Atlas Copco ErgoPulse - Industrial Tools · Atlas Copco ErgoPulse Tighten up your assembly lines ErgoPulse_080225_SLAB.indd 1 08-03-14 13.18.35 ErgoPulse_US_PRINT.pdf 1 08-03-14 14.01.05

Atlas Copco ErgoPulseTighten up your assembly lines

ErgoPulse_080225_SLAB.indd 1 08-03-14 13.18.35

ErgoPulse_US_PRINT.pdf 1 08-03-14 14.01.05

bEttErErgonomiCs No reaction forces

Low noise levels

Low weight

Lubrication free

Excellent balance

highQuAlity No springs

No wear on key parts

High precisioncomponents

grEAtrEliAbility Consistent torque

over time

Low meanshift

Excellent durability

EnhAnCEdProduCtivity High speed

Short cycle times

One-hand operation

High power to weight

Setting new standards around the worldThe complete ErgoPulse range of powerful tools is setting new standards in productivity, ergonomics, accuracy and reliability in assembly lines around the world.



Reducedfree speed

Max. free speed

Max.setting

Min.setting

Hard joint(T. angle 30°)

Soft joint(T. angle 300°)

Cold oil Warm oil

Puls

eh

ou

sin

g

Diaphragms

High power and excellent durabilityThe pulse mechanism of the ErgoPulse shut-off tools is de -signed for maximum torque generation and energy transfer.The unique camshaft, the guided pistons and the durablerollers are immersed in oil, ensuring no wear and longservice life.

Reliable and fast The unique inertia shut-off system allows the tool to tightenat maximum speed and power until fi nal torque is reached.

Delivering high torqueThe twin chamber vane motor is designed to generate high torque at low speed – the best characteristics for fasttightenings.

Optimum performance on all types of jointsAutoTrim enables a two-stage tightening. AutoTrim automati-cally reduces the rundown speed avoiding torque scatter on mixed joints. When the snug level is reached, full speed and power ensures minimum tightening time.(The result is fast tightenings and great torque consistencyon mixed joint conditions).

With the StandardTrim valve the tool´s speed and power is manually adjustable to fi t a specifi c joint and is suitable for extreme joint conditions, such as very hard or very soft joints.

Ensuring stable torque outputConsistent oil volume is critical to maintaining stable pulse pressure in all pulse units. The oil compensation volume allows the oil to expand and keep the oil volume stable, even at very high cycle rates.

Inertia shut-off system

Twinchambermotor

Oil com-pensationvolume

Trimvalves

When you select ErgoPulse you are equipped with tools that will generate rapid productivity gains. Unique techni-cal solutions will help you meet – and even surpass – your goals in reliability and accuracy.

Power aheadof the competition

Twin piston pulse unit



ErgoPulse XS The operator-controlled tool

ErgoPulse PTThe reliable workhorse

ErgoPulse PTSThe powerful tool

ErgoPulse PTXThe peak performer

ErgoPulse PulsorThe error proofi ng pulse tool

Monitoring toolShut-off tools

Non shut-off tools

The operator controls the process.

Shuts off automatically whenset torque is reached.

Monitors key para-meters such as torque and angle. Alerts when an error occurs.

Select the right pulse tool for your application



XS thE oPErAtor-ControllEd tool

When the operator needs to control the process, Atlas Copco’s non shut-off tool ErgoPulse XS is the ideal choice. The tool is optimized to provide high torque, fast and accurate tightenings as well as an extremely long service life.

Torque range 2–400 nm



PT thE rEliAblE WorKhorsE

When speed and weight is not critical, this tool is well proven and satisfi es basic needs. Available in StandardTrim version.

PTS thE PoWErful tool

The ErgoPulse PTS is the succes-sor of PT. With a more powerfulmotor, the job gets done faster. Available in StandardTrim and AutoTrim version.





PTX thE PEAKPErformEr

The fastest, lightest and most powerful tool in the ErgoPulse range. Available in StandardTrim and AutoTrim version.




Pulsor thE Error ProofingPulsE tool systEm

Pulsor’s monitoring system detects and signals an alert if an error occurs.

Well proven PTX pulse technology

Durable, contact free monitoring system

Pulsor monitors all key parametersTorque, angle, number of pulses, pulse frequency,tightening time, rundown time, air pressure, etc.

Pulsor has mechanical shut-off– If the torque is wrong, the electronics will alert you.– If the electronics break, the tool shuts down mechanically.– If no clamp force, the angle monitoring will alert you.

Pulsor has tool drift alarm– Alarm will inform you when service is needed.

Forget stripped screwsPulsor monitors if the screw has been tightened correctly.

No missed screwsPulsor counts the screws and signals “Batch OK”.

No wrong or forgotten partsPulsor signals “NOK” if the wrong screw or part is used.

Correct torqueevery timePulsor monitors the torque level to ensure it is correct.

Eliminate pre-mature shut-offLamps warn operators if they released trigger too early.

Service alarmIndicates when the set serviceinterval is reached.

Result reportedResult can be monitored via Ethernet con-nection.

Tool drift alarmAutomatic moni

boost QuAlity, Cut Costs



The toolThe tools are an ergonomic high performance range of im-pulse nutrunners with monitoring and signal lights to provide direct operator feedback.

CablesThree versions of the resistant and strong electric tool cable are available: straight, spiralized and spiraling.

Monitoring unitThe Pulsor Focus monitors everything from torque results and rundown time to identifi cation number and line pressure. The re-sult can easily be sent to a network and stored on a server. Results can also be transferred directly to a PC and then analysed in a program such as Excel. This means that you can easily fi ne-tune the process and ensure that every tightening on every shift is perfect. And if they are not per-fect, you can see the reason why.

Rapid Backup UnitPulsor’s functionality is unlocked with the RBU (Rapid Backup Unit) key. This patented device gives you access to the func-tionality you need while providing a backup for the data you have programmed yourself.

