Australian Pipeline Valve Sample Drawings and Certificates...ISO 15484-1 Endurance Test Certi˜ed. . API 607 6th & 7th, ISO 10497-5 Firesafe Certi˜ed. 50NB (2”) 150/300LB 80NB (3”)

ISO 15484-1Endurance Test Certi�ed

www.australianpipelinevalve.com.au

API 607 6th & 7th, ISO 10497-5

Firesafe Certi�ed

50NB (2”) 150/300LB 80NB (3”) 150/300LB 100NB (4”) 150/300LB

Heavy API608 Design (straight edged, not scalloped) - Adjustable packing gland is accessible for tightening without disassembly - all sizes

H1

W26 27 28 29 30

SIZE:2 1/2"~4" (65NB~100NB) SLIDING LEVER & TOP PARTS

NPS 2” (50NB) NPS 3” (80NB) NPS 4” (100NB)

Inside flange pattern(straight edges not scalloped)

ØB1

P

4-ØA1

23 25 24

SIZES 2” TO 4” (50NB ~ 100NB)Direct Mount Pad

(side access to adjust packing)

ØC

N-Øh

2 1

MH

L

fT

Ød

ØR

ØD

W

H1

34

5

67

8

9

10

11 12 13 14 15 16 17

19

2122

SIZE:2" LEVER & TOP PARTS

18

7

5

2

5 - Stem7 - Thrust Washer2 - Body8 - Additional Stem Packing

8

DETAIL CElastomer Free Stem Design

DETAIL BLive flexible lip seat design

C

B

BALL

SEAT

BODY

SIZE:2” (50NB) LEVER & TOP PARTS

12 13 14

19

20

1413

16A 16

BILL OF MATERIALS

Dimensions in millimeters

Floating Firesafe Ball Valve, 2PC, Model SLFSBV01-AB1APCABD6YM

NPS 2”~4” (DN50~DN100) Class 150, RF,CF8M

ORDER No/ DWG No

REV.

APPROVED

CHECKED

DRAWN

XXXXXX-99

00

DIMENSIONS (MM) & WEIGHT (KG)

APV DWG FRM 62

Australian Pipeline Valve

B.T.

S.Q.

C.C.

RATING

DESIGN & MFG.

PRESS-TEMP RATING

FACE TO FACE DIM.

END CONNECTION

END DIMENSION

TEST & INSPECTION

MARKING & PAINT

OTHER REQ.

PORT SIZE

TRIM

NOTES

OTHER

CL 150

API608, API6D, ASME B16.34

ASME B16.34

ASME B16.10

RFSF 3.2~6.3Ra

ASME B16.5

API 598, ISO 5208-A

MSS SP-25, PICKLED & PASSIVATED

NACE MR-01-75 & MR-01-03

FULL PORT (PRESSURE BALANCED BALL - HOLE IN SLOT)

