automation

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Fastems oy abFastems Oy Ab is a privately-owned Finnish company founded in 1901. Our annual turnover is 86 million Eu-ros and we have 400 employees worldwide. Our head-quarters is located in Tampere, Finland, and we have subsidiaries in seven countries in Europe, as well as in the United States and Japan.

Fastems’ professionals are highly educated and com-mitted to meet any factory automation needs. Our con-stant focus on customer satisfaction has gained us a strong position as a proven automation supplier for the aerospace industry.

In addition to the aerospace industry, our important customers include construction & mining machinery industries, built-to-order vehicle manufacturers, gen-eral machine builders (such as printing, food, forest machines, and machine tools), mechanical engineering companies (such as gear wheels, engines, and instru-ments), and component manufacturing and assembly factories.

Fastems is the leading supplier of factory automation. our business idea is to improve our cus-tomers’ competitiveness through automation and to get the most out of the 8760 production hours that are available each year.

Skilled and trusted supplier of factory automationFastems’ business idea

• Fastemsistheworld’sleadingsupplierofFMS-basedfactoryauto-mation.

• FastemsisthelargestintegratorofFanucrobotsinEurope.• Fastemscanprovidepracticalproductionsolutionstoanever

demandingmarket.• Fastemsisalwaysreadytodiscusscustomerneeds.

Experienced partner

• Over1000FMSsystems.• Over1500robotapplications.• 40%ofsystemsand80%ofrobotapplicationsarecustomized.• LifetimeCareencompassesalldeliveredsystemsanddevices.

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automation pays off – always!

Stand-alone machine tools typically achieve less than 2000 spindle hours a year whereas machine tools integrated into an FMS system are able to exceed 6000 spin-dle hours per year. The best flexible manu-facturing systems have reached over 7200 production hours a year in continuously changing batch production. Increased

Fastems automation makes it possible to automate production with machine tools and thus en-ables unmanned production. at the same time, the production capacity and utilization rate of the machine tools are increased.

“Every machine tool should be automated”

spindle utilization rates together with lower operating costs enable rapid return on investment (ROI).

Fastems makes it easy to integrate your machine tools into an automation system that optimizes their productivity. Using an FMS is easy: you just need to enter the order and its due date, and the system takes care of the rest.

Run your production just the way you want!Fastems can help you get your produc-tion running the way you want, whether your goal is agile or lean production with the just-in-time (JIT/JOT) approach, kanban, mass production or variable batch sizes with steady quality, or 100% traceability of the manufactured parts.

With Fastems automation, you can re-duce your cycle times and increase your productivity and utilization rates while keeping the WIP small.

more cash flow through improved lead timesFastems automation frees tied-up capi-tal, cuts personnel costs, and improves quality at the same time.

Efficient material management and logistics together with advanced pro-duction planning features make it pos-sible to run production with only a little presetting and fewer operating person-nel, yet still improve quality as there are fewer human factors affecting the pro-duction.

This enables short lead times and small batch sizes, while preserving the benefits of mass production. Zero setup times with ready-to-use fixtures for re-peatable jobs make batch sizes as small as one viable for profitable production.

The system saves factory floor space as materials, fixtures, and pallets are stored within the FMS.

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Products and factory automation solutions

tools & grippersPage 24

Lifetime servicesPage 26

Fastems FPC(Flexible pallet container)

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Fastems FPm(Flexible pallet magazine)

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Customized FmSpage 10

Robot applicationsPage 18

Central tool storePage 22

Pallets and fixturesPage 25

Fadector(automated data collection)

www.fadector.com

Supplementary devicesPage 24

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touch of intelligenceFastems manufacturing management System (mmS) is an FmS control system that can extend from a controller for a single manufacturing cell to a full workshop-level management system with close integration to an ERP system. the mmS is an open, machine-tool independent choice and there is no need for separate software for the management of nC programs, tools, materials or workshop production orders.

The MMS kernel itself is a complete FMS control system with advanced features. The MMS also provides a wide range of additional software options to meet all your needs.

mmS – manufacturing management System

• Intelligentresourceplanning–morespindletimemeanslowerunitcostpermanufactureditem.

•Alluserinterfacesarebrowserbased–providesthefreedomtousethemanywherewithlaptopsortablets.