ToolsTalk Pulsor softwareEasy setup and system monitoring.

The Pulsor system



For more than 50 years, Ruthmann in Hochmoor, Germany, has produced truck-mounted platforms with a focus on quality. For the assembly of the turn-table – the connective link between wheels and hoist – Ruthmann has tested a number of assembly tools. Pneumatic impact wrenches were too noisy and inaccurate, electric impact wrenches were faster but too big and inaccurate. The electric tools were re-cently replaced with ErgoPulse tools, one EP12PTS and one EP14PTS, that perfectly meet the tolerance require-ments.

Industry foreman Johannes Thesing was amazed by the advantages pro-vided by the Ergo Pulse tools. “We are impressed by the essen tially faster,

Ruthmann, Germany

“ErgoPulsE Cuts AssEmbly timE by hAlf.”

more accurate, lightweight and quieter EP tools without reaction force,” ex-plains Thesing.

Each turntable is assembled with 40 to 80 joints that reach torques of up to 240 Nm. The investment in a new com-pressed air device to run the tools was easily justified. By eliminating the need to retorque with a torque wrench, spot checks are now sufficient and assem -bly is made in half the time.



“Pulsor hElPEd us sAvE A ConsidErAblE Amount of monEy.”

At Scania, the Swedish maker of com-mercial vehicles, production technicians were planning to install a new work-station to remove a bottleneck at a cost of over 100,000 euros. But by replacing existing nutrunners with high-speed Pulsor tools, it was concluded that out-put could be increased without purcha-sing the costly workstation.

Per-Olof Byström, production techni-cian, was responsible for rationalising processes, simplifying routines and saving time. “We had to increase pro-duction,” Per explains, “so we were planning to build a second docking sta-tion at a cost of over 100,000 euros.”

Scania’s existing solution gave them the process control they needed, but it

Scania, Sweden

was just too slow due to the number of tightenings required, explained Per-Olof. At that time, Atlas Copco was looking for a suitable application to test the new Pulsor. The tool manufacturer had worked with Scania for many years.

Scania was more than satisfied with the Pulsor nutrunners and placed orders for a number of units: “They’re much faster, so we’re saving an enormous amount of time, and we still have full process control over each and every screw.” The operators are also happy with the new tool: they are now less stressed due to the tools’ high speed.

“The Pulsor has proven to be a simple solution to a problem that was going to cost a considerable sum of money,” Per-Olof concludes.



Use it right

Always make sure you identify the right tool for the task at hand. For example, if your operators need to control the process or the tightening, they will benefit from XS, a non shut-off pulse tool.

The tool you choose for a given app-lication and how you use it will make a significant difference in the success you achieve and the long evity of the tool.

8–12 pulses is preferred to achieve perfect tightening conditions

At least 5 pulses and not more than 3 seconds tightening time

Use good sockets and extensions, preferably guided sockets

If your operators need to speed up production with fast rundowns and short tightening cycles, the ErgoPulse PTX shut-off tool is the ideal choice. Generally, consider the following rules:

For very hard joints, use the higher end of the tools torque range. Select, for example, an ErgoPulse Pulsor 8 M55 for a 50 Nm appli ca tion rather than an ErgoPulse Pulsor 8 M70

For very soft joints, use the lower end of the tools torque range. Select, for example, an ErgoPulse Pulsor 10 M90 for a 60 Nm application rather an ErgoPulse Pulsor 8 M70

Control the air pressure to get better consistency. Use an air pressure regulator

Always check static torque if the con-ditions are changed





non shut-off tools | ErgoPulse XS

Air con- sumption Rec. Air Bolt Square Torque rangea Free Weight CS under load hose inlet Sound size drive speed Length distance size thread levelbModel mm in Nm ft lb r/min kg lb mm mm l/s cfm mm in dB(A) Ordering No.Air on top modelsEP5C HRF42 M5 1/4c 5 ‑ 9 4 ‑ 7 4800 1.1 2.4 201 25 6 13 8 1/4 70 8431 0260 23EP6C HRF42 M6 1/4c 9 ‑ 16 7 ‑ 12 4800 1.2 2.6 226 25 6 13 8 1/4 70 8431 0260 30EP8X HRF42 M8 1/4c 18 ‑ 30 13 ‑ 22 9000 1.2 2.6 184 25 6 13 8 1/4 70 8431 0360 97EP8X HRF10 M8 3/8 20 ‑ 35 15 ‑ 26 9000 1.2 2.6 184 25 6 13 8 1/4 77 8431 0360 89

Straight modelsEP4C SR42 M4 1/4c 2 ‑ 4 1 ‑ 3 8200 0.8 1.8 255 19 2.5 5 6 1/4 70 8431 0350 02EP5C SR42 M5 1/4c 4 ‑ 8 3 ‑ 6 10500 0.9 2.0 238 20 5 10 8 1/4 75 8431 0261 14EP6C SR42 M6 1/4c 8 ‑ 13 6 ‑ 9 10500 1.0 2.2 263 20 5 10 8 1/4 75 8431 0261 22EP6XS SR42 M6 1/4c 9 ‑ 19 6 ‑ 14 8000 0.7 1.5 219 22 8 17 8 1/4 75 8431 0372 27EP6XS SR10 M6 3/8 10 ‑ 20 7 ‑ 15 8000 0.7 1.5 221 22 8 17 8 1/4 75 8431 0372 25EP7XS SR42 M8 1/4c 17 ‑ 28 13 ‑ 21 10000 0.7 1.5 219 22 8 17 8 1/4 75 8431 0372 15EP7XS SR10 M8 3/8 20 ‑ 31 15 ‑ 23 10000 0.7 1.5 221 22 8 17 8 1/4 75 8431 0372 05EP8XS SR42 M8 1/4c 22 ‑ 40 16 ‑ 29 8000 0.9 2.0 242 24 9 19 8 1/4 78 8431 0369 30EP8XS SR10 M8‑M10 3/8 30 ‑ 52 22 ‑ 38 8000 0.9 2.0 244 24 9 19 8 1/4 78 8431 0369 20

