AUD $5.09 RUB 110.28 ZAR 24.39 EUR 3 · Quality Materials The productswemanufactureuse many materials...we buy only the best. Genuine YKK® Zippers. Ve l c r o ® made by Ve l c r

A u s t r a l i aAUD $5.09Canada$ 4 . 8 5Japan¥ 4 2 0 . 7 7 8MexicoPesos 44.91R u s s i aRUB 110.28South AfricaZAR 24.39USA$ 4 . 0 0E u r oEUR 3.04

Caution!Operating a motorcy cl einvolves an element of riskfor the operator and others.Evaluate the information inthis catalog carefully. Theindividuals and companiesmaking the products avail-able here do not guaranteeprotection from possibledamages or injuries result-ing from your use of theirproducts.

w w w. a e r o s t i c h . c o m

Photos/Stories Wanted:Send us photos ofA e r o s t i c h / R i d e r WearHouse gear inuse, or any other motorcycle andtravel related photographs or sto-ries you'd like for possible publica-tion in future catalogs. We prefergraphic files,but some 35mm slides,prints, and scans can work too.Email your files as an attachment [email protected]. All photosused will be credited, so pleaseinclude'name,date,place' informa-tion.Tellingus whoyouareis impor-t a n t .

This entire catalog is browsable/searchableonline at www.aerostich.comOur website features:•Secure online ordering.•Additional products not in this catalog.•Real-time live camera of our order-processing area.•Closeout, overstock, and sale items.

Este catálogo entero es browsable/searchableen línea en www.aerostich.com.

Nuestros rasgos de website:•Asegure el ordenamiento en línea.•Productos adicionales no en este catálogo.•Cámara fotográfica viva del tiempo real de nuestro área de proce so de orden.•Liquidación,overstock, y mercancía de la venta.

SURFACE TRANSPORT ONLY.

Quality MaterialsThe products we manufacture use many materials...we buy only the best.Genuine YKK® Zippers. Ve l c r o® made by Ve l c r o®. GoreTe x®

breathable/waterproof fabric. Malden Polartec® fleece. Etc... TheAerostich 21®, 22®, 23®, 4®, and 6

® labels onsome materials allow us to provide products free of outside restric-tions. 2

® (1 , 2 , a n d 3) stands for ‘Trademark LicenseTechnology’ and identifies three thicknesses of the best polyesterfleece. 4® is short for ‘Trademark License Textile’, and it is anadvanced and high quality breathable/waterproof laminate fabric.

Aerostich products are built to be the best tools available for all ridingin all environments to all types of destinations. If you have a questionabout anythingyousee,give usa callor sendanemail. I hopeyou’llgive someof these products a try and our company a chance. I know you will not be disappointed. Thanksfor looking through this catalog, and Good Riding.

∏products provide outstanding performance for everyday riding and long distance trav-eling. Today’s Aerostich suits are advanced versions of the world’s first synthetic textile protectiveriders clothing. Since creating the first Roadcrafters in 1983, our mission has been to make eachnew garment a demonstration of function and sewing quality.

Let's Go Ridin'!

Why No ∏Dealers?Our skilled production staff is expensive. They are worth it. Handmade quality is the first priority. Using the best materials also costs more...but helps gearlast longer and work better. Each Aerostich design prioritizes function and durability over ease of assembly. You are buying direct at factory direct prices.Our manufacturing costs are close to the catalog prices.

We’d like to expand our mailing list. If your club or organization provides us with member names and addresses, we’ll contribute a RiderWearHouse giftcertificate worth .10 per name to the individual or organization of your choice. Each person on our mailing list receives an annual catalog and holiday flyer.We do not sell, trade or loan our mailing list to any outside organizations.

catalog items make riding better. Many are hard to find else-where and a few are widely available, but all include expert order processing, careful pack-ing, accurate shipping, competent customer service and devoted product support. Weinventory everything we sell to provide unmatched factory-direct service and lower prices.

PRICING AND DISCOUNTS:A e r o s t i c h / R i d e r WearHouse provides a 10% discount to MSF instructors and to selected OEM and motorcycle industry persons. We also offer a 10% discount on all sales fromthe store located at our shop. These special prices encourage product placements that we hope will result in additional exposure for Aerostich gear. Rider-to-rider endorse-ments and referrals help introduce our products to potential customers.

S P O N S O R S H I P S :Support is always limited to Aerostich internal resources and requirements. We provide a limited number of professional riders with discounts and test items. Many touring ral-lies and events provide Aerostich/RiderWearHouse door prizes. We do not provide prizes for all event requests. Aerostich/RiderWearHouse supports charities including thePony Express (breast cancer), The Ride(s) For Kids, and others, with prizes, contributions or participation. We also support the AMA (American Motorcyclist Association) as acorporate member, the MRF (MotorcycleRiders Foundation) and MIC (Motorcycle Industry Council) as a member. We are also a member of many national riding clubs includ-ing HOG (Harley Owners Group), BMWMOA (BMW Motorcycle Owners of America), HSTA (Honda Sport Touring Association) and others.

WA RNIN G ! ITEMS WITH ORANGE TITLES ARE FICTITIOUS AND ARE FOR ENTERTAINMENT PURPOSES ONLY.

Aerostich SuitsOne and Two Piece Roadcrafter Suits ................................................p. 6Features ..........................................................................................................p. 8Custom Alterations and Repairs ............................................................p. 10Care of Aerostich Textile Rider’s Gear .................................................p. 12Darien Jacket and Pants ..........................................................................p. 14Suit Accessories .........................................................................................p. 20

Off And RidingHelmets and Helmet Stuff ........................................................................p. 24Eyewear ...........................................................................................................p. 31Why You Need an Electric Vest .............................................................p. 32Kanetsu Electric Vest and Liner .............................................................p. 34Fleecewear ....................................................................................................p. 38Neck Protection ...........................................................................................p. 40Underwear .....................................................................................................p. 42Footwear ........................................................................................................p. 44Gloves ...............................................................................................................p. 46Wet Weather Glove Problems ................................................................p. 49T-Shirts, Sweatshirts, Shirts and Other Stuff You Wear ................p. 54

Packing It InCourier and Dispatch Rider Bags ..........................................................p. 68Fleece, Envelope Bags and Other Ways to Store Gear ................p. 71Tankbags ..........................................................................................................p. 72Saddlebags ....................................................................................................p. 76Backpacks ........................................................................................................p. 78Duffels ...............................................................................................................p. 81Straps and Such ............................................................................................p. 88

Off The Road AgainTents, Sleeping Bags, Pads ......................................................................p. 92Cooking ............................................................................................................p. 100First Aid ............................................................................................................p. 104Lights ................................................................................................................p. 106Snacks .............................................................................................................p. 112

Navigating & CommunicationsGPS and Brackets .......................................................................................p. 114Music and Audio ..........................................................................................p. 122Communication .............................................................................................p. 128Maps .................................................................................................................p. 134Timekeeping ...................................................................................................p. 138

Prevent Or RepairTire Tools ..........................................................................................................p. 146Mechanical Tools .........................................................................................p. 154Edged Tools ....................................................................................................p. 158M u l t i - Tools ......................................................................................................p. 160Electrical Tools ..............................................................................................p. 162

SundryBooks ................................................................................................................p. 174Happy Campers’ Toys .................................................................................p. 187Video .................................................................................................................p. 190

THE MINNESOTA DEPARTMENT OF TRANSPORTATIONPLANS TO STRAIGHTEN OUT HIGHWAY 1

Was the Department of TransportationCreated to break our starved hearts?

So it would seem. They bulldoze dreams.Once, where we blasted across a high bridge

And glimpsed, through a lattice of steel,The flash of the black-and-blue river,A raft of bluebills aswim in a swirl,The thrashing white rapids below,

Our looks now boomerang off a blank wall,The highway turned hallway, one moreAesthetic atrocity committed, one more

Beauty spot blotted out.

And now they intend to tame Highway 1,That sweet prime number, that first and best

Rambunctious trunk through the trees,That primitive, asphalt snake in the woods,That whoopdedoo carnival ride of a road.