•Predictivescheduling–adaptsautomaticallytochangesintheproductionenvironment.

•Online,real-timeproductionreporting–betterknowledgetoenhanceyourproductivity.

•Thepinnacleof30yearsofFMSintegrationexpe-rience–basedonsoftwareexperiencesgatheredfromathousanddeliveredFMSsystems.

•Loadingjobexecution•Controlofstationmove-

ments•Diagnostics&monitoring•Materialmanagement

MMSSTATIONCOMMANDER

•Masterdatamanagement•Resourceplanning&moni-

toring•Productionordermanage-

ment•Finescheduling

MMSDATAMANAGER

With the MMS control system, all you need to do is tell what you need and when you need it, and the control system takes care of the rest. It shows the needed capacity, plans the job queues in an optimal way, calculates the needed resources, and shows when the parts will be ready.

Predictive scheduling combined with intelligent resource planning provides all users, from shop floor operators to ma-nagement, with a clear picture on what resources need to be

supplied and what tasks to perform during the day. Machine utilization is high, when everybody knows what to do.

The MMS control system consolidates all loading area ope-rations into a touch-screen operation panel. The operator has all key functions of the entire loading area at his fingertips. Fas-tems FMS Autopilot automatically selects the optimal jobs for loading stations and machines.

•Onlinemonitoring•Performancevisualization•User-configurableviews

MMSDASHBOARD

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maximized flexibility with an open integratorthe Fastems multi-level system (mLS) is a versatile FmS system that is available in a wide range of configurations from a single-machine tool cell to a complex FmS that includes several makes and models of machine tools, material management, integrated robot cells, warehouse functionality, etc. any configuration is easy to extend and modify as needed. the mLS has large storage capac-ity and requires minimal floor space, and therefore allows you to increase your productivity and grow your FmS system as high as needed to reach your production goals.

Fastems multi-level systems are tailored to customer needs using modular con-struction. Multi-level systems can vary from single machine tool cells to facto-ry-wide systems that include multiple machine tools and all manufacturing resources. Fastems can guarantee high availability thanks to long experience, standard modules, and hundreds of de-livered systems.

Fastems mLS, tailored to your needs:• Optimalutilizationoftheavailablespace• Multiplepalletsizesinasinglesystem• Possibilitytoincludematerialpalletsinthesame

system• Severaloptionaldevicessuchaswashingma-

chines,robotcells,andmeasuringcellscanbeintegratedintothesystem

• Standardandtestedmodulestofulfillyourspe-cificrequirements

• Highavailabilityguaranteedforthesystem• FMScontrolsystemfromthesamesupplier

mLS-LD mLS-mD mLS-mDR mLS-XmD mLS-HD mLS-XHD mLS-uD mLS-uHD mLS-uXD mLS-Special

nominal load (kg) 700 1500 1700 2500 6000 10000 16000 20000 25000 customized

Pallet size, typical (mm) 500x500 630x630 630x630 800x800 1000/1250x1000 1250/1600x1250 upto6000 special

Load handling device parallelogrammechanism

telescopicforks turntablewithrigidforksonlinearguides

telescopicforks rollerunit customized

material pallets in the same system option option option option option option option option option option

material pallet size, typical (mm) 800 x 600 800 x 1200 1000 x 1000 800 x 1200 customized

number of integrated machine tools unlimited

number of pallet places unlimited

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mLS modules – experience that lasts

Fastems offers FMS stacker cranes with various types of load handling devices. The parallelogram mechanism is a cost-effective solution for small loads. The turntable-mounted forks of the stacker crane DMC-MDR are an optimal solution for a single pallet type.

Telescopic forks, especially when the optional fork-width adjustment mechanism is used, offer a versatile solution for combining machining pal-lets of different machine tool makes and models and possibly even material pallets or gitterboxes in a single system.

The highly tailored heavy duty stacker cranes can handle loads in excess of 25 metric tons and pallet sizes up to 20 meters in length. Please do not hesitate to contact Fastems FMS sales with your challenge.

Fastems rail-guided vehicles are specially designed for FmS. thanks to a wide range of different sizes and load handling devices, the price/performance ratio for each load size is optimal. Strong double-mast construction and two-point support enable high speed and high availability with minimal maintenance.

the material stations can handle wooden material pallets, metal material pallets, gitterboxes, and customer-specific loads in both standard and special sizes.