Pistol grip modelsEP5C HR42 M5 1/4c 5 ‑ 9 4 ‑ 7 4800 1.0 2.2 225 22 6 13 8 1/4 70 8431 0260 15EP5XS HR42 M5‑M6 1/4c 5 ‑ 12 4 ‑ 9 8500 0.8 1.8 165 21 9 19 8 1/4 75 8431 0372 30EP5CS HR42 M5‑M6 1/4c 8 ‑ 16 6 ‑ 12 4800 1.0 2.2 225 22 6 13 8 1/4 70 8431 0260 17EP6C HR42 M6 1/4c 9 ‑ 16 7 ‑ 12 4800 1.1 2.4 250 22 6 13 8 1/4 70 8431 0262 13EP6XS HR42 M6 1/4c 9 ‑ 19 6 ‑ 14 8000 0.8 1.8 150 22 8 17 8 1/4 75 8431 0372 23EP6XS HR10 M6 3/8 10 ‑ 20 7 ‑ 15 8000 0.8 1.8 152 22 8 17 8 1/4 75 8431 0372 20EP6PS HR42 M8 1/4c d ‑ 28 d ‑ 21 8000 0.8 1.8 148 21 9 19 10 1/4 74 8431 0368 22EP6PS HR10 M8 3/8 d ‑ 30 d ‑ 22 8000 0.8 1.8 150 21 9 19 10 1/4 74 8431 0368 21EP8PS HR10 M8‑M10 3/8 d ‑ 65 d ‑ 48 8000 1.0 2.2 158 23 9 19 10 1/4 80 8431 0368 24EP7XS HR42 M8 1/4c 17 ‑ 28 13 ‑ 21 9000 0.8 1.8 150 22 8 17 8 1/4 75 8431 0372 10EP7XS HR10 M8 3/8 20 ‑ 31 15 ‑ 23 9000 0.8 1.8 152 22 8 17 8 1/4 75 8431 0372 00EP8XS HRX42 M8 1/4c 22 ‑ 40 16 ‑ 29 7000 1.0 2.2 172 23 9 19 10 1/4 80 8431 0369 16EP8XS HRX10 M8‑M10 3/8 30 ‑ 52 22 ‑ 38 7000 1.0 2.2 174 23 9 19 10 1/4 80 8431 0369 09EP10C HR13 M10 1/2 42 ‑ 70 31 ‑ 52 7500 2.0 4.4 163 27 7 15 8 1/4 79 8431 0365 01EP10XS HR13 M10 1/2 50 ‑ 70 37 ‑ 52 6000 1.3 2.9 168 26 11 23 10 1/4 78 8431 0369 40EP12XS HR13 M12 1/2 65 ‑ 110 48 ‑ 81 4500 1.6 3.5 178 29 12 25 10 1/4 79 8431 0371 00EP14XS HR13 M14 1/2 110 ‑ 160 81 ‑ 118 3500 2.4 5.3 188 34 14 30 13 3/8 79 8431 0371 50EP16XS HR20 M16 3/4 160 ‑ 240 118 ‑ 177 2800 3.3 7.3 205 37 15 32 13 3/8 81 8431 0371 55EP20XS HR20 M20 3/4 300 ‑ 400 221 ‑ 295 3700 5.1 11.2 240 43 16 34 13 3/8 80 8431 0371 60

a To be used as a guide only, final torque depends on type of joint, accessories used and air pressure.b When exhaust hose is used.c Female hexagon drive. Quick change chuck.d Torque is adjusted by regulating the air pressure.

SELECTED SERVICE KITSThe spare parts included in the service kits cover a normal overhaul of your tool. Always have them available for a fast and economical repair.

Main parts included:• Vanekit •O‑rings• Motorbearings •Circlips• Gaskets •Pinsetc.

O-ring kit Model pulse unit Service kit

EP5C/6C SR 4081 0110 90EP10C HR 4081 0115 90EP5XS 4210 2532 93 4081 0264 90EP6/7XS HR 4250 2084 90 4081 0188 90EP6/7XS SR 4250 2084 90 4081 0189 90EP6PS HR 4250 2058 91 4081 0274 90EP8PS HR 4250 2059 90 4081 0120 90EP8XS HR 4250 2085 90 4081 0119 90EP8XS SR 4250 2085 90 4081 0190 90EP10XS HR 4250 2086 90 4081 0191 90EP12XS HR 4250 2087 90 4081 0192 90EP14XS HR 4250 2170 90 4081 0200 90EP16XS HR 4250 2281 90 4081 0223 90EP20XS HR 4250 2281 91 4081 0245 90EP4PTX HR 4250 2058 90 4081 0122 90EP5/6PTX HR 4250 2058 90 4081 0122 90EP7PTX HR 4250 2058 90 4081 0122 90EP8PTX HR 4250 2267 91 4081 0279 90

O-ring kit Model pulse unit Service kit

EP9PTX HR 4250 2058 90 4081 0122 90EP11PTX HR 4250 2267 95 4081 0310 90EP13PTX HR 4250 2267 92 4081 0226 90EP15PTX HR 4250 2267 93 4081 0242 90EP19PTX HR 4250 2267 94 4081 0256 90EP5/6PT HR 4250 2058 90 4081 0122 90EP5/6PT SR 4250 2058 90 4081 0123 90EP7/8PT HR 4250 2059 90 4081 0120 90EP7/8PT SR 4250 2059 90 4081 0198 90EP10PT HR 4250 2060 90 4081 0124 90EP12PT HR 4250 2061 90 4081 0125 90EP5/6PTS HR 4250 2058 90 4081 0122 90EP7/8PTS HR 4250 2267 91 4081 0225 90EP10PTS HR 4250 2267 90 4081 0222 90EP12PTS HR 4250 2267 92 4081 0226 90EP14PTS HR 4250 2267 93 4081 0242 90EP18PTS HR 4250 2267 94 4081 0256 90

