www.atlascopco.com

Multiple options forglobal assembly

Part of the multinational Atlas Copco Group, Atlas Copco Tools andAssembly Systems combines the strength of centralized R&D

resources with the flexibility of international project managementand the reliability of local specialist support, as and when needed.

Our Application Centers in Europe, North- and South America workclosely with customers to develop faster, more accurate, moreversatile and more cost-efficient assembly systems, increasing

productivity and profitability.

We offer fully integrated hardware, software, training and support.The leader in our field, we add value at every stage of the

assembly process. We are Atlas Copco.

Express Mechanics – modular, flexible and reliableTraditionally, fixtured multiples have been considered complex and inflexible. No longer. The new product line highlights modularity, flexibility, reliability together with outstandingdurability and excellent operator ergonomics.

Atlas Copco’s new Express Mechanics concept is compre-hensive, easy to grasp and geared to flexible manufacturing.

• Open-frame design• Vertical, horizontal or horizontal rotate• Ball-joint philosophy• Up to six spindles per fixture• Up to 350 Nm per spindle• Start- and dead handles • Power Focus and PowerMACS indicator box• Designed for ETX, QMX and Tensor spindles

Whatever your needs, Express Mechanics will help cut leadtimes and boost cost efficiency.

Express MechanicsModular, flexible and reliable fixtured solutions

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Flexible solutions to specific needsFlexibility is highly prioritized in the new Express Mechanics concept. Attachment of handles andother accessories is easily achieved according to your needs. The three examples below illustratehow the same parts can be used to create different configurations. This is true flexibility.

Horizontal Rotate – complete unit• Handle with pipe clamp unit• Handle with plate-to-ball unit• Indicator box to pipe end• Suspension eye• Cable shoe with ball bone• Beams, connections and front plate• Rear bearing unit

Horizontal – complete unit• Handle to indicator box mount• Handle with flange ball mount• Indicator box with pipe clamp unit• Suspension eye with pipe clamp unit

and ball bone• Beam, connections and front plate

Vertical – complete unit• Handles with plate-to-ball unit• Indicator box with pipe clamp unit• Suspension eye with pipe end to ball

unit and ball bone• Beam, connections and front plate

Express mechanics2005_Ny 06-06-08 10.09 Sida 1

www.atlascopco.com

Multiple options forglobal assembly

Part of the multinational Atlas Copco Group, Atlas Copco Tools andAssembly Systems combines the strength of centralized R&D

resources with the flexibility of international project managementand the reliability of local specialist support, as and when needed.

Our Application Centers in Europe, North- and South America workclosely with customers to develop faster, more accurate, moreversatile and more cost-efficient assembly systems, increasing

productivity and profitability.

We offer fully integrated hardware, software, training and support.The leader in our field, we add value at every stage of the

assembly process. We are Atlas Copco.

Express Mechanics – modular, flexible and reliableTraditionally, fixtured multiples have been considered complex and inflexible. No longer. The new product line highlights modularity, flexibility, reliability together with outstandingdurability and excellent operator ergonomics.

Atlas Copco’s new Express Mechanics concept is compre-hensive, easy to grasp and geared to flexible manufacturing.

• Open-frame design• Vertical, horizontal or horizontal rotate• Ball-joint philosophy• Up to six spindles per fixture• Up to 350 Nm per spindle• Start- and dead handles • Power Focus and PowerMACS indicator box• Designed for ETX, QMX and Tensor spindles

Whatever your needs, Express Mechanics will help cut leadtimes and boost cost efficiency.

Express MechanicsModular, flexible and reliable fixtured solutions

9833

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Flexible solutions to specific needsFlexibility is highly prioritized in the new Express Mechanics concept. Attachment of handles andother accessories is easily achieved according to your needs. The three examples below illustratehow the same parts can be used to create different configurations. This is true flexibility.

