.425.016 160 250 98 40 40 174 38D92.125.020 200 250 138 32 32 174 38D92.225.020 200 250 138 32 40 174 38 P10.025.xxx B10.025.050D92.325.020 200 250 138 40 32 174 38D92.425.020 200 250 138 40 40 174 38D92.125.025 250 250 188 32 32 174 38D92.225.025 250 250 188 32 40 174 38D92.325.025 250 250 188 40 32 174 38D92.425.025 250 250 188 40 40 174 38D92.131.020 200 315 128 32 32 225 45D92.231.020 200 315 128 32 40 225 45D92.331.020 200 315 128 40 32 225 45D92.431.020 200 315 128 40 40 225 45D92.131.025 250 315 178 32 32 225 45D92.231.025 250 315 178 32 40 225 45D92.331.025 250 315 178 40 32 225 45D92.431.025 250 315 178 40 40 225 45D92.131.031 315 315 243 40 40 225 45D92.231.031 315 315 243 40 50 225 45D92.331.031 315 315 243 50 40 225 45D92.431.031 315 315 243 50 50 225 45 P10.032.xxx B10.032.050D92.140.020 200 400 128 40 40 310 45D92.240.020 200 400 128 40 50 310 45D92.340.020 200 400 128 50 40 310 45D92.440.020 200 400 128 50 50 310 45D92.140.025 250 400 178 40 40 310 45D92.240.025 250 400 178 40 50 310 45D92.340.025 250 400 178 50 40 310 45D92.440.025 250 400 178 50 50 310 45D92.140.031 315 400 243 40 40 310 45D92.240.031 315 400 243 40 50 310 45D92.340.031 315 400 243 50 40 310 45D92.440.031 315 400 243 50 50 310 45D92.140.040 400 400 318 40 40 300 50
P10.040.xxx B10.040.050D92.240.040 400 400 318 40 50 300 50D92.340.040 400 400 318 50 40 300 50D92.440.040 400 400 318 50 50 300 50
C
L
2
C1
Standard Die SetRef. No.: D92.xxx.xxx
B
E
B
P
P
A
1
10
Standard Die Sets with Rear PillarsD92.xxx.xxxTo order specify Die Set Reference No. and Pillar Length (L = see page 24)
Example: D92.325.025 L=180
Demountable Pillars and/or Bronze Plated Bushes may be specifi ed and fi tted at additional cost.(Refer to Pillar & Bush Section)
REFERENCE NUMBER
External Dimensions
STANDARD ASSEMBLYDie SpaceB A B1 C1 2 C2 2 E P Pillars Bushes
D92.150.025 250 500 168 40 40 400 50
P10.040.xxx B10.040.050
D92.250.025 250 500 168 40 50 400 50D92.350.025 250 500 168 50 40 400 50D92.450.025 250 500 168 50 50 400 50D92.150.031 315 500 233 40 40 400 50D92.250.031 315 500 233 40 50 400 50D92.350.031 315 500 233 50 40 400 50D92.450.031 315 500 233 50 50 400 50D92.150.040 400 500 318 40 40 400 50D92.250.040 400 500 318 40 50 400 50D92.350.040 400 500 318 50 40 400 50D92.450.040 400 500 318 50 50 400 50D92.150.050 500 500 418 40 40 400 50D92.250.050 500 500 418 40 50 400 50D92.350.050 500 500 418 50 40 400 50D92.450.050 500 500 418 50 50 400 50D92.163.031 315 630 217 50 50 510 60
P10.050.xxx B10.050.050
D92.263.031 315 630 217 50 58 510 60D92.363.031 315 630 217 58 50 510 60D92.463.031 315 630 217 58 58 510 60D92.163.040 400 630 302 50 50 510 60D92.263.040 400 630 302 50 58 510 60D92.363.040 400 630 302 58 50 510 60D92.463.040 400 630 302 58 58 510 60D92.163.050 500 630 402 50 50 510 60D92.263.050 500 630 402 50 58 510 60D92.363.050 500 630 402 58 50 510 60D92.463.050 500 630 402 58 58 510 60D92.163.063 630 630 532 50 50 510 60D92.263.063 630 630 532 50 58 510 60D92.363.063 630 630 532 58 50 510 60D92.463.063 630 630 532 58 58 510 60D92.171.040 400 710 302 58 58 590 60D92.271.040 400 710 302 58 63 590 60D92.371.040 400 710 302 63 58 590 60D92.471.040 400 710 302 63 63 590 60D92.171.050 500 710 402 58 58 590 60D92.271.050 500 710 402 58 63 590 60D92.371.050 500 710 402 63 58 590 60D92.471.050 500 710 402 63 63 590 60D92.171.063 630 710 532 58 58 590 60D92.271.063 630 710 532 58 63 590 60D92.371.063 630 710 532 63 58 590 60D92.471.063 630 710 532 63 63 590 60
11
Standard Die Sets with Diagonal Pillars D83.xxx.xxxD93.xxx.xxx
REFERENCENUMBER
External DimensionsSTANDARDASSEMBLYDie Space Die Space
3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 E E1 P Pillars BushesD83.125.016 D93.125.016 250 37 160 127 32 32 32 174 84 38
P10.024.xxxP10.025.xxx
B10.024.050B10.025.050
D83.225.016 D93.225.016 250 37 160 127 32 40 32 174 84 38D83.325.016 D93.325.016 250 37 160 127 40 32 32 174 84 38D83.425.016 D93.425.016 250 37 160 127 40 40 32 174 84 38D83.125.020 D93.125.020 250 77 200 127 32 32 32 174 124 38D83.225.020 D93.225.020 250 77 200 127 32 40 32 174 124 38D83.325.020 D93.325.020 250 77 200 127 40 32 32 174 124 38D83.425.020 D93.425.020 250 77 200 127 40 40 32 174 124 38D83.125.025 D93.125.025 250 127 250 127 32 32 32 174 174 38D83.225.025 D93.225.025 250 127 250 127 32 40 32 174 174 38D83.325.025 D93.325.025 250 127 250 127 40 32 32 174 174 38D83.425.025 D93.425.025 250 127 250 127 40 40 32 174 174 38D83.131.020 D93.131.020 315 56 200 171 32 32 32 225 110 45
P10.030.xxxP10.032.xxx
B10.030.050B10.032.050
D83.231.020 D93.231.020 315 56 200 171 32 40 32 225 110 45D83.331.020 D93.331.020 315 56 200 171 40 32 32 225 110 45D83.431.020 D93.431.020 315 56 200 171 40 40 32 225 110 45D83.131.025 D93.131.025 315 106 250 171 32 32 32 225 160 45D83.231.025 D93.231.025 315 106 250 171 32 40 32 225 160 45D83.331.025 D93.331.025 315 106 250 171 40 32 32 225 160 45D83.431.025 D93.431.025 315 106 250 171 40 40 32 225 160 45D83.131.031 D93.131.031 315 171 315 171 40 40 32 225 225 45D83.231.031 D93.231.031 315 171 315 171 40 50 32 225 225 45D83.331.031 D93.331.031 315 171 315 171 50 40 32 225 225 45D83.431.031 D93.431.031 315 171 315 171 50 50 32 225 225 45D83.140.020 D93.140.020 400 56 200 256 40 40 32 310 110 45D83.240.020 D93.240.020 400 56 200 256 40 50 32 310 110 45D83.340.020 D93.340.020 400 56 200 256 50 40 32 310 110 45D83.440.020 D93.440.020 400 56 200 256 50 50 32 310 110 45D83.140.025 D93.140.025 400 106 250 256 40 40 32 310 160 45D83.240.025 D93.240.025 400 106 250 256 40 50 32 310 160 45D83.340.025 D93.340.025 400 106 250 256 50 40 32 310 160 45D83.440.025 D93.440.025 400 106 250 256 50 50 32 310 160 45D83.140.031 D93.140.031 400 171 315 256 40 40 32 310 225 45D83.240.031 D93.240.031 400 171 315 256 40 50 32 310 225 45D83.340.031 D93.340.031 400 171 315 256 50 40 32 310 225 45D83.440.031 D93.440.031 400 171 315 256 50 50 32 310 225 45D83.140.040 D93.140.040 400 256 400 256 40 40 32 310 310 45D83.240.040 D93.240.040 400 256 400 256 40 50 32 310 310 45D83.340.040 D93.340.040 400 256 400 256 50 40 32 310 310 45D83.440.040 D93.440.040 400 256 400 256 50 50 32 310 310 45
C2
C3
C1
C
L
2
C1
Standard Die Set with stripper plateRef. No.: D83.xxx.xxx
Standard Die SetRef. No.: D93.xxx.xxx
EB 1 A
A
E PP
1 B1
12
REFERENCENUMBER
External DimensionsSTANDARDASSEMBLYDie Space Die Space
3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 E E1 P Pillars BushesD83.150.025 D93.150.025 500 87 250 337 40 40 32 400 150 50
P10.038.xxxP10.040.xxx
B10.038.050B10.040.050
D83.250.025 D93.250.025 500 87 250 337 40 50 32 400 150 50D83.350.025 D93.350.025 500 87 250 337 50 40 32 400 150 50D83.450.025 D93.450.025 500 87 250 337 50 50 32 400 150 50D83.150.031 D93.150.031 500 152 315 337 40 40 32 400 215 50D83.250.031 D93.250.031 500 152 315 337 40 50 32 400 215 50D83.350.031 D93.350.031 500 152 315 337 50 40 32 400 215 50D83.450.031 D93.450.031 500 152 315 337 50 50 32 400 215 50D83.150.040 D93.150.040 500 237 400 337 40 40 32 400 300 50D83.250.040 D93.250.040 500 237 400 337 40 50 32 400 300 50D83.350.040 D93.350.040 500 237 400 337 50 40 32 400 300 50D83.450.040 D93.450.040 500 237 400 337 50 50 32 400 300 50D83.150.050 D93.150.050 500 337 500 337 40 40 32 400 400 50D83.250.050 D93.250.050 500 337 500 337 40 50 32 400 400 50D83.350.050 D93.350.050 500 337 500 337 50 40 32 400 400 50D83.450.050 D93.450.050 500 337 500 337 50 50 32 400 400 50D83.163.031 D93.163.031 630 120 315 435 50 50 40 510 195 60
P10.048.xxxP10.050.xxx
B10.048.050B10.050.050
D83.263.031 D93.263.031 630 120 315 435 50 58 40 510 195 60D83.363.031 D93.363.031 630 120 315 435 58 50 40 510 195 60D83.463.031 D93.463.031 630 120 315 435 58 58 40 510 195 60D83.163.040 D93.163.040 630 205 400 435 50 50 40 510 280 60D83.263.040 D93.263.040 630 205 400 435 50 58 40 510 280 60D83.363.040 D93.363.040 630 205 400 435 58 50 40 510 280 60D83.463.040 D93.463.040 630 205 400 435 58 58 40 510 280 60D83.163.050 D93.163.050 630 305 500 435 50 50 40 510 380 60D83.263.050 D93.263.050 630 305 500 435 50 58 40 510 380 60D83.363.050 D93.363.050 630 305 500 435 58 50 40 510 380 60D83.463.050 D93.463.050 630 305 500 435 58 58 40 510 380 60D83.163.063 D93.163.063 630 435 630 435 50 50 40 510 510 60D83.263.063 D93.263.063 630 435 630 435 50 58 40 510 510 60D83.363.063 D93.363.063 630 435 630 435 58 50 40 510 510 60D83.463.063 D93.463.063 630 435 630 435 58 58 40 510 510 60D83.171.040 D93.171.040 710 205 400 515 58 58 40 590 280 60D83.271.040 D93.271.040 710 205 400 515 58 63 40 590 280 60D83.371.040 D93.371.040 710 205 400 515 63 58 40 590 280 60D83.471.040 D93.471.040 710 205 400 515 63 63 40 590 280 60D83.171.050 D93.171.050 710 305 500 515 58 58 40 590 380 60D83.271.050 D93.271.050 710 305 500 515 58 63 40 590 380 60D83.371.050 D93.371.050 710 305 500 515 63 58 40 590 380 60D83.471.050 D93.471.050 710 305 500 515 63 63 40 590 380 60D83.171.063 D93.171.063 710 435 630 515 58 58 40 590 510 60D83.271.063 D93.271.063 710 435 630 515 58 63 40 590 510 60D83.371.063 D93.371.063 710 435 630 515 63 58 40 590 510 60D83.471.063 D93.471.063 710 435 630 515 63 63 40 590 510 60
To order specify Die Set Reference No. and Pillar Length (L = see page 24)Example: D93.363.063 L=315
Demountable Pillars and/or Bronze Plated Brushes may be specifi ed and fi tted at additional cost.(Refer to Pillar & Bush Section)
Standard Die Sets with Diagonal PillarsD83.xxx.xxxD93.xxx.xxx
13