Oil filling kit (150 ml oil, syringe) 4081 0121 90For complete information, see spare parts list.



shut-off tools | ErgoPulse PT, PTS

Air con- sumption Rec. Air Bolt Square Torque rangea Free Weight CS under load hose inlet Sound size drive speed Length distance size thread levelModel mm in Nm ft lb r/min kg lb mm mm l/s cfm mm in dB(A) Ordering No.Pistol grip modelsEP5PT HR42 M6 1/4b 5 ‑ 10 4 ‑ 7 5500c 0.95 2.1 205 21 6 13 8 1/4 74 8431 0368 05EP5PT HR10 M6 3/8 6 ‑ 11 4 ‑ 8 5500c 0.95 2.1 200 21 6 13 8 1/4 74 8431 0368 04EP6PT HR42 M6 1/4b 8 ‑ 14 6 ‑ 10 6000c 1.0 2.2 205 21 6 13 8 1/4 74 8431 0368 23EP6PT HR10 M6 3/8 9 ‑ 15 7 ‑ 11 6000c 1.0 2.2 200 21 6 13 8 1/4 74 8431 0368 16EP7PT HR42 M8 1/4b 12 ‑ 23 9 ‑ 17 4500c 1.3 2.9 175 26 7 15 8 1/4 77 8431 0368 36EP7PT HR10 M8 3/8 13 ‑ 25 10 ‑ 18 4500c 1.3 2.9 177 26 7 15 8 1/4 77 8431 0368 30EP8PT HR42 M8 1/4b 20 ‑ 35 15 ‑ 26 6000c 1.4 3.0 175 26 8 17 8 1/4 77 8431 0367 94EP8PT HR10 M8 3/8 22 ‑ 40 16 ‑ 29 6000c 1.4 3.0 177 26 8 17 8 1/4 77 8431 0367 85EP10PT HR13 M10 1/2 32 ‑ 70 24 ‑ 51 4000c 1.8 4.0 192 29 10 21 10 1/4 81 8431 0367 66EP12PT HR13 M12 1/2 62 ‑ 125 46 ‑ 92 3500c 2.4 5.3 201 34 12 25 10 1/4 81 8431 0368 40TRIM-REPistol grip modelsEP5PTS12 HR42‑REd M5‑M6 1/4b 6 ‑ 12 4 ‑ 9 5400c 1.0 2.2 196 21 6.5 14 8 1/4 74 8431 0374 05EP5PTS14 HR10‑REd M5‑M6 3/8 8 ‑ 14 6 ‑ 10 5400c 1.0 2.2 191 21 6.5 14 8 1/4 74 8431 0374 00EP6PTS20 HR42‑REd M6 1/4b 8 ‑ 20 6 ‑ 15 7300c 1.0 2.2 196 21 7 15 8 1/4 74 8431 0374 15EP6PTS22 HR10‑REd M6 3/8 10 ‑ 22 7 ‑ 16 7300c 1.0 2.2 191 21 7 15 8 1/4 74 8431 0374 20Pistol grip models. Balanced gripEP7PTS30 HR42‑REd M8 1/4b 16 ‑ 31 12 ‑ 23 5700c 1.4 3.0 175 26 8 17 10 1/4 77 8431 0374 35EP7PTS35 HR10‑REd M8 3/8 18 ‑ 35 13 ‑ 26 5700c 1.4 3.0 176 26 8 17 10 1/4 77 8431 0374 40EP8PTS40 HR42‑REd M8 1/4b 22 ‑ 40 16 ‑ 29 7300c 1.4 3.0 175 26 9 19 10 1/4 77 8431 0374 55EP8PTS55 HR10‑REd M8‑M10 3/8 30 ‑ 55 22 ‑ 40 7300c 1.4 3.0 176 26 9 19 10 1/4 77 8431 0374 60EP10PTS90 HR13‑REd M10‑M12 1/2 50 ‑ 90 37 ‑ 66 5200c 1.8 4.0 193 29 11 23 10 1/4 83 8431 0374 80EP12PTS150 HR13‑REd M12‑M14 1/2 85 ‑ 150 63 ‑ 110 4200c 2.5 5.5 201 34 13 27 13 3/8 83 8431 0374 90EP14PTS250 HR20‑REd M12‑M16 3/4 125 ‑ 250 92 ‑ 185 4000c 3.3 7.2 216 37 20 42 13 3/8 82 8431 0374 95EP18PTS410 HR20‑REd M16‑M20 3/4 225 ‑ 410 166 ‑ 302 3000c 4.3 9.5 202 42 22 46 13 3/8 85 8431 0374 98Pistol grip. Air on top modelsEP7PTS35 HRF10‑RE M8 3/8 18 ‑ 35 13 ‑ 26 5700c 1.4 3.0 176 31 8 17 10 1/4 77 8431 0374 41EP8PTS55 HRF10‑RE M8‑M10 3/8 30 ‑ 55 22 ‑ 40 7300c 1.4 3.0 176 31 9 19 10 1/4 77 8431 0374 61EP10PTS90 HRF13‑RE M10‑M12 1/2 50 ‑ 90 37 ‑ 66 5200c 1.8 4.0 193 34 11 23 10 1/4 81 8431 0374 81AUTOTRIMPistol grip modelsEP6PTS20 HR42‑AT M6 1/4b 8 ‑ 20 6 ‑ 15 6300e 1.0 2.2 196 21 7 15 8 1/4 74 8431 0374 16EP6PTS22 HR10‑AT M6 3/8 10 ‑ 22 7 ‑ 16 6300e 1.0 2.2 191 21 7 15 8 1/4 74 8431 0374 21Pistol grip models. Balanced gripEP7PTS30 HR42‑ATd M8 1/4b 16 ‑ 31 12 ‑ 23 5400e 1.4 3.0 175 26 8 17 10 1/4 77 8431 0374 37EP7PTS35 HR10‑ATd M8 3/8 18 ‑ 35 13 ‑ 26 5400e 1.4 3.0 176 26 8 17 10 1/4 77 8431 0374 42EP8PTS40 HR42‑ATd M8 1/4b 22 ‑ 40 16 ‑ 29 6900e 1.4 3.0 175 26 9 19 10 1/4 77 8431 0374 57EP8PTS55 HR10‑ATd M8‑10 3/8 30 ‑ 55 22 ‑ 40 6900e 1.4 3.0 176 26 9 19 10 1/4 77 8431 0374 62EP10PTS90 HR13‑ATd M10‑12 1/2 50 ‑ 90 37 ‑ 66 4900e 1.8 4.0 193 29 11 23 10 1/4 83 8431 0374 82EP12PTS150 HR13‑ATd M12‑14 1/2 85 ‑ 150 63 ‑ 110 4100e 2.5 5.5 201 34 13 27 13 3/8 83 8431 0374 92EP14PTS250 HR20‑ATd M12‑16 3/4 125 ‑ 250 92 ‑ 185 3900e 3.3 7.2 216 37 20 42 13 3/8 82 8431 0374 97EP18PTS410 HR20‑ATd M16‑20 3/4 225 ‑ 410 166 ‑ 332 2900e 4.3 9.5 202 42 22 46 13 3/8 85 8431 0374 99Pistol grip. Air on top modelsEP7PTS35 HRF10‑AT M8 3/8 18 ‑ 35 13 ‑ 26 5400e 1.4 3.0 176 31 8 17 10 1/4 77 8431 0374 43EP8PTS55 HRF10‑AT M8‑10 3/8 30 ‑ 55 22 ‑ 40 6900e 1.4 3.0 176 31 9 19 10 1/4 77 8431 0374 63EP10PTS90 HRF13‑AT M10‑12 1/2 50 ‑ 90 37 ‑ 66 4900e 1.8 4.0 193 34 11 23 10 1/4 81 8431 0374 83