Oh, say it ain't so! Oh, no, no, no.Didn't these planners have fathers at all

To tell them the journey itself is the goal?Were their poor mothers so hooked on speed

They could only whisper, “Efficiency!”?Oh, say it ain't so. Oh, no.

Will we allow them to level the liftAnd fall, the swoop and drop,

The rockabye-baby ocean motionSinging through our spinning wheels,The lilt of the lullaby lay of the land?

No, no. No more tilt-a-whirl, watch out,Hit the gas, touch the brake, wake up,

Hug the curve, sliding, gliding off on the bowbend,Double back, hairpin, stop-and-go waltz?

Will all this be lost? To what end, pray tell.To arrive more quickly at a gravel pit

Or the big blue nothing of Lake Superior?

Whoa, nelly. Don't tell meWe should speed past trees that tookTwo hundred years and more to be

The colossal candelabras they've slowly become.Says who? Should MNDOT reduce

Our chance to flush a flustered grouse,Waken a wolf, startle a deer, frighten a fox,

Or collide with the sudden broad side of a moose?

Save us, preserve us from Euclid's dream,The gleam in the architect's eye. Leave us

This road like a river's meander through popple and pine.Let planners surrender their pens, resign.

Duluth writer Barton Sutter is the author of five books, including My Father's War and Other Stories, Cold Comfort: Life at the Top of the Map, and The Book ofNames: New and Selected Poems, all three of which have won Minnesota Book Awards. His new collection of poems, Farewell to the Starlight in Whiskey, is sched-uled for publication this fall. More info about MN1’s reconstruction at <www.dot.state.mn.us/roadwork/bynum50.html>

Evolution.

David Hough, Homo Bikerus Locomotus Synthetic Garbus.

A E S

"On résiste à l'invasion des armées; on ne résiste pas à l'invasion des idées" - Literal Translation: "One resists theinvasion of armies, but not the invasion of ideas." Source: Histoire d'un Crime (History of a Crime) (published1877) Victor Hugo - Alternative Translation: "One cannot resist an idea whose time has come."

LARGE V E RT I C A L LYZIPPERED CHESTP O C K E T

CUSTOM SHAPED, T F 2PADS PROTECTS H O U L D E R , E L B O WAND KNEE A R E A S

HOOKAND LOOPANKLE TA B SWITH 3M SCOTCHLITE™REFLECTIVE

A RT I C U L AT E DKNEE

TWO-PIECE ROADCRAFTER

GUSSETED W R I S TZIPPER ANDHOOK AND LOOPCIRCUMFERENCEADJUSTMENTTA B

C O M F O RTABLE AND T I G H T- S E A L I N GU LT R A S U E D E® C O L L A R

1050 DENIER BALLISTIC NYLONAT SHOULDERS, E L B O W S , F O R E-A R M S , KNEESAND SHINS

T W O - WAY HANDWARMER POCKETS

RIGHT THIGHP O C K E T

HOOKAND LOOP FOROPTIONAL MAP POCKET

HOOKANDLOOP FORSLEEVEA C C E S S O R I E S

800 222 1994w w w. a e r o s t i c h . c o m AES 6

800 222 1994w w w. a e r o s t i c h . c o m7 AES

HOOKAND LOOPCLOSEDINNER POCKET

HOOKAND LOOP INLINING FOR OPTIONALBACK AND HIP PA D S

CARGO POCKETLARGE ENOUGHFOR A ONE LITERB O T T L E

S TASH GLOVES UNDER LEFTCHEST POCKET

ADJUSTMENTTABSAT THEWA I S TAND ANKLES FOR A PRECISE FIT

RIGHT SLEEVE POCKET

Sizes & ColorsWe make Roadcrafter suits in many colors and 25 sizes. If you wear a size 40 men’s suit, the samesize Aerostich suit will fit over your street clothes. If you’re unsure of your size, see the order form forsizing chart or calland we’ll help you get the right fit. We offer custom size alterations, non-stock col-ors and several specialized optional features. Alterations are made at the customer’s expense.Standard suit colors: mix & match a red, black, grey, hi-viz lime yellow or cobalt blue shell with eitherred, black, grey,silver, hi-viz or cobalt blue ballistic patches. (For custom ballistic colors, see page 11.)Call for your free swatches.

T W O - WAY BACKVENT ZIPPER COVERED W I T H3M SCOTCHLITE REFLECTIVE LETS YOU OPTI-MIZEV E N T I L AT I O N

∏Roadcrafter One Piece SuitThis is the original, classic design for everyday, any-distance commuting and touring.The one pieceRoadcrafter has been worn on every continent, in every type of weather to nearly every place youcan get to on a motorcycle.

Loose enough to slip on easily over your street clothes, it’s tailored to minimize wind flutter and dragat higher speeds yet it’s light and compact enough to pack away or carry to the office.Years of expe-rience have proven the suit’s abrasion protection and all-weather capability. The one pieceRoadcrafter is literally covered with innovations for riders: high-visibility Scotchlite reflective; ninestrategically placed, external pockets;provisions for removablearm andthigh mapwindow pockets,hip pads and back pad; underarm and back vents; side zippers for access to your street pants; com-fortable, ultrasuede collar lining; and a variety of adjustable tabs and zippers that allow you to fine-tune the fit.

The one piece Roadcrafter is all about attention to detail, real-world riding needs and meticulouscraftsmanship. Machine washable, sizes 34 regular, 36-50 short, regular or long (see order form forsizing chart).

#120 $727.00

∏Roadcrafter Two Piece SuitZipped together, it’s as fast and convenient to use as the one piece version, yet either part can beworn separately. The jacket overlaps the pants by about six inches and is attached with a securelysewn zipper to stand up to stress and hard use. The pants have a waist drawstring with cordlocks,and there are two additional pockets sewn into the lining that are accessible behind the flaps cov-ering the side zippers. All the features of the one piece design are included in the two piece, makingit the most versatile rider’s suit available. Machine washable, sizes 34 regular, 36-48 short, regular orlong (see order form for sizing chart).

#125 $767.00#134 (Separate Jacket) $417.00#136 (Separate Pants) $387.00

American Or Canadian FlagAddanembroideredflagtothelower leftof thefrontlogopocketoreither shoulder.SpecifyCanadianor U.S. flag, and flag size. (Dariens and Roadcrafters)Canadian (2" x 1", 3" x 1.5", 3.75" x 2"), U.S. (1.75" x 1", 2.5" x 1.5", 3.5" x 2").

USA (installed) #233 $15.00*Canada (installed) #237 $15.00*

USA (patch only) #243 $5.00Canada (patch only) #247 $5.00

S TANDARD BALLISTIC COLORS

∏ LabelMounts to left shoulder, seam taped behind. 4.75" x 1.25". (Dariens and Roadcrafters)

(installed) #232 $15.00*(patch only) #1618 $5.00

Velcro-removable Rider Supplied PatchesSeam taped behind. #236 $25.00*

*Add $10 to existing garments.

Rider Supplied PatchesSeam taped behind. (installed) #235 $15.00*

S TANDARD SUIT COLORS

COVERED SIDE ZIPS A L L O WACCESSTO YOUR STREET PA N T S(BOTH ONEAND TWO PIECEV E R-SIONS)TWO PIECE SUIT HASADDITIONAL INTERNAL PA N T SP O C K E T S

“Your products make motorcycling better. Time is something that cannot be bought or created, but aRoadcrafter suit makes more of it available for riding”

- Pat Hahn, Acknowledgements, Ride Hard Ride Smart, 2004

Water And VaporRoadcrafters are engineered for daily 'A to B' commuting and general purpose riding, so our fast entry zippers are a com-promise, but the fabric is totally waterproof. The easy entry zipper system will stay leak-free for about 30 to 90 minutes in asteady rain on an unfaired motorcycle. Behind a fairing or in lighter rains, it will stay dry all day long.