MSC/IOC (conveyor)Motor-driven roller conveyor or chain conveyor. An ideal material station next to a loading station for automatic material delivery or as an infeed conveyor.

MSBHorizontal transfer movement. Designed to be used as a pair of a loading station for special pallet sizes.

MSPA four-wheeled cart equipped with pallet loca-tors. Freely movable to wherever the material is needed. Ideal for material picking or assembly.

Depending on the pallet and load size, the load can be transferred, lowered, rotated, and/or tilted to give the operator the best possible access to the workpieces. If this is not enough, various kinds of movable or static work platforms can be integrated into the loading area. Hydraulic or vacuum clamping can also be integrated into the load-ing stations, either with a manual hydraulic unit or a completely automated system.

Fastems offers a wide range of FmS loading stations from which you can always find the most ef-ficient and ergonomic solutions for loading and unloading your machining pallets.

LSF (flushproof)Manually operated, indexable rotating pallet table. Pallet sizes up to 630 x 630 mm.

LSC (compact)Manually operated, indexable rotating pallet table. Pallet sizes up to 630 x 630 mm.

LSMHorizontal transfer movement and indexable rotating pallet table. Typical pallets sizes starting from 500 x 500 mm.

LST (tilting)Horizontal transfer movement, tilting of the pallet, and index-able rotating pallet table. Typical pallets sizes starting from 500 x 500 mm.

LSL (lifting)Combined horizontal and vertical transfer movement and indexable rotating pallet table. Typical pallet sizes starting from 800 x 800 mm.

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our Flexible pallet container, FPC, is a standard solution for integrating up to two identical machine tools in a smart way.

technical information:

1) Load handling needs to be performed from below the pallet. Otherwise the total load weight (incl. pallet) is less than 3000 kg

Systemtype FPC-750 FPC-1000 FPC-1500 FPC-3000

Nominalload(kg) 750 1000 1500 30001)

Nominalmachiningpalletsize(mm)400x400500x500

500x500630x630

630x630630x800

800x8001000x1000

Controlsystem FastemsMMScontrolsystem

-options standardFPCoptionlist

Numberofpalletplacesinthebasesystem 12 10 10 6

-withextensionmodule 24 20 20 12

FPC – a cost-effective investmentThe FPC provides machine tool suppliers with a complete FMS installed in a ‘container’ and designed for a specific machine tool type. Each FPC contains all the equipment required for an automated pallet storage and handling system.

an intelligent investmentThe FPC allows machine tool suppliers to sell ex-tendible solutions in accordance with customer plant requirements. The base system is easy to ex-tend with additional pallets, machine tools, and container units to better meet future challenges.

Compared to conventional pallet pools, the FPC is an economical way to add more produc-tion capacity. The FPC provides machine tool manufacturers with an excellent opportunity to sell extendible solutions with low investment costs. For instance, the FPC is the optimal choice for component manufacturers with diverse or large production series and changing needs.

Loading stationUpto2loadingstationscanbeconnectedtothebasiccontainer.

machine tool• FPCisanopensolutionand

canbeintegratedwithseveralmakesofmachinetools.

• Themachinetoolneedstobeequippedwithapalletchanger.

• OnlyonemachinetooltypecanbeconnectedtoasingleFPCsystem.

• Onemachinetoolcanbeconnectedtoeachcontainerunit.

• Fastemsneedstocheckthepallethandlingfortheconnectedmachine.

FPC – extendible and cost-effective

FPC control systemThecontrolsystemisindependentofthemachinetoolcontrol.Thesoftwareisbasedonfull-sizedFMSsoftware.AFastemsinterfacetothemachinecontrolisnecessaryfordataexchangewiththemachinetool.

Stacker craneTransportsmachinepallets:carriesthepalletswithaparallelogrammechanism.

a wide variety of advanced features:• Compactandsafedesign• Extendibleuptoatwo-machine

system• Samedayinstallationandstart-up• Easytotransporttothesiteinone

piece• Easytomoveduringfactorylayout

changes• AdvancedFPCcellcontrollerforun-

mannedoperation

ContainerStorageplacesonupto2levels.Cuttingfluidplatesleadthecuttingfluidtoacentralcuttingfluidsumpthatisequippedwithapneumaticpump.

