AUTOCLAVED AERATED CONCRETE (AAC) BLOCKS PLANT …

[email protected] www.anjaliventuresltd.com Tel.:- 091-261-2554153/54

“BRINGING YOU AND TECHNOLOGY TOGETHER”

AUTOCLAVED AERATED CONCRETE (AAC)

BLOCKS PLANT

(Capacity: 1,00,000 CBM)

REG. OFFICE:-

520-527, Poddar Arcade, Khand Bazaar,

Varachha Road, Surat - 395006 (Gujarat) India.

Ph. +91-261-2554153/54, Fax: - +91 261 2554155,

E-mail:- [email protected] Web: - www.anjaliventuresltd.com

mailto:[email protected]

http://www.anjaliexim.com/


INTRODUCTION: AAC (Autoclaved Aerated Concrete) was invented in the mid-1920s by the Swedish architect

and inventor Johan Axel Eriksson. AAC is one of the major achievements of the 20th century in

the field of construction. It is a lightweight, precast building material that simultaneously

provides structure, insulation, and fire and mold resistance. AAC Blocks is a unique and

excellent type of building materials due to its superb heat, fire and sound resistance. AAC block

is lightweight and offers ultimate workability, flexibility and durability.

Main ingredients include fly ash, water, quicklime, cement, aluminum powder and gypsum. The

block hardness is being achieved by cement strength, and instant curing mechanism by

autoclaving. Gypsum acts as a long term strength gainer. The chemical reaction due to the

aluminum paste provides AAC its distinct porous structure, lightness, and insulation properties,

completely different compared to other lightweight concrete materials. The finished product is

a 2.5 times lighter Block compared to conventional Bricks, while providing the similar strengths.

The specific gravity stays around 0.6 to 0.65. This is one single most USP of the AAC blocks,

because by using these blocks in structural buildings, the builder saves around 30 to 35 % of

structural steel, and concrete, as these blocks reduce the dead load on the building

significantly.

AAC is a long proven material. AAC block is used in a wide range of commercial, industrial and

residential application and has been in use in EUROPE over 90 years, the Middle East for the

past 40 years and in America and Australia for 25 years. It's an estimate that AAC now account

for over 40% of all construction in UK and more than 60% of construction in Germany. In India

production of AAC block started in 1972.

This unit is proposed to manufacture AAC Blocks by consuming the Fly-Ash as one of the prime

raw material. Fly-Ash, a major raw material with 70% proportion in AAC Blocks, an

indispensable by-product of Thermal Power Plants, is an environmental threat across the globe.

Power plants are facing an ever increasing challenge of disposal of this polluting agent.

http://www.aeratedconcreteblock.com/autoclaved-aerated-concrete


ASSUMPTIONS: Fly ash is to be provided free of cost by power plants. Only transportation is to be arranged by

project. Average distance of 100 KM (price depend on state).

Carbon Credit estimates is for reference purpose. The Project owner must handle his part of

CDM project to get Carbon credits, through independent consultants. Carbon credit can be

transacted on registration. The PCN preparation & presentation, the PDD preparation &

presentation, host country approval and the UNFCCC Registration might take somewhat 6

months to 2 year. So it may be wise to start early.

Sale price at site is estimated at conservative Rs 3200/- per cubic meter. AAC Blocks of all sizes

will be manufactured according to the market requirement, though mainly stipulated sizes as

per the BIS standards. Production is estimated at 90% capacity.

ADVANTAGES: The advantages are as follows:

1. Consumes Fly ash, which is a big problem for thermal power plants to dispose. It is

environment friendly, because of no need of burning.

2. Higher strength, best thermal insulation & excellent sound absorption, vibration resistance

compared to red bricks. The AAC product’s lightweight and easy workability means that is

very quick to install on site and transportation with lesser breakage.

3. AAC blocks made walls can be left exposed (without Plaster) and gains strength over time. It

saves structural cost by 35% and recycling of breakage, rejects also.

4. AAC products are not affected by harsh climatic conditions and will not degrade under

normal atmospheric conditions.

5. AAC Block does not have any toxic substances nor does it emit odors. Its production,

management and disposal do not represent any health risks or damage to the environment.

Its production process develops non-toxic gases.