Ten Seconds Or LessGet your stopwatch. The Roadcrafter’s exclusive zipper configuration requires less effort. Just ten seconds and you’ll bewearing nothing but your street clothes. And a Roadcrafter is just as fast to get into, too. You’ll wonder why anyone wouldwant to wear conventional gear.

A Suitcase You Can WearT h e r e ’s no such thing as too many pockets, and it’s a good thing, because our one-piece suit has ten of them. TheRoadcrafter is fully lined withfree-floating nylon taffeta soit slides on right over your clothes. There's one inner pocket withVelcro closure for valuables and nine exterior pockets. Hook and loop closure tabs at the waist, wrists, and ankles allow aprecise fit and minimize wind leaks. The gusseted wrist zippers, underarm vent zippers, and two-way back vent zipper pro-vide good ventilation in all temperatures. Roadcrafter suits are exceptionally comfortable from 50º to 90º when worn overeveryday clothes.

Lightweight And StrongAerostich suits weigh less than leathers, and they’re as tough as they are light. All seams are double-stitched using heavy#69 bonded nylon thread. The seat has a double layer of cordura, and the shoulders, elbows, forearms, knees and shinsare protected with a layer of 1050 denier, urethane-coated ballistics nylon.

Be Seen In The Dark By The BlindWe’ve doubled the reflective area so you can be seen better. A new 3M Scotchlite™ reflective provides more durabilityand reflective power. This material crosses the back vent, the front pocket flap, and the ankle adjustment tabs.

Oversize Impact PadsWe use6, a costly high performance viscoelastic material first developed for use in aerospace applications. Customshaped for each suit, and removable from elbow, knee, and shoulder pockets, this padding feels soft and molds to yourb o d y. On impact it instantly becomes firmer, absorbing and distributing energy.

AFRIEND FROM

YA M ATO CITY, J A PA N ,TAMETOSHI USHIMARU ,

D E M O N S T R ATESTHE DRILL A N DDONS HIS ONE PIECE ROAD-CRAFTER SUITWITHIN T H E

ALLOTTED TIME (UNDER T E NS E C O N D S )

P E R S P I R ATION ESCAPESASWAT E RVAPOR THROUGH MICROSCOPIC PORESTOO SMALL FOR RAIN DROPLETST OP E N E T R AT E

500 DENIER CORDURANYLON OUTER FA B R I C

FABRIC MEMBRANEPROTECTIVE KNIT LINER

FA B R I C

The fabric membrane contains 9 billion microscopic pores per square inch, each one 20,000 times smaller than a drop ofwater but 700 times larger than a water vapor molecule. So while perspiration can get out, it’s tough for outside wetnessandwind to get in. It wears cooler thanleathers in the heat,warmer thanleathers in the cold,anddrier under all conditions.All seams are hot-tape sealed.

Fabric Technology

Putting On One Piece RoadcraftersThis trick may make usingyour suit easier:Before youput onthe suit,always separate (open) the main zipper by sliding bothsliders up to the top. Then hold the open suit in front of you - grab it at the chest opening with you facing into the zipper (asthough you were greeting the empty suit) - and step into the right leg. After pulling on both sleeves, grasp the two adjacentmain zipper slider pulls, sandwiching them between the first three knuckles of your right hand. Then feed the other side ofthe zipper into these sliders. It's just like starting a jacket zip, except the lower of the two sliders goes downward all the wayto the ankle. To exit the suit, reverse. Some of our new customers practice this technique a few times in front of a mirror tointernalize the sequence.

- Mr Subjective 9/03


Gore-Tex® Fabric Repair KitRoad rash first aid for your riding suit. This kit makes fast and easy factory authorized repairs possible for any Gore-Te x® g a r-ment.Canbeapplied inextremecoldto-25°F.Pressuresensitivepatcheswithahighstrengthadhesive backingthat arewash-er and dryer safe. These stick like nothing you have ever seen, and keep water out. Contains four black Cordura® patches,two 3" round and two 2" x 4" oblong.

#348 $15.00

∏Repair Pack - CompleteEverytypeof snap andzipper slider used onthe entirerange of Aerostich garments from fleecetoRoadcrafter andDarien. Containsnine different zipper sliders (top and bottom types), fifteen zipper stops (three types), eight snap parts (two snaps: socket, stud, cap,post) and illustrated repair instructions.

#381 $15.00

∏Repair Pack - Expedition/TourTheessentials for emergencies onlongvacationtripsormulti-month expeditions.Containsfive sliders,sixstopsandfour snapparts(one snap). Illustrated repair instructions. The minimum, lightweight kit, but still enough for global travels.

#380 $10.00

“Riding along comfortably in rain and cold, when everyone in the surrounding vehicles assumes you are bothnuts and suffering, can be an amusing and satisfying experience in itself.”

- Mr. Subjective 2002


∏ Hip PadsFor maximum protection. Two full-sized TF2 hippads in shaped pockets that attach with hook andloop to the lining of any Darien pant andRoadcrafter one or two piece suit. Includes adhe-sive hook and loop.

#123 $30.00

∏Back PadContour cut for total freedom of movement and constructed of TF2 with multi-layer polypropylene shell. It attaches to any 1989 or newerRoadcrafter or Darien jacket with hook and loop closure or can be worn with the included, but detachable, belt in another garment. Specifysuit size. S, M, L. (See order form for sizing chart.)

#129 $60.00

∏Left Leg Map PocketA clear pocket attaches with hook and loop to the left leg of all Darien pants andRoadcrafter suits. Great for holding maps or directions when you’re not using a tankbag. Includes adhesive hook and loop for easy installation on other garments or yourb i k e ’s fuel tank. The Map Case Tank Harness is an arrangement of hook and loop,buckles and straps that allows you to attach a window pocket directly to the top ofyour bike’s gas tank. Magnetic version does the same thing without straps. Narrowversion best for small and medium suits/pants.

Standard 8.5" x 9.5" #153 $23.00Narrow 8.5" x 6.5" #143 $23.00

Strap-On Gas Tank Adapter (not shown) #193 $22.00Magnetic Gas Tank Adapter (not shown) #194 $27.00

S TA N D A R D

N A R R O W

∏ Forward Lean EllipseThis lined Cordura panel quickly zips into place using the existingjacket-to-pant connectionzipperson two pieceRoadcrafter suits.Theresult allows greaterforward leanand amorecomfortablefitonsome sport bikes. Increases the suit’s torso length by about 1.5". Black.

#124 $30.00

Darien/RoadcrafterCustom Leg Length

Shorten or lengthen up to a total of3" above knee, below knee or acombination of both. (Lengthadjustment of rise is not available.)

#202 $50.00*

Roadcrafter UpperBody Gusset

AV-shaped panel from thewaist tothe armhole on each side of thesuit meets another V-shaped panelfrom theelbow to thearmhole,pro-viding additional shoulder and armease. Add up to 2" at each side.

#203 $50.00*

Roadcrafter ExtendedGusset

Same idea as Upper Body G u s s e tbut longer. From hips to forearminstead of waist to elbow. Add upto 2" each side. Roadcrafter onepiece only.

#211 $65.00*

Roadcrafter Mid GussetSame as Upper Body Gussetexcept straight panel is added onsideseam from armhole to hip andthen tapering at the thigh. Onepiece suit only. Up to 2" per side.

#207 $65.00*

Knee Slider VelcroAn oval area of velcro loop thatallows the installation of knee slid-er pucks on one and two pieceRoadcrafter suits. Plenty of roomfor perfect placement.Seam tapedbehind. Black velcro loop only.

#212 $50.00*

*Add $30.00 per alteration toexisting garments.**New construction only.

Additional ForwardRotated Sleeves

All suit sleeves are optimized formost sport-standard riding posi-tions. This alteration adds evenmore for ‘extreme’ riding positions(like GSXR, YZF, etc...). About fortypieces changed to repositionfront/chest/arms. Makes a com-fort difference on supersport and'race-replica' bikes. One piecesuits only.