Standard Die Sets with Four Pillars D84.xxx.xxxD94.xxx.xxx
NOTE: Dimension E is +2mm on Rear Pillars
REFERENCENUMBER
External DimensionsSTANDARDASSEMBLYDie Space Die Space
3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 E E1 P Pillars BushesD84.125.016 D94.125.016 250 37 160 127 32 32 32 174 84 38
P10.025.xxx B10.025.050
D84.225.016 D94.225.016 250 37 160 127 32 40 32 174 84 38D84.325.016 D94.325.016 250 37 160 127 40 32 32 174 84 38D84.425.016 D94.425.016 250 37 160 127 40 40 32 174 84 38D84.125.020 D94.125.020 250 77 200 127 32 32 32 174 124 38D84.225.020 D94.225.020 250 77 200 127 32 40 32 174 124 38D84.325.020 D94.325.020 250 77 200 127 40 32 32 174 124 38D84.425.020 D94.425.020 250 77 200 127 40 40 32 174 124 38D84.125.025 D94.125.025 250 127 250 127 32 32 32 174 174 38D84.225.025 D94.225.025 250 127 250 127 32 40 32 174 174 38D84.325.025 D94.325.025 250 127 250 127 40 32 32 174 174 38D84.425.025 D94.425.025 250 127 250 127 40 40 32 174 174 38D84.131.020 D94.131.020 315 77 200 192 32 32 32 239 124 38D84.231.020 D94.231.020 315 77 200 192 32 40 32 239 124 38D84.331.020 D94.331.020 315 77 200 192 40 32 32 239 124 38D84.431.020 D94.431.020 315 77 200 192 40 40 32 239 124 38D84.131.025 D94.131.025 315 127 250 192 32 32 32 239 174 38D84.231.025 D94.231.025 315 127 250 192 32 40 32 239 174 38D84.331.025 D94.331.025 315 127 250 192 40 32 32 239 174 38D84.431.025 D94.431.025 315 127 250 192 40 40 32 239 174 38D84.131.031 D94.131.031 315 192 315 192 40 40 32 239 239 38D84.231.031 D94.231.031 315 192 315 192 40 50 32 239 239 38D84.331.031 D94.331.031 315 192 315 192 50 40 32 239 239 38D84.431.031 D94.431.031 315 192 315 192 50 50 32 239 239 38D84.140.020 D94.140.020 400 77 200 277 40 40 32 324 124 38D84.240.020 D94.240.020 400 77 200 277 40 50 32 324 124 38D84.340.020 D94.340.020 400 77 200 277 50 40 32 324 124 38D84.440.020 D94.440.020 400 77 200 277 50 50 32 324 124 38D84.140.025 D94.140.025 400 127 250 277 40 40 32 324 174 38D84.240.025 D94.240.025 400 127 250 277 40 50 32 324 174 38D84.340.025 D94.340.025 400 127 250 277 50 40 32 324 174 38D84.440.025 D94.440.025 400 127 250 277 50 50 32 324 174 38D84.140.031 D94.140.031 400 171 315 256 40 40 32 310 225 45
P10.032.xxx B10.032.050
D84.240.031 D94.240.031 400 171 315 256 40 50 32 310 225 45D84.340.031 D94.340.031 400 171 315 256 50 40 32 310 225 45D84.440.031 D94.440.031 400 171 315 256 50 50 32 310 225 45D84.140.040 D94.140.040 400 256 400 256 40 40 32 310 310 45D84.240.040 D94.240.040 400 256 400 256 40 50 32 310 310 45D84.340.040 D94.340.040 400 256 400 256 50 40 32 310 310 45D84.440.040 D94.440.040 400 256 400 256 50 50 32 310 310 45
C2
C3
C1
C
L
2
C1
Standard Die Set with stripper plateRef. No.: D84.xxx.xxx
Standard Die SetRef. No.: D94.xxx.xxx
E
P
B1B1
A
AP E
1
14
Standard Die Sets with Four PillarsD84.xxx.xxxD94.xxx.xxx
NOTE: Dimension E is +2mm on Rear PillarsDemountable Pillars and/or Bronze Plated Bushes may be specifi ed and fi tted at additional cost (Refer to Pillar & Bush Section)
To order specify Die Set Reference No. and Pillar Length (L = see page 24)Example: D91.350.050 L=250
REFERENCENUMBER
External DimensionsSTANDARDASSEMBLYDie Space Die Space
3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 E E1 P Pillars BushesD84.150.025 D94.150.025 500 106 250 356 40 40 32 410 160 45
P10.032.xxx B10.032.050
D84.250.025 D94.250.025 500 106 250 356 40 50 32 410 160 45D84.350.025 D94.350.025 500 106 250 356 50 40 32 410 160 45D84.450.025 D94.450.025 500 106 250 356 50 50 32 410 160 45D84.150.031 D94.150.031 500 171 315 356 40 40 32 410 225 45D84.250.031 D94.250.031 500 171 315 356 40 50 32 410 225 45D84.350.031 D94.350.031 500 171 315 356 50 40 32 410 225 45D84.450.031 D94.450.031 500 171 315 356 50 50 32 410 225 45D84.150.040 D94.150.040 500 256 400 356 40 40 32 410 310 45D84.250.040 D94.250.040 500 256 400 356 40 50 32 410 310 45D84.350.040 D94.350.040 500 256 400 356 50 40 32 410 310 45D84.450.040 D94.450.040 500 256 400 356 50 50 32 410 310 45D84.150.050 D94.150.050 500 356 500 356 40 40 32 410 410 45D84.250.050 D94.250.050 500 356 500 356 40 50 32 410 410 45D84.350.050 D94.350.050 500 356 500 356 50 40 32 410 410 45D84.450.050 D94.450.050 500 356 500 356 50 50 32 410 410 45D84.163.031 D94.163.031 630 152 315 467 50 50 40 530 215 50
P10.040.xxx B10.040.050
D84.263.031 D94.263.031 630 152 315 467 50 58 40 530 215 50D84.363.031 D94.363.031 630 152 315 467 58 50 40 530 215 50D84.463.031 D94.463.031 630 152 315 467 58 58 40 530 215 50D84.163.040 D94.163.040 630 237 400 467 50 50 40 530 300 50D84.263.040 D94.263.040 630 237 400 467 50 58 40 530 300 50D84.363.040 D94.363.040 630 237 400 467 58 50 40 530 300 50D84.463.040 D94.463.040 630 237 400 467 58 58 40 530 300 50D84.163.050 D94.163.050 630 337 500 467 50 50 40 530 400 50D84.263.050 D94.263.050 630 337 500 467 50 58 40 530 400 50D84.363.050 D94.363.050 630 337 500 467 58 50 40 530 400 50D84.463.050 D94.463.050 630 337 500 467 58 58 40 530 400 50D84.163.063 D94.163.063 630 467 630 467 50 50 40 530 530 50D84.263.063 D94.263.063 630 467 630 467 50 58 40 530 530 50D84.363.063 D94.363.063 630 467 630 467 58 50 40 530 530 50D84.463.063 D94.463.063 630 467 630 467 58 58 40 530 530 50D84.171.040 D94.171.040 710 205 400 515 58 58 40 590 280 60
P10.050.xxx B10.050.050
D84.271.040 D94.271.040 710 205 400 515 58 63 40 590 280 60D84.371.040 D94.371.040 710 205 400 515 63 58 40 590 280 60D84.471.040 D94.471.040 710 205 400 515 63 63 40 590 280 60D84.171.050 D94.171.050 710 305 500 515 58 58 40 590 380 60D84.271.050 D94.271.050 710 305 500 515 58 63 40 590 380 60D84.371.050 D94.371.050 710 305 500 515 63 58 40 590 380 60D84.471.050 D94.471.050 710 305 500 515 63 63 40 590 380 60D84.171.063 D94.171.063 710 435 630 515 58 58 40 590 510 60D84.271.063 D94.271.063 710 435 630 515 58 63 40 590 510 60D84.371.063 D94.371.063 710 435 630 515 63 58 40 590 510 60D84.471.063 D94.471.063 710 435 630 515 63 63 40 590 510 60
15
Standard Die Sets With Centre Pillarsand Ball Bearing Guide Bushes
D80.xxx.xxxD90.xxx.xxx
REFERENCENUMBER
External Dimensions
Die Space3 Plate 2 Plate A B A1 C1 2 C2 2 C3 2 D D1 E P
D80.125.016 D90.125.016 250 160 120 32 32 32 25 24 165 42D80.225.016 D90.225.016 250 160 120 32 40 32 25 24 165 42D80.325.016 D90.325.016 250 160 120 40 32 32 25 24 165 42D80.425.016 D90.425.016 250 160 120 40 40 32 25 24 165 42D80.125.020 D90.125.020 250 200 120 32 32 32 25 24 165 42D80.225.020 D90.225.020 250 200 120 32 40 32 25 24 165 42D80.325.020 D90.325.020 250 200 120 40 32 32 25 24 165 42D80.425.020 D90.425.020 250 200 120 40 40 32 25 24 165 42D80.125.025 D90.125.025 250 250 120 32 32 32 25 24 165 42D80.225.025 D90.225.025 250 250 120 32 40 32 25 24 165 42D80.325.025 D90.325.025 250 250 120 40 32 32 25 24 165 42D80.425.025 D90.425.025 250 250 120 40 40 32 25 24 165 42D80.131.020 D90.131.020 315 200 171 40 40 32 32 30 225 45D80.231.020 D90.231.020 315 200 171 40 50 32 32 30 225 45D80.331.020 D90.331.020 315 200 171 50 40 32 32 30 225 45D80.431.020 D90.431.020 315 200 171 50 50 32 32 30 225 45D80.131.025 D90.131.025 315 250 171 40 40 32 32 30 225 45D80.231.025 D90.231.025 315 250 171 40 50 32 32 30 225 45D80.331.025 D90.331.025 315 250 171 50 40 32 32 30 225 45D80.431.025 D90.431.025 315 250 171 50 50 32 32 30 225 45D80.131.031 D90.131.031 315 315 171 40 40 32 32 30 225 45D80.231.031 D90.231.031 315 315 171 40 50 32 32 30 225 45D80.331.031 D90.331.031 315 315 171 50 40 32 32 30 225 45D80.431.031 D90.431.031 315 315 171 50 50 32 32 30 225 45D80.140.020 D90.140.020 400 200 256 40 40 32 32 30 310 45D80.240.020 D90.240.020 400 200 256 40 50 32 32 30 310 45D80.340.020 D90.340.020 400 200 256 50 40 32 32 30 310 45D80.440.020 D90.440.020 400 200 256 50 50 32 32 30 310 45D80.140.025 D90.140.025 400 250 256 40 40 32 32 30 310 45D80.240.025 D90.240.025 400 250 256 40 50 32 32 30 310 45D80.340.025 D90.340.025 400 250 256 50 40 32 32 30 310 45D80.440.025 D90.440.025 400 250 256 50 50 32 32 30 310 45D80.140.031 D90.140.031 400 315 256 40 40 32 32 30 310 45D80.240.031 D90.240.031 400 315 256 40 50 32 32 30 310 45D80.340.031 D90.340.031 400 315 256 50 40 32 32 30 310 45D80.440.031 D90.440.031 400 315 256 50 50 32 32 30 310 45D80.140.040 D90.140.040 400 400 256 40 40 32 32 30 310 45D80.240.040 D90.240.040 400 400 256 40 50 32 32 30 310 45D80.340.040 D90.340.040 400 400 256 50 40 32 32 30 310 45D80.440.040 D90.440.040 400 400 256 50 50 32 32 30 310 45
C2 C
D
2
C1
CD
3
D1 D B
A
E P
1
A1C1
Standard Die Set with stripper plateRef. No.: D80.xxx.xxx
Standard Die SetRef. No.: D90.xxx.xxx
16
Standard Die Sets With Centre Pillarsand Ball Bearing Guide Bushes
D80.xxx.xxxD90.xxx.xxx
Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space
To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bushand Ball Cage (Refer to Pillar & Bush Section)
Die Space refers to use of B30 Bushes
REFERENCENUMBER
External Dimensions
Die Space3 Plate 2 Plate A B A1 C1 2 C2 2 C3 2 D D1 E P