316SS, ELASTOMER FREE DESIGN, BLOW OUT PROOF STEM

FIRESAFE: ISO 10497, API607 6TH & 7TH ANTI STATIC BS5351/ ISO 17292

OPTIONAL HP SEAT TEST PERFORMED TO API598

TEST PRESSURE

SHELL HYDRO SEAT HYDRO

SEAT AIR BACKSEAT

TEMPERATURE

MEDIUM W.O.G. ETC.ºCASME B16.34 ºFASME B16.34

Mpa Psi0.6 87

Mpa Psi

Mpa Psi Mpa Psi2.9 425 2.2 325

Inch DN L d R D C T f N h H H1 M P A1 A2 B1 B2 W ISO5211 Weight

2” 50

3” 80

4” 100

178 50

203 76

229 100

92.0 150

127.0 190

157.0 230

120.7 14.3

152.4 17.5

190.4 22.3

1.6 4

1.6 4

1.6 8

19.0 97

19.0 143

19.0 162

135 14

203 18

225 23.5

14 9

17 9

22 non

non 70

11 70

11 non

non 250

102 350

102 400

F07 9

F07~F10 19

F10 33

NO. PART NAME MATERIAL NOTES1 END CAP ASTM A351 CF8M INVESTMENT CAST

2 BODY ASTM A351 CF8M INVESTMENT CAST

3 BALL ASTM A351 CF8M SOLID INVESTMENT CAST

4 SEATS TFM1600 (PTFE) ENERGISED

5 STEM ASTM A182 316SS (1)

6 ANTI STATIC BALL & SPRING AISI 316SS -

7 THRUST WASHER TFM1600 (PTFE) -

8 PACKING GRAPHOIL (2)

9 BUSHING AISI 316SS -

10 GLAND ASTM A276 316SS -

11 BELLEVILLE WASHERS AISI 301SS -

12 PACKING GLAND ASTM A351 CF8M SS -

13 GLAND BOLT A2-70 SS -

14 GLAND NUT A2-70 SS -

15 HANDLE WASHER AISI 304SS 50NB (2”)

16 BOLT A2-70 SS 50NB (2”)

16A NUT A2-70 SS 50NB (2”)

17 GLAND WASHER AISI 316SS -

18 HANDLE ASTM A351 CF8 SS 50NB (2”)

19 STOP PLATE & LOCK DEVICE AISI 304SS -

20 BODY GASKET (ENCAPSULATED) 316LSS+GRAPHOIL+PTFE PTFE INNER

21 BOLT ASTM A193 B8M -

22 NUT ASTM A194 8M -

23 LOCK DEVICE LUG AISI 304SS -

24 STOP BOLT A2-70 SS

25 STOP NUT A2-70 SS -

26 HANDLE ADAPTOR ASTM A351 CF8SS 65NB~100NB (2 1/2”~4”)

27 SET SCREW A2-70 SS

28 BOLT A2-70 SS

29 PIPE HANDLE A53+ZINC PLATED

30 HANDLE SLEEVE VINYL PLASTIC(1) STEM SMOOTHNESS Ra 0.80 ~ 1.4 µm SUPERIOR TO API REQUIREMENTS (2) STUFFING BOX SMOOTHNESS Ra ≤ 1.6 µm SUPERIOR TO API REQUIREMENTS

65NB~100NB (2 1/2”~4”)

65NB~100NB (2 1/2”~4”)

65NB~100NB (2 1/2”~4”)

65NB~100NB (2 1/2”~4”)

OTHER FUGITIVE EMISSION TESTED DESIGN ISO 15484-1

SAMPLE ONLY



API 607 6th & 7th, ISO 10497-5

Firesafe Certi�ed

• Precisely & Accurate On/Off PositionThe handle is fixed securely with two bolts that reduces the gap between handle/stem, and provides precise positioning.

• Extended Handle LeverEasier operation with lower torque.

• ISO 15848-1 DesignOptimised Stem Seal design to meet low emission test requirements.

• Blow-out Proof StemPrevent accidental disassembly

• Advanced Seat DesignSuperior sealing performance/lower torque

• Firesafe Design ApprovedDesigned and tested in accordance with API 607 6th & 7th 2016

• Built-in ISO 5211 Direct Mount PadFor easy automation.

• Adjustable and Live-loadedStem PackingPacking is adjustable in-line.Easy for maintenance.

• Anti-static Device(Ball/Stem/Body)ATEX design

• Pressure Balance Hole in Ball SlotTo maintain the pressure balance in the body cavaity

• Enlarged Ball DesignAllowing for a wider sealing area and ensure a perfect & tight sealing

Before fire After fire(metal to metal contact)

5

6

7

23

19

16a16

16

15

18

24

24

25 27

2628

24

25

30171413

12

11

1098

2

1

43

420

1

2221

2365NB ~ 150NB

(2 1/2” ~ 6”)

40NB ~ 50NB(1 1/2” ~ 2”)

EXPLODED BILL OF MATERIALS

APV DWG FRM 62SAMPLE ONLY



API 607 6th & 7th, ISO 10497-5

Firesafe Certi�ed SLFSBV01 SERIES DESIGN - KEY FEATURES

Safety (Vent) Hole Pressure balanced design.Relieves the pressure differential between the body cavity and the ball port to prevent buildup of trapped pressure and to prolong the life of the stem packing/seals.

Vent Hole

Ball Port

High tensile High Strength StemAdapts readily to our wide range of pneumatic and electric actuators. Heat treated and rated for two times maximum torque. Blow-out proof design.

PackingMulti-ring adjustable packing offers secure, dynamic sealing with low torque. Elastomer free design option.