6. AAC blocks are bigger in size then conventional bricks, resulting in lesser number of joints.

Less joints result in lesser quantity of mortar required, resulting in saving of mortar.

http://www.aeratedconcreteblock.com/


MARKET: Fly ash is available continuously and of satisfactory quality. Users are of the opinion that

strength, durability, finish, availability, price are the important qualities in blocks.

Very high willingness is observed among traditional manufacturers regarding use of fly ash in

their products. Technical assistance & increased product awareness among the public are

considered important for promoting the shift in the manufacturing practices.

High preference for fly ash products is observed among those customers contacting

manufacturers. Increased media coverage & favorable policies are considered key for increasing

utilization of fly ash bricks & blocks.

The current prices of fly ash blocks are in the same range of cement blocks & traditional bricks.

But comparatively fly ash blocks are having more strength, fire resistance, earthquake

resistance, light weight, lesser breakage and saves structural cost by 40%.

Since 60% of country’s electricity comes from coal based power station, the country has a huge

stock of fly ash amounting to 60 million tons annually. Despite the entire efforts present

scenario is not too encouraging as only 5% of country’s total ash has been consumed in

different sectors.

With the rise in population and increase in constructional activities considering the

improvement in the standard of living the demand for building bricks is increasing day by day.


RAW MATERIALS, SOURCES AND AVAILABILITY: Fly-Ash:

A lot has been said about this raw material in this Project Profile itself. But this Raw material is

freely available in Thermal Power plants. There are no taxes on this item whatsoever.

Transportation charges are only to be attended by the entrepreneur.

Lime:

Active powered lime is a requirement for giving the real aeration to the product. In phase 1 we

can aim to buy the active lime directly. In phase -2 we can think of having backward integration

and making a lime powering unit at site to have a more competitive advantage, we can also

think of a lime burning kiln inside the factory premises.

The project financials however have not considered the costs of powering unit, and the lime

kiln in this project.

Different qualities of lime are available, and depending on the raw materials, the mix design can

be chosen to get the optimal quality of production.

OPC:

This Project aims to utilize OPC cement as main binder material. It will give faster strength to

the bricks, besides giving improved consistent quality. It also ensures a better cost effectiveness

for the same. Using OPC will be a standardized practice. The other prime advantage of using

OPC (compared to other binders) is it’s easy availability locally through nationwide Retail

Network of Cement Companies.

Gypsum:

Gypsum is easily available industrial product. This is available as an industrial byproduct of

Fertilizer Plant. Gypsum is responsible to give long term strength to the Blocks.

Aluminum Powder:

Finely ground Aluminum powder is used in very limited quantity (less than 0.5%), so that it

reacts with active lime, and silica in base material to make the aeration, and swell the product,

making it very light weight product.


PROJECT AT A GLANCE: Product Details : AAC light weight Blocks Type : Fly Ash Based or sand based Technology Area : Infrastructure & Green-Tech Capacity Utilization : 80%

CONSUMPTION OF RAW MATERIALS AND ENERGY NEEDED

FOR PRODUCTION OF BUILDING MATERIALS:


BRIEF PRODUCTION PROCESS: 1. COAL FLY ASH:

The coal fly ash will be sent to the slurry preparing pond by wheel loader to be

prepared required concentration coal fly ash slurry by add rated water, which will be

pumped into slurry tank to be stored and ready to be used.

2. QUICK LIME:

The powder will be sent into the lime powder silo for storage and ready to be used by

bucket elevator, after coming into the factory.

3. GYPSUM:

The gypsum in the storage shed will be added into slurry pond according to the required

proportion, while preparing slurry.

4. CEMENT:

The cement will be transported into factory by tank truck and directly is pumped into

cement silo to be used.

5. ALUMINUM POWDER PAST:

The purchased aluminum powder past in the bucket or bag will be stored in its

storehouse, When being used, it will be lifted to second floor of the batching building, then

measured and added into aluminum mixer to prepare 5% suspending liquid to be used.

6. SCRAPE AND WASTE SLURRY:

The cleaning waste water under the casting machine will be pumped to ball mill to be

used as grinding water. The scrape from the cutting machine will be prepared to slurry and

pumped into waste slurry tank to be used.