#213 $75.00**

Back Panel EllipseA 2" ellipse is installed across thelower back and tapers to eachside, increasing the forward leanof the suit. Tilts the torso forward 5degrees compared to standardsuits. Roadcrafter one piece only.Available as a separate zip-inpanel for two piece suits; see SuitAccessories.

#206 $50.00*Zip-In Panel for Two-Piece

Suits #124 $30.00

Darien/Roadcrafter JacketHem Flair

A gusset on each side, sewn fromthe waist tab, that widens to anadditional 1 1/2" on each side at thejacket hem. Provides a looser fitaround hips.

#208 $50.00*

Jacket Anti-Flutter TabsSmall hook and loop tabs on uppersleeve that adjust sleeve size.Darien only.

#234 $30.00*

Sleeve Pen/Pencil PocketFor holding a pen, grease pencil ortire gauge. Color matchingCordura fabric. Seam sealedbehind. Specify location: rightupper sleeve, left upper sleeve, orleft forearm. Upper sleeve notavailable on Darien.

#230 $35.00*

Darien/RoadcrafterCustom Sleeve Length

Shorten or lengthen up to a total of2" above elbow, below elbow, or acombination of both.

#201 $50.00*

Custom alterations and optional features may be added at any time, but work at the time of manufacture is preferred. Custom-altered suits are notreturnable for refund or exchange. All changes and adjustments are made at the purchaser’s expense. Some alterations are not available in combi-nation. It may not be possible to provide some alterations to garments that have already been modified. Customer supplied garments are evaluatedfor suitability before alterations are done. I l l u s t rations show alte ration's location only. Ac tual alte ration methods vary and usually

i nvo l ve replacing complete sections and not 'patching on strips' as show n .



Darien/Roadcrafter Reflective DeleteFor maximum stealth-mode riding, color matched fabric in placeof any (orall) of the 3M Scotchlite reflective areas. Inconspicuity for secret agentsand black ops riding. Also makes flash photography posing easier.

One Piece #226 $60.00**Jacket #224 $40.00**Pants #225 $30.00**

Fleece Pant LengthAdd or shorten by up to 5".

#253 $30.00**

Fleece Jacket SleeveLength

Add or shorten sleeves by upto 5".#254 $30.00**

Kanetsu Sleeve LengthAdd or shorten sleeves by up to2 . 5 " .

#252 $50.00**

Darien Liner SleeveLength

Add or shorten sleeves by up to 4".#251 $40.00**

Police RoadcrafterModified to serve and protect lawenforcement motor officers. Callfor additional ordering and sizinginformation. Browse on web atw w w.policesuits.com (Av a i l a b l eto police only. )

Jacket and Pant $950.00

**New construction only.

∏Custom Abrasion Ballistic ColorsCall for availability and samples, as color selections vary. We usually offer about a dozen choices in addition to the five standard colors. Call for freeswatches. Ballistics are sold in complete sets only. See all color combinations at our website <www. a e r o s t i c h . c o m >

#204 $50.00

∏Crash RepairsBetween 20 and 50 miles per hour, Roadcrafter suits usually sustain less than $250 of damage; between 40-70 miles per hour, $250-$500 of damage;70-100miles per hour, $500 or more. These figures are estimates—the actual amount of damage varies depending on the circumstances of each accident. Asuitis ‘totalled’ and cannot be repaired if the cost of the repairs exceeds half of the price of a new suit. You will be contacted with an itemized estimate ofrepairs needed, based on time and materials, before work is begun. Garment should be cleaned and pads removed before returning. Cleaning serviceavailable (see below). Garments are usually completed and shipped within 2 weeks.

∏Other RepairsBroken zippers, torn linings, melted ballistics and other repairs are estimated based on the materials and labor involved. Replacing a zipper or some hookand loop is usually between $30 and $60, but we will contact you with an estimate before performing any work. Garment should be cleaned and padsremoved before returning for repair. Cleaning service available (see below). Garments are usually completed and shipped within 2 weeks.

∏ Cleaning, Inspection and Water Repellent ServiceComplete washing, general inspection, and water repellent service for Roadcrafter and Darien suits. Adetailed inspection of the velcro, zippers,stitching,fabric,and laundering with NikWax wash-in water repellent. (Two bottles for one piece, one for jacket, one for pants.) Stain removal is not guaranteed, butsuits will smell nicer and will work better in the rain. Pad replacement additional. If sewing repairs are needed you will be contacted with an estimate.

One Piece #255 $45.00Jacket #256 $30.00Pants #257 $25.00

0USE THESE NUMBERS WHEN ORDERING CUSTOM BALLISTICS.AVAILABILITY IS LIMITED AND COLORS MAYVA RY SLIGHTLY

18 28 29 26 25 15 20

24 22 9 7 630 4

Darien Versus Roadcrafter?The Roadcrafter provides more double layers of fabric over a larger area than the Darien. These include the elbow/shoulder/knee areas of ballistics nylonand additional Roadcrafter pockets. On the other hand, the Darien is lighter and cooler to wear. Crash events most commonly occur between 30 and 70mph. Within this range the Darien, DarienLight and Roadcrafter all provide useful abrasion protection. All three provide more than jeans and windbreak-er jackets. Riders on powerful sport bikes will prefer the closer fit and greater protection a Roadcrafter suit offers. Roadcrafters are available in short, reg-u l a r, and long, and Dariens are all regulars, so if you are extra short or tall, go with the Roadcrafter. Getting a good fit is more important than the function-al differences.

For commuting around this smaller city, I often wear a DarienLight jacket, an open face helmet, denim jeans and ankle high shoes. On weekend rides, Inormally wear a regular Darien outfit or Roadcrafter suit, and a full-face helmet and boots. For a day at a track school, I have only worn aRoadcrafter…with all the optional pads…something I would seldom choose for my local everyday surface-street riding here. On overnight trips, I use aDarien or DarienLight outfit, depending on where I am going, and how long the trip will be. For many years I wore only a one piece Roadcrafter every-where, including on weeks-long road trips. That's still a favorite, but for my everyday urban riding I mostly choose a Darien. If you want a two piece suit,go with the Darien. For a one piece suit, go with the Roadcrafter. If you already have it down to these two choices and cannot make a decision, call andtalk with us about your everyday riding patterns and applications. - Mr. Subjective 2001

Mail Order Sizing and Fitting?We are experts at providing a great fit. We’ve talked to thousands of riders about their size, bike, local climate and personal riding applications.We use a questionaire to help learn the right things, so you'll get the best fit with your Roadcrafter or Darien. Our most experienced associatesdo this successfully about 95% of the time. Every order is double checked for accuracy. Ordering factory direct gives you access to more sizesthan are available elsewhere. The one piece Roadcrafter comes in twenty-five different off-the-rack standard sizes. Let us help you find the onethat provides the most perfect, precise fit.

Fitting Women?Compared to men of the same height, women usually have slightly narrower shoulders, slightly longer legs and arms, and slightly shorter torsos.Roadcrafters and Dariens are looser fitting designs. About 60% of all women find Aerostich suits fit well without alterations. Of the remaining 40%, abouthalf of these can enjoy a good fit after minor sleeve/arm/gusset/etc...alterations. Only about 20% of women (and 10% of men) cannot be fitted within therange of available sizes and custom alterations. Fully tailor made garments are not available.

Buying Sight Unseen?Things bought mailorder can sometimes be dissatisfying. Smaller than pictured. Or cheaply made. Or somehow just-not-nice. Aerostich was establishedto pioneer textile riders clothing. The RiderWearHouse catalog was created to sell riding tools and riders gear that make motorcycling better. You will findgoods madewith quality, integrity, longservice,a little fun...andrealvalue.Whenyouopen yourpackage,we want your order tobe better thanyouexpect-ed. We want your business and value your trust.

