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Automation and Motion
IEC Control Marketing, 12.15.03, 1
Safety Integrated®
Topics for today
Automation and Motion
IEC Control Marketing, 12.15.03, 2
Safety Integrated®
SIMIREL: - Relays for every application
Overview
Automation and Motion
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Safety Integrated®
Value proposition for Safety
This is a technology that will open the door for TIA
Why?
#1 IndustryHot topic
Safety will get you in the door with customers who haven’t considered Siemens in the past
Automation and Motion
IEC Control Marketing, 12.15.03, 4
Safety Integrated®
TimeMoney
+Customer will save
Value proposition for Safety
Connects withExisting PLC
ImprovedDiagnostics Easy
Expansion
With
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Safety Integrated®
Base Standard is NFPA 79
Where a Category 0 stop is used for the emergency stop function, it shall have only hardwired electromechanical components.
In addition, its operation shall not depend on electronic logic (hardware or software) or the transmission of commands over a communications network or link. Relays and solenoids that are mechanically interlocked shall be electrically interlocked.
For applications not covered by OSHA, NFPA 79 has been the primary barrier to adopting Electronic Based Safety Systems in the US for Machine Control
Many ANSI B11 Standards Reference NFPA 79
NFPA 79-1997 stated:
Automation and Motion
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Safety Integrated®
Traditional Safety Circuit
InterlockSwitch
E-Stop E-Stop InterlockSwitch
E-StopSafetyRelay
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Safety Integrated®
NFPA 79 – 2002: Changes the Landscape
New NFPA 79 – 2002-> now allows the use of Electronic Safety-Related Functions
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Safety Integrated®
NFPA79 Changes for Functional Safety
9.4.3* Control systems incorporating software and firmware based controllers performing safety related-functions shall:
(1) In the event of any single failure perform as follows:a Lead to the shutdown of the system in a safe stateb Prevent subsequent operation until the failure has
been correctedc Prevent unintended startup of equipment upon
correction of the failure
(2)Provide protection equivalent to that of control systems incorporating hardwired components, and
(3)Be designed in conformance with an approved standard that provides requirements for such systems.
IEC 61508 provides requirements for the design of control systems incorporating the use of software and firmware based controllers to performing safety-related functions.
* Annex A note:
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Safety Integrated®
What is AS-Interface Safety at Work (ASI-SAFETM)? A communication network based on AS-Interface that……
…… allows the connection of safety related devices such as EMERGENCY STOP, Position Switches, Light Curtains, Laser Scanners, Gate Switches to an intelligent safety relay called a Safety Monitor over a network.
Safety Integrated® USA
Automation and Motion
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Safety Integrated®
TUV Certification
SAFETY AT WORK
Automation and Motion
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Safety Integrated®
SAFETY AT WORK
TUV Certification
Automation and Motion
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Safety Integrated®
New Safety Circuit Using ASI-SAFE
E-Stop E-Stop E-Stop InterlockSwitch
InterlockSwitchSafety
Monitor
Zone 1
Zone 2
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Safety Integrated®
Safety cabinet
Safety-related relays
PLC control technology
Compelling advantages
Standard I/O
Standard I/O
DeviceNet
Automation and Motion
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Safety Integrated®
Safety cabinet
Safety-related relays
PLC control technology
Compelling advantages
Standard I/O
Standard I/O
DeviceNet
Automation and Motion
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Safety Integrated®
PLC control technology
Fieldbus
Standard I/O
Standard I/O
Safety Integrated® USA
Automation and Motion
IEC Control Marketing, 12.15.03, 16
Safety Integrated®
PLC control technology
Fieldbus
Compelling advantages
Standard I/O
Standard I/O
Automation and Motion