Horizontal Rotate – complete unit• Handle with pipe clamp unit• Handle with plate-to-ball unit• Indicator box to pipe end• Suspension eye• Cable shoe with ball bone• Beams, connections and front plate• Rear bearing unit

Horizontal – complete unit• Handle to indicator box mount• Handle with flange ball mount• Indicator box with pipe clamp unit• Suspension eye with pipe clamp unit

and ball bone• Beam, connections and front plate

Vertical – complete unit• Handles with plate-to-ball unit• Indicator box with pipe clamp unit• Suspension eye with pipe end to ball

unit and ball bone• Beam, connections and front plate

Express mechanics2005_Ny 06-06-08 10.09 Sida 1

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4243 0235 81Split pipe clamp

Indicator box and start handlesThe indicator box is intended for Atlas Copco’s electric con-trollers covering the PowerMACS, Power Focus 3100, PowerFocus 3000, and the DS range. It uses MACS I/O or I/O-buscommunication.

General information• 20 red/green leds for bolt pattern positioning, of which a

maximum of 6 can be used simultaneously • 2 yellow leds indicating forward/reverse• 1 overall red/green for e.g. OK/NOK• Flexible bolt pattern illustration with OH-print• E-stop

Start handle information• First handle has

– start signal– reverse/forward signal

• Second handle (optional) has– start signal (for double handle start)– 2 x optional (e.g. cylinder up/down)

Plug & Play error proofing modules

Operator PanelOperator Panel is a flexible lamp and switch box that caneasily be connected to Power Focus as well as PowerMACSsystems. Configuration of lamps, push buttons and key swit-ches is easily programmed via WinTC or ToolsTalk.

Operator Panel – Full equipped OperatorInterface• 4 Configurable lamp positions• 3 Configurable button positions• 1 Lamp test• 1 Key switch• 1 Switch• 1 Selector switch• 1 Display showing Selector switch position• 1 Display showing running Pset• 1 Buzzer

Operator Panel basic – Operator Interface• 3 Configurable lamp positions• 2 Configurable button positions• 1 Lamp test• 1 Switch

Few parts – many possibilitiesPut handles, display and other devices where you want them. Re-organize their positions on thefixture easily when installed on the line. Maybe the line changes and the fixture is better used ina vertical orientation instead of horizontal – no problem, move handles and suspension eye andyou’ve got what you need.

Display & handle positioningDisplay positioning

Display to pipe

4243 0030 40Ball bone, 400mm

4243 0030 25Ball bone, 250mm

4243 0030 14Ball bone, 140mm

4243 0011 07Ball bone, 70mm

4243 0154 00Safety belt, 2.5mstatic loads up to1400kg

Handle to pipeHandle to display to plate

Display to pipe end

Handle to pipeend, angular Handle to display to pipe

Display to plate

Handle to pipe end, straight

Handle to plate

4243 0018 80Dead handle

Handle to display topipe end

4243 0061 80Supporthandlerotate

Handle positioning

Easy to build – simple to upgradeWhen combining components in kits and modules, there are many possibilities how to configure your fixture. Flexibility to easily achieve a best practice solution.

4243 0000 81 (HD)4243 0000 82 (LD)Pipe to ball module,straight

LD: light duty, aluminiumHD: heavy duty, steel 4243 0000 85 (HD)

Plate to pipe module4243 0004 84 (LD)Vertical ball to plate

4243 0004 82 (HD)4243 0004 83 (LD)Horizontal ball to plate4243 0000 83 (HD)

4243 0000 84 (LD)Pipe to ball module, angular

4243 0027 80 Ball to ball joint

4243 0010 81 (HD)4243 0010 82 (LD)Pipe end to ballmodule, angular

4243 0010 80 (HD)Pipe end to ballmodule, straight

4243 0008 80 (HD)90° pipe to pipe joint

Horizontal Rotate Fixture

Express mechanics kits and components

Horizontal Rotate Fixture

1 4243 0061 80 Support handle rotate2 4243 0004 83 Plate to ball module, angular LD3 8435 3010 00 Indicator box4 4243 0011 07 Ball bone5 4243 0010 80 Pipe end to ball module, straight HD6 4243 0000 81 Pipe to ball module, straight HD7 4243 0154 00 Safety belt8 4243 0060 80 Suspension eye for safety devices9 4243 0013 81 Cable shoe kit