Maintaining Breathable Fabrics?After the manufacturing process that bonds a breathable/waterproof membrane to Cordura fabric, a DWR (Durable Water Repellent) chemical treatmentis applied that prevents water from being absorbed into the Cordura’s fibers. If the Cordura fibers become saturated in wet conditions, the water forms abarrier causing vapor to condense on the inside surface. Over time and after extended wear, the original DWR treatment wears away and must berenewed.Periodically laundering gearwitha wash-intreatment likeNikwax TXDirect®,or applyinga post-wash water repellent product likeScotchgard®,R e v i v e x® or Te c t r o n®, will insure that water beads and runs off the fabric, and that vapor will always be able to pass through, even in wet conditions.Maintaining the DWR also helps textile gear dry faster after being in rain.

Cleaning/Laundering?Machine washing is recommended. Remove the TF2 pads and the contents of all the pockets.Close all zippers. Use the regular wash cycle, and a 'warm'water setting with mild powder detergent, wash-in water repellent products, or non-detergent soaps formulated specifically for outdoor fabrics. Run thecomplete wash/rinse cycle a second or third time with water only to remove any residual detergent. Machine dry at a medium temperature. Do not useanti-static products. Ve l c r o® ‘hook’ fasteners pick up lint so avoid laundering with cotton towels. Clean Velcro hook using a fine comb. Small stains can beremoved using ‘spot cleaning’ stain removal products. Citrus based cleaners work well for oil stains.

Waterproofing Zippers?The Roadcrafter’s unique zipper arrangement can become a source of water entry in extremely wet conditions. To dramatically improve performance insevere conditions use either a wash-in water repellent or hand seal these areas: 1) Stitching and knit zipper fabric around both underarm zips; 2.) The knitzipper fabric along the right leg zipper; 3) The stitching and knit zipper fabric along the left leg zipper from two inches above the bottom of the velcro flap,to below the knee.

Wash-in repellents like Nikwax TX Direct® penetrate everywhere during laundering. In addition to improving breathability in wet conditions, they minimizeleaks around zippers. Seam sealing products like Seam Grip®, should be thinned enough to completely soak into the fabric, thread, and stitching. (UseC o t o l® or toulene.) Apply sealant to both the knit zipper fabric and the stitching.

Color Durability?Weather and strong sunlight may cause some fading of fabric color dyes. Similar fading occurs in all types of clothing from leathers to blue jeans. This isnormal wear and does not affect the strength, waterproofness or overall performance of textile garments. Red dyes show color loss fastest. Fading canbe minimized by washing with milder soaps, drying at lower temperatures and occasionally re-applying a water and stain repellent or a UV inhibitor prod-uct like UV Te c h®.

“My Aerostich suit goes under my lounge chair, and into each pocket I put things that I’ll be needing for the ferry boat ride. Aerostich use#491 - makes a passable set of dresser drawers when placed full length under a lounge chair.”

-Doug Grosjean, about his Seattle-Alaska ocean passage.


Tested On The RackWe made 20 lb. sandbags out of denim, regular nylon, leather, and our Cordura material, and dragged them down the road behinda truck just to see them wear through. Repeated testing showed the superiority of Cordura Nylon over other materials.

Crash and Abrasion Considerations?Compared to leather of the same weight and thickness, Cordura nylon is a stronger material. But hides are thicker and heavier so they offer greater abra-sion resistance. We repair about twenty or thirty Aerostich garments a month. About a third of these were in crashes that produced some abrasion dam-age. Several common themes have emerged. ThoughAerostich suits are not as abrasionresistant as racing leathers, they offer significant and usefulpro-tection, especially at typical street speeds.

Aerostich wearers often thinkof their suit as ‘sacrificial’ in the same waya car's airbag gets used up by its deployment. These garments are lighter, cool-er and easier to use in bad weather (etc...), but less crash-durable than leathers. On average, street riders seem to crash only at infrequent intervals. Howgear feels and works during the intervening years of use andthe tens of thousands of miles of ridingis very important.Most street crashes occur between20 and 50 mph, not between 50 and 100. For each Roadcrafter suit that was in a 100 mph crash, we get dozens that need smaller repairs because the riderfell down at 35 mph. For these kinds of everyday spills, even the fanciest leathers do not offer protective advantages. We make gear to help you use amotorcycle more and be better protected. It has to be safe, easy to use, and comfortable for everyday riding.

Nylon and Friction?Although we have not conducted tests comparing the friction coefficients of cordura suits and leathers on various pavement surfaces, we havecollected a significant amount of relevant information. We repair many Aerostich suits every year, and most of these are damaged by sliding onall kinds of pavements. Many of the wearers (testers....?) had previous crash experiences with leathers. Post-crash wearers typically commentthat their Aerostich was 'slipperier' than their old leathers. The consensus is that Cordura slides a little better and tends to roll and tumble thewearer somewhat less than leather. After studying hundreds of accidents, former Motorcyclist magazine editor and professional accident recon-structionist Gordon Jennings believed that more crash injuries (broken shoulders, etc..) were caused by tumbling than by the incrementallyincreased chances of hitting something due to sliding farther.

Legal Notice: These garments are not considered to be “personal protective equipment” as defined in or within the scope of, the personal protective equip-ment (EC Directive) regulations 1992 (S.I.1992/3139) and no liability will be accepted arising out of these garments non-compliance with such regulations.

'CE Approved' Labels?CE impact standards involve both energy absorption capability and pad shape and size. Aerostich TF2 pads do not match these European standardsbecause of their shapes, not their energy absorption capabilities. In hard-shelled areas, TF2 armor tested significantly better than most other CE approveda r m o r. Around the softer edges, it tests lower. TF2 armor was tested at a CE lab in England and using a duplicate of thetest apparatus here. TF2 pads weredeveloped (years before CE standards existed) to provide effective protection when fitted into the oversuit designs of Roadcrafters and Dariens. Becauseof this, TF2 pads allow comfort with various combinations of street clothing better than CE shapes. Roadcrafter suits were the first riders garments to useremovablearmorpadsystems,andtouseanadvancedenergy absorbing material likeTF2.Whenwe introducedTF2armor,allprotective garments,includ-ing road racing suits, featured sewn-in paddings made from felt, foam rubber or other less effective materials.


HELLO KITTY. CRAIG WHEELER FINDS OUTW H ATIT’S LIKETO HIT A COUGAR DOING FIFTY.

∏Darien JacketFor more comfort in hot weather, the functional Darien jacket comes with a remov-

able 2 fleece liner inside an unlined, waterproof outer parka. Exclusivefeatures include 500 Denier Cordura Gore Te x® outer fabric, removable hard

shell5 foamelbowandshoulderpads,andgenerous3MScotchlitereflective areas. The fully lined, reversible 22 (200 wt.

Fleece) insulating jacket is perfect for coolmornings. It foldsinto its own compact zippered pocket which can be

attached to your bike or worn on a belt like a fannypac. Both liner and shell feature underarm vent

zips and plenty of pockets (nine in the outerjacket, six in the liner jacket!).An optional backpad attaches to pre-installed velcro. Red,black, grey, hi-viz lime yellow, or cobalt blue(Darien jackets come with black details). S,M, L, XL, XXL..

w/Standard Liner (22)#150 $497.00

w/Lightweight Liner (21)#1501 $497.00

w/Electric Liner #145 $557.00w/Windblock Electric Liner

#1518 $587.00Outer Jacket Only

#148 $367.00

High performance, all-weather, all-purpose riding tools for ‘no limit’ touring, dual sport, and off-road riding. In atrocious weather this gear will out-perform whatever you now wear. Designed for extreme temperature variances with a longer, looser cut and wider comfort range, the Dariens year‘round versatility and advanced design features will impress you on and off your bike, wherever you travel.

LINER STUFFS/ZIPS INTO SELF-POCKET SHOWN DETACHED FOR

CASUAL W E A R

ZIPPERED SLEEVE GUSSET& A D J U S TABLETA B

HOOKAND LOOPFOR OPTIONALSLEEVE POCKET,E T C . . .

