Automatic Winding Machines 05/06stenbackashopyp.bootti.net/userimages/10216prdocfi-FI.pdf · Automatic Winding Machines ... arbours for lap winding with and without tape slot and

______________________________________________________________________________ E 5/06

Automatic Winding Machines

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Manufacturer:

Schleich GmbH An der Schleuse 11 58675 Hemer Germany Tel: 02372/9498-0 Fax: 02372/9498-99 eMail: [email protected] Internet: http://www.schleich.com

General Distributor:

F. W. Scheiing KG Elektro-Technik Beratgerstr. 32 44149 Dortmund Germany Tel: 0231/958062-0 Fax: 0231/958062-20 eMail: [email protected] Internet: http://www.scheiing.com

WM3000euroline WM4000euroline WM5000euroline _______

___________________________________________________________________ Manufacturer: Schleich Antriebs- und Steuerungstechnik GmbH * An der Schleuse 11 * 58675 Hemer * Germany * !+49 2372 9498-0 * "+49 2372 9498-99 Distributor: F.W. Scheiing KG * Beratgerstraße 32 * 44149 Dortmund * Germany * !+49 231 958062-0 * "+49 231 958062-20 2

WM3000euroline

Picture: WM3000euroline with electrical adjustable winding arm and arbour storage facility



Technical Data WM 3000 PC

Drive

Motor power-nominal Motor power max. load Torque nominal Torque max. load Connection voltage Connection power Winding speed

1.5 kW 2 kW

100 Nm (up to 100 rpm) 160 Nm (up to 100 rpm)

230 V, 50 Hz 3 kVA

25 – 400 rpm infinitely variable

Controls

General

Winding counter Number of windings Braking Wire guiding

PC-controlled, Pentium 500 MHz, 80 GB hard disk, TFT-LCD display, data backup on USB-Stick, keyboard nomenclature according to country, printer socket, various programmes for standard arbours stored in memory, easy creation of special winding sequences without programming knowledge, graphical indication of the arbour shapes and winding sequences, feasibility checking of various entries, library for motor data unlimited 0 – 99999 fully automatic depending on wire diameter, number of layers, or jumps

Working range for IEC frame sizes 56 – 225

Coil dimensions

Coil dia. min max Coil circum. min (depending on former) max Layer width max

50 mm 750 mm 160 mm 2355 mm 400 mm

Winding wire No. of parallel wires Wire entry height

8 wires 1.32 mm dia. 1000 mm

Dimensions Measurement LxHxW Height with open cover Weight

1800 x 1250 x 1200 mm approx. 2400 mm

approx. 515 kg

Options

Special accessories electrically adjustable winding fixture (by foot switch or software) attachment for insulation sleeving insertion (1, 2, or 3 times) adapter mandrel WD10 and arbours 3/12 for the smallest motor coils four slot arbours 4/11 and 4/24 arbours for lap winding with and without tape slot and tape dispenser unit manufacture of special arbours according to drawing or sample strengthened arbour holders for winding without support (only with electrical adjustable fixture) arbour storage facility and storage pins for arbours 3/16 wire break monitoring system for as many as desired individual wires de-reeling and storage units of various types storage i.e. arbour cupboard



WM3000euroline Article Description

Picture: WM3000euroline with electrical adjustment

WM3000euroline Basic Equipment: 1.5 kW-drive with 2.2 kW frequency controller manual adjustable winding fixture speed: 400 rpm PC-controlled wire tension device on layering arm 6 set of formers type: 3/16 no. I, 2, 3, 4, 5, 6 former holder for formers 3/16, 4/11, 4/24 2 slide rails of different lengths 2 sets of spacers for types 3/16, 4/11, 4/24 voltage: 230 V single-phase colour: grey RAL 7032 weight: approx. 515 kg comprehensive documentation Software: graphical user interface, database for approx. 10000 motors, very simple application, various programmes for standard arbours stored in memory, easy creation of special winding sequences without programming knowledge, graphical indication of the arbour shapes and winding sequences, feasibility checking of various entries

Picture: Electrical adjustment

Electrically adjustable winding fixture The arbour distance of the winding fixture is adjusted by an electric motor. The adjustment is either in accordance with the pre-selected distance of the formers, or by pressing the double foot pedal. The later has the functions „smaller“ and „larger“. Before starting the winding process, the required coil dimension can easily be adjusted. After the winding job is finished, the pressure on the winding fixture can quickly be released in order to ease the take-off of the finished coils. When the coils have been taken off, the arbour distance returns to the original winding position by just pressing the foot pedal once. Scope of delivery: 1 electrically adjustable winding fixture 2 former holder to take formers type 3/16, 4/11, 4/24 2 slide rails of different lengths 2 sets of spacers for types 3/16, 4/11, 4/24

Picture: Former storage facility with storage pin

Former storage facility The winding machine WM3000 can be delivered with a facility to carry the storage pins for the winding formers 3/16 no. 1, 2, 3, 4, 5 and 6. Price for storage facility only (without storage pins)

Increased torque 140 Nm

Increased torque

The torque is increased to 140 Nm, the max. load torque is increased to 220 Nm. The max. speed is reduced to 300 rpm.

Extended speed 500 rpm

Extended speed without reduced torque

The speed can be increased to 500 rpm without torque reduction.

Extended speed 600 rpm

Extended speed with reduced torque

The speed can be increased to 600 rpm. This causes a reduction of the torque by approx. 50%.

Picture: Pneumatic-cylinder to open the security cover

Automatic opening of the security cover

At the end of the winding cycle the protective cover is opened auto-matically by a pneumatic cylinder. The user can then directly take off the wound coil sets. Before the start of the next winding cycle the hood has to be closed manually again.



WM3002euroline

Picture: WM3002euroline with two winding arms




Drive


1.5 kW 2 kW


230 V, 50 Hz 3 kVA


Controls

General


PC-controlled, Pentium 500 MHz, 80 GB hard disk, TFT-LCD display, data backup on USB-Stick, keyboard nomenclature according to country, printer socket, various programmes for standard arbours stored in memory, easy creation of special winding sequences without programming knowledge, graphical indication of the arbour shapes and winding sequences, feasibility checking of various entries, library for motor data

unlimited 0 – 99999 fully automatic depending on wire diameter, number of layers, or jumps


Coil dimensions


50 mm 500 mm 160 mm 1300 mm 400 mm




1900 x 1250 x 1200 mm approx. 2400 mm

approx. 550 kg

Options

Special accessories centric adjustable winding arms with hand crank and spindle extended winding diameter attachment for insulation sleeving insertion (1, 2, or 3 times) adapter mandrels WD10 and arbours 3/12 for the smallest motor coils adapter mandrels WD19 and three slot arbours 3/16 four slot arbours 4/11 and 4/24 manufacture of special arbours according to drawing or sample wire break monitoring system for as many as desired individual wires automatic opening of the security cover (closing manual) de-reeling and storage units of various types storage i.e. arbour cupboard



WM3002euroline

Article Description

Picture: WM3002euroline with two winding arms

WM3002euroline

Basic Equipment: 1.5 kW drive with 2.2 kW frequency controller 2 manual adjustable winding arms (without centric adjustment spindle) speed: 800 rpm PC-controlled wire tension device on layering arm winding mandrels WD10 (10 mm) or WD19 (19 mm) at your choice voltage: 230 V single phase colour: grey RAL 7032 weight: approx. 550 kg comprehensive documentation

other winding mandrels

Winding mandrels with a different hex bar

The machine will be delivered with either two pairs of 10 mm (WD 10), or two pairs of 19 mm (WD 19) winding mandrels. The listed price is for the other two pairs of mandrels when both types are needed.