Encapsulated Body SealWith secondary metal to metalbody sealing.

Live loaded seatsFlexible cavity relief seats.

High Flow CapacityFull bore opening offers higher Cv values and ensures lower pressure drops.

Anti-Static deviceEnsures electrical conductivity

Vent Hole Pressure balanced hole in ball

FlangesASME (ANSI) CI. 150/300/600

connections are also available.

Rugged Heavy-Duty BodyWe offer a lifetime guarantee on our casting if the valves are used within our design parameters. Heavy wall to API608 dual conforming ANSI B16.

Other Features• Superior Casting Appearance • CNC machining to ensure accurate dimensions.• Long Life Cycle • Solid Balls • Full Material Traceable for pressure containing components, EN10204 / ISO 1074 3.1 • Every APV valve is properly heat treated. • Stem bores are fully machined. • High Pressure heat treated stems.

ENERGISED SEAT DESIGN

Complies to most low emission standards.Seat sealant injection is not required. Low and high pressure zero leakage capability.Large contact face.

BODY SEALS

Elastomer free, Graphite outer, PTFE inner(with secondary metal to metal overlap).Non firesafe models are PTFE gasket.

MULTI-STAGE PACKINGStem sealant injection is not required.

ANTI-STATIC STEM DEVICE

Designed to outlast other valves in a wider range of service conditions.

PTFE THRUST SEAL BLOW OUT PROOF STEM

NPS CVClass 150 Class 300

1/2 18 183/4 36 361 48 48

1 1/4 93 931 1/2 165 165

2 207 2072 1/2 450 450

3 780 7804 1360 13605 1700 17006 2600 26008 4200 4200

CV VALUES

APV DWG FRM 62SAMPLE ONLY


API607 6th & 7th Ed., ISO 10497

Firesafe Certi�ed

AS 4617, AS 4629


Side accessto adjust stem

packing

L

ft

O

n-Ø2 1

28H

3

4

10/10A

11 13

7

8

9

6

5

16

1718

15

12

W

41

Ø32014

19

81

A

A

Ø125

27

4-Ø14

Direct mount pad(ISO5211-F12)

Inside flange of shape

END VIEWAA

10-5/8-11UNC

Lock device

Cgd

BODY GASKET

END CAP

DETAIL CGASKET

(ENCAPSULATED)

BODY B

C

BALL

SEAT

BODY

DETAIL BSEAT

LIVE FLEXIBLE LIP SEAT DESIGN

BILL OF MATERIALS

Dimensions in millimeters

Floating Firesafe Ball Valve, 2PC, Model SLFSBV01-AC1AHAABB1YM

NPS 6” (DN150) Class 150, RF,Gear Operated, FB, WCB

ORDER No/ DWG No

REV.

APPROVED

CHECKED

DRAWN

XXXXXX-99

00

NO. PART NAME MATERIAL NOTES1

2

3

4

5

6

7

8

9

10

10A

11

12

13

14

15

BODY CAP

BODY

BALL

SEAT

STEM

ANTISTATIC SPRING/BALL

THRUST WASHER

O-RING

BUSHING

STEM PACKING

STEM PACKING

GLAND

BELLEVILLE WASHERS

PACKING GLAND

WORM GEAR

BOLTING (GEARBOX)

ASTM A216 WCB

ASTM A216 WCB

ASTM A351 CF8M

RPTFE (PTFE+15%GF)

ASTM A182 316

AISI 316SS

PTFE

VITON AED

ASTM A182 316SS

GRAPHITE BRAIDED

GRAPHITE FLEXIBLE

ASTM A182 304SS

AISI 301SSASTM A351 CF8

ASSY WGDGAB36/F1227IP67

A2-70

-

ZINC PLATED

DIMENSIONS (MM) & WEIGHT (KG)

DN d L O C g n-Ø t f150 151 394 280 241.3 216 8-Ø22.3 23.9 1.6

APV DWG FRM 73

-

-

-

-

(2) (UPPER)

(2) (LOWER)

ENERGISED

-

(1)

-

-

-

SOLID

-

Australian Pipeline Valve

B.T.

S.Q.

C.C.