DUAL HEIGHTC O L L A R

Standard Liner (22)#149 $157.00

Ltwgt. Liner (21)#1500 $157.00

R I G H TS L E E V EP O C K E T

A D J U S TABLEWA I S T B E LT

C O N T O U R E D ,R E M O VA B L ETF2 IMPACT PADDING ATSHOULDER AND ELBOWA R E A S

UNDERARM VENTFLAP FOR RAINR E S I S TA N C E

S C O T C H L I T E®

R E F L E C T I V E

R E M O VABLETF2A R M O R

R E V E R S I B L E


∏DarienLight JacketAn ultralight Darien would make a great urban riding tool (we said to ourselves). We build it just

this way, with a tough, 160 denier Cordura Gore Te x® fabric. Although it offers less crashand abrasion resistance, it’s so much lighter that it’s great for camping, skiing, touring,

commuting,andgeneralwear.TheDarienLight retainsevery feature of thestandardDarien jacket. More comfortable in high and low temps (over 90, below 30) thanthe regular Darien. Black, Tan, Hi-Viz, or Grey. S, M, L, XL, XXL.w/Standard Liner#156 $497.00w/Lightweight Liner#1506 $497.00w/Electric Liner#159 $557.00w/Windblock Electric Liner#1524 $587.00Outer Jacket Only#158 $367.00

∏FalstaffIf you fancy THE classic traditional biker stuff but demand modern venting, 5 t e c h n i-calarmor and Scotchlitereflective areas, thenthe Falstaff ought to do it, mate... The Falstaff’sauthentic fabric is exactly the same English waxed cotton as the original gear uses. It ishighly durable and exceptionally comfortable. We’ve added a full sewn-in cotton liningwith two huge inside pockets, a soft ultrasuede faced collar, and an oversized cargopocket behind the back reflective. Helping it to be more comfortable to wear in hotsummers are the Darien’s underarm and back vents. The 5 armor helps pro-vide crash performance, and the abrasion resistance of waxed cotton (when com-pared to the Darien’s 500 denier Cordura) is better than you’d think. Each Falstaffjacket accepts the zip-in Darien fleece liner jacket, velcro-in back pad, and thezip-in Kanetsu Electric Liner. These options are available separately. (100 wt.,200 wt. and electric liners sold separately.) Black or brown. S, M, L, XL, XXL.

#170 $327.0022 Liner #149 $157.00

21 Liner #1500 $157.00

BROWN; NEW,W I T HORIGINAL WAX FINISH

B L A C K

Refinishing WaxWaxed-cotton and oilskin clothing need the occa-

sionalre-treatment toenhancethe fabric’swater sheddingproperties.Goeson easily and with no mess. Once applied, it cures to a smooth, non-stickywater repellent coating that will not attract dirt. More durable than othertreatments and doesn’t rub off. 6.75 oz. tin.

#1331 $15.00

G R E Y


Ed Peterson (who makes this catalog)

BLACK; WORN SIX Y E A R S ,R E - WAXED THREE T I M E S .S P O RT I N ’ .

TA N

Color Wax RepellentA specialized spray compound that restores the waterrepellency and revitalizes the color and character ofwaxed cotton fabric. Essential for routine maintenance.Water based formula in a non-aerosol pump spray.10 fl. oz. Neutral.

#1362 $12.00

∏DarienLight PantsSame idea and specifications as DarienLight jacket. Tough-but-light 160 denier Cordura®

fabric. Perfect for summer street or dual sport riding. In even waist sizes 30 through 46regular and long. Black, grey, tan or hi-viz.

#157 $297.00

∏Darien PantsCut like jeans, these conventional looking, unlined overpants are the perfect match for a Darien jacket. Two front pockets, one back pocket, a flapped frontf l y, and a waistband with belt loops containing a removable Aerostich belt are all practical details. Full length side zips with inner and outer flaps insureeasy on-and-off convenience and severe weather protection. Bent knees, large 3M Scotchlite reflective ankle adjustment tabs, and shaped, removable

5 knee pads complete the specifications. 500 Denier Cordura Gore Te x® fabric is fully seam taped for comfort and strength.In even waist sizes 30 through 46 regular and long. Available in black, hi-viz or grey.

Black, hi-viz, or grey #155 $297.00Hold-Up Suspenders (see page 59) #1815 $20.00

OPTIONAL MAP POCKETS

FULL LEG ZIPPERSWITH REMOVA B L EKNEE ARMORCARRIERAND TF2 PA D

Narrow8.5" x 6.5"#143 $23.00Standard.8.5" x 9.5"#153 $23.00

E L A S T I CWA I S TB A C K

SIDE ZIPS W I T HPROTECTIVE OVERF L A P S

HOOK AND LOOPFOR OPTIONALMAP W I N D O WP O C K E T

PRE-BENT KNEESWITH REMOVA B L EA R M O R

R E M O VABLE BELTAND WAIST EXPANSION GUSSET

SNAPPED HEMSAND SCOTCHLITE®

HOOK AND LOOPTA B S

DARIEN PANTC O L O R S

R E A RWA L L E TP O C K E T



∏Emergency BootRaincovers

Seam sealed black ripstop nylon raincovers that arestrong enough to stop rain and road spray, but packsmall enough to carry along and are ready when youneed them. A reversed waterproof zipper makes themfast and easy to put on and remove. They are all that’sneeded to get home with dry feet and boots if theweather changes unexpectedly. Each cover neatly storesinto a built-in hook and loop closed pouch that’s only3" x 4" x 1.3". M (7-9), L (10-12), XL (13-14).

#407 $57.00

∏Ultralight Rain PantsThese waterproof nylon pants pack away small yet are strong enough to thwart rain and road spray.If you ride in jeans and a jacket and the weather changes during the day, they’ll get you home dry.Ultralight Rain Pants self-store in a 4" x 5" x 1.5" integral zippered pocket. Long waterproof side andfly zips make them easy to get on and off over footwear. Fully seam sealed. An elastic drawstringwaist keeps them up. Not intended for hard everyday use, but perfect to stash in a courier bag,fairing pocket or wherever you might need them when it decides to rain. Never worry about whereto find garbage bags and duct tape. M (32-34), L (36-38), XL (40-42). Black.

#409 $87.00

∏Triple Digit Rain CoverIt is possible to enjoy warm, dry hands while being plastered and hammered andhosed.Theripstop nylon laminated fabric breathes enough during rain conditionsso your skin won’t become clammy. Breathability also makes them useful as acolder weather over-glove.Theyallow a secure gripwhen used overyour reg-ular (crash protective) gloves. Gloved hands slide easily in so you are notfighting to stretch them on. They pack very small, so you’ll always havethem ready. The ripstop nylon fabric is thin and won’t cramp your hands.The hook and loop wrist cinches are ergonomically reversed and easier touse. Oversize gauntlets feature an elastic drawcord which cinches with teth-ered cordlocks. There's Scotchlite reflective on the outside of the gauntlets fornighttime hand signaling. The three digit design keeps your hands warmer, pro-vides good finger control for clutch and brake levers, and lets you be polite toVulcans (always). Black. Three sizes: over armored or winter gloves use the sizeXL, over regular gloves, the size M or L.

#442 $47.00

BOOT COVERS

RAIN PA N T S

“learned a couple ground rules for road life this week. one is that discomfort is constant, and another is that that's ok. if it's not too cold or too hotthere's horrible pavement, semis and a twenty mph crosswind. if it's not sleep deprivation or hunger it's sunburn and awkward load-carrying. and breaking stringsand rain and crazy bums yelling violently and feeling stupid and getting lost and bugs. illegal camping comes with a better night's sleep when the private proper-ty belongs to a church or at least someone who may not scream when they catch you.”

Kip Jones, www.kipjones.net

TX Direct Wash-InRepellent

Effective wash-in re-water-proofingtreatment for all breath-able/waterproof clothing. It satu-rates the stitching, fabric, andzippers making a noticeable dif-ference. Can be hand ormachine washed in. 10 fl oz.Darien Pants: One container.Darien Outer Jackets: 1 contain-e r. Roadcrafter’s: 2 containers.Three containers are recom-mended for 'full' wash loads.