10 4243 0030 40 Ball bone11 4243 0021 00 Threaded rod12 4243 0000 82 Pipe to ball module, straight LD13 4243 0131 80 Rear bearing unit14 4243 0006 01 Plate to pipe centering sleeve15 4243 0057 80 Operator handle16 4243 0020 00 Pipe17 4243 0006 00 Plate to pipe flange18 — Customer specific base plate

Vertical Fixture

1 4243 0013 80 Suspension eye module2 4243 0030 25 Ball bone3 4243 0010 80 Pipe end to ball module, straight HD4 4243 0060 80 Suspension eye for safety devices5 4243 0011 07 Ball bone6 8435 3010 00 Indicator box7 4243 0057 80 Operator handle8 4243 0006 00 Plate to pipe flange9 — Customer specific base plate

10 4243 0004 83 Plate to ball module, angular LD11 4243 0018 80 Dead handle12 4243 0021 00 Threaded rod13 4243 0000 82 Pipe to ball module, straight LD14 4243 0020 00 Pipe

Model Controller Ordering No.

Operator Panel advanced Power Focus, PowerMACS 8433 0565 00Operator Panel basic Power Focus, PowerMACS 8433 0565 10

Accessory cables Length Ordering No.I/O Bus cable 10 m 4222 0917 10I/O Bus cable 15 m 4222 0917 15I/O Bus – PM connector PBU (1) 4243 0109 80I/O Bus – PM connector TC (2) 4243 0090 00

Accessories (1), (2) and I/O Bus cable are included for connection.

Model Ordering No.

Indicator box (For use with up to 10 spindles) 8435 3010 03Indicator box (For use with up to 6 spindles) 8435 3010 00Operator handle 8435 3020 00Extension cable, PowerMACS Stand Alone 03, 05, 10 and 15m 4243 0070 XXa

Open end cable, PowerMACS Panel and PF3100 03, 05, 10 and 15m 4243 0074 XXa

I/O-bus – PowerMACS Stand Alone connector to Power Box Unit 4243 0109 80PBU to TC cable, 1.5m 4243 0090 00

a) XX is length in metres, 03, 05, 10, 15 m.

Express mechanics kits and components

4243 0192 81Ball to ball joint

Vertical Fixture

Express mechanics2005_Ny 06-06-08 10.10 Sida 5

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4243 0235 81Split pipe clamp

Indicator box and start handlesThe indicator box is intended for Atlas Copco’s electric con-trollers covering the PowerMACS, Power Focus 3100, PowerFocus 3000, and the DS range. It uses MACS I/O or I/O-buscommunication.

General information• 20 red/green leds for bolt pattern positioning, of which a

maximum of 6 can be used simultaneously • 2 yellow leds indicating forward/reverse• 1 overall red/green for e.g. OK/NOK• Flexible bolt pattern illustration with OH-print• E-stop

Start handle information• First handle has

– start signal– reverse/forward signal

• Second handle (optional) has– start signal (for double handle start)– 2 x optional (e.g. cylinder up/down)

Plug & Play error proofing modules

Operator PanelOperator Panel is a flexible lamp and switch box that caneasily be connected to Power Focus as well as PowerMACSsystems. Configuration of lamps, push buttons and key swit-ches is easily programmed via WinTC or ToolsTalk.

Operator Panel – Full equipped OperatorInterface• 4 Configurable lamp positions• 3 Configurable button positions• 1 Lamp test• 1 Key switch• 1 Switch• 1 Selector switch• 1 Display showing Selector switch position• 1 Display showing running Pset• 1 Buzzer

Operator Panel basic – Operator Interface• 3 Configurable lamp positions• 2 Configurable button positions• 1 Lamp test• 1 Switch

Few parts – many possibilitiesPut handles, display and other devices where you want them. Re-organize their positions on thefixture easily when installed on the line. Maybe the line changes and the fixture is better used ina vertical orientation instead of horizontal – no problem, move handles and suspension eye andyou’ve got what you need.