a To be used as a guide only, final torque depends on type of joint, accessories used and air pressure.

b Female hexagon drive. Quick change chuck.c With TRIM valve fully open.d Approximate maximum torque included in designation.e In full speed mode.



shut-off tools | ErgoPulse PTX

Air con- Rec. Air Bolt Square Free CS sumption hose inlet Sound size drive Torque rangea speed Weight Length distance under load size thread levelModel mm in Nm ft lb r/min kg lb mm mm l/s cfm mm in dB(A) Ordering No.Trim Straight models (RE-signal)EP3PTX5 SR42‑RE M4‑M5 1/4 2 ‑ 5 1.6 ‑ 4 4500c 0.73 1.6 202 21 4 13 8 1/4 76 8431 0376 01EP4PTX9 SR42‑RE M5 1/4b 4 ‑ 9 3 ‑ 7 3400d 0.9 2.0 207 21 4 13 8 1/4 74 8431 0376 00EP4PTX9 SR10‑RE M5 3/8 4 ‑ 9 3 ‑ 7 3400d 0.9 2.0 207 21 4 13 8 1/4 74 8431 0376 04EP5PTX14 SR42‑RE M6 1/4b 7 ‑ 14 5 ‑ 10 5300d 0.9 2.0 207 21 7 15 8 1/4 74 8431 0376 10EP5PTX15 SR10‑RE M6 3/8 9 ‑ 15 7 ‑ 11 5300d 0.9 2.0 207 21 7 15 8 1/4 74 8431 0376 14EP6PTX18 SR42‑RE M6 1/4b 9 ‑ 18 7 ‑ 13 6800d 0.9 2.0 207 21 7 15 8 1/4 74 8431 0376 20EP6PTX19 SR10‑RE M6 3/8 10 ‑ 19 7 ‑ 14 6800d 0.9 2.0 207 21 7 15 8 1/4 74 8431 0376 24EP7PTX28 SR42‑RE M6‑M8 1/4b 17 ‑ 28 13 ‑ 21 4300d 1.2 2.5 235 25 8 17 10 1/4 78 8431 0376 30EP7PTX31 SR10‑RE M6‑M8 3/8 18 ‑ 31 13 ‑ 23 4300d 1.2 2.5 235 25 8 17 10 1/4 78 8431 0376 34EP8PTX38 SR42‑RE M8 1/4b 22 ‑ 38 16 ‑ 28 5500d 1.2 2.5 235 25 9 19 10 1/4 78 8431 0376 44EP8PTX45 SR10‑RE M8 3/8 24 ‑ 45 18 ‑ 33 5500d 1.2 2.5 235 25 9 19 10 1/4 78 8431 0376 40Trim-RE Pistol grip (RE-signal)EP3PTX5 HR42‑RE M4‑M5 1/4 2 ‑ 5 1.6 ‑ 4 5000c 0.77 1.7 154 21 4 13 8 1/4 76 8431 0375 51EP4PTX9 HR42‑RE M5 1/4b 4 ‑ 9 3 ‑ 7 3400d 0.9 1.9 164 22 4 13 8 1/4 75 8431 0375 50EP4PTX9 HR10‑RE M5 3/8 4 ‑ 9 3 ‑ 7 3400d 0.9 1.9 164 22 4 13 8 1/4 75 8431 0375 54EP5PTX17 HR42‑RE M6 1/4b 7 ‑ 17 5 ‑ 13 7000d 0.9 1.9 164 22 7 15 8 1/4 80 8431 0375 00EP5PTX19 HR10‑RE M6 3/8 8 ‑ 19 6 ‑ 14 7000d 0.9 1.9 164 22 7 15 8 1/4 80 8431 0375 04EP6PTX28 HR42‑RE M6‑M8 1/4b 15 ‑ 28 11 ‑ 21 8500d 0.9 1.9 164 22 7 15 8 1/4 81 8431 0375 10EP6PTX32 HR10‑RE M6‑M8 3/8 16 ‑ 32 12 ‑ 23 8500d 0.9 1.9 164 22 7 15 8 1/4 81 8431 0375 20EP7PTX55 HR10‑RE M8‑M10 3/8 30 ‑ 55 22 ‑ 40 7200d 1.2 2.5 176 25 9 19 10 1/4 81 8431 0375 30EP8PTX70 HR10‑RE M10 3/8 40 ‑ 70 29 ‑ 51 6900d 1.2 2.5 176 25 9 19 10 1/4 81 8431 0375 60EP9PTX80 HR13‑RE M10 1/2 50 ‑ 80 37 ‑ 59 5200d 1.5 3.3 188 29 11 23 10 1/4 82 8431 0375 40EP11PTX120 HR13‑RE M12 1/2 70 ‑ 110 51 ‑ 88 5100d 1.7 3.8 196 29 12 25 10 1/4 83 8431 0376 50EP13PTX150 HR13‑RE M12‑M14 1/2 85 ‑ 150 63 ‑ 110 5300d 2.3 5.1 197 33.5 15 32 13 3/8 86 8431 0376 60EP15PTX250 HR20‑RE M12‑M16 3/4 125 ‑ 250 92 ‑ 184 4300d 