7. BATCHING, MIXING, CASTING:

Coal fly ash will be sent to electronic scale in the batching building by pump at the

bottom slurry tank to be measured. When the slurry concentration arrives at batching

requirement, the control system will turn off the pump to stop pump slurry. The measured

the slurry will be directly discharged into casting mixer.

Lime and cement will be sent to electronic scale in the batching building by single

screw conveyer at the bottom of their silos. When measuring arrives at the required

quantity, they will be sent to casting mixer by screw conveyer.

Aluminum powder will be measured by manual, and added into aluminum mixer to be

prepared suspending liquid one by one for each mould. The finished suspending liquid can


be directly added into the casting mixer. The slurry temperature should be arrived at

required process temperature before casting. And mould will be moved to the bottom of the

casting mixer by ferry car.

8. CUTTING AND GROUPING:

After pre-curing, the green block arrive at the required strength, the crane will take it

to the cutting machine section. After removing the mould, the green block will be cut

according to the required size. The green block after cutting will be moved to the curing

trolley with the bottom plate by crane in front of autoclave for grouping. The seven trolley

for each autoclave with 14 pieces of green block.

9. AUTOCLAVED AND FINISHED PRODUCT:

The green block after grouping, will be moved into the autoclave by windlass for

curing. The whole curing period is approx. 12h, pressure approx.1.2Mpa, temperature

approx. 1850. After curing, the product will be pulled out of autoclave, and be sent to the

store yard.

10. THE BOTTOM PLATE RETURNING, COMBINING WITH MOULD AND

OILING:

After unloading, the side plate on the trolley will be lifted for returning rail by crane,

and be returned to the side of the cutting machine, which will be combined with the mould

and sent to mould returning line for cleaning and oiling to be reused.

PROCESS DETAILS:

1 mould includes 3.14 CBM,

1 autoclave includes 14 moulds,

1 process includes 4 autoclaves (process time = 10-12 hours)

Total power supply: 300 KW

Water requirement: 300 liters per CBM

PROCESS:


PROCESS:

Initial Mixing = Water + Fly Ash Churning

Molding Final Mixing

Cutting Baking

Final Product


EQUIPMENTS LIST:

No. Qty Equipment name Description Power (kw)

Remark Unit price TotalPrice

（USD）

1.Raw material preparation

A、Lime,Cement

101 1 Lime Silo Capacity：120m3 Site made 0.00 0.00

102 1 Cement silo Capacity：120m3 Site made 0.00 0.00

103 1 Gypsum silo Capacity：80m3 Site made 0.00 0.00

104 3 Hand screw 300×300 ANJALI 110.00 330.00

105 1 Lime screw conveyor

Φ280×6500 Capacity>30m3/h

4 ANJALI 2750.00 2750.00

106 1 Cement screw conveyor


4 ANJALI 2750.00 2750.00

107 1 Gypsum screw conveyor


4 ANJALI 2750.00 2750.00

108 9 Pneumatic knocker ANJALI 200.00 1800.00

109 3 Dust filter HYF-3；（Capacity:

1500~2000m3/h） 2 ANJALI 2500.00 7500.00

110 1 Bucket elevator TH315， H=24m 11 ANJALI 12000.00 12000.00

111 1 Three-way distributor

used together with bucket elevator to feed the powder to the silos

ANJALI 3600.00 3600.00

Subtotal 33480.00

B、Fly ash

112 1 Fly ash Silo Capacity：120m3 Site made 0.00 0.00

113 1 Fly Ash Screw Conveyor


4 ANJALI 2750.00 2750.00

114 1 Agitator for slurry 20m3 11 ANJALI 4500.00 4500.00

115 1 Agitator for waste slurry

20m3 11 ANJALI 4500.00 4500.00

116 2

Agitator for slurry tank

Capacity：50m3 (Body

of tank will be made at site)

18.5 ANJALI 8000.00 16000.00

117 2 Agitator for transitional pool

6m3 5.5 ANJALI 2500.00 5000.00

118 4 Slag pump 80YS-80，pump head

H=18m 18.5 ANJALI 3000.00 12000.00

119 1 Pipe, Valves and etc.