D80.150.025 D90.150.025 500 250 330 40 40 32 40 38 395 52D80.250.025 D90.250.025 500 250 330 40 50 32 40 38 395 52D80.350.025 D90.350.025 500 250 330 50 40 32 40 38 395 52D80.450.025 D90.450.025 500 250 330 50 50 32 40 38 395 52D80.150.031 D90.150.031 500 315 330 40 40 32 40 38 395 52D80.250.031 D90.250.031 500 315 330 40 50 32 40 38 395 52D80.350.031 D90.350.031 500 315 330 50 40 32 40 38 395 52D80.450.031 D90.450.031 500 315 330 50 50 32 40 38 395 52D80.150.040 D90.150.040 500 400 330 40 40 32 40 38 395 52D80.250.040 D90.250.040 500 400 330 40 50 32 40 38 395 52D80.350.040 D90.350.040 500 400 330 50 40 32 40 38 395 52D80.450.040 D90.450.040 500 400 330 50 50 32 40 38 395 52D80.150.050 D90.150.050 500 500 330 40 40 32 40 38 395 52D80.250.050 D90.250.050 500 500 330 40 50 32 40 38 395 52D80.350.050 D90.350.050 500 500 330 50 40 32 40 38 395 52D80.450.050 D90.450.050 500 500 330 50 50 32 40 38 395 52D80.163.031 D90.163.031 630 315 429 50 50 40 50 48 510 60D80.263.031 D90.263.031 630 315 429 50 58 40 50 48 510 60D80.363.031 D90.363.031 630 315 429 58 50 40 50 48 510 60D80.463.031 D90.463.031 630 315 429 58 58 40 50 48 510 60D80.163.040 D90.163.040 630 400 429 50 50 40 50 48 510 60D80.263.040 D90.263.040 630 400 429 50 58 40 50 48 510 60D80.363.040 D90.363.040 630 400 429 58 50 40 50 48 510 60D80.463.040 D90.463.040 630 400 429 58 58 40 50 48 510 60D80.163.050 D90.163.050 630 500 429 50 50 40 50 48 510 60D80.263.050 D90.263.050 630 500 429 50 58 40 50 48 510 60D80.363.050 D90.363.050 630 500 429 58 50 40 50 48 510 60D80.463.050 D90.463.050 630 500 429 58 58 40 50 48 510 60D80.163.063 D90.163.063 630 630 429 50 50 40 50 48 510 60D80.263.063 D90.263.063 630 630 429 50 58 40 50 48 510 60D80.363.063 D90.363.063 630 630 429 58 50 40 50 48 510 60D80.463.063 D90.463.063 630 630 429 58 58 40 50 48 510 60D80.171.040 D90.171.040 710 400 509 58 58 40 50 48 590 60D80.271.040 D90.271.040 710 400 509 58 63 40 50 48 590 60D80.371.040 D90.371.040 710 400 509 63 58 40 50 48 590 60D80.471.040 D90.471.040 710 400 509 63 63 40 50 48 590 60D80.171.050 D90.171.050 710 500 509 58 58 40 50 48 590 60D80.271.050 D90.271.050 710 500 509 58 63 40 50 48 590 60D80.371.050 D90.371.050 710 500 509 63 58 40 50 48 590 60D80.471.050 D90.471.050 710 500 509 63 63 40 50 48 590 60D80.171.063 D90.171.063 710 630 509 58 58 40 50 48 590 60D80.271.063 D90.271.063 710 630 509 58 63 40 50 48 590 60D80.371.063 D90.371.063 710 630 509 63 58 40 50 48 590 60D80.471.063 D90.471.063 710 630 509 63 63 40 50 48 590 60
17
Standard Die Sets With Rear Pillarsand Ball Bearing Guide Bushes D97.xxx.xxx
REFERENCENUMBER
External Dimensions
Die SpaceB A B1 C1 2 C2 2 D1 E P
D97.125.016 160 250 93 32 32 32 170 40D97.225.016 160 250 93 32 40 32 170 40D97.325.016 160 250 93 40 32 32 170 40D97.425.016 160 250 93 40 40 32 170 40D97.125.020 200 250 133 32 32 32 170 40D97.225.020 200 250 133 32 40 32 170 40D97.325.020 200 250 133 40 32 32 170 40D97.425.020 200 250 133 40 40 32 170 40D97.125.025 250 250 183 32 32 32 170 40D97.225.025 250 250 183 32 40 32 170 40D97.325.025 250 250 183 40 32 32 170 40D97.425.025 250 250 183 40 40 32 170 40D97.131.020 200 315 128 32 32 32 225 45D97.231.020 200 315 128 32 40 32 225 45D97.331.020 200 315 128 40 32 32 225 45D97.431.020 200 315 128 40 40 32 225 45D97.131.025 250 315 178 32 32 32 225 45D97.231.025 250 315 178 32 40 32 225 45D97.331.025 250 315 178 40 32 32 225 45D97.431.025 250 315 178 40 40 32 225 45D97.131.031 315 315 243 40 40 32 225 45D97.231.031 315 315 243 40 50 32 225 45D97.331.031 315 315 243 50 40 32 225 45D97.431.031 315 315 243 50 50 32 225 45D97.140.020 200 400 128 40 40 32 310 45D97.240.020 200 400 128 40 50 32 310 45D97.340.020 200 400 128 50 40 32 310 45D97.440.020 200 400 128 50 50 32 310 45D97.140.025 250 400 178 40 40 32 310 45D97.240.025 250 400 178 40 50 32 310 45D97.340.025 250 400 178 50 40 32 310 45D97.440.025 250 400 178 50 50 32 310 45D97.140.031 315 400 230 40 40 40 295 52D97.240.031 315 400 230 40 50 40 295 52D97.340.031 315 400 230 50 40 40 295 52D97.440.031 315 400 230 50 50 40 295 52D97.140.040 400 400 315 40 40 40 295 52D97.240.040 400 400 315 40 50 40 295 52D97.340.040 400 400 315 50 40 40 295 52D97.440.040 400 400 315 50 50 40 295 52
C2
Standard Die SetRef. No.: D97.xxx.xxx
C
D
1
B
B
A
PP E
1
18
Standard Die Sets With Rear Pillarsand Ball Bearing Guide BushesD97.xxx.xxx
Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space
To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush andBall Cage (Refer to Pillar & Bush Section)
Die Space refers to use of B30 Bushes
REFERENCENUMBER
External Dimensions
Die SpaceB A B1 C1 2 C2 2 D1 E P
D97.150.025 250 500 157 40 40 40 395 52D97.250.025 250 500 157 40 50 40 395 52D97.350.025 250 500 157 50 40 40 395 52D97.450.025 250 500 157 50 50 40 395 52D97.150.031 315 500 222 40 40 40 395 52D97.250.031 315 500 222 40 50 40 395 52D97.350.031 315 500 222 50 40 40 395 52D97.450.031 315 500 222 50 50 40 395 52D97.150.040 400 500 307 40 40 40 395 52D97.250.040 400 500 307 40 50 40 395 52D97.350.040 400 500 307 50 40 40 395 52D97.450.040 400 500 307 50 50 40 395 52D97.150.050 500 500 407 40 40 40 395 52D97.250.050 500 500 407 40 50 40 395 52D97.350.050 500 500 407 50 40 40 395 52D97.450.050 500 500 407 50 50 40 395 52D97.163.031 315 630 206 50 50 50 510 60D97.263.031 315 630 206 50 58 50 510 60D97.363.031 315 630 206 58 50 50 510 60D97.463.031 315 630 206 58 58 50 510 60D97.163.040 400 630 291 50 50 50 510 60D97.263.040 400 630 291 50 58 50 510 60D97.363.040 400 630 291 58 50 50 510 60D97.463.040 400 630 291 58 58 50 510 60D97.163.050 500 630 391 50 50 50 510 60D97.263.050 500 630 391 50 58 50 510 60D97.363.050 500 630 391 58 50 50 510 60D97.463.050 500 630 391 58 58 50 510 60D97.163.063 630 630 521 50 50 50 510 60D97.263.063 630 630 521 50 58 50 510 60D97.363.063 630 630 521 58 50 50 510 60D97.463.063 630 630 521 58 58 50 510 60D97.171.040 400 710 291 58 58 50 590 60D97.271.040 400 710 291 58 63 50 590 60D97.371.040 400 710 291 63 58 50 590 60D97.471.040 400 710 291 63 63 50 590 60D97.171.050 500 710 391 58 58 50 590 60D97.271.050 500 710 391 58 63 50 590 60D97.371.050 500 710 391 63 58 50 590 60D97.471.050 500 710 391 63 63 50 590 60D97.171.063 630 710 521 58 58 50 590 60D97.271.063 630 710 521 58 63 50 590 60D97.371.063 630 710 521 63 58 50 590 60D97.471.063 630 710 521 63 63 50 590 60
19
Standard Die Sets with Diagonal Pillarsand Ball Bearing Guide Bushes
D85.xxx.xxxD95.xxx.xxx
REFERENCENUMBER
External Dimensions
Die Space Die Space3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 D D1 E E1 P
D85.125.016 D95.125.016 250 30 160 120 32 32 32 25 24 165 75 42D85.225.016 D95.225.016 250 30 160 120 32 40 32 25 24 165 75 42D85.325.016 D95.325.016 250 30 160 120 40 32 32 25 24 165 75 42D85.425.016 D95.425.016 250 30 160 120 40 40 32 25 24 165 75 42D85.125.020 D95.125.020 250 70 200 120 32 32 32 25 24 165 115 42D85.225.020 D95.225.020 250 70 200 120 32 40 32 25 24 165 115 42D85.325.020 D95.325.020 250 70 200 120 40 32 32 25 24 165 115 42D85.425.020 D95.425.020 250 70 200 120 40 40 32 25 24 165 115 42D85.125.025 D95.125.025 250 120 250 120 32 32 32 25 24 165 165 42D85.225.025 D95.225.025 250 120 250 120 32 40 32 25 24 165 165 42D85.325.025 D95.325.025 250 120 250 120 40 32 32 25 24 165 165 42D85.425.025 D95.425.025 250 120 250 120 40 40 32 25 24 165 165 42D85.131.020 D95.131.020 315 56 200 171 32 32 32 32 30 225 110 45D85.231.020 D95.231.020 315 56 200 171 32 40 32 32 30 225 110 45D85.331.020 D95.331.020 315 56 200 171 40 32 32 32 30 225 110 45D85.431.020 D95.431.020 315 56 200 171 40 40 32 32 30 225 110 45D85.131.025 D95.131.025 315 106 250 171 32 32 32 32 30 225 160 45D85.231.025 D95.231.025 315 106 250 171 32 40 32 32 30 225 160 45D85.331.025 D95.331.025 315 106 250 171 40 32 32 32 30 225 160 45D85.431.025 D95.431.025 315 106 250 171 40 40 32 32 30 225 160 45D85.131.031 D95.131.031 315 171 315 171 40 40 32 32 30 225 225 45D85.231.031 D95.231.031 315 171 315 171 40 50 32 32 30 225 225 45D85.331.031 D95.331.031 315 171 315 171 50 40 32 32 30 225 225 45D85.431.031 D95.431.031 315 171 315 171 50 50 32 32 30 225 225 45D85.140.020 D95.140.020 400 56 200 256 40 40 32 32 30 310 110 45D85.240.020 D95.240.020 400 56 200 256 40 50 32 32 30 310 110 45D85.340.020 D95.340.020 400 56 200 256 50 40 32 32 30 310 110 45D85.440.020 D95.440.020 400 56 200 256 50 50 32 32 30 310 110 45D85.140.025 D95.140.025 400 106 250 256 40 40 32 32 30 310 160 45D85.240.025 D95.240.025 400 106 250 256 40 50 32 32 30 310 160 45D85.340.025 D95.340.025 400 106 250 256 50 40 32 32 30 310 160 45D85.440.025 D95.440.025 400 106 250 256 50 50 32 32 30 310 160 45D85.140.031 D95.140.031 400 171 315 256 40 40 32 32 30 310 225 45D85.240.031 D95.240.031 400 171 315 256 40 50 32 32 30 310 225 45D85.340.031 D95.340.031 400 171 315 256 50 40 32 32 30 310 225 45D85.440.031 D95.440.031 400 171 315 256 50 50 32 32 30 310 225 45D85.140.040 D95.140.040 400 256 400 256 40 40 32 32 30 310 310 45D85.240.040 D95.240.040 400 256 400 256 40 50 32 32 30 310 310 45D85.340.040 D95.340.040 400 256 400 256 50 40 32 32 30 310 310 45D85.440.040 D95.440.040 400 256 400 256 50 50 32 32 30 310 310 45
C2 C
D
2
C1
CD
3
D1 D1
C1
Standard Die Set with stripper plateRef. No.: D85.xxx.xxx
Standard Die SetRef. No.: D95.xxx.xxx
E
E PP
B1 A
A
1 B1
20
Standard Die Sets with Diagonal Pillarsand Ball Bearing Guide Bushes
D85.xxx.xxxD95.xxx.xxx
Die Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space
To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush and Ball Cage(Refer to Pillar & Bush Section)
Die Space refers to use of B30 Bushes
REFERENCENUMBER
External Dimensions
Die Space Die Space3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 D D1 E E1 P