3.1 6.8 216 36.5 21 45 13 3/8 86 8431 0376 70EP19PTX450 HR20‑RE M16‑M20 3/4 225 ‑ 450 166 ‑ 332 3300d 4.2 9.2 221 44 23 49 13 3/8 90 8431 0376 80AutoTrim Straight models (RE-signal)EP3PTX5 SR42‑AT M4‑M5 1/4 2 ‑ 5 1.6 ‑ 4 4500c 0.79 1.7 262 21 4 13 8 1/4 76 8431 0376 03EP4PTX9 SR42‑AT M5 1/4b 4 ‑ 9 3 ‑ 7 3300c 0.9 2.0 267 21 4 13 8 1/4 74 8431 0376 02EP4PTX9 SR10‑AT M5 3/8 4 ‑ 9 3 ‑ 7 3300c 0.9 2.0 267 21 4 13 8 1/4 74 8431 0376 06EP5PTX14 SR42‑AT M6 1/4b 7 ‑ 14 5 ‑ 10 4800c 0.9 2.0 267 21 7 15 8 1/4 74 8431 0376 12EP5PTX15 SR10‑AT M6 3/8 9 ‑ 15 7 ‑ 11 4800c 0.9 2.0 267 21 7 15 8 1/4 74 8431 0376 16EP6PTX18 SR42‑AT M6 1/4b 9 ‑ 18 7 ‑ 13 6700c 0.9 2.0 267 21 7 15 8 1/4 74 8431 0376 22EP6PTX19 SR10‑AT M6 3/8 10 ‑ 19 7 ‑ 14 6700c 0.9 2.0 267 21 7 15 8 1/4 74 8431 0376 26EP7PTX28 SR42‑AT M6‑M8 1/4b 17 ‑ 28 13 ‑ 21 4300c 1.2 2.5 295 25 7 15 10 1/4 78 8431 0376 32EP7PTX31 SR10‑AT M6‑M8 3/8 18 ‑ 31 13 ‑ 23 4300c 1.2 2.5 295 25 7 15 10 1/4 78 8431 0376 36EP8PTX38 SR42‑AT M8 1/4b 22 ‑ 38 16 ‑ 28 5900c 1.2 2.5 295 25 9 19 10 1/4 78 8431 0376 46EP8PTX45 SR10‑AT M8 3/8 24 ‑ 45 18 ‑ 33 5900c 1.2 2.5 295 25 9 19 10 1/4 78 8431 0376 42AutoTrim Pistol grip (RE-signal)EP3PTX5 HR42‑AT M4‑M5 1/4 2 ‑ 5 1.6 ‑ 4 4500c 0.80 1.8 154 21 4 13 8 1/4 76 8431 0375 53EP4PTX9 HR42‑AT M5 1/4b 4 ‑ 9 3 ‑ 7 3300c 0.9 2.0 164 22 4 13 8 1/4 75 8431 0375 52EP4PTX9 HR10‑AT M5 3/8 4 ‑ 9 3 ‑ 7 3300c 0.9 2.0 164 22 4 13 8 1/4 75 8431 0375 56EP5PTX17 HR42‑AT M6 1/4b 7 ‑ 17 5 ‑ 13 5400c 0.9 2.0 164 22 7 15 8 1/4 80 8431 0375 02EP5PTX19 HR10‑AT M6 3/8 8 ‑ 19 6 ‑ 14 5400c 0.9 2.0 164 22 7 15 8 1/4 80 8431 0375 06EP6PTX28 HR42‑AT M6‑M8 1/4b 15 ‑ 28 11 ‑ 21 8500c 0.9 2.0 164 22 7 15 8 1/4 81 8431 0375 12EP6PTX32 HR10‑AT M6‑M8 3/8 16 ‑ 32 12 ‑ 23 8500c 0.9 2.0 164 22 7 15 8 1/4 81 8431 0375 22EP7PTX55 HR10‑AT M8‑M10 3/8 30 ‑ 55 22 ‑ 40 6900c 1.2 2.5 176 25 9 19 10 1/4 81 8431 0375 32EP8PTX70 HR10‑AT M10 3/8 40 ‑ 70 29 ‑ 51 6900c 1.2 2.5 176 25 9 19 10 1/4 81 8431 0375 62EP9PTX80 HR13‑AT M10 1/2 50 ‑ 80 37 ‑ 59 5100c 1.5 3.4 188 29 11 23 10 1/4 82 8431 0375 42EP11PTX120 HR13‑AT M12 1/2 70 ‑ 110 51 ‑ 88 5100c 1.7 3.8 196 29 12 25 10 1/4 83 8431 0376 52EP13PTX150 HR13‑AT M12‑M14 1/2 85 ‑ 150 63 ‑ 110 5300c 2.3 5.0 197 33.5 15 32 13 3/8 86 8431 0376 62EP15PTX250 HR20‑AT M12‑M16 3/4 125 ‑ 250 92 ‑ 184 4200c 3.1 6.8 216 36.5 21 45 13 3/8 86 8431 0376 72EP19PTX450 HR20‑AT M16‑M20 3/4 225 ‑ 450 166 ‑ 332 3300c 4.2 9.2 221 44 23 49 13 3/8 90 8431 0376 82

a To be used as a guide only, final torque depends on type of joint, accessories used and air pressure.

b Female hexagon drive. Quick change chuck.c In full speed mode.

d With TRIM valve fully open.