Local supply 0.00

Subtotal 44750.00

2. Dosage mixer and casting

201 1 Slurry scale Φ1.6m Capacity: 3000

ANJALI 7500.00 7500.00

202 1 Lime & cement scale Φ1.4m Capacity: 1000

ANJALI 7400.00 7400.00


203 1 Screw conveyor Φ280×1400 Capacity>45m3/h

3 ANJALI 2300.00 2300.00

204 1 Aluminum scale Capacity: 5kg ANJALI 127.00 127.00

205 1 Aluminum slurry mixer

V=0.052m3 0.18 ANJALI 780.00 780.00

206 1 Main mixer V=3.6m3 45 ANJALI 13500.00 13500.00

207 1 Mould transfer platform

6 ANJALI 8500.00 8500.00

208 1 electric hoist CD-2t 3 ANJALI 793.65 793.65

Subtotal 40900.65

3. Pre-curing room

301 16 Moulds Length: 4.2m; Width: 1.2m; Height: 0.6m

ANJALI 3200.00 51200.00

302 100 Side plates Length: 4.2m; Width: 0.6m;

ANJALI 750.00 75000.00

303 6 Mould winches Capacity: 2t 3 ANJALI 3500.00 21000.00

Subtotal 147200.00

4. Tilting and cutting section

401 1 Tilting crane Capacity: 10t 19 ANJALI 20000.00 20000.00

402 1 Tilting frame To be placed on the titling crane

7.5 ANJALI 14000.00 14000.00

403 1 Cutting line Consisting of: Pre-cutter, longitudinal saw and Vertical saw

22.5 ANJALI 68000.00 68000.00

404 1 Agitator for waste slurry

20m3 11 ANJALI 4000.00 4000.00

405 1 Slag pump 80YS-80，pump head

H=18m 18.5 ANJALI 3000.00 3000.00

406 12 Roll transport system

For returning of the side plate

0.37 ANJALI 851.67 10220.04

Subtotal 119220.04

5. Organize into groups before autoclave

501 1 Loading crane Capacity: 5t 14.6 ANJALI 16000.00 16000.00

502 1 Loading hanger To be placed on the loading crane

ANJALI 5000.00 5000.00

503 42 Hardening cars Length 4.2m ANJALI 700.00 29400.00

504 4 Hardening car winches

Capacity: 3t 7.5 ANJALI 3800.00 15200.00

505 1 Bridge before autoclaves

Connecting the autoclaves and the rails

Site made 0.00

506 4 Autoclaves Φ2000×31.0m Work pressure: 1.2Mpa

ANJALI 46000.00 184000.00

Subtotal 249600.00

6. Outlet of autoclave ,sorting and packing

601 1 Bridge before autoclaves

Connecting the autoclaves and the rails

Site made 0.00

602 1 Mobile windlass Capacity: 3t 1 ANJALI 3500.00 3500.00

603 1 Ferry carriage 6 ANJALI 10500.00 10500.00

604 1500 Rails 16# /meter Local supply 0.00 0.00


Subtotal 14000.00

7.Labouratory Equipment

701 1 Pressure Test Machine

WAY-300KN;±1% ANJALI

702 2 Constant Temperature Dryer 101-1A 10~300℃ ANJALI

703 1 Analytical Balance TG328A ANJALI

704 2 200 kg,100kg Bench Scale

200 kg,100kg ANJALI

705 1 Oven sx2-4-10 ANJALI

706 1 Cement Density Meter

SNB-1 ANJALI

707 1 Water Component Meter

SH10A ANJALI

708 2 Standard Screen %%C200 ANJALI

709 3 electrical Stove 1000w ANJALI

710 2 argyro-crucible 30g ANJALI

711 2 crucible-lifter ANJALI

712 1 scale 1000kg ANJALI

713 1 table scale 10kg ANJALI

714 1 Kinds of Instrument ANJALI

Subtotal 15000.00

8. Steam boiler system, Compressed air system

801 1 4t Stem boiler Capacity: 4ton/h 43 Local supply 0.00

802 1 Steam distribute system

ANJALI 4000.00 4000.00

803 500 Steam pipes 133(meter) Local supply 0.00

804 160 Set of valves and meters

1.3Mpa Local supply 0.00

805 27 flue for waiting section

Site made 0.00

806 500 Set of mineral wool for pipes

thickness: 100mm (meter) Local supply 0.00

807 6 Set of mineral wool for autoclaves

thickness: 100mm Local supply

808 1 Air Compressor LGGD1.5/10

capacity: 1.5m3/min pressure: 7bar

15 ANJALI 6500.00 6500.00

809 1 Compressed air tank capacity:2m3 ANJALI

810 1 Felting and Wet deducting device for air

Local supply 0.00