D85.150.025 D95.150.025 500 80 250 330 40 40 32 40 38 395 145 52D85.250.025 D95.250.025 500 80 250 330 40 50 32 40 38 395 145 52D85.350.025 D95.350.025 500 80 250 330 50 40 32 40 38 395 145 52D85.450.025 D95.450.025 500 80 250 330 50 50 32 40 38 395 145 52D85.150.031 D95.150.031 500 145 315 330 40 40 32 40 38 395 210 52D85.250.031 D95.250.031 500 145 315 330 40 50 32 40 38 395 210 52D85.350.031 D95.350.031 500 145 315 330 50 40 32 40 38 395 210 52D85.450.031 D95.450.031 500 145 315 330 50 50 32 40 38 395 210 52D85.150.040 D95.150.040 500 230 400 330 40 40 32 40 38 395 295 52D85.250.040 D95.250.040 500 230 400 330 40 50 32 40 38 395 295 52D85.350.040 D95.350.040 500 230 400 330 50 40 32 40 38 395 295 52D85.450.040 D95.450.040 500 230 400 330 50 50 32 40 38 395 295 52D85.150.050 D95.150.050 500 330 500 330 40 40 32 40 38 395 395 52D85.250.050 D95.250.050 500 330 500 330 40 50 32 40 38 395 395 52D85.350.050 D95.350.050 500 330 500 330 50 40 32 40 38 395 395 52D85.450.050 D95.450.050 500 330 500 330 50 50 32 40 38 395 395 52D85.163.031 D95.163.031 630 114 315 429 50 50 40 50 48 510 195 60D85.263.031 D95.263.031 630 114 315 429 50 58 40 50 48 510 195 60D85.363.031 D95.363.031 630 114 315 429 58 50 40 50 48 510 195 60D85.463.031 D95.463.031 630 114 315 429 58 58 40 50 48 510 195 60D85.163.040 D95.163.040 630 199 400 429 50 50 40 50 48 510 280 60D85.263.040 D95.263.040 630 199 400 429 50 58 40 50 48 510 280 60D85.363.040 D95.363.040 630 199 400 429 58 50 40 50 48 510 280 60D85.463.040 D95.463.040 630 199 400 429 58 58 40 50 48 510 280 60D85.163.050 D95.163.050 630 299 500 429 50 50 40 50 48 510 380 60D85.263.050 D95.263.050 630 299 500 429 50 58 40 50 48 510 380 60D85.363.050 D95.363.050 630 299 500 429 58 50 40 50 48 510 380 60D85.463.050 D95.463.050 630 299 500 429 58 58 40 50 48 510 380 60D85.163.063 D95.163.063 630 429 630 429 50 50 40 50 48 510 510 60D85.263.063 D95.263.063 630 429 630 429 50 58 40 50 48 510 510 60D85.363.063 D95.363.063 630 429 630 429 58 50 40 50 48 510 510 60D85.463.063 D95.463.063 630 429 630 429 58 58 40 50 48 510 510 60D85.171.040 D95.171.040 710 199 400 509 58 58 40 50 48 590 280 60D85.271.040 D95.271.040 710 199 400 509 58 63 40 50 48 590 280 60D85.371.040 D95.371.040 710 199 400 509 63 58 40 50 48 590 280 60D85.471.040 D95.471.040 710 199 400 509 63 63 40 50 48 590 280 60D85.171.050 D95.171.050 710 299 500 509 58 58 40 50 48 590 380 60D85.271.050 D95.271.050 710 299 500 509 58 63 40 50 48 590 380 60D85.371.050 D95.371.050 710 299 500 509 63 58 40 50 48 590 380 60D85.471.050 D95.471.050 710 299 500 509 63 63 40 50 48 590 380 60D85.171.063 D95.171.063 710 429 630 509 58 58 40 50 48 590 510 60D85.271.063 D95.271.063 710 429 630 509 58 63 40 50 48 590 510 60D85.371.063 D95.371.063 710 429 630 509 63 58 40 50 48 590 510 60D85.471.063 D95.471.063 710 429 630 509 63 63 40 50 48 590 510 60
21
Standard Die Sets with Four Pillarsand Ball Bearing Guide Bushes
D89.xxx.xxxD99.xxx.xxx
NOTE: Dimension E is +2mm on Rear Pillars
REFERENCENUMBER
External Dimensions
Die Space Die Space3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 D D1 E E1 P
D89.125.016 D99.125.016 250 30 160 120 32 32 32 25 165 75 42 52D89.225.016 D99.225.016 250 30 160 120 32 40 32 25 165 75 42 52D89.325.016 D99.325.016 250 30 160 120 40 32 32 25 165 75 42 52D89.425.016 D99.425.016 250 30 160 120 40 40 32 25 165 75 42 52D89.125.020 D99.125.020 250 70 200 120 32 32 32 25 165 115 42 52D89.225.020 D99.225.020 250 70 200 120 32 40 32 25 165 115 42 52D89.325.020 D99.325.020 250 70 200 120 40 32 32 25 165 115 42 52D89.425.020 D99.425.020 250 70 200 120 40 40 32 25 165 115 42 52D89.125.025 D99.125.025 250 120 250 120 32 32 32 25 165 165 42 52D89.225.025 D99.225.025 250 120 250 120 32 40 32 25 165 165 42 52D89.325.025 D99.325.025 250 120 250 120 40 32 32 25 165 165 42 52D89.425.025 D99.425.025 250 120 250 120 40 40 32 25 165 165 42 52D89.131.020 D99.131.020 315 70 200 185 32 32 32 25 230 115 42 52D89.231.020 D99.231.020 315 70 200 185 32 40 32 25 230 115 42 52D89.331.020 D99.331.020 315 70 200 185 40 32 32 25 230 115 42 52D89.431.020 D99.431.020 315 70 200 185 40 40 32 25 230 115 42 52D89.131.025 D99.131.025 315 120 250 185 32 32 32 25 230 165 42 60D89.231.025 D99.231.025 315 120 250 185 32 40 32 25 230 165 42 60D89.331.025 D99.331.025 315 120 250 185 40 32 32 25 230 165 42 60D89.431.025 D99.431.025 315 120 250 185 40 40 32 25 230 165 42 60D89.131.031 D99.131.031 315 185 315 185 40 40 32 25 230 230 42 60D89.231.031 D99.231.031 315 185 315 185 40 50 32 25 230 230 42 60D89.331.031 D99.331.031 315 185 315 185 50 40 32 25 230 230 42 60D89.431.031 D99.431.031 315 185 315 185 50 50 32 25 230 230 42 60D89.140.020 D99.140.020 400 70 200 270 40 40 32 25 315 115 42 60D89.240.020 D99.240.020 400 70 200 270 40 50 32 25 315 115 42 60D89.340.020 D99.340.020 400 70 200 270 50 40 32 25 315 115 42 60D89.440.020 D99.440.020 400 70 200 270 50 50 32 25 315 115 42 60D89.140.025 D99.140.025 400 120 250 270 40 40 32 25 315 165 42 60D89.240.025 D99.240.025 400 120 250 270 40 50 32 25 315 165 42 60D89.340.025 D99.340.025 400 120 250 270 50 40 32 25 315 165 42 60D89.440.025 D99.440.025 400 120 250 270 50 50 32 25 315 165 42 60D89.140.031 D99.140.031 400 165 315 250 40 40 32 32 304 219 48 60D89.240.031 D99.240.031 400 165 315 250 40 50 32 32 304 219 48 60D89.340.031 D99.340.031 400 165 315 250 50 40 32 32 304 219 48 60D89.440.031 D99.440.031 400 165 315 250 50 50 32 32 304 219 48 60D89.140.040 D99.140.040 400 250 400 250 40 40 32 32 304 304 48 60D89.240.040 D99.240.040 400 250 400 250 40 50 32 32 304 304 48 60D89.340.040 D99.340.040 400 250 400 250 50 40 32 32 304 304 48 60D89.440.040 D99.440.040 400 250 400 250 50 50 32 32 304 304 48 60
C2
CD
3
Standard Die Set with stripper plateRef. No.: D89.xxx.xxx
Standard Die SetRef. No.: D99.xxx.xxx
C
D
2
E
P
B1
A1
B
PA
E
1
C1 C1
22
Standard Die Sets with Four Pillarsand Ball Bearing Guide Bushes
D89.xxx.xxxD99.xxx.xxx
NOTE: Dimension E is +2mm on Rear PillarsDie Space refers to use of B30 Bushes, the use of B40 Bushes will reduce Die Space
To order specify Die Set Reference No. and details of Pillar, Ball Bearing Guide Bush andBall Cage (Refer to Pillar and Bush Section)
Die Space refers to use of B30 Bushes
REFERENCENUMBER
External Dimensions
Die Space Die Space3 Plate 2 Plate A B1 B A1 C1 2 C2 2 C3 2 D E E1 P
D89.150.025 D99.150.025 500 100 250 350 40 40 32 32 404 154 48D89.250.025 D99.250.025 500 100 250 350 40 50 32 32 404 154 48D89.350.025 D99.350.025 500 100 250 350 50 40 32 32 404 154 48D89.450.025 D99.450.025 500 100 250 350 50 50 32 32 404 154 48D89.150.031 D99.150.031 500 165 315 350 40 40 32 32 404 219 48D89.250.031 D99.250.031 500 165 315 350 40 50 32 32 404 219 48D89.350.031 D99.350.031 500 165 315 350 50 40 32 32 404 219 48D89.450.031 D99.450.031 500 165 315 350 50 50 32 32 404 219 48D89.150.040 D99.150.040 500 250 400 350 40 40 32 32 404 304 48D89.250.040 D99.250.040 500 250 400 350 40 50 32 32 404 304 48D89.350.040 D99.350.040 500 250 400 350 50 40 32 32 404 304 48D89.450.040 D99.450.040 500 250 400 350 50 50 32 32 404 304 48D89.150.050 D99.150.050 500 350 500 350 40 40 32 32 404 404 48D89.250.050 D99.250.050 500 350 500 350 40 50 32 32 404 404 48D89.350.050 D99.350.050 500 350 500 350 50 40 32 32 404 404 48D89.450.050 D99.450.050 500 350 500 350 50 50 32 32 404 404 48D89.163.031 D99.163.031 630 140 315 455 50 50 40 40 520 205 55D89.263.031 D99.263.031 630 140 315 455 50 58 40 40 520 205 55D89.363.031 D99.363.031 630 140 315 455 58 50 40 40 520 205 55D89.463.031 D99.463.031 630 140 315 455 58 58 40 40 520 205 55D89.163.040 D99.163.040 630 225 400 455 50 50 40 40 520 290 55D89.263.040 D99.263.040 630 225 400 455 50 58 40 40 520 290 55D89.363.040 D99.363.040 630 225 400 455 58 50 40 40 520 290 55D89.463.040 D99.463.040 630 225 400 455 58 58 40 40 520 290 55D89.163.050 D99.163.050 630 325 500 455 50 50 40 40 520 390 55D89.263.050 D99.263.050 630 325 500 455 50 58 40 40 520 390 55D89.363.050 D99.363.050 630 325 500 455 58 50 40 40 520 390 55D89.463.050 D99.463.050 630 325 500 455 58 58 40 40 520 390 55D89.163.063 D99.163.063 630 455 630 455 50 50 40 40 520 520 55D89.263.063 D99.263.063 630 455 630 455 50 58 40 40 520 520 55D89.363.063 D99.363.063 630 455 630 455 58 50 40 40 520 520 55D89.463.063 D99.463.063 630 455 630 455 58 58 40 40 520 520 55D89.171.040 D99.171.040 710 190 400 500 58 58 40 50 581 271 64D89.271.040 D99.271.040 710 190 400 500 58 63 40 50 581 271 64D89.371.040 D99.371.040 710 190 400 500 63 58 40 50 581 271 64D89.471.040 D99.471.040 710 190 400 500 63 63 40 50 581 271 64D89.171.050 D99.171.050 710 290 500 500 58 58 40 50 581 371 64D89.271.050 D99.271.050 710 290 500 500 58 63 40 50 581 371 64D89.371.050 D99.371.050 710 290 500 500 63 58 40 50 581 371 64D89.471.050 D99.471.050 710 290 500 500 63 63 40 50 581 371 64D89.171.063 D99.171.063 710 420 630 500 58 58 40 50 581 501 64D89.271.063 D99.271.063 710 420 630 500 58 63 40 50 581 501 64D89.371.063 D99.371.063 710 420 630 500 63 58 40 50 581 501 64D89.471.063 D99.471.063 710 420 630 500 63 63 40 50 581 501 64
23
Standard Shanks & Setting Posts
Symbol No. A B C DSSM25 25 M20 x 2.5 45 35SSM32 32 M20 x 2.5 56 35SSM40 40 M20 x 3 70 45SSM50 50 M20 x 3 80 60SSM65 65 M20 x 3 90 60
Symbol No. A B C DSSI10 1 3/4 WHIT 2 2SSI15 11/2 3/4 WHIT 2 11/2SSI20 2 11/4 WHIT 2 2SSI25 21/2 11/4 WHIT 2 2SSI30 3 11/4 WHIT 3 2
Symbol No. A B C D ESP20 20 22.080.0 11 13 7SP25 25 22.090.0 14 15 9SP32 32 22.0100.0 14 15 9SP38 38 25.0100.0 17 18 11SP50 50 25.0100.0 17 18 11
Example order: 6 off SP25 x 55.0Will be supplied soft unless otherwise stated.