W62

16

1718

WASHER

BODY GASKETBOLTING

AISI 304SS

316SS+GRAPHITEASTM A193 B7M

-

SPIRAL WOUND

-

Inch6”

H238

Weight

65

RATING

DESIGN & MFG.

PRESS-TEMP RATING

FACE TO FACE DIM.

END CONNECTION

END DIMENSION

TEST & INSPECTION

MARKING & PAINT

OTHER REQ.

PORT SIZE

TRIM

NOTES

OTHER

CL 150

API6D, API608, ASME B16.34

ASME B16.34

ASME B16.10

RFSF 3.2~6.3Ra

ANSI B16.5

API 598, ISO 5208 RATE A

MSS SP-25, PAINT PP KI 07.002

NACE MR-01-75 & MR-01-03

FULL PORT (PRESSURE BALANCED BALL - HOLE IN SLOT)

316 TRIM

FIRESAFE: ISO 10497, API607 6TH & 7TH ANTI STATIC BS5351/ ISO 17292

OPTIONAL HP SEAT TEST PERFORMED TO API598

TEST PRESSURE

SHELL HYDRO SEAT HYDRO

SEAT AIR BACKSEAT

TEMPERATURE

MEDIUM Water, Oil, GasºC-29 TO 180 ºF-20 TO 356

Mpa Psi0.6 87

Mpa Psi

Mpa Psi Mpa Psi3.1 449 2.2 319

WORM GEAR - TECHNICAL PARAMETERS

MODEL SPEED RATIO

TORQUE AMPLIFICATION

FACTOR ±10%

TORQUE N.M

INPUT OUTPUT

WGDGAB36 36:1 68 750 11

ISOF12

19 NUT ASTM A194 2HM -

(1) STEM SMOOTHNESS Ra 0.80 ~ 1.4 µm SUPERIOR TO API REQUIREMENTS(2) STUFFING BOX SMOOTHNESS Ra ≤ 1.6 µm SUPERIOR TO API REQUIREMENTS

CV2600

SAMPLE

ONLY

SIngle Class 3 Items Cert_BV-TM.docx 29/5/19 AS

Material Test Certificate To EN 10204 3.1:2004

Traceability Sheets/Mill/Pressure

CUSTOMER: GLOBAL SUPPLY LINE PTY LTD PO NO: 0016625PG PAGE NO: 1 OF 1 DATE: 24th January 2018 PRODUCT INFORMATION PRODUCT: BALL VALVE – TRUNNION MOUNT CONFORMS: ANTI STATIC BS5351/ ISO17292-2010 DESIGN: API6D/ ISO 14313 CONFORMS: FIRESAFE ISO 10497, API607 5TH/6TH/7TH SPECIAL TEST: -46ºC CHARPIES IMPACT ON LF2 CONFORMS: ASME B16.34 PRESSURE/ TEMP. NACE MR0175

PRESSURE TEST AND INSPECTION TEST ACCORDING TO API6D/ ISO 5208 RATE A SHELL TEST (HYDROSTATIC) PRESSURE: 3.10 MPa DURATION: 5 MINUTES RESULTS: ACCEPTED DIMENSIONAL INSPECTION: OK

HP CLOSURE TEST (HYDROSTATIC) PRESSURE: 2.24 MPa DURATION: 5 MINUTES RESULTS: ACCEPTED VISUAL INSPECTION: OK

LP CLOSURE TEST (AIR) PRESSURE: 0.6 MPa DURATION: 5 MINUTES RESULTS: ACCEPTED OPERATIONAL INSPECTION: OK

BACK SEAT TEST (HYDROSTATIC) PRESSURE: MPa DURATION: SECONDS RESULTS:

DESCRIPTION/MATERIAL

ITEM DESCRIPTION QTY

(PCS) CLASS (PN)

INCH (DN)

MM (DN) SERIAL NO. ENDS BODY BALL STEM SEAT TRUNNION BOLTS

100 TRUNNION BALL VALVE, RF, FB, 3P, LF2, LOP, Model No. BVF100-TCA2223AAABB, Firesafe, Viton AED Low Temp. O-rings Norsok M710

