Atria 20mm Tile · The installation options below offer a range of ideal solutions for outdoor areas needing high technical performance and good resistance features . ... These instructions

Tiles

Installation GuideReference: IG-ATXX-0416

Tools Required✔ Rubber mallet✔ Cutting equipment✔ Level✔ Tape measure✔ String line

Atria20mm Tile20mm thick Italian manufactured porcelain tiles

Want more help? Simply contact our technical support team on 01580 830688

Installation Guide: Atria 20mm Tile: 20mm thick Italian manufactured porcelain tiles Reference: IG-ATXX-0416

2Installation optionsThe installation options below offer a range of ideal solutions for outdoor areas needing high technical performance and good resistance features . Atria Tiles can be laid dry, straight onto grass, gravel or sand, making them instantly usable, without the need for a substrate or the use of mortars and adhesives.

The 20mm thickness of Atria Tiles, together with the conventional adhesive laying method, allows users to create sturdy tiling which can withstand the weight of traffic of all kinds, as well as parked cars.

Atria Tiles also fit perfectly with Kinley Pedestal Support Structures when used to create raised flooring, which can overcome uneven surface issues and provide room for housing plumbing and electrical services.

Grass Sand Gravel Laying on screed with

adhesive

Raised laying with support

Dry Laying



3Contents

Pre-installation General information ..............................................................................................4

Basic safety instructions ......................................................................................5

Installation

Dry laying onto grass ...........................................................................................6

Dry laying onto gravel (on soil) .......................................................................... 7

Dry laying onto gravel (on a flat roof) ..............................................................8

Dry laying onto sand ............................................................................................9

Dry laying onto sand (with a stabilising bed) ............................................... 10

Laying onto screed with adhesive (ground) .................................................. 11

Laying onto screed with adhesive (flat roof) ................................................ 12

Raised laying with support ................................................................................ 13

Special trims ......................................................................................................... 14

Laying guidelines ................................................................................................ 16

A

B

1

2

3

4

5

6

7

8

9

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4General informationThese instructions are designed to help you install Atria Tiles properly, safely and economically.

Suggested installers

These instructions are directed at skilled landscapers, builders and experienced handymen. Please ensure that you have fully taken note of and understood these instructions before embarking on installation.

Proper use

Atria tiles are designed to be used for external terrace and balcony areas and public outdoor spaces. Please check if Atria Tiles are suitable for the intended application prior to use. If necessary consult with a qualified structural engineer and our technical sales team. We advise you respect all information given in these instructions (particularly the safety instructions) and the local building regulations.

Important information

A ceramic tile may fracture on impact of a heavy object falls on it from any significant height. Therefore we recommend you check the specific intended use before starting the installation and to refer to the information on page 16. In certain conditions reinforcing must be applied to the back of the tiles (mesh or galvanised steel sheet).

Failure to comply with these recommendations may lead to improper use of the product and could cause serious damage or injury. Kinley Systems Ltd does not accept any liability caused by improper use or defective installation.

Cleaning and care

Atria Tiles are easy to clean and resistant to most chemicals. They are UV stable and have a porosity of 0.01%

A



5Basic safety instructionsGround and sub-base suitability

The ground must be stable and properly compacted. If the ground is not sufficiently stable, this may lead to instability and potential damages to the construction and persons or property thereon.

Permissible loads

Atria Tiles have a breaking strength of >1500N and a breaking load class of U11 and T11. Further information can be found in the Atria 20mm Porcelain Tiles Data Sheet (DS-ATXX-0116). Misapplication may lead to damage to property or person. Please consult with an authorized stress analyst to check suitability of proposed application.

Installation of Atria Tiles should be completed in compliance with all Health and Safety regulations pertaining to the application.

Storage and handling

In preparation for delivery Atria Tiles are securely packed into cardboard boxes to ensure no movement during transit. Depending on the size I weight of the consignment this may be palletised. Until the point of installation the tiles should be stored fully packed in a dry environment.