Storage view with stacker crane.

Can be extended to serve two machine tools.

This Fastems innovation provides an advanced and cost-effective alternative to conventional pallet pools, turning your machining center into an automated FMS system.

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technical information:

FPm – the standard for flexibilityour Flexible pallet magazine, FPm, is a configurable flexible manufacturing system that offers you versatility in size, number of machines, and control features. the FPm is ready to enhance your productivity with several key features.

a full package for versatilityThe Flexible pallet magazine provides a cost-effec-tive alternative for more flexibility when the tai-lored MLS system seems too big an investment and the FPC container is not quite enough anymore. Based on standard modules with configurable op-tions, the FPM is an ideal and easily affordable so-lution for machining workshops to increase their automation level and unmanned production.

made to be effectiveThe FPM has been designed with special focus on quick installation and easy maintenance, and Fas-tems can also support you with a comprehensive service package. In addition, the FPM control sys-tem provides users with an easy-to-learn and easy-to-use graphical interface. Whatever your needs, the modular system can grow together with your production goals – as far as your vision can take you. The base system can be extended with a wide range of options and Fastems support services.

Illustrative and easy-to-use FPM user interface enhances daily production operations.

Gain clear benefits:• Highavailability• Efficientspaceutilization• Modulardesign• Simpleoperation• Minimalservicerequirements• Extendiblefromasinglemachine

cellintoafull-scaleFMSline• Shortdeliverytimewithquick

installationandstart-up

Systemtype FPM-750 FPM-1100 FPM-1700

Nominalload(kg) 750 1100 1700Nominal machining pallet size(mm)

400 x 400400 x 500

500 x 500500 x 630

630 x 630630 x 800

Controlsystem FastemsFPMcontrolsystem

-options standardFPMoptionlist

Number of pallet places in basesystem2-level3-level

1624

1218

812

-withstandardextensions2-level3-level

+nx8+nx12

+nx6+nx9

+nx4+nx6

the base system consists of:• 2-or3-levelstorageononeside• Stackercrane• LSCloadingstation• Amachinetoolinterface• FastemsFPMcontrolsystem

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Experienced forerunner in robotics

Fastems’ professionals are highly skilled and committed to meet any factory automation needs. our constant focus on customer sat-isfaction has gained us a strong position as a proven automation and robotics supplier for the aerospace and metal cutting industries.

the largest Fanuc robot integrator in Europe and a proven system partner

Fastemshasdeliveredover1500robotsforawiderangeofapplicationsincluding:• Machinetending• Finishing,deburring,andgrindingapplications• Pallethandlingautomation,RoboFMS• Othermaterialhandlingoperationsconnected

tothepreviouslymentionedones

Strong focus on customer satisfaction through modular robotics product range

Fastems’ modular machine tending product family is perfect for automatic loading and unloading of parts into machine tools. Robotic material handling is a quick and reliable step to increase the utilization rates and productivity of machine tools.

Introducing a new part into production has nev-er been easier than with the Fastems Fastwizard cell controller family. Day-to-day operations can be done without experts. A robot program for a new part can be created in minutes via the wizard-based user interface simply by entering the rele-vant product parameters.Fastwizard covers all applications from simple to more demanding ones and EVERYONE CAN USE IT.

All machine tending robot cells can be equipped with vision systems enabling flexible material feed-ing without guiding and fixturing. Fastems robot cells supports all general material feeding methods used in modern factory, such as material pallets, carts, and conveyors. Furthermore, customer-spe-cific work processes, feeders, and material maga-zines can be integrated on request.

Fastems RoboFMS is the natural extension of the Fastems FMS family. The RoboFMS enables automation for a wider range of ma-chine tools, including machine tools without automatic pallet changers. With the help of automatic tool changing, additional process phases such as deburring, measuring, and washing can easily be accomplished with the robot or robots.

The brain of the RoboFMS is the most fa-mous FMS control system, Fastems MMS. With an installation base of nearly one thou-sand licenses and decades of development, Fastems MMS offers ultimate reliability and functionality.

Layout flexibility enables easy access to the machine tools and multiple extension possi-bilities.