811 100 Set of compressed air pipes

/meter Local supply 0.00

812 20 Set of valves Local supply 0.00

813 1 Vacuum pump SK-6 11 ANJALI 3300.00 3300.00

Subtotal 13800.00

9.Electrical control section

901 1 Set of distribution cabinet

ANJALI


902 1 Set of control system

ANJALI

Subtotal 80000.00

10.Engineering, Design and Service

1001 1 Engineering and

design ANJALI

1002 1 Supervision of

installation ANJALI

1003 1 Pre-production ANJALI

Subtotal 30000.00

Total 787950.69

EXCLUSIONS:

No. Equipments Details Quantity

1. Boiler and Accessories Boiler, Chimney, Scrubber, Ducting, Water Storage Tank, R.O. Plant, Civil Work, other accessories.

4 tph

2. Electrification All Cables and wiring

3. Piping Steam pipe 300 meters

4. Valves and meters Set of valves and meters 160

5. Set of mineral wool for pipes

Thickness: 100 mm (meter) 150 meter

6. Set of mineral wool for autoclaves

Thickness: 100 mm 4 Nos.

7. Silo Raw material silo 3 nos.

8. Rail Rail tracks 1350meter

9. Forklifts 2 Nos.

10. Way Bridge 60 tons 1 Nos.

11. Civil Work Including shade and foundation

12. Slurry Tank 50 m3 2 Nos.

13. Bridges Bridge before and after connecting autoclaves

2

14. Cable Tray Cable Lay outing 120 meter

15. D. G. Set 400 kva 1 set


TECHNICAL SPECIFICATIONS OF AAC BRICKS:

Brick Size (mm) Approximate Weight/Brick (Kg) No. of Bricks/Cu.Mtr.

625 x 240 x 100 8.95 67

625 x 240 x 150 13.65 44

625 x 240 x 200 18.1 33

CONSUMPTION OF RAW MATERIALS AND ENERGY NEEDED

Size (in Inches) Size (in mm) No of bricks / m3 Weight (Kg’s) Market Price

25 * 9.6 * 4 625 x 240 x 100 67 8 – 9.5 47 – 50

25 * 9.6 * 6 625 x 240 x 150 44 13 – 14.5 71 – 76

25 * 9.6 * 8 625 x 240 x 200 33 17 – 18.5 95 – 100


PROCESS FLOW CHART:

Fly Ash

Gypsum OPC Lime

Main Raw

Materials

Water Fly

Ash

Slurry

Batched

Weight

Batched Weight Batched

Quantity

Pouring Mixture To Mix Ingredients

Aluminum

Blocks Casting on Mould

De-molding and Wire Cutting

High Pressure Steam Curing for 12 Hours

Eco-Blocks Ready for Sale


LAYOUT:


PHOTOGRAPHS:

Just for technical clarity some of the photos of the real working are provided here.


MANPOWER:

1. Management People:

Position Number

General Manager 1 Person

Production Director 1 Person

Managing Director 1 Person

Marketing 3 Person

Accountant 1 Person

Store Manager 1 Person

Quality and Consigner 2 Person

2. Operating Worker:

Every shift needs 10 – 12 people; 2 – 3 shift needs 20 -24 person.

Position Number

Operator 12 Person

Supervisor 4 Person

Electrician 3 Person

Logistic 4 Person

Security 5 Person

Oil paint 1 Person

Maintenance Engineer 2 Person

Welder, Helper, Fitter 8 Person

Labour 20 Person

PLANT CONSTRUCTION AREA:

Cover of Raw Material ：50×30m=1500㎡

Cover of Completed Product ：50×50m=2500㎡

Cover of Autoclave ：46×17.5=728㎡

Room of Steam-boiler ：9×7×5=63㎡

Workshop of Cutting ：56m× 13m× 9m=784㎡

Workshop of Resting ：21m× 18m× 2m = 378㎡

Workshop of Matching : 14m× 7m× 7m=98㎡

Total Area of Plant ：8000-10000m2


RAW MATERIAL SUITABILITY:

Almost 95% of the raw materials can be made suitable for AAC line through proper mix design. Also we can have many different mix designs for the same density…same strength of Blocks. We will help you to get the Best quality blocks at optimal cost by means of designing proper Mix as per your input raw materials. The following are basic guidelines (certainly not the final call) on the suitability of basic raw materials for AAC.