Display & handle positioningDisplay positioning

Display to pipe

4243 0030 40Ball bone, 400mm

4243 0030 25Ball bone, 250mm

4243 0030 14Ball bone, 140mm

4243 0011 07Ball bone, 70mm

4243 0154 00Safety belt, 2.5mstatic loads up to1400kg

Handle to pipeHandle to display to plate

Display to pipe end

Handle to pipeend, angular Handle to display to pipe

Display to plate

Handle to pipe end, straight

Handle to plate

4243 0018 80Dead handle

Handle to display topipe end

4243 0061 80Supporthandlerotate

Handle positioning

Easy to build – simple to upgradeWhen combining components in kits and modules, there are many possibilities how to configure your fixture. Flexibility to easily achieve a best practice solution.

4243 0000 81 (HD)4243 0000 82 (LD)Pipe to ball module,straight

LD: light duty, aluminiumHD: heavy duty, steel 4243 0000 85 (HD)

Plate to pipe module4243 0004 84 (LD)Vertical ball to plate

4243 0004 82 (HD)4243 0004 83 (LD)Horizontal ball to plate4243 0000 83 (HD)

4243 0000 84 (LD)Pipe to ball module, angular

4243 0027 80 Ball to ball joint

4243 0010 81 (HD)4243 0010 82 (LD)Pipe end to ballmodule, angular

4243 0010 80 (HD)Pipe end to ballmodule, straight

4243 0008 80 (HD)90° pipe to pipe joint

Horizontal Rotate Fixture

Express mechanics kits and components

Horizontal Rotate Fixture

1 4243 0061 80 Support handle rotate2 4243 0004 83 Plate to ball module, angular LD3 8435 3010 00 Indicator box4 4243 0011 07 Ball bone5 4243 0010 80 Pipe end to ball module, straight HD6 4243 0000 81 Pipe to ball module, straight HD7 4243 0154 00 Safety belt8 4243 0060 80 Suspension eye for safety devices9 4243 0013 81 Cable shoe kit

10 4243 0030 40 Ball bone11 4243 0021 00 Threaded rod12 4243 0000 82 Pipe to ball module, straight LD13 4243 0131 80 Rear bearing unit14 4243 0006 01 Plate to pipe centering sleeve15 4243 0057 80 Operator handle16 4243 0020 00 Pipe17 4243 0006 00 Plate to pipe flange18 — Customer specific base plate

Vertical Fixture

1 4243 0013 80 Suspension eye module2 4243 0030 25 Ball bone3 4243 0010 80 Pipe end to ball module, straight HD4 4243 0060 80 Suspension eye for safety devices5 4243 0011 07 Ball bone6 8435 3010 00 Indicator box7 4243 0057 80 Operator handle8 4243 0006 00 Plate to pipe flange9 — Customer specific base plate

10 4243 0004 83 Plate to ball module, angular LD11 4243 0018 80 Dead handle12 4243 0021 00 Threaded rod13 4243 0000 82 Pipe to ball module, straight LD14 4243 0020 00 Pipe

Model Controller Ordering No.

Operator Panel advanced Power Focus, PowerMACS 8433 0565 00Operator Panel basic Power Focus, PowerMACS 8433 0565 10

Accessory cables Length Ordering No.I/O Bus cable 10 m 4222 0917 10I/O Bus cable 15 m 4222 0917 15I/O Bus – PM connector PBU (1) 4243 0109 80I/O Bus – PM connector TC (2) 4243 0090 00

Accessories (1), (2) and I/O Bus cable are included for connection.

Model Ordering No.

Indicator box (For use with up to 10 spindles) 8435 3010 03Indicator box (For use with up to 6 spindles) 8435 3010 00Operator handle 8435 3020 00Extension cable, PowerMACS Stand Alone 03, 05, 10 and 15m 4243 0070 XXa

Open end cable, PowerMACS Panel and PF3100 03, 05, 10 and 15m 4243 0074 XXa

I/O-bus – PowerMACS Stand Alone connector to Power Box Unit 4243 0109 80PBU to TC cable, 1.5m 4243 0090 00

a) XX is length in metres, 03, 05, 10, 15 m.