Example order: 2 off SSM25
A B
C Length D Length
C
D
E
A
B+0.5
24
In addition to the AW Precision range of Standard Die Sets we are able to offer an excellent service to manufacture and supply SPECIAL DIE SETS to individual design requirements.With the benefi t of the latest generation CNC machine technology we can supply die sets with peripheral shapes amecut to your particular design specifi cations, together with amecut apertures.
Alternatively, we can supply with machined apertures and pockets, etc.All die set plates are stress relieved prior to grinding and machining.Please forward your design specifi cation for quotation.
Special Die Sets
25
Guide Pillars P10.xxx.xxx
Example order (give pillar diameter and length) P10.020.140
D1 19 20 24 25 30 32 38 40 48 50 63 80d M5 M6 M8 M10 M12 M16 M20m 6 8 8 8 8 8 8
L CATALOGUE REFERENCES100 P10.019.100 P10.020.100 P10.024.100 P10.025.100110 P10.019.110 P10.020.110 P10.024.110 P10.025.110 P10.030.110 P10.032.110125 P10.019.125 P10.020.125 P10.024.125 P10.025.125 P10.030.125 P10.032.125 P10.038.125 P10.040.125140 P10.019.140 P10.020.140 P10.024.140 P10.025.140 P10.030.140 P10.032.140 P10.038.140 P10.040.140160 P10.019.160 P10.020.160 P10.024.160 P10.025.160 P10.030.160 P10.032.160 P10.038.160 P10.040.160 P10.048.160 P10.050.160180 P10.019.180 P10.020.180 P10.024.180 P10.025.180 P10.030.180 P10.032.180 P10.038.180 P10.040.180 P10.048.180 P10.050.180200 P10.019.200 P10.020.200 P10.024.200 P10.025.200 P10.030.200 P10.032.200 P10.038.200 P10.040.200 P10.048.200 P10.050.200 P10.063.200220 P10.024.220 P10.025.220 P10.030.220 P10.032.220 P10.038.220 P10.040.220 P10.048.220 P10.050.220 P10.063.220250 P10.024.250 P10.025.250 P10.030.250 P10.032.250 P10.038.250 P10.040.250 P10.048.250 P10.050.250 P10.063.250280 P10.024.280 P10.025.280 P10.030.280 P10.032.280 P10.038.280 P10.040.280 P10.048.280 P10.050.280 P10.063.280 P10.080.280315 P10.030.315 P10.032.315 P10.038.315 P10.040.315 P10.048.315 P10.050.315 P10.063.315 P10.080.315355 P10.038.355 P10.040.355 P10.048.355 P10.050.355 P10.063.355 P10.080.355400 P10.048.400 P10.050.400 P10.063.400 P10.080.400450 P10.048.450 P10.050.450 P10.063.450 P10.080.450500 P10.080.500
min
1.5 x
dm
d
L
D1
EXAMPLETo use with
Case Hardened 60 64 HRC
Bush B10.xxx.xxxB12.xxx.xxx
page 28
Bush B30.xxx.xxxBall Cage C11.xxx.xxx
C12.xxx.xxxpages 30 & 33
Demountable Bush B40.xxx.xxxBall Cage C11.xxx.xxx
C12.xxx.xxxpages 32 & 33
26
Standard Die Set Demountable Guide Bushes
BUSH STANDARDD1 19 20 24 25 30 32 38 40 48 50F 32 50 50 50 50L 50 72 75 80 85
Ref. Bush B10.0xx.032 B10.0xx.050 B10.0xx.050 B10.0xx.050 B10.0xx.050Bronze B20.0xx.032 B20.0xx.050 B20.0xx.050 B20.0xx.050 B20.0xx.050
D2 28 38 45 54 65D3 29 42 49 58 70D4 32.5 47 54 63 75E 18 22 25 30 35h 3.2 5 5 5 5
No 2 3 3 4 4Ref. clamps B01.005.000 B01.006.000 B01.006.000 B01.008.000 B01.008.000
Screw M5 x 12 M6 x 16 M6 x 16 M8 x 20 M8 x 20M 19.5 27.5 31 37 43N 25.5 35 38.2 46.3 52.3T 10.5 14.7 14.7 17.5 17.5
D3
D1
D2
D4
T
E
L
F
h
M N
for 19 & 20mm diam. for 24 to 40mm diam. for 48 & 50mm diam.
N
12030
30
120
M
MN
BUSH - Standard
Position of fi xing clamps
- Case Hardened 60 - 64 HRC- supplied with clamps and screws
27
Example order (give pillar diameter and length) P21.020.140
Demountable Guide Pillarswith xing clamps
P21.xxx.xxx
D1 = D2 19 20 24 25 30 32 38 40 48 50 63 80D3 25 32 40 50 63 76 93E 20 25 32 40 45 50 60d M5 M6 M6 M10 M12 M16 M20m 6 8 8 8 8 8 8
Qty 3 3 3 4 4 4 4Rf B01.005.000 B01.006.000 B01.006.000 B01.008.000 B01.008.000 B01.008.000 B01.008.000Vis M5 x 12 M6 x 16 M6 x 16 M8 x 20 M8 x 20 M8 x 20 M8 x 20M 16 20.3 24 30 36.5 42.5 51N 22 27.5 31.5 39.3 45.8 51.8 60.3
Q1 16.5 20.6 22.6 26.5 38 42.2 48.3Q2 22.2 27.8 31.3 38 38 42.2 48.3T 10.5 14.7 14.7 17.5 17.5 17.5 17.5
F CATALOGUE REFERENCES80 P21.019.080 P21.020.080 P21.024.080 P21.025.08090 P21.019.090 P21.020.090 P21.024.090 P21.025.090
100 P21.019.100 P21.020.100 P21.024.100 P21.025.100 P21.030.100 P21.032.100 P21.038.100 P21.040.100110 P21.019.110 P21.020.110 P21.024.110 P21.025.110 P21.030.110 P21.032.110 P21.038.110 P21.040.110 P21.048.110 P21.050.110125 P21.019.125 P21.020.125 P21.024.125 P21.025.125 P21.030.125 P21.032.125 P21.038.125 P21.040.125 P21.048.125 P21.050.125 P21.063.125140 P21.019.140 P21.020.140 P21.024.140 P21.025.140 P21.030.140 P21.032.140 P21.038.140 P21.040.140 P21.048.140 P21.050.140 P21.063.140160 P21.019.160 P21.020.160 P21.024.160 P21.025.160 P21.030.160 P21.032.160 P21.038.160 P21.040.160 P21.048.160 P21.050.160 P21.063.160180 P21.024.180 P21.025.180 P21.030.180 P21.032.180 P21.038.180 P21.040.180 P21.048.180 P21.050.180 P21.063.180200 P21.024.200 P21.025.200 P21.030.200 P21.032.200 P21.038.200 P21.040.200 P21.048.200 P21.050.200 P21.063.200 P21.080.200220 P21.030.220 P21.032.220 P21.038.220 P21.040.220 P21.048.220 P21.050.220 P21.063.220 P21.080.220250 P21.030.250 P21.032.250 P21.038.250 P21.040.250 P21.048.250 P21.050.250 P21.063.250 P21.080.250280 P21.030.280 P21.032.280 P21.038.280 P21.040.280 P21.048.280 P21.050.280 P21.063.280 P21.080.280315 P21.048.315 P21.050.315 P21.063.315 P21.080.315355 P21.048.355 P21.050.355 P21.063.355 P21.080.355400 P21.048.400 P21.050.400 P21.063.400 P21.080.400
for diameter 19 to 32 for diameter 38 to 80
NM
Dm
d
F
T
dE
1
D2
D
M N
3
Q1Q1
Q2Q2
EXAMPLETo use with
Bush B10.xxx.xxxB12.xxx.xxx
page 28
Bush B30.xxx.xxxBall Cage C11.xxx.xxx
C12.xxx.xxxpages 30 & 33
Demountable Bush B40.xxx.xxxBall Cage C11.xxx.xxx
C12.xxx.xxxpages 32 & 33
- Case Hardened 60 64 HRC- Supplied with end cap and screws
28
Demountable Guide Pillarswith central xing
P22.xxx.xxx
Example order (give pillar diameter and length) P22.020.140
D1 = D2 19 20 24 25 30 32 38 40 48 50 63 80D3 25 32 40 50 63 76 93D4 25 32 40 50 63 76 93D5 19 24 30 38 48 63 80E 20 25 32 40 45 50 60d M 5 M 6 M 8 M 10 M 12 M 16 M 20m 6 8 8 8 8 8 8a 3.3 5 5 5 5 5 5b 4.2 4 7 10 13 19 25
Cmin 28 35 45 56 64 75 91P02.020.000 P02.025.000 P02.032.000 P02.040.000 P02.050.000 P02.063.000 P02.080.000
h 3.3 5 5 5 5 5 5F CATALOGUE REFERENCES80 P22.019.080 P22.020.080 P22.024.080 P22.025.08090 P22.019.090 P22.020.090 P22.024.090 P22.025.090