Disposal

Waste material may be disposed of with commercial waste. Larger quantities may be disposed of with bulk waste or taken directly to an appropriate waste disposal site. If in doubt, please contact your city and/or municipal administration to discuss appropriate methods of disposal.

Technical questions?

These installation instructions are designed for standard applications . Due to an unlimited variety of design options it is impossible to discuss all details feasible. If further questions or additional technical details are required please contact us by email at [email protected] or by phone on 01580 830688 .

Validity

Our installation instructions are drawn up on the basis of current knowledge and may be adapted at any time and without prior notice. Please check if you have the most currently released version or if an update is available at www.kinley.co.uk in the Resource Centre.

Valid April 2016.

B



6Dry laying onto grassThe strength of the 20mm tiles means that they can be laid directly onto grass without support. This technique is particularly versatile and can be used with most common outdoor laying beds.

Selecting the joint style

1

1.1

For areas intended for socialisation and/or where furniture will be placed, a closed joint is recommended (A).

For garden walkways an open joint is generally used, with tile spacing to suit designer’s requirements (B).

Preparing the laying area

Prepare the laying area by digging an area about 50mm deep (A).

Pour a layer of approximately 30mm of fine gravel or sand into the dug-out area. Spread the material evenly (B), keeping 20mm clear below the height of the lawn in order to accommodate the tile thickness.

Laying the tiles

Lay the tiles (A) and then strike their surface with a rubber mallet to ensure even bedding. If using open joints, fill in the missing soil between the tiles, sow grass seed and compact the area.

1.3

1.2



7


Prepare the laying area by digging an area about 50mm deep (A).

Pour a layer of approximately 30mm of fine gravel or sand into the dug-out area. Spread the material evenly (B), keeping 20mm clear below the height of the adjacent surface in order to accommodate the tile thickness.

Laying the tiles

Lay the tiles (A) and then strike their surface with a rubber mallet to ensure even bedding. If using open joints, add suitably sized stones between the tiles to achieve the desired finish.

Dry laying onto gravel (on soil)The strength of the 20mm tiles means that they can be laid directly onto gravel without support. This technique is particularly versatile and can be used with most common outdoor laying beds.


2

2.1

2.2

2.3





8Dry laying onto gravel (on a flat roof)The strength of the 20mm tiles means that they can be laid directly onto gravel without support. This technique is particularly versatile and can be used with most gravel flat roofs.


An open joint (A) is recommended when laying tiles onto gravel on a flat roof, to allow adequate water run-off.


We recommend that the design and construction of the roof structure up to the ballast layer be carried out by specialists.

Prepare the ballast layer using fine gravel (A).

Laying the tiles

Lay the tiles (A) and then strike their surface with a rubber mallet to ensure even bedding. Leave enough room between the tiles to guarantee water run-off (B).

3

3.1

3.2

3.3



9


Level out the laying area specified and then water until the sand becomes a dense mixture (A).

Compact the sand bed with a roller to ensure a more stable base.

Laying the tiles

Lay the tiles (A) and then strike their surface with a rubber mallet to ensure even bedding. If using open joints, fill in the missing sand between the tiles and compact the area.



Dry laying onto sandThe strength of the 20mm tiles means that they can be laid directly onto sand without support. This technique is particularly versatile and can be used with most common outdoor laying beds.


4

4.1

4.2

4.3



10


Dig a laying bed 220mm deep into the sand, lay a 150mm bed of fine gravel then water the area (A).

Compact and level the material. Spread a 50mm layer of sand over the gravel base (B). Water and level out using a screed board.

Laying the tiles

Lay the tiles (A) and then strike their surface with a rubber mallet to ensure even bedding. If using open joints, fill in the missing sand between the tiles and compact the area (B).

Dry laying onto sand (with a stabilising bed)The strength of the 20mm tiles means that they can be laid directly onto sand without support. This technique is particularly versatile and can be used with most common outdoor laying beds.