Express mechanics kits and components

4243 0192 81Ball to ball joint

Vertical Fixture

Express mechanics2005_Ny 06-06-08 10.10 Sida 5

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4243 0235 81Split pipe clamp

Indicator box and start handlesThe indicator box is intended for Atlas Copco’s electric con-trollers covering the PowerMACS, Power Focus 3100, PowerFocus 3000, and the DS range. It uses MACS I/O or I/O-buscommunication.

General information• 20 red/green leds for bolt pattern positioning, of which a

maximum of 6 can be used simultaneously • 2 yellow leds indicating forward/reverse• 1 overall red/green for e.g. OK/NOK• Flexible bolt pattern illustration with OH-print• E-stop

Start handle information• First handle has

– start signal– reverse/forward signal

• Second handle (optional) has– start signal (for double handle start)– 2 x optional (e.g. cylinder up/down)

Plug & Play error proofing modules

Operator PanelOperator Panel is a flexible lamp and switch box that caneasily be connected to Power Focus as well as PowerMACSsystems. Configuration of lamps, push buttons and key swit-ches is easily programmed via WinTC or ToolsTalk.

Operator Panel – Full equipped OperatorInterface• 4 Configurable lamp positions• 3 Configurable button positions• 1 Lamp test• 1 Key switch• 1 Switch• 1 Selector switch• 1 Display showing Selector switch position• 1 Display showing running Pset• 1 Buzzer

Operator Panel basic – Operator Interface• 3 Configurable lamp positions• 2 Configurable button positions• 1 Lamp test• 1 Switch

Few parts – many possibilitiesPut handles, display and other devices where you want them. Re-organize their positions on thefixture easily when installed on the line. Maybe the line changes and the fixture is better used ina vertical orientation instead of horizontal – no problem, move handles and suspension eye andyou’ve got what you need.

Display & handle positioningDisplay positioning

Display to pipe

4243 0030 40Ball bone, 400mm

4243 0030 25Ball bone, 250mm

4243 0030 14Ball bone, 140mm

4243 0011 07Ball bone, 70mm

4243 0154 00Safety belt, 2.5mstatic loads up to1400kg

Handle to pipeHandle to display to plate

Display to pipe end

Handle to pipeend, angular Handle to display to pipe

Display to plate

Handle to pipe end, straight

Handle to plate

4243 0018 80Dead handle

Handle to display topipe end

4243 0061 80Supporthandlerotate

Handle positioning

Easy to build – simple to upgradeWhen combining components in kits and modules, there are many possibilities how to configure your fixture. Flexibility to easily achieve a best practice solution.

4243 0000 81 (HD)4243 0000 82 (LD)Pipe to ball module,straight

LD: light duty, aluminiumHD: heavy duty, steel 4243 0000 85 (HD)

Plate to pipe module4243 0004 84 (LD)Vertical ball to plate

4243 0004 82 (HD)4243 0004 83 (LD)Horizontal ball to plate4243 0000 83 (HD)

4243 0000 84 (LD)Pipe to ball module, angular

4243 0027 80 Ball to ball joint

4243 0010 81 (HD)4243 0010 82 (LD)Pipe end to ballmodule, angular

4243 0010 80 (HD)Pipe end to ballmodule, straight

4243 0008 80 (HD)90° pipe to pipe joint

Horizontal Rotate Fixture

Express mechanics kits and components

Horizontal Rotate Fixture

1 4243 0061 80 Support handle rotate2 4243 0004 83 Plate to ball module, angular LD3 8435 3010 00 Indicator box4 4243 0011 07 Ball bone5 4243 0010 80 Pipe end to ball module, straight HD6 4243 0000 81 Pipe to ball module, straight HD7 4243 0154 00 Safety belt8 4243 0060 80 Suspension eye for safety devices9 4243 0013 81 Cable shoe kit

10 4243 0030 40 Ball bone11 4243 0021 00 Threaded rod12 4243 0000 82 Pipe to ball module, straight LD13 4243 0131 80 Rear bearing unit14 4243 0006 01 Plate to pipe centering sleeve15 4243 0057 80 Operator handle16 4243 0020 00 Pipe17 4243 0006 00 Plate to pipe flange18 — Customer specific base plate