1. Fly Ash (65-70%)

Index Item Grade (%)

Gr - I Gr - II

Degree of fineness

(0.045 square hole sieve left amount) ≤ 30 45

(0.080 square hole sieve left amount) ≤ 15 25

Ignition loss ≤ 5.0 10.0

SiO2 ≥ 45-55 40

SO3 ≤ 1 2

Reference: The fineness can be 0.045 or 0.080 square sieve left amount.

2. Lime (8-25%)

Item Grade

Super Gr. 1st Gr. 2nd Gr

A(CaO+MgO) Quality Fraction % ≥ 90 75 65

MgO Quality Fraction % ≤ 2 5 8

SiO2 Quality Fraction % ≤ 2 5 8

CO2 Quality Fraction % ≤ 2 5 7

Digestion speed ,min ≤ 5-15

Digestion temperature , ℃ ≥ 60-90

Undigested residue quality fraction ,% ≤ 5 10 15

Fineness (0.080 square hole sieve left amount) %

≤ 10 15 20

3. Cement (6-15%)

SiO2 Al2O3 Fe2O3 CaO MgO C3S C2S C3A C4AF

21-23 5-7 3-5 64-48 4-5 44-59 18-30 5-12 10-18


4. Gypsum/Plaster (3-5%)

CaSO4 > 70%

MgO < 2%

Chloride < 0.05%

Preferably ground residue 90μm < 10-15%

5. Aluminum Power (about 0.08%)

Type and recommendation for supply depend on raw materials and mix formula

Metal Content Approx. >=65% Powder

NOTE:

Use of Cement is depend on moisture, if moisture is high cement requirement becomes high.

Soluble Oil usage per process is 1 liter.

TECHNICAL COMPARISON:

PARTICULARS CONVENTIONAL RED BRICKS AAC BLOCKS

Strength 30-40 Kg/cm2 35-40 Kg/cm2

Shape & Size Non Uniform & Irregular Uniform & Regular

Water Absorption 40 – 45 % 15 – 20 %

Breakage / Wastage 8 – 10 % Nil – 0.5 %

Mortar Consumption High Less

Density 1500 – 1700 Kg/m3 550 – 650 Kg/m3

Nos. of Bricks for per Cubic Meter 565 Nos [9x4x3inch] 67 Nos.[25x9.6x4inch]

Mortar Joint Thickness 15 – 18 mm 8 – 10 mm

Plaster Thickness 15 – 20 mm 10 – 12 mm


WORKING CAPITAL CALCULATION:

Yearly Capacity 1,00,000 CM

Costing Per Month At 80% production

80000 CM

No. Particulars Quantity (kg)

Rate/Ton Amount

1 Raw Materials/CM In Rs. Per Month In Rs. per CM

A Fly Ash 410 500 Rs. 205

B Lime 90 5500 Rs. 495

C OPC Cement (Tanker Load)

70 6000 Rs. 420

D Aluminum Power 400 gram 230 kg Rs. 92

F RM/CM Rs. 1212.00

G H I J

Power (KWH) Coal (kg) Other Consumables Total Add Wastage @ 1%

9.00 50.00

6 5

Rs. 54.00 Rs. 250.00 Rs. 50.00 Rs. 1566.00 Rs. 15.66

K Raw material per CM Rs. 1581.66 Rs. 1581.66

L Total Raw material (per month)

6667 Cu.Mtr.

Rs. 1581.66 Rs. 1,05,44,927.00

2 Manpower/Month Nos. Lab/Month

A B C D E

Managers & Accountant Other Staff Skilled Labour Semi Skilled Labour Unskilled Labour