IEC Control Marketing, 12.15.03, 17
Safety Integrated®
SST-ASI-SLC
BW1116
BWU1488
BWU1416
Popular Ways To Link to AS-I and AS-I SAFE
SLC 500
DeviceNet to ASI Gateway
ControLogix
MicroLogix
Automation and Motion
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Safety Integrated®
ASIScanner
SLCCPU
Popular Ways To Link to AS-I and AS-I SAFE
Standard and Safe I/O
Automation and Motion
IEC Control Marketing, 12.15.03, 19
Safety Integrated®
Popular Ways To Link to AS-I and AS-I SAFE
Automation and Motion
IEC Control Marketing, 12.15.03, 20
Safety Integrated®
Popular Ways To Link to AS-I and AS-I SAFE
Automation and Motion
IEC Control Marketing, 12.15.03, 21
Safety Integrated®
Popular Ways To Link to AS-I and AS-I SAFE
Automation and Motion
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Safety Integrated®
Popular Ways To Link to AS-I and AS-I SAFE
Automation and Motion
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Safety Integrated®
ASIScanner
SLCCPU
Popular Ways To Link to AS-I and AS-I SAFE
Automation and Motion
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Safety Integrated®
Popular Ways To Link to AS-I and AS-I SAFE
Automation and Motion
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Safety Integrated®
Popular Ways To Link to AS-I and AS-I SAFE
Automation and Motion
IEC Control Marketing, 12.15.03, 26
Safety Integrated®
Popular Ways To Link to AS-I and AS-I SAFE
Automation and Motion
IEC Control Marketing, 12.15.03, 27
Safety Integrated®
Popular Ways To Link to AS-I and AS-I SAFE
Automation and Motion
IEC Control Marketing, 12.15.03, 28
Safety Integrated®
Popular Ways To Link to AS-I and AS-I SAFE
Automation and Motion
IEC Control Marketing, 12.15.03, 29
Safety Integrated®
Popular Ways To Link to AS-I and AS-I SAFE
Automation and Motion
IEC Control Marketing, 12.15.03, 30
Safety Integrated®
Popular Ways To Link to AS-I and AS-I SAFE
Automation and Motion
IEC Control Marketing, 12.15.03, 31
Safety Integrated®
6GK1415-2AA01
6GK7243-2AX01-0XA0
Popular Ways To Link to AS-I and AS-I SAFE
PROFIBUS to ASIGateway(Link20E)
S7-200 ASI Master
S7-300 ASI Master 6GK7243-2AX01-0XA0
Automation and Motion
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Safety Integrated®
CPU
Standard I/O
I/O
Safety Integrated® USA
Automation and Motion
IEC Control Marketing, 12.15.03, 33
Safety Integrated®
CPU
Standard I/O
I/O
AS Interface Master
Safety Integrated® USA
Safety MonitorE-Stop
Automation and Motion
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Safety Integrated®
ASIScanner
S7200CPU
Safety Integrated® USA
Automation and Motion
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Safety Integrated®
Safety Integrated® USA
Automation and Motion
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Safety Integrated®
Safety Integrated® USA
Automation and Motion
IEC Control Marketing, 12.15.03, 37
Safety Integrated®
Safety Integrated® USA
Automation and Motion
IEC Control Marketing, 12.15.03, 38
Safety Integrated®
Safety Integrated® USA
Automation and Motion
IEC Control Marketing, 12.15.03, 39
Safety Integrated®
Automation and Motion
IEC Control Marketing, 12.15.03, 40
Safety Integrated®
Automation and Motion
IEC Control Marketing, 12.15.03, 41
Safety Integrated®
SAFETY AT WORK
Safety Monitor
Safety I/O
Configuring Software
Major Components
Safety Integrated® USA
Automation and Motion
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Safety Integrated®
ASIMON Software
Automation and Motion
IEC Control Marketing, 12.15.03, 43
Safety Integrated®
ASIMON Software
Automation and Motion
IEC Control Marketing, 12.15.03, 44
Safety Integrated®
ASIMON Software
Automation and Motion
IEC Control Marketing, 12.15.03, 45
Safety Integrated®
ASI-SAFE Competitors
AC002S
VAS-2A-K12-U
3RK1105-1BE04-0CA0
Automation and Motion
IEC Control Marketing, 12.15.03, 46
Safety Integrated®
No reduction in safety functionality
Compatible with existing PLC components
Reduces installation costs Hardware
Labor
Reduces installation time
Ability to utilize existing safety components or
integrated safety components
Approved for use in United States per NFPA79-2002
Features of ASI-SAFE
Automation and Motion
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Safety Integrated®
Topics for today
Automation and Motion
IEC Control Marketing, 12.15.03, 48
Safety Integrated®
Topics for today