Vertical Fixture

1 4243 0013 80 Suspension eye module2 4243 0030 25 Ball bone3 4243 0010 80 Pipe end to ball module, straight HD4 4243 0060 80 Suspension eye for safety devices5 4243 0011 07 Ball bone6 8435 3010 00 Indicator box7 4243 0057 80 Operator handle8 4243 0006 00 Plate to pipe flange9 — Customer specific base plate

10 4243 0004 83 Plate to ball module, angular LD11 4243 0018 80 Dead handle12 4243 0021 00 Threaded rod13 4243 0000 82 Pipe to ball module, straight LD14 4243 0020 00 Pipe

Model Controller Ordering No.

Operator Panel advanced Power Focus, PowerMACS 8433 0565 00Operator Panel basic Power Focus, PowerMACS 8433 0565 10

Accessory cables Length Ordering No.I/O Bus cable 10 m 4222 0917 10I/O Bus cable 15 m 4222 0917 15I/O Bus – PM connector PBU (1) 4243 0109 80I/O Bus – PM connector TC (2) 4243 0090 00

Accessories (1), (2) and I/O Bus cable are included for connection.

Model Ordering No.

Indicator box (For use with up to 10 spindles) 8435 3010 03Indicator box (For use with up to 6 spindles) 8435 3010 00Operator handle 8435 3020 00Extension cable, PowerMACS Stand Alone 03, 05, 10 and 15m 4243 0070 XXa

Open end cable, PowerMACS Panel and PF3100 03, 05, 10 and 15m 4243 0074 XXa

I/O-bus – PowerMACS Stand Alone connector to Power Box Unit 4243 0109 80PBU to TC cable, 1.5m 4243 0090 00

a) XX is length in metres, 03, 05, 10, 15 m.

Express mechanics kits and components

4243 0192 81Ball to ball joint

Vertical Fixture

Express mechanics2005_Ny 06-06-08 10.10 Sida 5

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1718 16 14

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15

4243 0235 81Split pipe clamp

Indicator box and start handlesThe indicator box is intended for Atlas Copco’s electric con-trollers covering the PowerMACS, Power Focus 3100, PowerFocus 3000, and the DS range. It uses MACS I/O or I/O-buscommunication.

General information• 20 red/green leds for bolt pattern positioning, of which a

maximum of 6 can be used simultaneously • 2 yellow leds indicating forward/reverse• 1 overall red/green for e.g. OK/NOK• Flexible bolt pattern illustration with OH-print• E-stop

Start handle information• First handle has

– start signal– reverse/forward signal

• Second handle (optional) has– start signal (for double handle start)– 2 x optional (e.g. cylinder up/down)

Plug & Play error proofing modules

Operator PanelOperator Panel is a flexible lamp and switch box that caneasily be connected to Power Focus as well as PowerMACSsystems. Configuration of lamps, push buttons and key swit-ches is easily programmed via WinTC or ToolsTalk.

Operator Panel – Full equipped OperatorInterface• 4 Configurable lamp positions• 3 Configurable button positions• 1 Lamp test• 1 Key switch• 1 Switch• 1 Selector switch• 1 Display showing Selector switch position• 1 Display showing running Pset• 1 Buzzer

Operator Panel basic – Operator Interface• 3 Configurable lamp positions• 2 Configurable button positions• 1 Lamp test• 1 Switch

Few parts – many possibilitiesPut handles, display and other devices where you want them. Re-organize their positions on thefixture easily when installed on the line. Maybe the line changes and the fixture is better used ina vertical orientation instead of horizontal – no problem, move handles and suspension eye andyou’ve got what you need.

Display & handle positioningDisplay positioning

Display to pipe

4243 0030 40Ball bone, 400mm

4243 0030 25Ball bone, 250mm

4243 0030 14Ball bone, 140mm

4243 0011 07Ball bone, 70mm

4243 0154 00Safety belt, 2.5mstatic loads up to1400kg

Handle to pipeHandle to display to plate

Display to pipe end

Handle to pipeend, angular Handle to display to pipe

Display to plate

Handle to pipe end, straight

Handle to plate

4243 0018 80Dead handle

Handle to display topipe end

4243 0061 80Supporthandlerotate

Handle positioning

Easy to build – simple to upgradeWhen combining components in kits and modules, there are many possibilities how to configure your fixture. Flexibility to easily achieve a best practice solution.