RoboFmS – integrating robotics into the Fastems FmS family Fastwizard makes the difference

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From unconditional system delivery to lifetime supportThe basis of Fastems’ business is custom-er satisfaction with beneficial and healthy business for both parties throughout the lifetime of the solution. Fastems’ highly skilled project management profession-als ensure smooth design, manufactur-ing, installation, and handover of de-liveries. High flexibility in managing resources such as specialists, time, and effort in order to deliver a new project within the agreed schedule and with the agreed functionality is one of our core competence areas.

After successful delivery, the project is handed over to Fastems’ industrial services (IS) department, the main goal of which is to maintain and develop the customers’ production capacity by de-livering professional and timely services throughout the lifetime of the delivered solution. Fastems’ 24-hour call center and well-located service offices are there to help you face any challenges you may meet in your daily operation.

one automation partner for total integrationFastems has intensely focused on expanding the com-pany’s software development capability in order to of-fer turn-key deliveries of FmS systems, machine tending robot cells, and deburring robot cells, and also to cover the needs of the modern workshop on total integration of material handling and production data management.

Robotic deburring and finishing applications – guaranteed quality and work satisfaction

Fastems offering for deburring and finishing tasks includes both stand-alone and FMS-integrated robot cells. Tooling for finishing cells can be selected from either cost-efficient pneu-matic spindles or multi-purpose electric spindles.

Choosing electric spindles enables the use of a wide varie-ty of different tools with a high power rate, thus bringing the process capabilities of the robot cell one step closer to machine tools. Fastems robot cells can also be equipped with force cont-

Fastsimu by FastemsFastems robot cells fully support off-line programming. This is guaranteed through high mechanical accuracy and a deep understanding of off-line programming methods.

Fastems offering also includes one of the most powerful software programs for off-line programming and simulation, Fastsimu, which is a dedicated software application for robotic

rol in order to meet the most strict requirements for process monitoring and controlled material removal.

Fastems competence center in Finland is continuously de-veloping new methods and processes to meet even higher criteria for quality, repeatability, and productivity.

milling, grinding, and deburring tasks. Fastsimu includes ex-tended in-house features to handle the massive number of po-sitions needed especially for finishing complex geometry and 3D curved surfaces. Fastsimu supports a wide range of native CAD formats.

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master of FmS and robotics By adding robotic autoloading into your sys-tem, you can make your FMS system capable of large-scale serial manufacturing in an effective way.

By storing the materials in your FMS system, you can automate your process from material management to ready parts. At the same time, the FMS control system minimizes the need to keep parts in stock and completes the needed parts just on time.

Deburring is not particularly pleasant work. By adding a robotized deburring cell into your FMS, you can solve the problem and add value to your process. Ready in one go.

By adding a robotized machine tool tending cell into your FMS, you can integrate lathes and various other types of machines into your FMS so that materials are delivered to the cell via the FMS. This automates the material flow to the cell and keeps it from limiting your process.

You can automate the material flow of any manual operation cells by integrating them with the FMS as well!

The flagship of our robotized FMS options is definitely the Cen-tral tool store, CTS. The CTS will manage your tools in an effec-tive way and therefore minimize your tool investment. By cen-tralizing tool storage, it also helps you to maintain your tools in an optimal way. All this is made possible by combining the FMS control system, scheduling, and tool store control. Avail-able from Fastems.

By combining your FmS with robotics, you can increase the productivity of your FmS and increase the flexibility it provides for your manufacturing process. Fastems can help you with both FmS technology and robotics. By adding an autoloading robot cell into your system, you can make your FmS suitable for serial manufacturing. Robotic deburring and finishing will automate yet another step of your manufacturing process. Ready in one go. a central tool store will help you minimize the costs related to tools and their maintenance.

Central tool store advantages

•Spindletimeofmachinetoolsisincreased,be-causetoolavailabilitynolongerlimitsmachin-ing

•Reducedtoolhandlingcostsandlongerun-mannedperiods

•Fewertoolsareneeded,becausetoolsareeasilysharedbetweenmachinetools

•Noneedtostockmultiplecopiesofspecialtools

•Fulltoollifeutilization

"With CtS, spindle hours increased 25% more than what we expected."