Picture: Centric arbour distance adjustment

Fast arbour distance adjustment with spindle

The arbour distance of each winding arm can be adjusted very fast using a hand crank and a centric spindle.

WM 3003 winding diameter 650 mm

WM3003euroline (enlarged version of the WM 3002)

The maximum winding diameter is increased to 650 mm; the winding arms are extended to a length of 550 mm. The speed range is changed to 25 – 500 rpm, and the torque nominal is increased to 100 Nm (max. load torque 150 Nm). The working range is extended to include IEC frame size 160.

Attention: The scope of delivery includes the centric adjustment of the winding arms.

Pneumatic insert and release of the change arm

by foot pedal

Move in and move out by foot pedal

To introduce the swing of the change arm, it has to be released by pressing a button and then is moved out by a pneumatic cylinder. After swinging the arm it has to be pressed back into position manually. This process can be controlled with the help of a foot pedal, so that the operator has both hands free to handle the load of the swing-out arm. In contrast to the standard version the move in herewith also occurs pneumatic, no force effort of the operator when inserting is required.

Automatic opening of the security hood


At the end of the winding cycle the protective cover is opened auto-matically by a pneumatic cylinder. The operator can then directly swing over the change arm. Before the start of the next winding cycle the hood has to be closed manually again.

WM 3005 winding diameter 750 mm

WM3005euroline (enlarged version of the WM 3002)

The maximum winding diameter is increased to 750 mm; the speed range is changed to 25 – 400 rpm.

Attention: The scope of delivery includes the centric adjustment of the winding arms as well as pneumatic insert and release of the change arm by foot pedal.



WM4000euroline

Picture: WM 4000euroline




Drive


3 kW 5 kW


400 V, N, PE, 50 Hz 7 kVA


Controls

General





Coil dimensions


50 mm 1060 mm 160 mm 3330 mm 400 mm


25 wires 1.32 mm dia. at 1000 mm winding diameter 1000 mm


1900 x 1600 x 1200 mm approx. 2330 mm

approx. 700 kg

Options

Special accessories attachment for insulation sleeving insertion adapter mandrel WD10 and arbours 3/12 for the smallest motor coils four slot arbours 4/11 and 4/24 concentric arbours for lap winding with and without tape slot and tape dispenser unit storage pins for arbours 3/16 attachment for rectangular and rhombus windings incl. swivelling arbours manufacture of special arbours according to drawing or sample strengthened arbour holders for winding without support mechanical reinforcement of the winding fixture for high tractive force or supportless winding rapid wire laying shaft for continual winding without stop between slots wire break monitoring system for as many as desired individual wires adjustable former with layer winding programme for large DC-fields de-reeling and storage units of various types storage i.e. arbour cupboard




Picture: WM 4000 PC with electrical adjustable winding fixture

WM4000euroline with winding motor 3 kW most common version Standard equipment: 3 kW drive, 4 kW frequency controller speed: 400 rpm voltage: 400 V 3-phase with neutral PC-controlled electrical adjustable winding fixture wire tension device on layering arm 6 set of formers type: 3/16 no. I, 2, 3, 4, 5, 6 former holder for formers 3/16, 4/11, 4/24 2 slide rails of different lengths 2 sets of spacers for types 3/16, 4/11, 4/24 colour: grey RAL 7032 weight: 600 kg complete documentation Electrically adjustable winding fixture: the arbour distance is adjusted by an electric motor. The adjustment is either in accordance with the pre-selected distance of the formers, or by stepping on the double-foot pedal. The later has the functions „smaller“ and „larger“. Before starting the winding process, the required coil dimension can easily be adjusted. After the winding job is finished, the pressure on the winding fixture can quickly be released in order to ease the take-off of the finished coils. When the coils have been taken off, the arbour distance returns to the original distance by pressing the foot pedal.

1.5 kW

WM4000euroline with winding motor 1.5 kW Standard equipment: 1.5 kW drive, 2.2 kW frequency controller speed: 400 rpm voltage: 230 V single phase Torque nominal 100 Nm, torque max. load 160 Nm The working range reduces to IEC frame sizes 56 - 225, the number of parallel wires to 8 x 1.32 mm at 1000 mm coil diameter. Further equipment as with 3 kW model.

5.5 kW

WM4000euroline with winding motor 5.5 kW Standard equipment: 5.5 kW drive, 7.5 kW frequency controller speed: 300 rpm with increased torque voltage: 400 V 3-phase with neutral Torque nominal 480 Nm, torque max. load 650 Nm Stronger belt drive using a special Poly-V-Belt. The main winding arm is replaced by a substantially reinforced version with stronger profiles, more stable guidance and improved double bearings (as with WM4500 / WM 5000). Further equipment as with 3 kW model.


Increased torque Torque is increased by 30% whereas the speed is reduced to 300 rpm 3 kW drive: 265 Nm torque, 465 Nm max. load torque 1.5 kW drive: 130 Nm torque, 210 Nm max. load torque

extended speed 500 rpm

Extended speed without reduced torque The speed can be increased to 500 rpm without torque reduction.

extended speed 600 rpm

Extended speed with reduced torque The speed can be increased to 600 rpm. This causes a reduction of the torque by approx. 50%.

Automatic opening of the security hood


At the end of the winding cycle the protective cover is opened auto-matically by a pneumatic cylinder. The user can then directly take off the wound coil sets. Before the start of the next winding cycle the hood has to be closed manually again.



Picture: WM4000 in mirror-imaged design

Machine in Mirror-Imaged Design It is possible to make the machine in a mirror-imaged version. That is of importance if a manufacturer has two machines which should be served by one operator. In this case the machines are placed opposite to each other and the operator has an easy access to both. Whilst one machine is winding coils the other is ready for tying and removing from the machine and visa-versa. As the operator works between two machines and the wire intake direction should not be changed, one machine should be designed mirror-imaged.

Safety Cover moving horizontally

Safety Cover Horizontally Slideable In this design the safety hood is not being opened by lifting up but it is pushed horizontally to the right. It can be very useful to slide the cover, e.g. If there are heavy coils which have to be taken off the machine by means of a hoist. It should be kept in mind that this design eases the take-off of finished coils, but is a bit awkward for the operator to thread the wire in as the cover interferes with his action.