40 150 2” 50 509560/158/1 ~ 40 RF ASTM A350 LF2 CL1

ASTM A182 F316

ASTM A182 F316

ASTM A182 F316+RPTFE

ASTM A350 LF2 CL1+ENP

ASTM A193 B7+ZP


30 150 3” 80 509560/158/41 ~ 71 RF ASTM A350 LF2 CL1

ASTM A182 F316

ASTM A182 F316



ASTM A193 B7+ZP


20 150 4” 100 509560/158/72 ~ 92 RF ASTM A350 LF2 CL1

ASTM A182 F316

ASTM A182 F316



ASTM A193 B7+ZP

DESCRIPTION CHEMICAL COMPOSITION % MECHANICAL PROPERTIES

PART NAME HEAT NO. MATERIAL C Si Mn P S Cr Mo Ni Cu V Other Other CE T.S MPa

Y.S MPa

E.L (%)

RAΨ (%)

Hardn HB

Impact Test Temp. AKV(J)

BODY B00008 ASTM A350 LF2 CL1 0.23 0.37 0.70 0.025 0.022 0.018 0.010 0.005 0.02 0.01 - - 0.36 531 306 32 49 159 -46ºC 67 / 58 / 57 ADAPTOR B00008 ASTM A350 LF2 CL1 0.23 0.37 0.70 0.025 0.022 0.018 0.010 0.005 0.02 0.01 - - 0.36 531 306 32 49 159 -46ºC 67 / 58 / 57 BONNET B00008 ASTM A350 LF2 CL1+ENP .003” 0.23 0.37 0.70 0.025 0.022 0.018 0.010 0.005 0.02 0.01 - - 0.36 531 306 32 49 159 -46ºC 67 / 58 / 57 TRUNNION B00008 ASTM A350 LF2 CL1+ENP .003” 0.23 0.37 0.70 0.025 0.022 0.018 0.010 0.005 0.02 0.01 - - 0.36 531 306 32 49 159 -46ºC 67 / 58 / 57 BALL 150611 ASTM A182 F316 0.019 0.28 0.86 0.04 0.004 16.47 2.05 10.03 - - - - - 593 276 39 58 154 -46ºC 67 / 58 / 57 STEM 441-6 ASTM A182 F316 0.052 0.38 0.91 0.035 0.010 16.30 2.08 10.06 - - - - - 553 249 46 57 168 - SEAT 441-6 ASTM A182 F316 0.052 0.38 0.91 0.035 0.010 16.30 2.08 10.06 - - - - - 553 249 46 57 168 - STUDS 510452 ASTM A193 B7+ZP 0.39 0.24 0.85 0.013 0.004 0.94 0.017 - - - - - - 932 836 25 62 286 - NUTS 1214040278 ASTM A194 2HM+ZP 0.45 0.22 0.54 0.018 0.010 - - - - - - - - - - - - 220 -

HEAT TREATMENT: - ASTM A352 LF2 Normalised, 910ºx2H Air cooling, tempering at 620ºC 2 Hours Air Cooling. A182 F316 SOLID SOLUTION 1040ºCx2.5H Water Cooled below 260ºC. OTHER: - Conforms to NACE MR0175. 3.0mm Corrosion allowance.

WE HEREBY CERTIFY, THAT THE MATERIAL AND THE PRODUCT DESCRIBED ABOVE HAS BEEN TESTED AND COMPLIED WITH THE TERMS OF THE ORDER

SIGNED:

QA MANAGER:

SAMPLE ONLY

www.australianpipelinevalve.com.au70-78 Stanbel Road Salisbury Plain, South Australia 5109

Telephone +61 (0)8 8285 0033 Fax +61 (0)8 8285 0044

[email protected]

A D E L A I D E • B R I S B A N E • P E R T H

PAINTING PROCEDURE FORGED BALL PP AFRA 07.001

SH. 1 / 1 REV. 4

GENERAL SERVICE APPLICATION Carbon steel surfaces

SCOPEStandard level protection against weathering, fresh & salt water, chemical atmosphere, petroleum products, alcohols and solvents

TEMPERATURE RESISTANCE -46ºC to 200ºC

PRELIMINARY SURFACE PREPARATION Cleaning with degreaser and washing with high pressure water at 100ºC, and then drying in open air 24 hours

PROTECTION OF UNPAINTED PARTS Protection with suitable plastic plugs and with sealing tape of: internal bore, flange sealing surface, welding ends