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Special FmS solutions and supplementary devices

Integrated pallet washing machinesManual hydraulic unit

Integration with tool stations and tool manage-ment systems

a full range of auxiliary equipment and interfaces allow you to complement your system with a variety of devices and functions. these devices will further help you in achieving the ultimate goal of 8760 annual production hours.

Fastems also delivers sys-tems for custom sizes. these systems include custom load handling solutions that are able to handle wide-area pal-lets, extra-heavy loads, long loads etc.

VPS – Vertical pallet systemFull-featured FMS system for vertical machining centers

Wide-area pallet FMS with vacuum clamping

Machining pallets Fadector software for automated data collection

Rail-guided vehicle with multiple telescopic forks for long loads

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Robotic grippers, hydraulic fixtures, and special mechanical fixtures

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Elinkaaripalvelut

Tekninen tuki � Varaosapalvelu � Service ERP

Securing the availability of manufactur-ing systems is collaborative work. In ad-dition to daily operation, situations that require specials skills may arise. This is when the supplier’s ability to react quick-ly and expertly shows its value. More and more software is provided with versa-tile and user-friendly features included in modern production systems, which increases the need for experts and the needed level of expertise.

Fastems has long-term experience with production technology, machine tools, tools, robotics, and workshop automa-tion. Expert services from our techni-cal support are at your disposal as well as centralized access to the expertise and vast experience of more than 400 employees at Fastems. The expertise of technical support is particularly focused on software and control systems, such as Fastems MMS.

As a customer of Fastems, expert serv-ices are always only a phone call away. Emergency service is available 24/7. Fastems is a pioneer in using remote sup-port which, for example, makes software changes, parameterization, and produc-tion support of automation solutions possible.

the productivity of a workshop is directly proportional to the avail-ability of its systems and devices. if the availability decreases, the same happens to productivity and soon to competitiveness as well. Effec-tive maintenance in cooperation with properly executed production maintains the availability at a high level, brings security, and is a basic precondition for a productive work-shop.

technical support experts always at your serviceDailyoperationsupport

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Deliveryprojectmanagement

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Fastems aBBultgatan40(BOX513)S-44240Kungälv,SwedenTel.+46(0)303246900Fax+46(0)303246910

Fastems GmbHHeilbronnerStraße17/1D-73037Göppingen,GermanyTel.+49(0)7161-963800Fax+49(0)7161-9638049

Branch office of Fastems GmbH99,ruedeGerlandF-69007Lyon,FranceTel.+33(0)437652000Fax+33(0)437652001

Fastems oy abTuotekatu4FI-33840Tampere,FinlandTel.+358(0)32685111Fax+358(0)32685000

Hakkilankaari2FI-01380Vantaa,FinlandTel.+358(0)9345048Fax+358(0)934505623

Muottitie1AFI-65320Vaasa,FinlandTel.+358(0)32685880

Fastems iberica automation S.LCalleMoià,1E-08006Barcelona,SpainTel.+34932413704Fax+34934147036

Fastems K.K.PBC,ShinjukuMayndsTower18F2-1-1Yoyogi,Shibuya-ku,Tokyo,Japan151-0053Tel.+81358430075Fax+81358430070

Fastems LLC9850WindischRoadWestChester,Ohio45069,USA.Tel.15137794614Fax:+15137794638

Fastems LtdHawleyMill-HawleyRoadDartford,KentDA27SYUnitedKingdomTel.+44(0)7818427133Fax+44(0)1322282250

LiverpoolSciencePark131MountPleasantLiverpool,L35TFUnitedKingdomTel:+44(0)1517053645Fax:+44(0)1517053410

Fastems S.r.lViaBrunoBuozzi,61I-20097SanDonatoMilan(MI),ItalyTel.+3902365727.23Fax+3902365727.24

Fastems uaBKalvarijosstr.38LT-46346Kaunas,LithuaniaTel.+37037291567Fax:+37037291589

Fastems authorized dealers

Benelux countriesRob Rebel Tel.+31(0)653969793E-mail:rob.rebel@ertec.eu

www.fastems.com

Yourdealer:

netherlandsHenk KremersTel.+31(0)407875625,(0)653210172Fax:+31(0)402045647E-mail:henk@valkworks.nl

RussiaPumori-north-West LtdDimitri VeriginTel.+78126220546Fax:+78126220547E-mail:verigin.dmitrij@pumori.ru

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