Picture: Winding fixture (winding arm)

Mechanical reinforcement of the electrical adjustable winding fixture The winding fixture has to be mechanically reinforced when taking many wires in hand or if the front end winding head holder is used with more than 10 wires 1.32 mm dia. (16 AWG). (Only applicable for WM 4000 with 1.5 kW and 3 kW drive) Attention: Mandatory if increased torque is used with 3 kW WM4000.

Picture: WM4000 with automatic security curtain

Machine with automatic security curtain Instead of the normal security cover a large cabinet with an automatic electrical security curtain is installed. For production it may be required to use a transfer tool or a hoist to take of the coils automatically. This can require a lot of space in the cabinet, as well as the option to automatically open this cabinet when the winding is done. The new height of the machine in this version is approx. 2320 mm.

Picture: Pressure sensitive mat

Pressure Sensitive Mat By means of this mat the winding area can be protected. It is put on the floor adjacent to the winding machine. If a person steps on the mat, the machine shuts off immediately. It is only possible to operate the machine by push buttons. Only if the pressure is removed, the automatic operation is in use again. The pressure sensitive mat should avoid an automatic operation if a person is present in the winding area with closed safety hood for safety reasons.



WM4002euroline

2-spindle-version for series production

Picture: WM4002euroline with two layering units for short winding cycles




Drive

Motor power-nominal Torque nominal Torque max. load Connection voltage Connection power Winding speed

5.2 kW 150 Nm (up to 340 rpm) 200 Nm (up to 340 rpm)

400 V, N, PE, 50 Hz 10 kVA


Controls

General





Coil dimensions

Coil diameter min max Layer width max

50 mm 850 mm 700 mm

Winding wire No. of parallel wires Wire monitor Wire entry height

20 wires 1.32 mm individual wire monitor for 12 wires

1000 mm

Dimensions Measurement LxHxW Weight

3980 x 1600 x 1500 mm (+ 1000 mm for wire entry) approx. 1200 kg

Standard equipment

Standard equipment 2 parallel layering units for very short winding cycle times rapid wire laying shaft for continual winding without stop between slots automatic opening and closing of the security hood double-spindle revolver to avoid stand-still times when wound coils are removed winding arms driven from both sides Colour RAL 7032

Options

Special accessories attachment for insulation sleeving insertion three slot arbours 3/16 four slot arbours 4/11 and 4/24 manufacture of special arbours according to drawing or sample wire break monitoring system for as many as desired individual wires de-reeling and storage units of various types storage i.e. arbour cupboard



WM4010euroline

for automatic insertion technique with many parallel wires

Picture: WM 4010euroline with automatic clamping and cutting for removal of wound coils with a transfer tool with very short handling times




Drive


4.0 kW 8.0 kW


400 V, N, PE, 50 Hz 9 kVA


Controls

General





Coil dimensions

Coil diameter max Layer width max

1000 mm 400 mm

Winding wire No. of parallel wires Wire monitor Wire entry height

16 wires 1.32 mm individual wire monitor for 16 wires on pedestal with tensioning unit

1000 mm


2600 x 2320 x 1200 mm approx. 900 kg

Standard equipment

Standard equipment mechanical reinforcement of the electrical adjustable winding fixture for high tractive force andwinding without front support rapid wire laying shaft for continual winding without stop between slots automatic clamping and cutting of the wire automatic former distance adjustment of the layering arm automatic security curtain wire monitoring for 16 wires with automatic pneumatic tension device on pedestal



WM4010euroline

Article Description

Picture: WM4010 with automatic security curtain

Picture: Automatic clamping and cutting

WM 4010euroline Standard equipment: 4 kW drive, 7,5 kW frequency controller speed: 500 rpm voltage: 400 V 3-phase with neutral PC-controlled mechanically reinforced electrical adjustable winding fixture wire monitoring for 16 wires with automatic tension device on pedestal colour: grey RAL 7032 weight: 900 kg automatic clamping and cutting of the wire automatic security curtain automatic former distance adjustment of the layering arm complete documentation The wire or wires are automatically transferred to the former and clamped. After winding the coil and insertion of the transfer tool the wire is automatically cut and the arbours are driven together. Now the next winding cycle can begin.



WM4500-PC




Technical Data WM 4500-PC

Drive


3.0 kW 5.0 kW


400 V, N, PE, 50 Hz 7 kVA


Controls

General



unlimited 0 – 99999

fully automatic depending on wire diameter, number of layers, or jumps


Coil dimensions


50 mm 1260 mm 160 mm 3950 mm 400 mm


35 wires 1.32 mm dia. at 1250 mm winding diameter 1000 mm


2130 x 1700 x 1200 mm approx. 2430 mm

approx. 650 kg (Transport weight approx. 800 kg)

Options

Special accessories attachment for insulation sleeving insertion adapter mandrel WD10 and arbours 3/12 for the smallest motor coils four slot arbours 4/11 and 4/24, 3 slot formers 3/16 concentric arbours for lap winding with and without tape slot and tape dispenser unit storage pins for arbours 3/16 attachment for rectangular and rhombus windings incl. swivelling arbours manufacture of special arbours according to drawing or sample strengthened arbour holders for winding without support rapid wire laying shaft for continual winding without stop between slots wire break monitoring system for as many as desired individual wires adjustable former with layer winding program for large DC-fields de-reeling and storage units of various types storage i.e. arbour cupboard



WM 4500-PC Article Description

Picture: WM 40500 PC with electrical adjustable winding fixture

WM4500euroline with winding motor 3 kW Standard equipment: 3 kW drive, 4 kW frequency controller speed: 200 rpm voltage: 400 V 3-phase with neutral PC-controlled extra strong electrical adjustable winding fixture wire tension device on layering arm colour: grey RAL 7032 weight: approx. 650 kg complete documentation

5,5 kW

WM4500euroline with winding motor 5.5 kW Standard equipment: 5.5 kW drive, 7.5 kW frequency controller Speed: 200 rpm Torque nominal 600 Nm, torque max. load 800 Nm Stronger belt drive using a special Poly-V-Belt. Further equipment as with 3 kW model.