100 P22.019.100 P22.020.100 P22.024.100 P22.025.100 P22.030.100 P22.032.100 P22.038.100 P22.040.100110 P22.019.110 P22.020.110 P22.024.110 P22.025.110 P22.030.110 P22.032.110 P22.038.110 P22.040.110 P22.048.110 P22.050.110125 P22.019.125 P22.020.125 P22.024.125 P22.025.125 P22.030.125 P22.032.125 P22.038.125 P22.040.125 P22.048.125 P22.050.125 P22.063.125140 P22.019.140 P22.020.140 P22.024.140 P22.025.140 P22.030.140 P22.032.140 P22.038.140 P22.040.140 P22.048.140 P22.050.140 P22.063.140160 P22.019.160 P22.020.160 P22.024.160 P22.025.160 P22.030.160 P22.032.160 P22.038.160 P22.040.160 P22.048.160 P22.050.160 P22.063.160180 P22.024.180 P22.025.180 P22.030.180 P22.032.180 P22.038.180 P22.040.180 P22.048.180 P22.050.180 P22.063.180200 P22.024.200 P22.025.200 P22.030.200 P22.032.200 P22.038.200 P22.040.200 P22.048.200 P22.050.200 P22.063.200 P22.080.200220 P22.030.220 P22.032.220 P22.038.220 P22.040.220 P22.048.220 P22.050.220 P22.063.220 P22.080.220250 P22.030.250 P22.032.250 P22.038.250 P22.040.250 P22.048.250 P22.050.250 P22.063.250 P22.080.250280 P22.030.280 P22.032.280 P22.038.280 P22.040.280 P22.048.280 P22.050.280 P22.063.280 P22.080.280315 P22.048.315 P22.050.315 P22.063.315 P22.080.315355 P22.048.355 P22.050.355 P22.063.355 P22.080.355400 P22.048.400 P22.050.400 P22.063.400 P22.080.400
D1
F
D
h
d C min
ba
E
3
D2
D5D4
m
d
EXAMPLETo use with
Bush B10.xxx.xxxB12.xxx.xxx
page 28
Bush B30.xxx.xxxBall Cage C11.xxx.xxx
C12.xxx.xxxpages 30 & 33
Demountable Bush B40.xxx.xxxBall Cage C11.xxx.xxx
C12.xxx.xxxpages 32 & 33
- Case Hardened 60 64 HRC- Supplied with end cap and screws
29
Demountable Guide BushesPlain and Bronze lined
B10.xxx.xxxB12.xxx.xxxB20.xxx.xxxB22.xxx.xxx
MN
Q1
Q2
NM
Q2
Q1
M N
D
T
X
E
hL
F
4D2
D1
D4
D
E
L
F
E
L
F
h
h
E L
Fh
E L
Fh
1
D4
D1D3
D4D2
D1D3
D1D3
D4D2
D2
D3
D2
D3
T
T
T
T
- Case Hardened 60 64 HRC- Supplied with clamps and screws
BUSH EXTRA LONGPlain B10.XXX.100Bronze Lined B20.XXX.100
BUSH LONGPlain B10.XXX.075Bronze Lined B20.XXX.075
BUSH STANDARDPlain B10.XXX.032 B10.XXX.050Bronze Lined B20.XXX.032 B20.XXX.050
BUSH SHORTPlain B10.XXX.016 B10.XXX.020Bronze Lined B20.XXX.016 B20.XXX.020
BUSH EXTRA SHORTPlain B12.XXX.010 B12.XXX.014Bronze Lined B22.XXX.010 B22.XXX.014
To use with
Pillar P10 .xxx.xxxPage 24
Demountable pillar?P21.xxx.xxx page 26
Demountable pillar?P22.xxx.xx page 27
Position of xing clamps
for dia. 19 & 20
for dia. 24 to 32
for dia. 38 to 80
EXAMPLE
30
Demountable Guide BushesPlain and Bronze lined
B10.xxx.xxxB12.xxx.xxxB20.xxx.xxxB22.xxx.xxx
D1 19 20 24 25 30 32 38 40 48 50 63 80D2 28 38 45 54 65 81 100D3 29 42 49 58 70 88 110D4 32.5 47 54 63 75 93 115E 18 22 25 30 35 48 48h 3.2 5 5 5 5 5 5
Qty 2 3 3 4 4 4 4Clamps B01.005.000 B01.006.000 B01.006.000 B01.008.000 B01.008.000 B01.008.000 B01.008.000Screw M5 x 12 M6 x 16 M6 x 16 M8 x 20 M8 x 20 M8 x 20 M8 x 20
M 19.5 27.5 31 37 43 53 63N 25.5 35 38.2 46.3 52.3 61.3 72.3
Q1 24.2 26 31.5 37.5 46.5 57.5Q2 34 37 44.1 52.3 57 66.6T 10.5 14.7 14.7 17.5 17.5 17.5 17.5
BUSH EXTRA-LONGD1 30 32 38 40 48 50 63F 100 100 100 100L 125 130 135 148
Bush Plain B10.0xx.100 B10.0xx.100 B10.0xx.100 B10.063.100Bush Bronze Plated B20.0xx.100 B20.0xx.100 B20.0xx.100 B20.063.100
BUSH LONGD1 24 25 30 32 38 40 48 50 63F 75 75 75 75 75L 97 100 105 110 123
Bush Plain B10.0xx.075 B10.0xx.075 B10.0xx.075 B10.0xx.075 B10.063.075Bush Bronze Plated B20.0xx.075 B20.0xx.075 B20.0xx.075 B20.0xx.075 B20.063.075
BUSH STANDARDD1 19 20 24 25 30 32 38 40 48 50 63 80F 32 50 50 50 50 50 50L 50 72 75 80 85 98 98
Bush Plain B10.0xx.032 B10.0xx.050 B10.0xx.050 B10.0xx.050 B10.0xx.050 B10.063.050 B10.080.050Bush Bronze Plated B20.0xx.032 B20.0xx.050 B20.0xx.050 B20.0xx.050 B20.0xx.050 B20.063.050 B20.080.050
BUSH SHORTD1 19 20 24 25 30 32 38 40 48 50 63 80F 16 20 20 20 20 20 20L 34 42 45 50 55 68 68
Bush Plain B10.0xx.016 B10.0xx.020 B10.0xx.020 B10.0xx.020 B10.0xx.020 B10.063.020 B10.080.020Bush Bronze Plated B20.0xx.016 B20.0xx.020 B20.0xx.020 B20.0xx.020 B20.0xx.020 B20.063.020 B20.080.020
BUSH EXTRA SHORTD1 19 20 24 25 30 32 38 40 48 50 63 80D3 29 36 43 50 64 79 99F 10 10 10 14 14 14 14E 18 23 30 38 48 61 78L 28 33 40 52 62 75 92X 6 6 10 10 20 20 32
Clamps B01.005.000 B02.006.000 B02.006.000 B02.008.000 B02.008.000 B02.008.000 B02.008.000Screws M5 x 12 M6 x 12 M6 x 12 M8 x 16 M8 x 16 M8 x 16 M8 x 16
M 19.5 30 33.5 40 46 55 66N 25.5 38 41.5 51.2 57.2 66.7 77.2
Q1 25.3 27 33.8 37.5 46.5 57.5Q2 36.6 39.6 49 54.2 62.5 71.6
Bush Plain B12.0xx.010 B12.0xx.010 B12.0xx.010 B12.0xx.014 B12.0xx.014 B12.063.014 B12.080.014Bush Bronze Plated B22.0xx.010 B22.0xx.010 B22.0xx.010 B22.0xx.014 B22.0xx.014 B22.063.014 B22.080.014
31
D L1
D2
Straight Sleeve Ball Bearing Bushes B30.xxx.xxx
80mm available on request.
Mounting Instructions
Ball bearing guide bushes are mounted and secured in position as follows.
1. Degrease with acetone or similar and wipe carefully.
2. Apply a thin layer of retaining compound on the two surfaces and position the bush, whilst turning in the bore.
3. Allow to harden for the required time i.e. 4 hours at 22C.
D1 24 25 30 32 38 40 48 50 63D2 45 54 65 81 95
L CATALOGUE REFERENCES65 B30.025.06580 B30.024.080 B30.025.080 B30.032.080 B30.038.080 B30.040.08095 B30.025.095 B30.032.095 B30.038.095 B30.040.095110 B30.025.110 B30.030.110 B30.032.110 B30.038.110 B30.040.110 B30.050.110130 B30.024.130 B30.025.130 B30.032.130 B30.040.130 B30.048.130 B30.050.130150 B30.032.150 B30.038.150 B30.040.150 B30.050.150 B30.063.150170 B30.030.170 B30.032.170 B30.040.170 B30.050.170 B30.063.170190 B30.040.190 B30.048.190 B30.050.190 B30.063.190215 B30.038.215 B30.040.215 B30.050.215 B30.063.215240 B30.050.240 B30.063.240265 B30.048.265 B30.050.265 B30.063.265
Alloy steelVacuum hardened
To use with
Pillar P10 .xxx.xxxPage 24
Demountable pillarP21.xxx.xxx page 26
Demountable pillarP22.xxx.xx page 27
Ball cageC11.xxx.xxxC12.xxx.xxx
page 33
EXAMPLE
32
L
X S
D1
D
C
10
3D1
D2D4
Stripper PlateDemountable Guide Bushes & Ball Bearing Cages
C13.xxx.xxxB42.xxx.xxx
80mm available on request.
80mm Dia. Ball Cages & Bushes Available
BALL CAGED1 24 25 30 32 38 40 48 50 63X 4.2 4.2 4.9 4.9 5.7 5.7 6.7 6.7 6.7S 1.6 1.6 1.9 1.9 1.9 1.9 2.2 2.2 2.2
L CATALOGUE REFERENCES40 C13.024.040 C13.025.040 C13.030.040 C13.032.04052 C13.024.052 C13.025.052 C13.030.052 C13.032.052 C13.038.052 C13.040.05263 C13.024.063 C13.025.063 C13.030.063 C13.032.063 C13.048.063 C13.050.06380 C13.024.080 C13.025.080 C13.030.080 C13.032.080 C13.038.080 C13.040.080 C13.048.080 C13.050.080
100 C13.048.100 C13.032.100 C13.038.100 C13.040.100 C13.048.100 C13.050.100 C13.063.100125 C13.038.125 C13.040.125 C13.048.125 C13.050.125 C13.063.125
BUSHESD1 24 25 30 32 38 40 48 50
C CATALOGUE REFERENCES40 B42.024.030 B42.025.030 B42.030.030 B42.032.03052 B42.024.035 B42.025.035 B42.030.035 B42.032.03563 B42.038.039 B42.040.03980 B42.030.042 B42.032.042
100 B42.038.046 B42.040.046 B42.048.046 B42.050.046125 B42.038.054 B42.040.054 B42.048.054 B42.050.054D2 45 54 65 81D3 43 50 64 79D4 54 63 75 93
FIXINGSQty 3 3 4 4
Clamps B02.006.000 B02.006.000 B02.008.000 B02.008.000Screws M6 x 12 M6 x 12 M8 x 20 M8 x 20
M 33.7 40 46 55N 41.5 46 52 61
Q1 27 29.3 32.2 36.7Q2 39.5 43.4 48.6 56.4
EXAMPLE
33
D3
D
T
1
D2
F
E
D4
Q2Q2
QNM
1
Q1M N
Demountable Guide Bushesfor use with Ball Bearing Cages B40.xxx.xxx
80mm available on request.