5

5.1

5.2

5.3





11Laying onto screed with adhesive (ground)Laying 20mm tiles on screed with adhesive creates an exceptionally hard-wearing surface which can withstand both moving and parked vehicles. Ideal for heavily frequented city areas, such as pedestrian squares, pavements, or cycle paths.


A closed joint (A) is recommended when laying on screed.


Typical concrete screed build-up shown below. Apply adhesive to screed (A).

Laying the tiles

Lay the tiles (A) and then strike their surface with a rubber mallet to ensure even bedding .

6

6.1

6.2

6.3



12Laying onto screed with adhesive (flat roof)Laying 20mm tiles on screed with adhesive creates an exceptionally hard-wearing surface which is suitable for flat roofs expecting heavy use.


A closed joint (A) is recommended when laying on screed.


We recommend that the design and construction of the roof structure up to the concrete screed layer be carried out by specialists.

Apply adhesive to screed (A).

Laying the tiles

Lay the tiles (A) and then strike their surface with a rubber mallet to ensure even bedding.

7

7.1

7.2

7.3



13Raised laying with supportThe Kinley Pedestal Support Structures, SpiraPave and VersiJack, are designed for raised tile laying and can be used on various surfaces. They provide a cavity for services to be concealed, improve heat and sound insulation and facilitate rapid surface drainage whilst allowing waterproofing and services to remain accessible.

For sloped surfaces a Base Slope and Top Slope Corrector is available that can compensate for slopes up to 10%.

Support Structure layout

For laying near walls or corners two or all four spacers on the pre-scored tab must be broken off. When laying near corners, the Support Structures must be moved away from the wall and positioned inside the perimeter of the slab as shown below.

8

8.1

ADJUSTABLE SUPPORT ADJUSTABLE SUPPORT WITH SLOPE CORRECTOR

Tab Removal

ARemove 0 tabs. For laying tiles away from walls and corners.

BRemove 2 tabs. For laying tiles along walls.

CRemove 4 tabs. For laying tiles at corners.



14Special trimsA comprehensive range of R11 non-slip trims are available to ensure Atria Tile flooring fits in with the forms and features of outdoor architectural elements, such as dwarf walls and swimming pools. Examples of how to fit the various trims are shown below.

9

Terminal “L” 600 x 200 x 50mm

Kerb “L” 600 x 200 x 150mm

Corner Grille 150 x 600mm

Internal corner edge with curve 300 x 600mm



15Special trims (continued)9

Board with curve 300 x 600mm

Grille 150 x 600mm

Top 300 x 600mm

Terminal “L” 600 x 200 x 50mm



16Laying guidelinesPlease refer to the information below regarding Support Structure numbers and spacing when laying Atria Tiles. The amount of supports per tile will vary depending on application and tile layout design.

10

450 x 900mm (18” x 36”) 6 Supports/tile

600 x 1200mm (24”x48”) 6 Supports/tile

300 x 1200mm (12” x 48”) 6 Supports/tile





Northpoint, Compass Park, Staplecross, E.Sussex TN32 5BSe: [email protected] www.kinley.co.uk

17

Handling and hazards

DISCLAIMERThese instructions are for guidance only and the installer is responsible to use their discretion to install the products in the best possible way for their respective application. Kinley Systems will not be held liable for product failure or poor performance as a result of poor quality installation. If any errors are found in this guide please email us at [email protected].

SUPPORTING DOCUMENTSMore information on the Atria products can be found at www.kinley.co.uk in the Resource Centre. In particular look for the CAD drawings, data sheet and Terrace Book.

HEAVY SEGMENTS!Requires two persons to lift each segment – or mechanical lifting device.

DUST PARTICLES! Wear dust mask

HEAVY ITEMS!Wear steel toe protection.

BE SAFE!Wear high visibility clothing, hard hats, and any other PPE required on site.

Documents

Atria 20mm Tile · The installation options below offer a range of ideal solutions for outdoor areas needing high technical performance and good resistance features . ... These instructions