WM5000euroline





Drive

Motor power-nominal Motor power max.load Torque nominal Torque max. load Connection voltage Connection power Winding speed

4.0 kW 7.0 kW


400 V, N, PE, 50 Hz 9 kVA


Controls

General





Coil dimensions


50 mm 1450 mm 160 mm 4500 mm 400 mm




2400 x 2300 x 1050 mm approx. 1000 kg

Options

Special accessories attachment for insulation sleeving insertion adapter mandrel WD10 and arbours 3/12 for the smallest motor coils adapter mandrel WD19 and three slot arbours 3/16 four slot arbours 4/11 and 4/24 concentric arbours for lap winding with and without tape slot and tape dispenser unit attachment for rectangular and rhombus windings incl. swivelling arbours storage pins for arbours 3/16 manufacture of special arbours according to drawing or sample strengthened arbour holders for winding without support mechanical reinforcement of the winding fixture for high tractive force or supportless windingrapid wire laying shaft for continual winding without stop between slots adjustable former with layer winding programme for large DC-fields wire break monitoring system for as many as desired individual wires de-reeling and storage units of various types storage i.e. arbour cupboard





WM 5000euroline Standard equipment: 4 kW drive, 7.5 kW frequency controller electrical adjustable winding fixture speed: 200 rpm PC-controlled wire entry height: 1000 mm wire tensioning device on layering arm voltage: 400 V, N, PE, 50 Hz colour: grey RAL 7032 weight: 1000 kg complete documentation


Increased torque

Torque is increased by approx. 100% to 1000 Nm, max. load torque to 2000 Nm, whereas the speed is reduced to 100 rpm.


Increased torque

Torque is increased by approx. 200% to 2000 Nm, max. load torque to 3500 Nm, whereas the speed is reduced to 50 rpm.

Winding motor 5.5 kW

Winding motor 5.5 kW

For a further increase of the torque a 5.5 kW motor can be used in lieu of the standard 4 kW drive. Together with a reduction or the maximum speed to 50 rpm the nominal torque increases to 3000 Nm (up to 16 rpm) and the max. load torque increases to 4500 Nm. Other customer specific variations are likewise possible on inquiry.

The scope of delivery includes solely the increased motor performance, the further increase of the torque must be ordered separately.

Picture: WM5001 with 2000 mm winding diameter

Extended winding diameter 2000 mm

The maximum winding diameter is increased to 2000 mm. Thereby the width of the machine is enlarged by approx. 900 mm to approx. 3300 mm.



Wire Detectors

Picture: Wire detectors on layering arm

Wire end detector units on layering arm The machine comes without wire detector device in the standard scope of delivery. It is possible to have wire detectors for max. 12 wires attached to the layering arm before the string tensioning device. Detector for max 4 parallel wires on layering arm: Detector for max 8 parallel wires on layering arm: Detector for max 12 parallel wires on layering arm:

Pedestal for wire detectors A pedestal is necessary to hold more detectors for more then 12 wires, or if automatic sleeve release will be used. The pedestals have 2 sockets to extend the number of monitored wires in units of 12 wires. A storage cup is attached to the wire detector pedestal which can hold the unused sensor pins. The pedestal has to be fixed to the floor by 3 screws. Pedestal with sensors for 12 wires (max. 36): Pedestal with sensors for 24 wires (max. 48):

Picture: Pedestal with 48 wire detectors

Picture: Tensioning assembly with brake

Tensioning assembly for pedestal If required, it is also possible to attach a string brake type wire tensioning device to the pedestal (required for use with sleeve release). The existing wire brake can be disassembled from the layering arm and attached to the pedestal using the tensioning fixing assembly for the pedestal. At the layering arm then an entry nozzle or a cross-rolls assembly must be installed as a substitute to guide the wire. If necessary, a larger wire brake is also available, e.g. if very many parallel wires are to be used or shaped (rectangular) wire is to be wound. Fixing assembly for string brake (without brake): Small string tensioning brake for max 18 x 1.18 mm wires: Large string tensioning brake for max 50 x 1.50 mm wires: Entry nozzle small (18 x 1.18 mm wires): Entry nozzle large (50 x 1.50 mm wires): Cross-Rolls assembly (for sleeve release):

Picture: Wire detector extension for 12 wires

12 Wire extension for pedestal The extension of the wire detector device on the pedestal is always possible by blocks of 12 wires. These can be easily screwed to the pedestal and plugged in. Each pedestal has 2 free sockets. If more than 48 wires are to be monitored, several pedestals can be hooked up one behind the other. The additional pedestal then is simply plugged into a free socket of the existing pedestal.

Picture: Wire detector pedestal for 16 wires

Picture: Open wire tension device Dimensions (W*L*H): 250 * 250 * 1300 mm 9.84" * 9.84" * 51.2"

Pedestal for wire monitoring device with integrated Teflon-felt tensioning device Alternatively to the standard pedestal a pedestal equipped with a Teflon-felt wire brake can be supplied. Detectors to monitor 16 wires are attached to the pedestal. A magazine attached to the wire detector pedestal can hold the unused sensor pins. The pedestal has to be fixed to the floor by 4 screws.



Sleeve Release

Sleeve Release ordered with the Machine With the automatic sleeve release device it is possible to wind pieces of insulating sleevings into the coil to protect cross-overs. It is imperative to thresd the cut pieces on to the magnet wire in advance. The PC-control releases a sleeve according to the pre-set programme whenever it is required. The remainder which is stored on the wire are held back by a clamp. The device works pneumatically. An air-pressure of at least 6 bar is required. Supplied air must be clean and dry. The software is able to position the sleeves on any spot required. Even the number of sleeve pieces required during the winding process can be pre-set. By means of a sleeve numbering counter the exact amount can be monitored. If there are not enough sleevings left the next winding job, the machine reports and new pieces may be put on. Attention: The layering arm is different when sleeve release is used. The wire monitoring and tensioning unit that usually is attached to the layering arm cannot be used in conjunction with the sleeve release. For this reason a pedestal for the wire monitoring units and the wire braking has to be ordered separately.

Picture: sleeve insertion clamps (delivery)

Picture: sleeve insertion fixed at the wire guide

Picture: the front sleeve is held back during the winding

Picture: for sleeve insertion the front sleeve is now free and the other sleeves are held back

Sleeve Release as an Later Option (only possible with sleeve release preparation installed) If sleeve insertion is required for an already delivered machine, it is possible to equip the machine with the unit, but only if the corres-ponding machine already has the required preparation installed. To this the layering arm has to be exchanged (scope of delivery), just as the corresponding clamps are connected. Attention: The layering arm is different when sleeve release is used. The wire monitoring and tensioning unit that usually is attached to the layering arm cannot be used in conjunction with the sleeve release. For this reason a pedestal for the wire monitoring units and the wire braking has to be ordered separately. Scope of delivery: New layering arm, clamps, air-tubes, valves, and software Preparation for Installation as an Later Option The necessary internal preparations of the machine to be able to use the sleeve insertion option later on are made. To this the connections for the valves, the air-tubes, etc. are installed. Attention: The installation of the sleeve release unit without this preparation requires a lot of additional work and causes substantial extra costs!