4243 0000 81 (HD)4243 0000 82 (LD)Pipe to ball module,straight

LD: light duty, aluminiumHD: heavy duty, steel 4243 0000 85 (HD)

Plate to pipe module4243 0004 84 (LD)Vertical ball to plate

4243 0004 82 (HD)4243 0004 83 (LD)Horizontal ball to plate4243 0000 83 (HD)

4243 0000 84 (LD)Pipe to ball module, angular

4243 0027 80 Ball to ball joint

4243 0010 81 (HD)4243 0010 82 (LD)Pipe end to ballmodule, angular

4243 0010 80 (HD)Pipe end to ballmodule, straight

4243 0008 80 (HD)90° pipe to pipe joint

Horizontal Rotate Fixture

Express mechanics kits and components

Horizontal Rotate Fixture

1 4243 0061 80 Support handle rotate2 4243 0004 83 Plate to ball module, angular LD3 8435 3010 00 Indicator box4 4243 0011 07 Ball bone5 4243 0010 80 Pipe end to ball module, straight HD6 4243 0000 81 Pipe to ball module, straight HD7 4243 0154 00 Safety belt8 4243 0060 80 Suspension eye for safety devices9 4243 0013 81 Cable shoe kit

10 4243 0030 40 Ball bone11 4243 0021 00 Threaded rod12 4243 0000 82 Pipe to ball module, straight LD13 4243 0131 80 Rear bearing unit14 4243 0006 01 Plate to pipe centering sleeve15 4243 0057 80 Operator handle16 4243 0020 00 Pipe17 4243 0006 00 Plate to pipe flange18 — Customer specific base plate

Vertical Fixture

1 4243 0013 80 Suspension eye module2 4243 0030 25 Ball bone3 4243 0010 80 Pipe end to ball module, straight HD4 4243 0060 80 Suspension eye for safety devices5 4243 0011 07 Ball bone6 8435 3010 00 Indicator box7 4243 0057 80 Operator handle8 4243 0006 00 Plate to pipe flange9 — Customer specific base plate

10 4243 0004 83 Plate to ball module, angular LD11 4243 0018 80 Dead handle12 4243 0021 00 Threaded rod13 4243 0000 82 Pipe to ball module, straight LD14 4243 0020 00 Pipe

Model Controller Ordering No.

Operator Panel advanced Power Focus, PowerMACS 8433 0565 00Operator Panel basic Power Focus, PowerMACS 8433 0565 10

Accessory cables Length Ordering No.I/O Bus cable 10 m 4222 0917 10I/O Bus cable 15 m 4222 0917 15I/O Bus – PM connector PBU (1) 4243 0109 80I/O Bus – PM connector TC (2) 4243 0090 00

Accessories (1), (2) and I/O Bus cable are included for connection.

Model Ordering No.

Indicator box (For use with up to 10 spindles) 8435 3010 03Indicator box (For use with up to 6 spindles) 8435 3010 00Operator handle 8435 3020 00Extension cable, PowerMACS Stand Alone 03, 05, 10 and 15m 4243 0070 XXa

Open end cable, PowerMACS Panel and PF3100 03, 05, 10 and 15m 4243 0074 XXa

I/O-bus – PowerMACS Stand Alone connector to Power Box Unit 4243 0109 80PBU to TC cable, 1.5m 4243 0090 00

a) XX is length in metres, 03, 05, 10, 15 m.

Express mechanics kits and components

4243 0192 81Ball to ball joint

Vertical Fixture

Express mechanics2005_Ny 06-06-08 10.10 Sida 5

www.atlascopco.com

Multiple options forglobal assembly

Part of the multinational Atlas Copco Group, Atlas Copco Tools andAssembly Systems combines the strength of centralized R&D

resources with the flexibility of international project managementand the reliability of local specialist support, as and when needed.