#332 $10.00

∏Waterwerks KitFor extended exposures in severe conditions.Contents: one can of HD ScotchGard, or twobottles of wash-in NikWax TX Direct, one tubeof Seam Grip Seam Sealer and instructions forupgrading or extending the water repellencyof breathable/waterproof fabrics, and improv-ing Roadcrafter main zippers water resist-a n c e .

ScotchGard #1333 $17.00NikWax #1334 $25.00

Tech Wash LiquidSoap

A non-detergent liquid soapspecially formulated for thelaundering of outdoor fab-rics, as it does not interferewith the waterproof/breath-able qualities of laminatedfabrics, as conventional liq-uid detergents can. Alsopreps the fibers of whateverit is you’re washing toacceptN i k w a x ’s Wa s h - I nWa t e r p r o o f e r. Biodegradableand comes in an 8 oz bottle

#333 $8.00

TX Direct Spray-OnRepellent

This product restores thedurable water-repellent finishto all types ofwaterproof/breathable fab-rics. Ideal for garments or sin-gle-wall tents, bivy sacks andsynthetic sleeping bag shells.Suitable for3, Gore-Te x®,U l t r e x®, Entrant®, Triple Point®,and microfiber fabrics. 10 oz.Best when sprayed on damp,but not too wet, material.

#1360 $12.00

ScotchGard ForLeather

Enhances leathers abilityto shed water. Easiest wayto beef up your favorite rid-ing boots weather protec-tion. Great for gloves, too.Just spray on and ridea w a y. 6 oz.

#326 $7.00

Tectron DWR Wash-InWaterproofer

Used during the wash cyclewhen laundering high per-f o r m a n c ewaterproof/breathable syn-thetic outdoor gear, thismaterial renews the water-proof treatment of the fabricto prevent wicking andenhance water repellency.An easy and convenient wayto maintain your gear.

#1344 $9.00

Tectron Pro WashA non-detergent soap speciallyformulated for the laundering ofoutdoor fabrics, as it does notinterfere with thewaterproof/breathable qualitiesof laminated fabrics, as conven-tional liquid detergents can.Also preps the fibers of whatev-er it is you’re washing to acceptTe c t r o n ’s Wa s h - I nWaterproofer (see below).Biodegradable and comes in an8 oz. bottle.

#1341 $7.00

Tectron DWR WaterRepellent

A CFC-free aerosol spray forrenewing the durable waterrepellent characteristics of syn-thetic breathable/waterprooffabrics. The most effective andconvenient stuff you can sprayon your breathable/waterproofg e a r. 11 oz.

#1343 $8.005 or More $7.00 each

Heavy DutyScotchGard

For outdoor fabrics: increas-es the waterproof qualities ofan Aerostich suit withoutinterfering with the breatha-bility of the fabric. One 10 oz.can is required to completelyprotect a suit from stains,grease, and surface waterabsorption. Recommendedannually or after washing formaximum performance.

#327 $8.005 or More $7.00 each

Repellents: Wash-in or spray-on?We generally encourage Nikwax (or Tectron wash-in) over ScotchGard spray-on. Nikwax is easier. It is one less thing to do, since it goes in while thesuit is being washed. With ScotchGard the suit needs to be hung up somewhere and sprayed. It takes a while to do this correctly because a good jobinvolves flipping open the various flaps and spraying into the underarm zippers and around all the folds and hidden places. Nikwax goes everywhereduring the wash. Few people take the time to hand seal the knit zipper tapes and stitching where water can enter in the lap area, and it is easy to over-look getting ScotchGard into and around these areas. Nikwax saturates all the zipper tapes and helps prevent leaks in these areas. Nikwax is not asdurable as hand seam sealing with a urethane seam sealant, but it still makes a noticeable difference in how much water will wick through a zipper'sknit tape. Even a little drip leaves a big wet spot.

M r. Subjective 9/03

“On the Cal 24 Rally two weeks ago I discovered that armor isn't just for crashing. Late at night on US-395 near MammothLakes I came upon a jack rabbit sitting right in my path. I swerved around him, just barely missing. I barely had time tobe proud of myself when THWACK a huge owl flew right into my knee. I was going ~85mph. I'm thinking the owl was swoop-ing down to get the rabbit. That rabbit has one helluva guardian angel. But I digress... The owl hit my knee hard enoughthat it hurt, even through the knee armor of my Aerostich. Without that armor the owl strike might very well have meant aninjury to yours truly.”

-Post on the wetleather internet mailing list, Date: Fri, 27 Jun 2003 From Keith Underdahl


Jerry-rigging and emergency repairs: on a long trip when you carry only one, Aqua Seal is the mostversatile…They are ranked here from the thinnest to the thickest in terms of viscosity. For somejobs the thinner products work better and for others the thicker ones are better.

CotolA thinner (Toluene) specifically formulated for AquaSeal but effective with all urethane-based sealants and adhesives includingFreesole and Seam Grip. Shortens drying time. 1/2 fl. oz.

#340 $4.00

Seam GripThin for sealing stitched seams and is also ideal for repairing tents and leathers because of its excellentadhesive properties. It will wick deeply into seams and zipper tapes and drys fully in only a couple ofhours. (Urethane base.) 1 oz. tube. Syringe applicator included (not shown).

#362 $7.00

UltraFlexAflexibletwo-part adhesivemadefor permanentlyrepairingmaterials likerubber,nylonfabrics, footwear,l e a t h e r, neoprene, etc. Fast-curing and strong, with exceptional adhesion. Single-part flexible adhesiveslike Aqua Seal take much longer to cure - this gets it fixed faster. Two .5 oz tubes.

#2582 $6.00

AquaSealThis medium viscosity sealant also works as an aggressive adhesive whichforms atough,elastic water-proof seal. It glues permanently to fabrics like neoprene, hypalon, vinyl, cordura and heavier leathers. Aspowerful as the familiar silicone based sealants but drys somewhat firmer. Also can be used to gluemotorcycle body panels, luggage, tents, boots, etc... Drys overnight. (Urethane base.) 1 oz. tube.

#335 $6.00

FreesoleHighest viscosity sealant. Forms a thick, tough scab when dried and is best for high abrasion areas likeshoe soles, footrests, aluminum or fiber panels, and other wear areas. Fairly strong adhesive qualities.Drys in 24 hours. (Urethane base.) 1.5 oz. tube.

#1336 $6.00

ReviveX® Water & StainRepellent

Specifically developed by the Gore compa-n y, ReviveX is a safe, non-toxic treatmentthat enhances thewater and stain-repellencyof garments constructed using Gore-Te x® l a m-inated fabric. Because the original DWR(durable water repellent) wears off over time,the performance breathability of the fabricduring rain soakings eventually degrades.The formulation in this product combineswith the outer fabric to restore its waterrepellency and stain resistance. 10 fl oz.

#1345 $16.00

UV TechThis UV stabilizer works like a sunscreen but is formulated specifically

for use on fabrics. It can help reduce color fading and slow the damag-ing effects of long exposure to sunlight and harmful atmospheric

chemicals. One 8-ounce pump bottle will treat an Aerostich suit. UVTech can help allnylon cordurafabric gear last longer,stay brighter andfunction better. UV stabilizers must be periodically re-applied(like a water-repellent treatment) because they work by sacri-ficing themselves to UV radiation to slow the molecular deterio-rationthat occurs insyntheticfibers anddyes.Daily commuters,long distance riders, and those with red garments will benefitmost from these treatments. 16 fl oz.

#331 $14.00


If you think this looks fun,

you’re reading the right catalog.

Sam Shallenberger riding Deals Gap

Tectron DWR Boot ProtectorMade to enhance and renew the water repel-lent coating of footgear incorporating leatherand synthetic performance fabrics. Ideal for allleather boots and shoes. Makes tennies sud-denly start singing in the rain. 4.25 oz. aerosol.

#1342 $5.00

Aquaseal Leather WaterproofingAn extremelyviscous siliconecombinedwitha proprietary blend of waxeshelpsthis stuff stayin theleather of your boots and resist70 mph rain and roadspray. Also contains special oils (similar to those used in the tanning process) that condition leather and keepit breathable. Does not leave a sticky residue. With a little prep you won’t have to don rain boots for every shower.