Different Options for all Machines

Picture: Servo Motor

Picture: Ball Rotating Spindle

Rapid Wire Laying Shaft (not for WM 3000 and WM 3002) On request it is possible to equip the machine with a rapid wire laying shaft. In normal cases this is only of importance for manufacturers in order to shorten the winding time. By this design the machine does not stop at every finished coil and to guide the wire into the next winding head slot. The wire laying jumps very quickly over to the next slot without stopping the wire guide. The speed with the rapid wire laying shaft is approx. 250 mm/sec. In special applications the rapid wire laying shaft may be used for a very precise wire layering of wires below 1 mm dia. Attention: If this is required, it is imperative to contact the manufacturer beforehand!

Picture: Transformer 380 V - 480 V

Supply Voltage 380V - 480V (only machines with 400V nominal voltage) If a supply voltage of 400V is not achievable, but a voltage in the range 380V - 480V (3-phase without neutral) is possible, a standard transformer can be supplied. Attention: It is mandatory to contact the manufacturer beforehand, if the local supply voltage is non-standard.

Other Supply Voltages (all other machines and machines with 230V nominal voltage) Depending on drive power the machines are operating with different voltages: Drive 1.5 kW = 230 V (single phase) Other drives = 400 V (3-phase plus neutral) If these supply voltages are not achievable and no standard transformer can be used, a special step-up transformer can be supplied.

Usage with circuit breaker Transformer for Usage with Earth Leaking Circuit Breaker Because of CE regulations filters for electromagnetic emissions are installed in the machine. For this reason the operation of the machine over an earth leaking circuit breaker is not allowed. If the supply power is only possible over a circuit breaker, the use of a transformer with galvanic separation is mandatory.

single phase machines only



Picture: Parallel wire guides with sleeve release

Additional Wire Guide with Rolls The machine can be operated with several parallel wire guides. Here several groups are wound at the same time and thus the total winding time is substantially shortened. Up to 3 parallel wire guides are possible. The price refers to 1 additional wire leader without wire break monitoring or tensioning.

Fixed distance cross beams for wire guides These cross beams are needed for the attachment of the 2nd and/or 2nd and 3rd wire guide. Hereby 2 different not changeable distances of the wire guides can be realized. These distances are former dependent and must be indicated at the time of order.

Different Machine Colour Machine Colour It is possible to order a different machine colour. The machine is powder-coated. For this reason it is mandatory to contact the manufacturer beforehand, since only certain RAL colours where the required coating-powder is available are possible.

Picture: Keyboard protection

Keyboard Protection The transparent keyboard protection is put on the PC - keyboard. The protection conforms exactly to the keys and therefore allows a smooth operation. The keyboard protection is resistant to water and diverse chemicals.

Picture: Key switch

Key Switch The mode select switch "Run"/"Program" is replaced by a key switch. It is not possible to changed any stored winding data in "Run"-mode. The key switch prevents that someone unauthorised changes into "Program"-mode where data can be changed or erased.

Picture: Tool storage box

Tool Storage Box (not for WM 3000 and WM 3002) Within the corner of the winding space below the security cover a tool box is mounted. Here the frequently used set-up tools, coil fixing clamps, etc can be stored.

Picture: Machine balancing shoe

Machine Balancing Shoes In case of uneven floor or floors with limited point pressure these screws are available for balancing purpose. Diameter: 90 mm (3.55“) Scope of delivery: 4 pieces

Picture: Machine on a transport pallet

Transport Pallet Every shipment is carried out on a pallet.

WM 3000 – WM 4000: WM 4500 – WM 5000: WM 5001 – WM 5002: ISPM 15 treatment (required for many countries): Wooden Box: Wooden Box seaworthy:



Picture: wire guide pulley

Picture: Example with a slot for rectangular wire

Wire Guide Pulley with Special Groove If there is a requirement for a special design of the guide pulley, e.g. for thinner wires or multi-parallel or wire strip, it is possible to make this to customer's requirement. The pulley is double-mounted in bearings and the groove is made to customer's design.

Picture: Width-adjustable wire guide pulley

Width-adjustable wire guide pulley To wind with many different wires in parallel or rectangular wires an adjustable wire guide pulley in connection with a wide rear pulley can be used. Ø of guide pulley: 108 mm inside, 134 mm outside. Width: 0 - 20 mm Ø of rear pulley: 73 mm inside, 99 mm outside. Width: 24 mm Attention: Requires supportless winding preparation. Scope of delivery: adjustable front pulley and wide rear pulley.

Picture: Storage pin with magnetic foot

Storage pins with magnetic foot For an easy storage of winding heads it is possible to take storage pins with a magnetic foot. Due to the magnet the pins are very stable and can be stored vertically or horizontally. On the front side of the pins there is a bore which fits into the thread of the winding fixture. It is possible to slip the heads onto the winding fixture which is time-saving. for winding heads type 3/12 (WD 10) for winding heads type 3/16, 4/11, and 4/24 (WD 19) The price is for one pin.

Picture: Setting up formers using storage pin

Picture: Storage pin for 6 formers

Storage pins for winding heads type 3/16 (not for WM 3002, WM 3000 only with optional storage facility) At the machine there is a facility for storage of the formers. The pins can be put vertically into holes. The pins can take winding heads type 3/16 only. All other formers (type 3/12, 4/11 and 4/24) cannot be stored. There are 12 pins necessary to take up all 6 sets of 3/16. On the front side of the pins there is a bore which fits into the thread of the winding fixture. It is possible to slip the heads onto the winding fixture which is time-saving. The price is for one pin.



Use under special environmental conditions Filter Fan

for WM 3000

Filter Fan for Controls (only WM 3000 and WM 3002) If the machine should be used in an environment with warmer temperatures, it is advisable to aerate the interior of the machine, to guarantee sufficient heat dissipation for the control and the PC. To this a special filter fan is available, which can be used also in dust contaminated environments. The cabinet of the machine, which is normally open below, has to be closed and sealed by an additional floor plate.

Picture: Cooling unit WM 3000

Cooling unit for WM3000 For the employment in countries with high atmospheric humidity or very high outside temperatures a cooling unit for the electronic components of the control and the PC is recommended. At the WM 3000 and WM 3002 the cabinet of the machine, which is below open normally, must be sealed. The cooling unit is placed at the side at the machine and works fully automated and largely self-contained. Through the hermetical locking of the cabinet the interior of the machine is protected in addition against dust and other dirt particles in the surrounding air.

Filter Fan for Controls

WM 4000 + WM 5000

Filter Fan for Controls (only WM 4000 and WM 5000) If the machine should be used in a dust contaminated environment, the possibility exists to fit a special filter fan in lieu of the normal aeration of the interior of the machine and the PC.

Picture: Cooling unit WM 4000

Cooling unit for WM4000 + WM5000 For the employment in countries with high atmospheric humidity or very high outside temperatures a cooling unit for the electronic components of the control and the PC is recommended. At the WM 4000 and WM 5000 the floor of the machine is already closed. The cooling unit is placed on top of the machine and works fully automated and largely self-contained.