Our Application Centers in Europe, North- and South America workclosely with customers to develop faster, more accurate, moreversatile and more cost-efficient assembly systems, increasing

productivity and profitability.

We offer fully integrated hardware, software, training and support.The leader in our field, we add value at every stage of the

assembly process. We are Atlas Copco.

Express Mechanics – modular, flexible and reliableTraditionally, fixtured multiples have been considered complex and inflexible. No longer. The new product line highlights modularity, flexibility, reliability together with outstandingdurability and excellent operator ergonomics.

Atlas Copco’s new Express Mechanics concept is compre-hensive, easy to grasp and geared to flexible manufacturing.

• Open-frame design• Vertical, horizontal or horizontal rotate• Ball-joint philosophy• Up to six spindles per fixture• Up to 350 Nm per spindle• Start- and dead handles • Power Focus and PowerMACS indicator box• Designed for ETX, QMX and Tensor spindles

Whatever your needs, Express Mechanics will help cut leadtimes and boost cost efficiency.

Express MechanicsModular, flexible and reliable fixtured solutions

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Flexible solutions to specific needsFlexibility is highly prioritized in the new Express Mechanics concept. Attachment of handles andother accessories is easily achieved according to your needs. The three examples below illustratehow the same parts can be used to create different configurations. This is true flexibility.

Horizontal Rotate – complete unit• Handle with pipe clamp unit• Handle with plate-to-ball unit• Indicator box to pipe end• Suspension eye• Cable shoe with ball bone• Beams, connections and front plate• Rear bearing unit

Horizontal – complete unit• Handle to indicator box mount• Handle with flange ball mount• Indicator box with pipe clamp unit• Suspension eye with pipe clamp unit

and ball bone• Beam, connections and front plate

Vertical – complete unit• Handles with plate-to-ball unit• Indicator box with pipe clamp unit• Suspension eye with pipe end to ball

unit and ball bone• Beam, connections and front plate

Express mechanics2005_Ny 06-06-08 10.09 Sida 1

www.atlascopco.com

Multiple options forglobal assembly

Part of the multinational Atlas Copco Group, Atlas Copco Tools andAssembly Systems combines the strength of centralized R&D

resources with the flexibility of international project managementand the reliability of local specialist support, as and when needed.

Our Application Centers in Europe, North- and South America workclosely with customers to develop faster, more accurate, moreversatile and more cost-efficient assembly systems, increasing

productivity and profitability.

We offer fully integrated hardware, software, training and support.The leader in our field, we add value at every stage of the

assembly process. We are Atlas Copco.

Express Mechanics – modular, flexible and reliableTraditionally, fixtured multiples have been considered complex and inflexible. No longer. The new product line highlights modularity, flexibility, reliability together with outstandingdurability and excellent operator ergonomics.

Atlas Copco’s new Express Mechanics concept is compre-hensive, easy to grasp and geared to flexible manufacturing.

• Open-frame design• Vertical, horizontal or horizontal rotate• Ball-joint philosophy• Up to six spindles per fixture• Up to 350 Nm per spindle• Start- and dead handles • Power Focus and PowerMACS indicator box• Designed for ETX, QMX and Tensor spindles

Whatever your needs, Express Mechanics will help cut leadtimes and boost cost efficiency.

Express MechanicsModular, flexible and reliable fixtured solutions

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Flexible solutions to specific needsFlexibility is highly prioritized in the new Express Mechanics concept. Attachment of handles andother accessories is easily achieved according to your needs. The three examples below illustratehow the same parts can be used to create different configurations. This is true flexibility.

Horizontal Rotate – complete unit• Handle with pipe clamp unit• Handle with plate-to-ball unit• Indicator box to pipe end• Suspension eye• Cable shoe with ball bone• Beams, connections and front plate• Rear bearing unit

Horizontal – complete unit• Handle to indicator box mount• Handle with flange ball mount• Indicator box with pipe clamp unit• Suspension eye with pipe clamp unit

and ball bone• Beam, connections and front plate

Vertical – complete unit• Handles with plate-to-ball unit• Indicator box with pipe clamp unit• Suspension eye with pipe end to ball

unit and ball bone• Beam, connections and front plate

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