#336 $5.00

Camp Dry Silicone Water RepellentOne of the strongest water repellents available. Contains a heavyduty silicone water repellent and other ingredients that preventwater from being absorbed into the surface fibers of nylon. Greatonallcordura nylon soft luggage,bike covers,courier bags,etc….Slight initial odor. Not recommended for use on Roadcrafters orDariens.12 oz.

#330 $5.00

Chelsea Leather FoodRight then, this is Proper Boot Dubbin from England, where they know a thing or two about preserving leather in the faceof damp weather and dank conditions. Consisting of all natural waxes and oils, this product is aptly labeled 'food' as itreplaces the waxes and oils found in leather that are depleted by the tanning process itself, as well as by general wearand climate. In production for over 100 years, it was used by Sir Edmund Hilary on all his Everest assaults. We know itworks quite well on riding boots. The black is especially beneficial as it fills chips and cracks on black leather. SpecifyBlack or natural.

#1346 $8.00

Nikwax Aqueous Wax Leather WaterproofingFootwear waterproofing with a difference. Ideal for use on boots that are subjected to wet and abrasive conditions (sounds like motorcyclingso far). Aqueous Wax,asthe name suggests, uses water as a carrier to deliver the high wax content conditioner into the leather. Anadded ben-efit is that this material can be used on wet leather with increased efficiency due to capillary action pulling the waterproofing to areas where itis most needed. Buffs to a nice sheen and can be used on oil or chrome-tanned leathers.

#1338 $7.00

Pecard Motorcycle Leather LotionFor colored and other smooth leathers. This lotion is safe for allcolors of leather and cleans, polishes, and restores suppleness. Not for use onsuede. 4 oz. bottle. Made in Green Bay, WI (you Packer fans). Lots of animal packing plants there.

#1339 $5.00

AEROSOLS CANNOT BEAIR SHIPPEDOR SHIPPED OUTSIDETHE U.S.

Shoulder Saver HangerThe Shoulder Saver is designed to evenly distribute pressure on the inside of gar-

ment shoulders, helping to retain the shape of the garment. This is ideal for riding suits or leather jackets. In addition, the larger size ofthese hangers allow things to dry out faster, which helps keep mildew and odors away.

#1364 $15.00

∏ Bib Pants ConverterThe Bib Pants Converter allows two piece Roadcrafter pants to be worn as bib-style pants. Wide,adjustable elastic shoulder straps and deep side cutouts permit good fit and free movement.Although thejacket can’t be attached tothe pants whenusingthe BibConverter,a unique arrange-ment still allows easy on and off of the bib pants combination. Even sizes 34-48. Fabric and colorswill match Roadcrafter suits. Specify suit pant size and color. Red, black, grey, hi-viz lime yellow, orcobalt blue. Fully lined.

#126 $57.00

“(Motorcycle) Drivers wearing reflective or fluorescent clothing had a 37% lower risk of crash related injury than those who were not wearing such materials.”- Susan Wells, Bernadette Mullin (+ five other researchers), Motorcycle Rider Conspicuity and Crash related Injury: Case-controlled study (In New Zealand), BMJ

Online First <www.bmj.com>800 222 1994w w w. a e r o s t i c h . c o m AES 20

∏Lightweight Suit Storage BagFolds small enough to carry in one of your suit’s pockets, this zippered nylon envelope also unfoldsinto a neat pillow shape when packing your suit. Also a wonderful organizer and packing tool for use

inside hard saddlebags. Not water repellent. Black. 24"x 6"x 11".#371 $25.00

∏ Zipper PullsDurable, lightweight nylon tape with logo woven on both sides. Easyto install. Makes working zippers easier, especially with gloves on.

Black/white, pack of 6.#317 $4.00

Yankeez Zipper PullsPerfect for your tank bag, soft luggage or riding clothing. Use these zipper pulls onRoadcrafter and Darien garments. You’ll be able to grab zippers better, and they pre-vent zippersfromscratchingyourbike.Theyslipon easily, lock andnever pull loose.Made of a tough rubber silicone elastomer that provides a great grip, even whenwet. Black/white, pack of 6.

#347 $6.00

FITS THESE SIZE SLIDERS(ACTUAL SIZE)

∏Suit Storage BagSame as above, except constructed of black Cordura® nylon with two full length web strapsattached at intervals across one side to provide secure tie-down attachment points. Wa t e rresistant. Black. 24"x 6"x 11".

#373 $30.00

∏Zippered Sleeve PocketVelcros on and is perfect for toll or parking ramp change. Fabric matches Roadcrafterand Darien. 6.5" x 4.5".

Red, black, grey, hi-viz or cobalt blue 500 Cordura #1330 $20.00Black, grey, hi-viz or tan 160 Cordura #1380 $20.00

Black or brown Waxed Cotton #1382 $20.00

∏HD Sleeve Window PocketKeep your phone, GPS, or radar detector handy on yourleft or right forearm inside this water resistant and zip-pered pocket that both straps and velcros in place to giveyou a stable and secure platform. Depending on yourequipment, some controls may be workable through thetop window without opening the pocket. Black Cordura.6.5" x 3.75".

#1332 $25.00

∏ Sleeve Map PocketThis zippered window pocket attaches with Velcro to the left sleeveof all Darien jackets and Roadcrafter suits. The pocket is perfect fora mini door remote or parking pass. It’ll also keep a compass easy tosee and well away from nearby metals. 6.5" x 4.5".

#152 $20.00


∏ TF1(Cold Weather) Pad Set

Two shoulder,knee, and elbow pads of 1/4 inch TF1 foamcut and shaped to fit the pockets of the Roadcrafter andDarien. Less sensitive to temperature than TF2, but alsoless energy and impact absorbing. Thinner for more lay-ering room. (Adds about half a size more room.) Specifysuit or Darien size when ordering. S, M, L.

#171 $60.00 per set$11.00 each (specify pad needed)

TF1 w/o Hard Shell #121 $45.00$9.00 each (specify pad needed)

Asphalt & Gas Leather SliderThis specially formulated superbike sizeleather puck offers a superior feel, and has a

better rate of wear. Quieter sliding, too.P r o v e r b i a l l y, it is better to have leather pucks on your synthetic suit than to have synthetic pucks ona leather suit. (Why be normal?) Individually hand made by Jeff Lee, a rider who spent yearsdeveloping this better functioning slider. Requires a velcro mount; see Custom AlterationsSection for this option. Pucks are sold as sets. Black.

#127 $47.00

Synthetic Knee SliderGenuine plastic, formulated for low friction, good feel and long wear. Requires a velcro mount;see Custom Alterations Section for this option. Pucks are sold as sets. Black.

#131 $32.00

∏ Soft 6 Replacement Pad SetThe six shaped TF2 pads for one and two piece Roadcrafter suits, and Darienjacketsandpants knee,elbow,andshoulder padsareconstructed of 5/8” thickTF2. This special viscoelastic foam is flexible and comfortable, but instantly

stiffens on impact to absorb energy better than conventional pad materials.Specify suit or Darien size when ordering. S, M, L.


∏ Darien Replacement 6Pads & Pad Set

The Velcro-attached nylon pocketsandTF2 impact padsused inour Darien jacketsandpants are avail-able separately to increase the protection of your favorite gear. Each pad comes with matching piecesof adhesive Velcro loop for fast and secure installation. Pocket is faced with our black Supernyl liningfabric. Specify elbow, left shoulder, right shoulder or knee.


∏ Hard Shell 6 Replacement Pad SetAll six 5/8" thick TF2 pads are bonded to shaped Volara energy absorbingresin shells for additional impact and penetration protection. Specify suit orDarien size when ordering. S, M, L.



FC-22 5/4/05 3:10 PM Page 22

Documents

AUD $5.09 RUB 110.28 ZAR 24.39 EUR 3 · Quality Materials The productswemanufactureuse many materials...we buy only the best. Genuine YKK® Zippers. Ve l c r o ® made by Ve l c r