Standard winding mandrels Standard Mandrels with

19 mm Hex bar

Picture: WD19-Mandrels Picture: Quick-lockingFront Support

Standard WD19 former holders (Included in the scope of delivery for WM 3000 and WM 4000) If the below listed standard formers Type 3/16, 4/11, or 4/24 shall be used in winding, the corresponding winding mandrels with 19 mm hex bars are required. Scope of delivery: 2 former holders WD19, 2 sets of spacers, 2 sliding rail front support bars, 2 quick-action locking blocks Additional blocks for quick locking device The scope of delivery of the standard former holders contains 3 sliding rail front support bars, which are fitted according to the winding diameter. To avoid the time-consuming reconstruction off the locking blocks at the exchange the front support bar, 4 further quick-action locking blocks can be used. Scope of delivery: 4 quick-action locking blocks

Rectangular Winding Heads Former holder for 4-edge windings (1 group)

A special arbour holder with cross-bars for 4-edge formers can be assembled on the winding arm of the WM 5000. Using these 4-edge formers one group of can be wound without the need of a front support, to easily take off the wound coils when the winding cycle is finished. The cross-bar dimensions can be adjusted very quickly using a centric spindle and a hand crank. Standard traverse (cross bar) length is 480 mm, also available with 580 mm for machines with ext. diameter, and 380 mm for WM 4000.

Former holder for 4-edge windings with centric

quick-adjustment

Picture: Former holder with formers mounted on winding arm

Coil dimensions (in mm):

C = max. circumference

WM4000 WM5000 WM5001 380mm 480mm _ 580mm _ NA25: small large small large small large A 300 550 400 650 500 750 B 870 990 1270 1390 1770 1890 C 2340 3080 3340 4800 4540 5000

Equal Size: A 420 520 620 B 980 ~1380 ~1880 C 2800 ~3800 ~5000

Picture: 4-edge formers with 6 slots

4-edge Rectangular Formers The 4-edge rectangular former have 6 winding slots each are used with the former holder for 4-edge windings. A set consists of 4 pieces. 4-edge rectangular formers with 6 slots equal size 4-edge rectangular formers with 6 slots for stator slot distance 15 mm 4-edge rectangular formers with 6 slots for stator slot distance 20 mm 4-edge rectangular formers with 6 slots for stator slot distance 25 mm 4-edge rectangular formers with 6 slots for stator slot distance 30 mm 4-edge rectangular formers with 6 slots for stator slot distance 40 mm



4-edge / 6-edgeWinding Fixture Arbour holder 4-edge with WD 19 hex bars The 4-edge arbour holder can be used to wind rectangular coil forms. Because the identical 19 mm hex bar is used to hold the arbours, the same formers as with the standard arbour holders can be utilised. It consists of the following parts: 1. Two cross bars which mount into the winding arm 2. Four hex bars with mounting plates which are adjustable on the cross bars to required coil widths 3. Front end supports to hold the fixture in position with quick-release The following coil dimensions (mm) are possible:

Min max A 100 370 B 170 720 Measured for WM 4000

Extension 6-edge (Diamond) with WD 19 hex bars, only for equal size The 4-edge arbour holder can be extended with two additional hex bars to achieve 6-edge (diamond) coil forms. It consists of the following parts: 1. 2 hex bars with mounting plates which are adjustable on cross bars to the required coil widths 2. 2 additional quick release holder blocks for the front support The following coil dimensions (mm) are possible:

Picture: 4-edge arbour holder, without formers mounted on WM4000

Picture: Diamond (6-edge) arbour holder with formers Mounted on WM4000

Picture: Details of 6-edge arbour holder, with cross bars and formers mounted on WM4000

min max A 120 370 B 170 690 C 75 150 D 330 1000 measured for WM 4000



4-/ 6-edge winding unit for lap winding

Picture: 6-edge-winding unit fixed at the winding arm

Picture: complete delivery of the winding unit

Sketch of Coil Shape

Winding unit (tetragonal/hexagonal-form) only for lap winding This winding unit is suitable for rectangular or diamond-shaped coils of equal design. The unit consists out of 2 T-shaped holders with 2 or 3 winding heads on each holder. The holders are engaged to the winding beam. The unit can be adjusted to all dimensions. On the front there is an adjustable support, for holding the winding heads in position during the winding process. If only large coils are necessary, it is possible to get the two large holders (see below) instead of the standard holders without additional price. Scope of Delivery: 2 standard holders 6 winding heads with 12 slots 6 winding heads with 18 slots 1 universal adjustable front end support Coil Dimensions with Standard Holders: 6-edge-form 4-edge-form min max min max ---------------------------------------------------------- A 95 mm 430 mm 55 mm 430 mm B 130 mm 579 mm 130 mm 860 mm C 50 mm 165 mm D 230 mm 900 mm 6-edge-form 4-edge-form min max min max -------------------------------------------------------- A 3.74“ 16.93“ 2.165“ 16.93“ B 5.118“ 22.795“ 5.118“ 25.59“ C 1.968“ 6.496“ D 9.055“ 35.43“ Measured for WM 4000

* Attention * Special design for

the US – market For availability in

other countries please ask!

Picture: holders for large coil forms

Larger holder for the tetragonal/hexagonal winding unit (only for lap winding) This holder is used for larger rectangular or diamond coil forms. It is a supplementary device to the pre-described winding unit for larger coil circumferences. Coil dimensions with Larger Holders: 6-edge-form 4-edge-form min max min max ------------------------------------------------------ A 95 mm 430 mm 55 mm 430 mm B 270 mm 760 mm 70 mm 760 mm C 50 mm 110 mm D 370 mm 980 mm 6-edge-form 4-edge-form min max min max ----------------------------------------------------- A 3.74“ 16.93“ 2.165“ 16.93“ B 10.63“ 29.92“ 2.756“ 29.92“ C 1.968“ 4.33“ D 14.567“ 37.795“ Measured for WM 4000



Supportless Winding

Picture: Supportless Winding Device. Top: With Winding Heads Bottom: Without Winding Heads

Supportless winding device for winding heads 3/16, 4/11, and 4/24 (only for machines with electrical adjustable winding fixture) With this device it is possible to wind coils without the front support, i.e. to fix the time-wasting slide-rails. This is achieved by a supportless winding device. It can be used for up to 10 wires of 1.32 mm∅ in parallel. More than 10 wires will require a mechanical reinforcement of the winding beam. The limitation goes up to 20 wires 1.32 mm∅ in parallel. The reinforcement of the winding beam is not retrofitable and has to be ordered in beforehand with the machine. If more than 10/20 wires are required, it is essential to fix an end support slide-rail fixture (optional, not in the scope of delivery). The price includes the winding head holders (without the winding heads) and the machining of the complete set winding heads of type 3.16 consisting of No. I, 2, 3, 4, 5, and 6.