AUTOTRIM valves for ErgoPulse PTS/PTX-RE

Model Ordering No.EP5/6PTS/PTX 4250 1878 90EP7/8PTS/PTX 4250 1878 91EP10PTS/9PTX/11PTX 4250 1878 92EP12PTS 4250 1878 93EP14PTS/13PTX 4250 1878 94EP15PTX 4250 2675 92EP18PTS 4250 1878 95EP19PTX 4250 2675 91



Guided sockets

Guided quick change chuck for power tools

Guided extensions

OPTIONAL ACCESSORIES

Diameter Square of outgoingAvailable for drive spindle LengthErgoPulse models in mm mm Marking Ordering No.

6‑8XS and 3/8 13 100 EP10‑13‑100 4023 3600 005‑8PT/PTS/PTX 3/8 13 150 EP10‑13‑150 4023 3601 00 3/8 13 200 EP10‑13‑200 4023 3611 00 3/8 13 250 EP10‑13‑250 4023 3612 00 3/8 13 300 EP10‑13‑300 4023 3613 0010C and 1/2 16 100 EP13‑16‑100 4023 3602 0010‑12XS 1/2 16 150 EP13‑16‑150 4023 3603 00 1/2 16 200 EP13‑16‑200 4023 3604 00 1/2 16 250 EP13‑16‑250 4023 3614 00 1/2 16 300 EP13‑16‑300 4023 3615 0014XS, 9‑13PTX and 1/2 18 100 EP13‑18‑100 4023 3605 0010‑12PT/PTS 1/2 18 150 EP13‑18‑150 4023 3606 00 1/2 18 200 EP13‑18‑200 4023 3607 00 1/2 18 250 EP13‑18‑250 4023 3616 00 1/2 18 300 EP13‑18‑300 4023 3617 0016XS/20XS, 3/4 25 100 EP20‑25‑100 4023 3608 0014PTS/18PTS and 3/4 25 150 EP20‑25‑150 4023 3609 0015PTX/19PTX 3/4 25 200 EP20‑25‑200 4023 3610 00 3/4 25 250 EP20‑25‑250 4023 3618 00 3/4 25 300 EP20‑25‑300 4023 3619 00

Diameter Square Female of outgoingAvailable for drive hex spindleErgoPulse models in in mm Marking Ordering No.

6‑8XS and 3/8 1/4 13 EP3/8‑1/4‑13 4026 4501 005‑8PT/PTS/PTX 3/8 7/16 13 EP3/8‑7/16‑13 4026 4502 00

14XS, 9‑13PTX 1/2 7/16 18 EP1/2‑7/16‑18 4026 4503 00and 10‑12PT/PTS

Width Diameter Square across of outgoingAvailable for drive flats spindleErgoPulse models in mm/in mm Marking Ordering No.

Metric sockets6‑8XS and 3/8 10 13 EP10‑13 4026 4210 005‑8PT/PTS/PTX 3/8 13 13 EP13‑13 4026 4213 00 3/8 16 13 EP16‑13 4026 4216 00 3/8 17 13 EP17‑13 4026 4217 00 3/8 18 13 EP18‑13 4026 4218 00 3/8 19 13 EP19‑13 4026 4219 0014XS, 9‑13PTX and 1/2 13 18 EP13‑18 4026 4313 0010‑12PT/PTS 1/2 16 18 EP16‑18 4026 4316 00 1/2 17 18 EP17‑18 4026 4317 00 1/2 18 18 EP18‑18 4026 4318 00 1/2 19 18 EP19‑18 4026 4319 00 1/2 24 18 EP24‑18 4026 4324 0016XS/20XS, 3/4 18 25 EP18‑25 4026 4418 0014PTS/18PTS and 3/4 24 25 EP24‑25 4026 4424 0015PTX/19PTX 3/4 30 25 EP30‑25 4026 4430 00UNC/UNF-sockets6‑8XS and 3/8 7/16 13 EP7/16‑13 4026 4211 005‑8PT/PTS/PTX 3/8 1/2 13 EP1/2‑13 4026 4212 00 3/8 9/16 13 EP9/16‑13 4026 4214 00 3/8 3/4 13 EP3/4‑13 4026 4219 0014XS, 9‑13PTX and 1/2 1/2 18 EP1/2‑18 4026 4312 0010‑12PT/PTS 1/2 9/16 18 EP9/16‑18 4026 4314 00 1/2 3/4 18 EP3/4‑18 4026 4319 00 1/2 15/16 18 EP15/16‑18 4026 4323 0016XS/20XS, 3/4 3/4 25 EP3/4‑25 4026 4419 0014PTS/18PTS and 3/4 15/16 25 EP15/16‑25 4026 4423 0015PTX/19PTX 3/4 11/8 25 EP11/8‑25 4026 4429 00

GUIDED SOCKETS AND EXTENSIONSSpecially designed for ErgoPulse nutrunners, Atlas Copco guided sockets and extensions provide deep engagement over the anvil bringing tool and attachment together as ”one unit”. They give quality, ergonomic and cost saving benefits.

l Improved torque transfer.l Improved accuracy.l Reduced vibration and noise levels.l Reduced operator fatigue.l Extends tool and attachment life.