FINAL SURFACE PREPARATION Final clean all surfaces. Machining to smoothness of ≤ 6,3µm where applicable

PAINT APPLICATION

Spraying with a gun, drying in between coats as per manufacturer’s specification. Painting performed at 5 ~ 30ºC at less than 85% humidity. Adhesion to DIN 5351 GT 1-2

NO. OF COATS TYPE OF PROCESS MANUFACTURER PRODUCT FILM THICKNESS

1st Coat Antirust Inorganic Zinc primer AMERON or equal DIMECOTE 9 or

equivalent 50 µm

2nd Coat High build epoxy paint AMERON or equal AMERCOAT 385 or equivalent 50 ÷ 75µm

3rd Coat High build epoxy paint AMERON or equal AMERCOAT 385 or equivalent 50 ÷ 75µm

MINIMUM TOTAL DRY FILM THICKNESS: 150µm

FINAL COLOUR: RAL 5015 SKY BLUE

NOTES:Application temperature, drying times and other physical data of painting as per manufacturer specifications.

Rev. Date Remarks Issued by:

3 August 13th 2018 Fifth issue GP

APV Paint Spec PP AFRA07.001 - 13.99b

SAMPLE ONLY


Telephone +61 (0)8 8285 0033 Fax +61 (0)8 8285 0044

[email protected]


ELECTROLESS NICKEL PLATING CONFORMITY DECLARATION

Customer: Global Supply Line Pty Ltd Reference:

Order Number: Date:

Item Numbers:

All ENP surfaces (Ball, Stem, Seat, Trunnion) hardened to thickness 0.75mm (.003”) minimum 500 HV hardness.

APV Electroless Nickel Plating Conformity Dec

WE HEREBY CERTIFY THAT THE MATERIAL SUPPLIED IS CONFORMING WITH THE APPLICABLE SUB-ORDER.

STANDARD METHOD OF NICKEL PLATING INSPECTION

• VISUAL INSPECTION ON 100% OF PLATED SURFACES;• THICKNESS INSPECTION WITH MAGNETIC AND X-RAY METHOD;• ADHESION INSPECTION CARRIED OUT WITH IMPACT TEST ON PLATED COMPONENTS;• ADHESION INSPECTION CARRIED OUT WITH BURNISHING TEST ON PLATED COMPONENTS;• REFERENCE STANDARD ASTM B733.

INSPECTOR ISSUED BY

GP

NOTES

Covers: - Ball, Seat Holders, Stem, Trunnion (as applicable)

SAMPLE ONLY


Telephone +61 (0)8 8285 0033 Fax +61 (0)8 8285 0044

[email protected]


FINAL INSPECTION REPORTBall Valves – Trunnion Mounted - API 6D

Date :

Cert No. :

Order No. :

Page No. :

I. ASSEMBLY

1) Check proper alignment of pipe flange holes or weld ends/ schedule to ANSI B16 or ANSI B16.25.

2) For flange connections check finish & that both faces are clean & unmarked.

3) Check the overall length of the valve against the appropriate specification.

4) Check that all stop devices have been set correctly.

II. FITTINGS

1) Check body studs for uniform height & appearance.

2) Check grease fittings, drain & bleed plugs for tightness & appearance.

III. GENERAL APPEARANCE

1) Check that the paint finish is free from defects & covers all external metal surfaces.

2) Check that the name tag is correct, legible & securely fastened.

3) Check that all lables and tags are correct, legible & securely fastened.

4) Forging/ casting finish 100% visual (MSS SP-55).

5) 100% Dimensional inspection API6D/ B16.34

6) Marking/ tagging to MSS SP-25.

IV. STANDARD

1) Testing to: API6D (ISO 5208-A)

2) Dimensions: ANSI B16.10

3) Ends to: ANSI B16.5

4) Manufactured to: API6D

5) Firesafe to: API607 5th & 6th Edition

API6FA 3rd Edition

To NACE MR-0175 (where shown)

Inspector’s Signature:

Final Inspection Report - Ball TM API6D

SAMPLE ONLY

Documents

Australian Pipeline Valve Sample Drawings and Certificates...ISO 15484-1 Endurance Test Certi˜ed. . API 607 6th & 7th, ISO 10497-5 Firesafe Certi˜ed. 50NB (2”) 150/300LB 80NB (3”)