D1 24 25 30 32 38 40 48 50 63
F CATALOGUE REFERENCES35 B40.024.035 B40.025.03550 B40.024.050 B40.025.050 B40.030.050 B40.032.050 B40.038.050 B40.040.05065 B40.024.065 B40.025.065 B40.030.065 B40.032.065 B40.038.065 B40.040.065 B40.048.065 B40.050.06580 B40.030.080 B40.032.080 B40.038.080 B40.040.080 B40.048.080 B40.050.080
100 B40.038.100 B40.040.100 B40.048.100 B40.050.100 B40.063.100120 B40.048.120 B40.050.120 B40.063.120140 B40.063.140D2 45 54 65 81 95D3 49 58 70 88 103D4 54 63 75 93 108E 30 30 30 50 50
FIXINGSD1 24 25 30 32 38 40 48 50 63Qty 3 3.08 4 4 4
Clamps B01.006.000 B01.006.000 B01.008.000 B01.008.000 B01.008.000Screws M6 x 16 M8 x 20 M8 x 20 M8 x 20 M8 x 20
M 31 37 43 53 60N 38.2 46.3 52.3 61.3 69.3
Q1 26 30 33 37.5 41.5Q2 37 44.1 49.3 57 64T 14.7 17.5 17.5 17.5 17.5
- Case Hardened60 64 HRC
- Supplied withclamps and screws
To use with
Pillar P10 .xxx.xxxPage 24
Demountable pillarP21.xxx.xxx page 26
Demountable pillarP22.xxx.xx page 27
Position of xing clamps
for dia. 24 to 32 for dia. 38 to 80
EXAMPLE
Ball cageC11.xxx.xxxC12.xxx.xxx
page 33
34
conditions of travel
Type 1
In this assembly the end of the pillar and the retaining washer can leave the lower end of the bearing bush, and all bearings remain pre-loaded and in contact with the bearing pillar and bush.
The bearing cage is supplied complete with a retaining washer and screw (see page 40).
Type 2
In this assembly the pillar and bearing cage can leave the top of the bearing bush completely. At the lower end of the bearing bush the retaining washer meets the circlip and the pillar cannot leave the bearing cage. The bearing cage is supplied complete with retaining washer, circlip and screw (see page 40).
Ball Bearing CagesC11.xxx.xxxC12.xxx.xxx
80mm available on request.
TYPE 1D124 C11.024.036 C11.024.04825 C11.025.036 C11.025.048
Lc 36 48S 11.5 17.5
30 C11.030.036 C11.030.04832 C11.032.036 C11.032.048
Lc 36 48S 11.5 17.5
38 C11.038.048 C11.038.06040 C11.040.048 C11.040.060
Lc 48 60S 17.5 23.5
48 C11.048.070 C11.048.08450 C11.050.070 C11.050.084
Lc 70 84S 28.5 35.5
63 C11.063.098Lc 98S 42.5
TYPE 2D1 X24 4.2 C12.024.055 C12.024.070 C12.024.090 C12.024.100 C12.024.11025 C12.025.055 C12.025.070 C12.025.090 C12.025.100 C12.025.110
L 55 70 90 100 110S 27 35 42 50 60
30 4.2 C12.030.070 C12.030.090 C12.030.105 C12.030.115 C12.030.125 C12.030.13532 C12.032.070 C12.032.090 C12.032.105 C12.032.115 C12.032.125 C12.032.135L 70 90 105 115 125 135S 35 43 50 60 70 80
38 5.8 C12.038.070 C12.038.085 C12.038.105 C12.038.115 C12.038.125 C12.038.135 C12.038.145 C12.038.15540 C12.040.070 C12.040.085 C12.040.105 C12.040.115 C12.040.125 C12.040.135 C12.040.145 C12.040.155L 70 85 105 115 125 135 145 155S 36 43 51 61 71 81 91 103
48 7 C12.048.105 C12.048.120 C12.048.140 C12.048.150 C12.048.160 C12.048.170 C12.048.185 C12.048.19550 C12.050.105 C12.050.120 C12.050.140 C12.050.150 C12.050.160 C12.050.170 C12.050.185 C12.050.195L 105 120 140 150 160 170 185 195S 51 61 71 81 91 103 116 128
63 7 C12.063.145 C12.063.165 C12.063.180 C12.063.190 C12.063.205 C12.063.215L 145 165 180 190 205 215S 72 82 92 105 117 130
L
D
S
L
D
S
X
C
L
D
S
L
D
S
X
C
L
D
S
L
D
S
X
C
Treated AluminiumSupplied with fi ttings
To use with
Pillar P10 .xxx.xxxPage 24
Demountable pillarP21.xxx.xxx page 26
Demountable pillarP22.xxx.xx page 27
Straight SleeveBearing BushB30.xxx.xxx
TYPE 1
TYPE 2
Demountable bushB40.xxx.xxx
35
Guide to Operating Conditions Type 1
TYPE 1: The Ball Cage remains in the pre-loaded condition throughout the stroke of the press.
CALCULATIONS FOR PILLAR LENGTH
For EC see pages 26 & 27 For E see page 29 For h see table on page 35
Using demountable bush B40.xxx.xxxLength of Pillar P10 = H C1 + E 25Length of pillar P21 = H (C1 + C2) + E 25
Using bush B30.xxx.xxxLength of pillar P10 = H 25Length of pillar P21 = H C2 25
LF
E
Start position of assembly -bearing cage must be suspended by
retaining washer
Assembly at top of travel Assembly at bottom of travel
Point ofpre-load
3
B L
DemountableBush
StraightSleeve Bush
B
LC
C1
J2J1
C2 C
HShut
height(Die lifedepleted)
h
L
(Stroke)EC
36
Selection Table for Bush and Ball Cage Type 1
Selection of the Bush and Cage for Type 1 Bearing Assemblies is based on the Stroke and Pillar diameter. When these two are known use the table above. Select required Pillar diameter. Select required Stroke in columns under STROKE C. Move down the Stroke Column to the blue square on the horizontal line opposite to the nominated Pillar diameter
(Dn). Move to the left on this horizontal and select the length of Bush required under column LB (Demountable or Straight
Sleeve). To obtain length of the suitable Ball Cage, fi nd the intersection of Bush Length (LB) and Stroke C and select the
matching colour in column LC.Example: Pillar diameter = 50m/m. Stroke = 105m/m. Bush length - 190m/m.
Intersection colour = light blue = Cage Length of 70m/m
Note: Always ensure adequate clearance between Bush and Die Set Plate or Pillar clamp screws at minimum daylight. Allow for die wear during the life of the tool.See page 12 for Pillar length calculations.
PillarDiam.
Guide Bushes Lengthof BallCage
STROKE C (length of travel required)Demountable BushB40.xxx.xxx
Bearing BushB30.xxx.xxx
Dn E F LB LB LC
24/25 30
35 65 65 3650 80 8065 95 95
110130 48
30/32 30
50 80 80 3665 95 9580 110 110
130150170 48
38/40 30
50 80 80 4865 95 9580 110 110100 130 130
150170190215 60
48/50 50
65 115 110 7080 130 130100 150 150120 170 170
190215240265 84
63 50
100 150 150120 170 170140 190 190
215240265 98
10 50 100 150
37
Length of travel is unlimited. Bearing cage leaves the bush
Bearing cage leaves pre-loading but does not leave the bush.
Above this lineballs are free
Below this line, ballsare in contact withnominal diameter
Bearing cage remains partly under pre-load
Functioningconditions
Type 2
Type 1
Bearing Cagecompletlyunder pre-load.
Shutheight
(Die life depleted)
Straight Sleeve BushType B 30
Demountable BushType B 40
Length ofpillar
C (Stroke)
C
H
2EC
3
a
E
J
F
LB
Dn
LBLC
C1h
Guide to Operating Conditions Type 2TYPE 2: for applications varying from partial pre-load of the Ball Cages,to Ball Cage totally free from the Bush, according to selected conditions.
FUNCTIONING CONDITIONSTo select bush and ball cage see page 37
To calculate the length of pillar see page 34
DnDia
pillar a h25 6 9.3
32 6 10.4
40 6 11.5
50 8 12.6
63 8 16
38
Selec
tion
of th
e Bu
sh a
nd C
age
for T
ype
2 Be
aring
Ass
embli
es is
bas
ed o
n th
e Op
erat
ing co
nditio
ns,
Pilla
r diam
eter
and
Stro
ke.
D
eter
min
e th
e re
quire
d op
erat
ing
cond
ition
s fro
m p
age
14 a
nd n
ote
the
shad
e of
blu
e in
the
colo
ur
band
ing b
oxes
.
Sel
ect r
equi
red
Pill
ar d
iam
eter
.
Sel
ect r
equi
red
Stro
ke in
col
umns
und
er S
TRO
KE
C.
M
ove
dow
n th
e S
troke
col
umn
to th
e co
lour
ed b
ox m
atch
ing
the
sele
cted
ope
ratin
g co
nditi
ons
and
on th
e ho
rizon
tal li
ne o
ppos
ite to
the
nom
inate
d Pi
llar d
iamet
er (D
n).
M
ove
to th
e le
ft on
this
hor
izon
tal a
nd s
elec
t the
leng
th o
f Bus
h an
d B
all C
ages
from
col
umns
LB
(D
emou
ntab
le or
Stra
ight S
leeve
) and
LC.
S
elec
tion
of th
e lo
nges
t Bus
h an
d B
all C
age
com
bina
tion,
acc
ordi
ng to
shu
t hei
ght c
ondi
tions
, will
en
sure
incr
ease
d life
.
Exam
ple:
Ope
ratin
g co
nditio
ns =
Ligh
t blue
.Pi
llar d
iamet
er =
40m
/m. S
troke
= 1
50m
/m.
Dem
ount
able
or S
traigh
t Slee
ve B
ush
= 11
0m/m
.Ba
ll Cag
e =
105m
/m.
Note
: Alw
ays e
nsur
e ad
equa
te cl
eara
nce
betw
een
Bush
an
d Di
e se
t plat
e or
Pilla
r clam
p sc
rews
at m
inim
um
dayli
ght. A
llow
for d
ie we
ar d
uring
the
life o
f the
tool.
See
page
12
for P
illar l
engt
h ca
lculat
ions.
Selection Table for Bush and Ball Cage Type 2Pilla
rDia
m.Gui
de Bush
esLen
gthof B
all cag
eST
ROKE
C (
lengt
h of
trav
el re
quire
d)Dem
ountabl
e bush
B40.xxx
.xxxBea
ring bus
hB30
.xxx.xxx
D nE
FLB
J1LB
J2LC
24/25
30
3565
465
455
5080
480
470
6595
495
490
1104
100130
4110
30/32
30
5080
480
470
6595
495
490
80110
4110
4105
1304
115150
4125
1704
135
38/40
30
5080
480
470
6595
495
485
80110
4110
4105
100130
4130
4115
1504
125170
4135
1904
145215
4155
48/50
50
65115
4110
4105
80130
4130
4120
100150
4150
4140
120170
4170
4150
1904
160215
4170
2404
185265
4195
6350
100150
4150
4145
120170
4170
4165
140190
4190
4180
2154
190240
4205
2654
215
1050
100150
200250
300350
400
39
GUIDE PILLARSP10.xxx.xxx
DEMOUNTABLE PILLARSP21.xxx.xxx
DEMOUNTABLE PILLARS- CENTRAL FIXINGP22.xxx.xxx
Pillar Assembly DataDiameter
pillarD1
Diameter boreDR6
19/20 19/20 0.024 0.03724/25 24/25 0.024 0.03730/32 30/32 0.029 0.04538/40 38/40 0.029 0.04548/50 48/50 0.029 0.045
63 63 0.035 0.05480 80 0.037 0.056
DiameterpillarD1
DiameterboreDR6
Clearancemin.max.