Protective SupportPistol grip models cover handleEP6/7XS HR 4250 2089 00EP8XS HRX 4250 1895 00EP10XS HR 4250 1784 00EP12XS HR 4250 2459 00EP14XS HR 4250 2160 00EP16XS HR 4250 2282 00 4250 2396 91EP20XS HR 4250 2288 00 IncludedEP4/5/6PTX HR 4250 2465 00EP7/8PTX HR 4250 2466 00EP9PTX HR 4250 2467 00EP13PTX HR 4250 2718 00 4250 2396 81EP15PTX HR 4250 2674 00 4250 2396 83EP19PTX HR 4250 2719 00 4250 2396 82EP5/6PT/PTS HR 4250 2393 00EP7/8PT/PTS HR 4250 1784 00EP10PT/PTS HR 4250 1743 00EP12PT/PTS HR 4250 1858 00EP14PTS HR 4250 2228 00 4250 2396 91EP18PTS HR 4250 2319 00 4250 2396 90

For complete information, see spare parts list.

ErgoPulse accessories



monitoring tools | Pulsor

Air con- sumption Rec. Air Bolt Square Torque range Free Weight CS under load hose inlet Sound size drive speed Length distance size thread levelModel mm in Nm ft lb r/min kg lb mm mm l/s cfm mm in dB(A) Ordering No.EPP6 M9 HR42 M5 1/4a 5‑9 4‑7 3300 1.3 2.8 170 23 4 9 8 1/4 75 8431 0378 01EPP6 M9 HR10 M5 3/8 5‑9 4‑7 3300 1.3 2.8 170 23 4 9 8 1/4 75 8431 0378 02EPP6 M17 HR42 M6 1/4a 10‑17 7‑13 3500 1.3 2.8 170 23 6 13 8 1/4 80 8431 0378 04EPP6 M19 HR10 M6 3/8 10‑19 7‑14 3500 1.3 2.8 170 23 6 13 8 1/4 80 8431 0378 06EPP6 M28 HR42 M6‑M8 1/4a 15‑28 11‑21 8500 1.3 2.8 170 23 7 15 8 1/4 82 8431 0378 08EPP6 M32 HR10 M6‑M8 3/8 16‑32 12‑24 8500 1.3 2.8 170 23 7 15 8 1/4 82 8431 0378 10EPP8 M42 HR10 M8 3/8 20‑42 15‑31 6900 1.5 3.4 182 26 9 19 10 1/4 80 8431 0378 18EPP8 M55 HR10 M8‑M10 3/8 30‑55 22‑40 6900 1.5 3.4 182 26 9 19 10 1/4 80 8431 0378 20EPP8 M70 HR10 M10 3/8 40‑70 29‑52 6900 1.5 3.4 182 26 9 19 10 1/4 81 8431 0378 25EPP10 M90 HR13 M10 1/2 50‑90 37‑66 4900 2.0 4.5 194 30 11 23 10 1/4 83 8431 0378 30EPP11 M110 HR13 M12 1/2 70‑110 51‑88 5100 2.1 4.6 202 30 12 25 13 1/4 83 8431 0378 35

a Female hexagon drive. Quick change chuck.



Tool accessories

Model Ordering No.Pulsor FocusPulsor Focus 8433 6700 05Pulsor Focus - DN 8433 6740 05Pulsor Focus - PB 8433 6742 05Pulsor Focus Ethernet IP 8433 6749 05Pulsor tool cable5 m straight 4250 2533 0512 m straight 4250 2533 125 m spiral cable 4250 2533 0612 m spiral cable 4250 2533 133 m spiralized 4250 2533 535 m spiralized 4250 2533 557 m spiralized 4250 2533 57RBUSilver 8433 6015 20Bronze 8433 6010 10Software – ToolsTalk Pulsor1-user license 8092 1171 015-user license 8092 1171 0510-user license 8092 1171 10Plant license 8092 1171 99Pulsor manualsEnglish 9836 2463 01German 9836 2463 04French 9836 2463 03Japanese 9836 2463 95Accessory cablesI/O bus cable 3 m 4222 0470 03I/O bus cable 10 m 4222 0470 10I/O termination plug 4222 0443 00Protective coverEPP6 4250 2588 00EPP8 4250 2588 01EPP10 4250 2588 02EPP11 4250 2588 03Suspension yokeEPP6 4250 2563 80EPP8 4250 2563 81EPP10 4250 2563 82EPP11 4250 2563 83

Controller accessoriesModel Ordering No.Tool Lock Box (incl cable) 8433 0606 17Extension box 8433 0606 18Rotary selector 8433 0606 15I/O Expander 8433 0564 38RE-Alarm 8433 0560 03Operator panel basic 8433 0565 10Operator panel advanced 8433 0565 00

ToolsTalk cable is included with ToolsTalk.

Pulsor Focus

Pulsor tool cable

Tool Lock BoxExtension unit

Spiral cable

Controller softwarePulsor’s functionality is unlocked with the RBU (Rapid Backup Unit) key. This paten-ted device gives you access to the functionality you need while providing a backup for the data you have programmed yourself. There are two levels of functionality: silver and bronze.

Needed components to install and run the Pulsor, excluding air installation.

Function Silver BronzeNumber of results in the result database 4000 4000Reference Setup Yes YesTool Lock Box Yes YesNetwork/TCP/IP Yes YesI/O-bus (CAM-cabel) Yes YesClick wrench Yes YesToolsNet Yes NoNumber of Psets 8 2Number of jobs 8 0Statistics Yes NoNumber of events 500 100Barcode reader Yes NoTool drift alarm Yes NoSPC alarm Yes No

RBU Silver

RBU BronzePulsor System

ToolPulsor FocusTool cableRBUToolsTalk

Pulsor accessories



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Atlas Copco ErgoPulse - Industrial Tools · Atlas Copco ErgoPulse Tighten up your assembly lines ErgoPulse_080225_SLAB.indd 1 08-03-14 13.18.35 ErgoPulse_US_PRINT.pdf 1 08-03-14 14.01.05