Picture: machined winding head for supportless winding device

Winding Heads for „Supportless Winding“ The winding heads have to be machined for the application with the supportless winding device, i.e. a groove has to be cut underneath by a milling machine. The price is to be understood for a complete set of each winding heads (6 pairs 4/11 or 3 pairs 4/24).



Winding Heads Type 3/12

Picture: Small Winding Beam

Picture: Scope of Delivery

Small winding beam for small coil To wind small coils the small winding beam is essential. It consists of the following components: 1. two winding fixtures with a 10 mm hexagonal bore with ground plate 2. one face plate (slide rails) with fixing levers 3. three sets of formers type 3/12 No. 1, 2, 3 eccentric 4. one set of formers type 3/12 No. I concentric

Winding heads type 3/12 equal size One pair always consists of 2 heads. The winding fixture can take max. 6 pairs. Type a e f Winding- mm mm mm shaft 3/12.I 35 12 52 WD10

Winding heads type 3/12 concentric One pair always consists of 2 heads. The winding fixture can take max. 6 pairs. Type a b c e f Winding- mm mm mm mm mm shaft 3/12.1 35 43 51 12 52 WD10 3/12.2 35 46 57 12 52 WD10 3/12.3 35 49 63 12 52 WD10


Picture: Former Type 3/16 No. I

Winding heads type 3/16 equal size One pair always consists of 2 heads. The winding fixture can take max. 6 pairs (or 12 pairs with the 4-edge winding fixture, 18 pairs with the 6-edge fixture). Type a e f Winding- mm mm mm shaft 3/16.I 60 16 64 WD19

Picture: Former Type 3/16 No. 6

Winding heads type 3/16 concentric One pair always consists of 2 heads. The winding fixture can take max. 6 pairs (or 12 pairs with the 4-edge winding fixture). Type a b c e f Winding- mm mm mm mm mm shaft 3/16.2 60 71 82 16 64 WD19 3/16.3 60 74 88 16 64 WD19 3/16.4 60 77 94 16 64 WD19 3/16.5 60 80 100 16 64 WD19 3/16.6 60 83 106 16 64 WD19




Picture: Former Type 4/11 No. I

Winding heads type 4/11 equal size One pair always consists of 2 heads. The winding fixture can take max. 6 pairs. Type a e f Winding- mm mm mm shaft 4/11.I 60 11 64 WD19


Winding heads type 4/11 concentric One pair always consists of 2 heads. The winding fixture can take max. 6 pairs. Type a b c d e f Winding- mm mm mm mm mm mm shaft 4/11.2 60 71 82 93 11 64 WD19 4/11.3 60 74 88 102 11 64 WD19 4/11.4 60 77 94 111 11 64 WD19 4/11.5 60 80 100 120 11 64 WD19 4/11.6 60 83 106 129 11 64 WD19


Picture: Former Type 4/24 No. II

Winding heads type 4/24 equal size One pair always consists of 2 heads. The winding fixture can take max. 3 pairs (6 pairs with the 4-edge winding fixture, 9 pairs with the 6-edge fixture). Type a e f Winding- mm mm mm shaft 4/24.I 60 24 116 WD19 4/24.II 120 24 116 WD19 4/24.III 90 24 116 WD19 4/24.IV 200 24 116 WD19


Winding heads type 4/24 concentric One pair always consists of 2 heads. The winding fixture can take max. 3 pairs (6 pairs with 4-edge winding fixture). Type a b c d e f Winding- mm mm mm mm mm mm shaft 4/24.2 60 71 82 93 24 116 WD19 4/24.3 60 74 88 102 24 116 WD19 4/24.4 60 77 94 111 24 116 WD19 4/24.5 60 80 100 120 24 116 WD19 4/24.6 60 83 106 129 24 116 WD19 4/24.7 60 86 112 138 24 116 WD19 4/24.8 60 89 118 147 24 116 WD19 4/24.9 60 92 124 156 24 116 WD19 4/24.10 60 95 130 165 24 116 WD19 4/24.12 95 136 177 218 24 116 WD19 4/24.14 95 142 189 236 24 116 WD19



Collapsible Formers

Picture: Collapsible Former (powder-coated aluminium)

Collapsible Formers Type 3/15-4/GW

These winding heads can be folded e.g. by 180° for a fast and easy removal of wound coils. The full winding head has a hole which takes a shaft. The shaft clicks into place at the winding beam. For the winding process the formers are placed such that all slots are showing outside. After the wound coils are ready to be taken off the slots, the winding arm should be driven together electrically in order to take the strain off the coil and all two or four collapsible winding heads can be snapped inwards to a prepared position and the tied-up coils can be slit over the round edges. There is no need to take the winding heads off the machine for releasing the finished coils.

Winding Head Data: Concentric (lap) winding Number of slots = 18, Slot width = 15 mm, Web = 5 mm Total length of winding head = 435 mm, Coil width = 35 mm

The formers are placed in 4 or 6 corners of the coil. Therefore a minimum of 4 collapsible winding heads is required.

Picture: Collapsible Formers Type 4/23-4

Collapsible Winding Heads Type 4/23

Type Width Width Width Width Slot- 1 2 3 4 width 4/23-4/15 35 50 65 80 23 4/23-4/20 35 55 75 95 23 4/23-4/22,5 35 57,5 80 102,5 23 4/23-4/25 35 60 85 110 23 4/23-4/30 35 65 95 125 23 The formers are placed in 4 corners of the coil. The price is for one head.

Picture: Collapsible Former Type 6/23-6

Collapsible Formers Type 6/23 Type Width Width Width Width Width Width Slot- 1 2 3 4 5 6 width 6/23-4/25 35 60 85 110 135 160 23 6/23-4/28 35 63 91 119 147 175 23 6/23-4/32 35 67 99 131 163 195 23 The formers are placed in 4 corners of the coil. The price is for one head.

Picture: 4 mounted collapsible formers

Collapsible Former Holder with 4 Edges For Lap and Concentric Winding To be able to use the collapsible formers a special winding fixture is required. Technically this winding fixture is almost identical to the 4 – or 6 - edge winding fixture (see page 30), however round bars are used in lieu of the WD19 hex bars, so that after the end of the winding cycle the collapsible formers can be turned around to remove the coils. By using this winding fixture it is possible to wind rectangular coil forms.

Collapsible Former Holder with 6 Edges For Lap Winding only With equal size formers type 3/15-4/GW it is also possibly possible to produce tetragonal (diamond) coil forms. To this the winding fixture is extend by 2 bars with mounting plates, which can be shifted in the cross bars for the adjustment of the top and bottom edges. The adjustable coil dimensions correspond to the dimensions of the 4-/6-edge fixture (see page 30).