19/20 0.011 0.020 19/20 0.024 0.037
0.004 0.026
24/25 0.011 0.020 24/25 0.024 0.037
0.004 0.026
30/32 0.016 0.025 30/32 0.029 0.045
0.004 0.029
38/40 0.016 0.025 38/40 0.029 0.045
0.004 0.029
48/50 0.017 0.029 48/50 0.029 0.045
0.000 0.028
63 0.017 0.029 63 0.035 0.054
0.006 0.037
80 0.017 0.029 80 0.037 0.056
0.008 0.039
DiameterpillarD1
DiameterboreDR6 D2 I3 I4
19/20 0.011 0.020 19/20 0.024 0.037 26 25 3.5
24/25 0.011 0.020 24/25 0.024 0.037 33 30 5.5
30/32 0.016 0.025 30/32 0.029 0.045 41 40 5.5
38/40 0.016 0.025 38/40 0.029 0.045 51 51 5.5
48/50 0.017 0.029 48/50 0.029 0.045 64 59 5.5
63 0.017 0.029 63 0.035 0.054 77 70 5.5
80 0.017 0.029 80 0.037 0.056 94 86 5.5
R6
D1
D1
D
R6D
D1
R6
l min3
l min4
DD
2
40
Bush BoreDiaDn
Bush O/DDiaD2
Hole DiaH6D2
Clearancemin.max.
19/20 + 0.02128 + 0.013+ 0.013
28 + 0.000 0.000 0.021
24/25 + 0.02538 + 0.016+ 0.016
38 + 0.000 0.000 0.025
30/32 + 0.02545 + 0.016+ 0.016
45 + 0.000 0.000 0.025
38/40 + 0.03054 + 0.019+ 0.019
54 + 0.000 0.000 0.030
48/50 + 0.03065 + 0.019+ 0.019
65 + 0.000 0.000 0.030
63 + 0.03581 + 0.022+ 0.022
81 + 0.000 0.000 0.035
80 + 0.035100 + 0.022+ 0.022
100 + 0.000 0.000 0.035
Bush BoreDiaDn
Bush O/DDiaD2
Hole DiaH6D2
Clearancemin.max.
24/25 + 0.02545 + 0.016+ 0.016
45 + 0.000 0.000 0.025
30/32 + 0.03054 + 0.019+ 0.019
54 + 0.000 0.000 0.030
38/40 + 0.03065 + 0.019+ 0.019
65 + 0.000 0.000 0.030
48/50 + 0.03581 + 0.022+ 0.022
81 + 0.000 0.000 0.035
63 + 0.03595 + 0.022+ 0.022
95 + 0.000 0.000 0.035
Bush BoreDiaDn
Bush O/DDiaD2
Hole DiaH6D2
Clearancemin.max.
24/25 0.00945 0.016+ 0.016
45 + 0.000+ 0.009+ 0.032
30/32 0.01054 0.018+ 0.019
54 + 0.000+ 0.010+ 0.037
38/40 0.01065 0.018+ 0.019
65 + 0.000+ 0.010+ 0.037
48/50 0.01281 0.022+ 0.022
81 + 0.000+ 0.012+ 0.044
63 0.01295 0.022+ 0.022
95 + 0.000+ 0.012+ 0.044
Bush Assembly Data
H6D2
D2
Dn
g4
H6
D2
D2
Dn
H6D2
Dn
DEMOUNTABLE BUSHESB10.xxx.xxx
STRAIGHT SLEEVEBALL BEARING BUSHESB30.xxx.xxx
DEMOUNTABLEBALL BEARING BUSHESB40.xxx.xxx
41
Pillar and Bush Accessories
Cat. Ref B01.005.000 B01.006.000 B01.008.000 B02.006.000 B02.008.000A 12.3 14.3 19.8 18.3 24.6B 12.7 15.9 15.9 14.5 18.8C 3.2 4.9 4.9 5 5D 5.6 8.7 9.5 10 13
Screw M5 x 12 M6 x 16 M8 x 20 M6 x 16 M8 x 20
Pillar Diameter 19 20 24 25 30 32 38 40 48 50 63 80
D1 5.6 6.8 8.8 10.8 12.8 17 21D2 9.7 11.2 14.2 17.2 19.2 25.5 31.5D3 19 24 30 38 48 63 80D4 25 32 40 50 63 76 93a 3.3 5 5 5 5 5 5b 4.2 4 7 10 13 19 25c 5 6 8 10 12 16 20d 2.5 3 4 5 6 8 10
Cat. Ref. P02.020.000 P02.025.000 P02.032.000 P02.040.000 P02.050.000 P02.063.000 P02.080.000
Retaining washer TYPE 1
Retaining washer TYPE 2
Washer TYPE 2 Screws for fi xing DIN 7380 for diameter 24 to
50 DIN 7984 for diameter 63
Circlips TYPE 2
Pillar Diameter
To use with the assembliesType 1 Type 2 Type 2 Type 1 & 2 Type 2
24 C01.024.001 C02.024.001 C02.025.002 M6 x 20 C02.024.00325 C01.025.001 C02.025.001 C02.025.00330 C01.030.001 C02.030.001 C02.032.002 M8 x 20 C02.030.00332 C01.032.001 C02.032.001 C02.032.00338 C01.038.001 C02.038.001 C02.040.002 M10 x 25 C02.038.00340 C01.040.001 C02.040.001 C02.040.00348 C01.048.001 C02.048.001 C02.050.002 M12 x 30 C02.048.00350 C01.050.001 C02.050.001 C02.050.00363 C01.063.001 C02.063.001 C02.063.002 M16 x 35 C02.063.003
C D
A
B
B01.00x.000
C DA
B
B02.00x.000
D2
D4D3D1
ca
bd
Clamps
Fixing caps for demountable pillars - P22.xxx.xxx
Accessories for Ball Bearing Assemblies
42
Light Load SpringsS11.xxx.xxxColour: Green
RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) 1 daN = 1.0197 kg (Force) = 1.0197 Kp
Hole dia. Mm
Rod dia. Mm
Free Length
mm REFERENCERate daN necessary to travel
1mm of C
LOAD TABLEMAX.
WORKINGTRAVEL
(40% of Lo)
SPRINGTRAVEL
TO SOLIDD d Lo Load daN
Travel mm
Load daN
Travel mm
10 5
25323844516476305
S11.010.025S11.010.032S11.010.038S11.010.044S11.010.051S11.010.064S11.010.076S11.010.305
0.450.350.280.240.210.160.130.03
4.64.44.24.64.24.03.93.7
10.212.51518202530
122.5
5.85.65.65.65.65.55.354.9
13162023273440163
12.5 6.3
2532384451647689305
S11.012.025S11.012.032S11.012.038S11.012.044S11.012.051S11.012.064S11.012.076S11.012.089S11.012.305
0.890.670.550.460.390.300.250.210.06
9.18.48.38.37.87.57.57.67.3
10.212.5151820253036122
11.611.411.010.610.510.510.310.310.0
1317202327354149166
16 8
2532384451647689102305
S11.016.025S11.016.032S11.016.038S11.016.044S11.016.051S11.016.064S11.016.076S11.016.089S11.016.102S11.016.305
1.791.341.060.870.760.590.480.400.350.11
18.316.815.915.715.214.814.414.014.313.4
10.212.515182025303541122
232121202020
19.719.619.618.7
131620232734414956170
Hole dia. Mm
Rod dia. Mm
Free Length
mm REFERENCERate daN necessary to travel
1mm of C
LOAD TABLEMAX.
WORKINGTRAVEL
(40% of Lo)
SPRINGTRAVEL
TO SOLIDD d Lo Load daN
Travel mm
Load daN
Travel mm
20 10
2532384451647689102115127140152305
S11.020.025S11.020.032S11.020.038S11.020.044S11.020.051S11.020.064S11.020.076S11.020.089S11.020.102S11.020.115S11.020.127S11.020.140S11.020.152S11.020.305
5.54.23.32.772.451.901.611.341.181.040.930.850.790.38
5754515150494847484847484846
10.212.51518202530354146515661122
7369656464626262626262626261
13161923263240465360677381162
Hole dia. Mm
Rod dia. Mm
Free Length
mm REFERENCERate daN necessary to travel
1mm of C
LOAD TABLEMAX.
WORKINGTRAVEL
(40% of Lo)
SPRINGTRAVEL
TO SOLIDD d Lo Load daN
Travel mm
Load daN
Travel mm
25 12.5
2532384451647689
102115127140152178203305
S11.025.025S11.025.032S11.025.038S11.025.044S11.025.051S11.025.064S11.025.076S11.025.089S11.025.102S11.025.115S11.025.127S11.025.140S11.025.152S11.025.178S11.025.203S11.025.305
10.78.16.55.34.63.6
2.922.462.121.871.671.521.401.201.050.70
1091019895929088868786858585858585
10.212.515182025303541465156617181
122
139130124122115112112112110110110112110110110110
1316192325313946525966748093
107160
32 16
384451647689
102115127140152178203254305
S11.032.038S11.032.044S11.032.051S11.032.064S11.032.076S11.032.089S11.032.102S11.032.115S11.032.127S11.032.140S11.032.152S11.032.178S11.032.203S11.032.254S11.032.305
10.18.37.15.54.63.93.43.0
2.622.382.191.821.591.251.04
152149142138138137139138134133134129128128127
15182025303541465156617181
102122
192183178176175175175174170171170165165163161
192225323945525865727888
104130155
40 20
51647689
102115127140152178203254305
S11.040.051S11.040.064S11.040.076S11.040.089S11.040.102S11.040.115S11.040.127S11.040.140S11.040.152S11.040.178S11.040.203S11.040.254S11.040.305
10.68.06.65.64.84.23.83.43.12.62.3
1.801.48
212200198196197193194190189185186184181
2025303541465156617181
102122
265256250250245243243241241240240236226
25323845515865717192
105131157
50 25
647689
102115127140152178203254305
S11.050.064S11.050.076S11.050.089S11.050.102S11.050.115S11.050.127S11.050.140S11.050.152S11.050.178S11.050.203S11.050.254S11.050.305
15.712.610.59.09.07.06.35.74.84.23.32.7
393378368369369357353348341340337329
25303541415156617181
102122
502491473468468455446445441437429421
323945525265727892
104130156
63 38
7689
102115127152178203254305
S11.063.076S11.063.089S11.063.102S11.063.115S11.063.127S11.063.152S11.063.178S11.063.203S11.063.254S11.063.305
19.315.813.411.610.28.47.06.04.73.9
579553549534520512497486479476
3035414651617181
102122
733695670661653638623612592592
38445057647689
102126152
DIAMETERS:From 10 to 16 mmSection of wire: round
DIAMETERS:From 20 to 63 mmSection of wire:rectangular
Lo
Dd
Lo
d D
43
Intermediate Load Springs S21.xxx.xxxColour: Blue
RATE: 1 dekanewton (daN) approximately equal to 1 kg (Force) or 1 Kilopound (Kp) 1 daN = 1.0197 kg (Force) = 1.0197 Kp
Hole dia. Mm
Rod dia. Mm
Free Length
mm REFERENCERate daN necessary to travel
1mm of C
LOAD TABLEMAX.
WORKINGTRAVEL
(37.5% of Lo)
SPRINGTRAVEL
TO SOLIDD d Lo Load daN
Travel mm
Load daN
Travel mm
10 5
25323844516476305
S21.010.025S21.010.032S21.010.038S21.010.044S21.010.051S21.010.064S21.010.076S21.010.305
1.260.980.790.660.570.450.370.09
11.811.811.110.910.810.810.410.3
9.41214
16.5192428114
13.012.812.612.512.212.212.212.2
11131619212733136
12.5 6.3
2532384451647689305
S21.012.025S21.012.032S21.012.038S21.012.044S21.012.051S21.012.064S21.012.076S21.012.089S21.012.305
2.281.751.431.181.020.790.650.550.15
21.421.020.019.519.419.018.218.217.1
9.41214
16.519242833114
23.022.822.822.522.422.122.022.621.6
1113161922283441144
16 8
2532384451647689102305
S21.016.025S21.016.032S21.016.038S21.016.044S21.016.051S21.016.064S21.016.076S21.016.089S21.016.102S21.016.305
3.382.502.011.671.421.100.900.760.660.21
31.830.028.127.627.026.425.225.125.123.9
9.41214
16.51924283338114
33.832.832.230.830.029.729.729.629.629.0
111316192127333945138
Hole dia. Mm
Rod dia. Mm
Free Length
mm REFERENCERate daN necessary to travel
1mm of C
LOAD TABLEMAX.
WORKINGTRAVEL
(35% of Lo)
SP