4 X 10,000 3 X 6,000 25 X 12,000 15 X 8,000 30 X 6,000

Rs. 40,000.00 Rs. 18,000.00 Rs.3,00,000.00 Rs.1,20,000.00 Rs.1,80,000.00

F Total Labour/Month Rs. 6,58,000.00 Rs. 6,58,000.00 Rs. 98.70

3 Insurance per month (at 0.25%) Rs. 8,938.00 Rs. 1.34

4 Maintenance per month (at 1%) Rs. 35,750.00 Rs. 5.36

5 Office Overheads (Post+phone+net+travel+stationary) @ Rs. 25/CM

Rs. 1,66,667.00 Rs. 25.00

6 10% Depreciation on plant Rs. 3,57,500.00 Rs. 53.62

7 13% Interest Rs. 4,64,750.00 Rs. 69.71

8 Total Expenses per Month Rs. 1,22,36,532.00 Rs. 1835.39


PROJECT COST:

Particular Investment

Building and Land ( 3 Acre with 40,000 Sqr. feet Shade)

Depend on the area

Price of the AAC Blocks Plant 7,87,950 USD

Custom Duty, Freight, Container Clearing Charges, Local Transportation Extra.

This does not include the rate of interest on capital investment.

PROFITABILITY CALCULATION:

Total Earnings: (Yearly)

Sr. No Product Output (%) Output (CM) Price Per CM Total Income

1 AAC Fly Ash

Blocks 80% 80,000 Rs. 3,200 Rs. 25,60,00,000

Total (A) Rs. 25,60,00,000

Total Expenses: (Yearly)

Sr. No Product Output (%) Output (CM) Cost Per CM Total Cost

1 AAC Fly Ash

Blocks 80% 80,000 Rs. 1,835.39 Rs. 14,68,31,200

Total (B) Rs. 14,68,31,200

Net Profit (Earning – Expense) (A-B) Rs. 10,91,68,800


REMARKS:

1. Above listed configuration is standard reference, if any modification during equipment

manufacture, or adjustment during installation causing equipment list change, our side will state explanation details in written format within 3 days, whole set producing line equipment list follows one complete line configuration, final reference as per acceptance qualified practical configuration.

2. Terms of payment: 30% down payment, 70% before container loading.

3. Lead time: 4 months

4. Container: about 16pcs 40’containers

5. Package uses large goods bulk packing, small goods and electric control parts have wooden box packing.

6. After-sales service: One year free service after successful installation. 7. During equipment installation: Buyer provide local labour, welder, fitter and fulfill other

local requirements and also accommodation and food for our engineers.

8. Warranty time: One year warranty from the time of equipment clearance from the custom port.

9. In any case order cannot be cancelled.


DISCLAIMER:

1. This is for guiding prospective client, and helping them to understand the project well.

2. This can also serve a basis for Clients Chartered Account for making a DPR for them.

3. This template with a little variation can be used to get the Pollution control NOC, and other

Docs.

4. The AAC project being Modular, there can be client specific needs, which may not be

mentioned herein.

5. As the raw materials vary widely, so also does the mix designs we suggest. So final costing

may vary.

6. The civil costs can vary depending upon the location and the client’s rapport and grasp on

the field.

7. The fabrication costs depend a lot on client’s ability to handle the things on his own, and

Steel Prices.

8. The speed of execution of project totally depends on Clients skills to coordinate with the

suppliers.

ASSUMPTIONS FOR SAMPLE PROJECT PROFILE:

1. As land costs vary widely, this has been excluded.

2. Customs duties considered as per rates applicable during 2013-2014.

3. 10% depreciations of Land & Buildings considered & 10% on machinery.

4. Sea Fare, Truck charges, C/F charges as per the prevailing charges is not considered.

5. The shed area and office area for guidelines only. Clients can have their own luxury as per

the needs.

6. The work shed and office space and fabrication charges considered as CPWD averages.

7. The raw material rates pertain to a specific place and may vary from place to place.

8. Block sale price indicated in this Project is ex factory. All taxes and transport extra as

applicable.


520-527, Poddar Arcade, Khand Bazaar, Varachha Road, Surat - 395006, Gujarat (INDIA).

Tel:- +91261 – 2554153/54

Fax: - +91 261 – 2554155

E-mail:- [email protected] Web: - www.anjaliventuresltd.com

Thank You . . . !!!

Tel:-

http://www.anjaliexim.com/

Documents

AUTOCLAVED AERATED CONCRETE (AAC) BLOCKS PLANT …