Winding Heads for Lap Winding

Picture: Winding heads as a block with tape slot

Picture: Holder for lap winding blocks with tape dispenser and accessories

Concentric winding heads for lap winding as a block with tape slot (not for WM 3000 and WM 3002) This winding heads are made from one block. There are no single heads which need to be threaded on. One pair always consists of 2 winding heads with tape slot in one of the heads. Winding Heads Type 18.15T Slot number = 18 Slot width = 15 mm (0.6") Web width = 10 mm (0.4") Complete winding head length = 422 mm (16.6") 1 pair coil width 50 mm (2"): 1 pair coil width 65 mm (2.5"): 1 pair coil width 80 mm (3.2"): 1 pair coil width 100 mm (4"): 1 pair coil width 130 mm (5.1"): Winding Heads Type 12.20T Slot number = 12 Slot width = 20 mm (0.8") Web width = 10 mm (0.4") Complete winding head length = 370 mm (14.6") 1 pair coil width 170 mm (6.7"): 1 pair coil width 200 mm (7.9"): 1 pair coil width 260 mm (10.2"): Former holder for lap winding blocks: Extended WD19 mandrel with tape dispenser unit on one side, incl. 2 slide rails and 4 spacers for 12 + 18 slot formers. Attention: Special adjustment of the layering width limit switch required! The necessary tools and instructions are delivered with the formers.

* Attention * Special design for

the US – market For availability in

other countries please ask!



Transformer- and Field-Coils

Picture: mounted transformer adapter

Picture: Transformer adapter with thread bar

Adapter for mounting special coil formers Type: small With the transformer adapter it is possible to wind coils by mounting special bobbins onto the device. It is directly attached to the winding beam instead of the standard winding fixtures. Assembling is very easy by disengaging the winding fixture from the winding beam without additional tools. The necessary spacer is already assembled. The required bobbin has to be fastened against this disc and to be fixed by means of a central threaded spindle. Scope of Delivery: adapter plate distance piece with 60 mm (2.362“) width

Picture: transformer adapter

Picture: scope of delivery

Adapter for mounting special coil formers Type: large With this transformer adapter it is possible to wind larger or heavier coils by mounting special bobbins onto the device. It is directly attached to the winding beam instead of the standard winding fixtures. Assembling is very easy by disengaging the winding fixture from the winding beam without additional tools. The necessary spacer is already assembled. The required bobbin has to be fastened against this disc and to be fixed by means of a central threaded spindle. Scope of Delivery: two adapter plates two distance pieces with 60 mm (2.362“) width

Special Winding Heads

Picture: special winding heads

Special winding heads to customer's requirement We manufacture special winding heads (different dimensions, forms and materials) to customer's requirement. For the design we need accurate drawings.



DC-Field Former

Picture: part of the DC-field former

Picture: DC-field-former with coil

Picture: „open“ DC-field-former with coil

Picture: storage for bolts and thread bolts

Dimension drawing

Adjustable former for DC-fields With the adjustable Former for DC-fields is it possible to wind DC-field coils very fast. This former is adjustable in all dimensions. The dimensions are adjustable in steps of 0.1 inch. In the 4 edges are bolts with a radius of 0.4 inch. It is easy to assemble the former. In the software of the winding machine are additionally 15 pictures (photos) which shows the DC-former and a sample of the final winding result. The software is able to layer-wind standard DC-fields or fields with steps on top. The steps can be different on both sides. Dimensions: min max ------------------------------------------ A 2 inch 8 inch in 0.1 inch steps (71 mm – 289 mm, 0,25 mm) B 8 inch 18 inch in 0.1 inch steps (112 mm – 487 mm, 0,25 mm) width 1 inch 8 inch in 0.1 inch steps Scope of Delivery: DC-field former distance bolts thread bolts storage out of wood (for tools, distance bolts, thread bolts)

Middle support for DC-former The middle support is required to achieve better form stability for very large (long) DC-field coils. Scope of Delivery: Middle support additional distance bolts additional thread bolts additional storage out of wood (for distance bolts, thread bolts)

Enlarged version of the DC-former It is possible to order the adjustable DC-field former in an enlarged version. This enlarged version is technically identical to the standard version, however comes with a larger base plate and head piece. Herewith the measure A is extended by 100 mm and the measure B by 200 mm. The employment of an additional middle support as described above is very recommendable herewith (not included in the scope of delivery).



Dereeling Shelves

Picture: AR 4000 dereeling shelf with 90° panel, version for 8 x K200, 12 x K250, 6 long containers with wheel plates

AR 4000 base shelf The base shelf AR 4000 has room for 18 bobbins K250 and 6 long containers A250, or alternatively for 6 bobbins K250 and 12 containers A250. The solid metal construction suffices supreme stability requirements. The large metal funnels make a problem-free over head dereeling of the wire possible.

Entry- and exit-nozzles from metal in the funnels and at the panel ensure good wire guidance. Fixing bolts underneath the exit nozzles prevent the wire from sliding back. Panels exist to the linear annex or annex in the 90° angle, a corresponding tool to pull through the wires belongs to the scope of delivery. Funnels for 8 K200 instead of 6 K250 The individual floors can be supplied in place of 6 large funnels for bobbins K250 or A250 with 8 smaller funnels for bobbins K200.

Additional compartment floor The lowest level can optionally be fitted with a compartment floor without funnels, if in place of coil containers A250 further place for bobbins K250 or K200 is required.

3 external long coil container dereeling adapters In addition 3 external long coil container adapters can be connected. These adapters are composed of a flexible sleeve with a plastic material cover which fits directly in the bore of the protective container.

Extension shelf The base shelf can be extended with maximum 2 extension shelves. There exist the same modification possibilities as for the base shelf. The wires are led to the wire exit panel of the base shelf. Place for the there required additional exit nozzles is anticipated already.

Picture: Dereeling shelf for 144 * K200 with wire monitoring device

Picture: Dereeling unit for large containers

Dereeling shelves in different versions We can offer dereeling shelves in different sizes and completions according to your request if desired.



Special Accessories

Picture: Wheel-plate

Picture: Wheel-plate with container

Wheel-plates for coils The wheel-plate allows the simple and fast transport as well as the storage of the copper wire. The wheel-plate is interesting especially for the production however also for the repair-shop. The screws at the outer edge of the plate prevent the copper bobbin from sliding from the plate when rolling. The plate is furnished with a central hole, to be able to store the plates simply. The wheel-plates can be ordered in certain RAL colours at your request at an order quantity of 25 or more. for A250, 5 wheels, 300 mm (11.8") diameter for A315, 5 wheels, 380 mm (15") diameter for A400, 8 wheels, 490 mm (19.3") diameter

Picture: Stack storage with wheel-plates

Stack storage for wheel-plates The stack storage makes possible the fast storage of the unused wheel-plates. The stack storage allows the storage of up to 20 wheel-plates. To the safety the stack storage must be fastened on the floor.

Documents

Automatic Winding Machines 05/06stenbackashopyp.bootti.net/userimages/10216prdocfi-FI.pdf · Automatic Winding Machines ... arbours for lap winding with and without tape slot and