Atlas Copco - · PDF fileCatalog Atlas Copco Compressed Air Piping System Ordering and Installation Guide

Catalog

Atlas Copco Compressed Air Piping System

Ordering and Installation Guide

1

HigH compatibility

•Canbeconnectedtoanyexistingequipment.

•Canbeconnectedtoanyexistingnetwork.

•Allowsforfuturenetworkextensions.

•Continuouslyevolvingproduct.

Quality air wHere you need it

AIRnet™usesnon-corrosivematerialsonly:

•Eliminatesriskofpollution.

•Deliversconstantqualityairfrompointofgenerationtopointofuse.

•Maintainstherequiredsystempressure.

•Reducesnetworkmaintenance.

•Protectsdownstreammanufacturingprocesses.

SyStem SavingS

AIRnet’s smooth inner aluminium surface hasnumerousbenefits:

•Noresistanceofaircirculation.

•Minimalnetworkpressuredrop.

•Noenergywaste.

Quick to inStall

•Lightweight yet robust and easy to cut, AIRnet aluminiumpipescanbeinstalledsafelybyjustone personwithoutanytraining.

•The polymer fittings provide perfect alignment, eliminatingtheneedforwelding,gluingorcrimping.

•PipesuptoØ25mm(1”)canbetightenedbyhand, withinstantairtightness.

•Thesystemcanbepressurized immediatelyafter assembly,limitingdowntimetoastrictminimum.

2

tHe flexible fit

AIRnet’sthreadassembly,systemcleannessandeasydisassembly mean full reusability, fast extensionpossibilities,andfullcontroloverthenetwork.

minimum leakage

•O-ringensuresanairtightfit.

•Resistanttovibration.

•Noriskofcorrosion.

•Easysystemmaintenance.

•Noenergywaste.

a complete Solution

TheAIRnetcompressedairpipingsystemisacompletesolutionfromsourcetoproductionthankstoitshighquality aluminium pipes, its range of aluminiumandpolymerfittingsfromØ20-80mm(¾”-3”)andvarietyofspecializedtools,bracketsandbushing.

HigH material reSiStance

TheAIRnetpipingsystemisresistanttocorrosion,mechanical shocks, thermal variations and outdoorweatherconditions.

airnet planner virtual inStallation

AIRnet Planner creates a 3D installation diagramusingreal-sizeequipmentandreal-lifeenvironments.It also calculates the pressure drop and estimatesthetimeneededforassembly.Otherhandyfeaturesincludeabillofmaterialandadetailedquotationfile.

Keepyoureyeoutforthisiconandlearnsomeinterestingfacts!

GENERALINFORMATION

3

In line with the high quality performance of our AIRnet productrange,wearegrantingourcustomerwitha10yearguaranteeonourAIRnetfittingsandaluminiumpipesagainstanydamagesresultingfrommaterialdefect.

warranty coverage termS

•Useonlygenuineparts.

•Performinstallationaccordingtoourinstructionsandguidelines.

•Neverusethecomponentsbeloworinexcessofitslimitratings.

•Protect your installation against shocks or vibrations, corrosiveenvironments.

•Damaged parts and/or site conditions must be submittedforinspection,priortothesettlementofanyclaim.

•AIRnetwarrantyisrestrictedtocomponentreplacementonly.

•Claims should be addressed to any Atlas Copco CustomerCenterorAuthorizedAtlasCopcodistributionnetworkaccordingtothestandardprocedure.

•This 10 year guarantee is limited to providing you with a newAIRnet fitting or pipe and is subject to our determination thatthefittingorpipefailedexclusivelyduetoadefectinthematerialatthetimeofmanufacture.

AIRnet 10 year guarantee

TABLEOFCONTENTS

4

TABLE OF CONTENTS

a. general information ........p 1-8

b. product catalog .............. p 9-29

To inform you on all items needed to install a complete compressed air piping system, the AIRnet product catalog is divided into 5 chapters.

1.Piping.........................................p 9-11

2.Fittings................................... p12-21

3.Accessories........................ p22-26

4.InstallationMaterial...... p27-28

5.Tools................................................p29

c. installation guide .........p 30-41

5

compliancyEN13480/Directive97/23/ECandASMEB31.1

ComplieswithCommonPressurerelatedapprovalsPED–CE–ASME–MOL–UDT–SQL–CRN–DIR–MOM-ASME

performance criteria

•Compatiblewithcompressedair,vacuumandinertgassessuchasNitrogen.•MaximumworkingpressurePN13fortemperaturesbetween-20°C(-4°F)and+70°C(158°F).•Vacuumlevel0.13bar(1.88psi)absolutepressure.•Operatingtemperaturelimits:-20°C(-4°F)/+70°C(158°F).•Lowestallowablepressuredewpoint:-70°C(-94°F).•Resistanttotheeffectofcompressoroils(mineraloil/PAObased/Estherbasedoils).•TheAIRnetrangeisfire-resistant(accordingtoUL94HB).•AIRnetpipesareresistanttodirectUVradiation&fittingsareresistanttoindirectUVradiation.•Corrosion-free.•Leakage-free.•Silicone-free.•Oil-freeapplications.

•MaterialPA6with30%fiberglassinjection.

•Gripring:stainlesssteel.•SealNBR70SHrubber.•BodycolorRAL7011.•NutcolorRAL9011.•AIRnetlogotypeembossed.•Partnumber.•NominalDNdiameter.•Dateofmanufacture

(year/month)incastingdataclock.

•AluminiumalloyEN-AB47100-EX.5079.

•Gripring:stainlesssteel.•SealNBR70SHrubber.•BodycolorRAL7011.•NutcolorRAL9011.•AIRnetlogotypeembossed.•Partnumber.•NominalDNdiameter.•Dateofmanufacture

(year/month)incastingdataclock.

•ExtrudedaluminiumANSIB241UNSalloyA96063T5.

•ColorRAL5012forair.•ColorRAL6018forinertgasses,

e.g.Nitrogen.•AIRnetlogotypemarking.•Partnumber.•Maximumdesign

pressureindication.•Nominaloutside

andinsidediametermarked,e.g.Ø50x46mm(2”x1¾”).

•Dateofmanufacture(year/week).

teSting performanceS

•Wehaveappliedthemostseveretestingconditionstoourproducttosimulatethehighestindustrialstandards.

•Highpressureresistanceduringonehour.•Burstpressuretoextremehighpressure.•Leakage-freetestbasedonvibrationcycleatdifferentfrequencies.•Leakage-freetestbasedonpressurepulsationtest.

Ø20-25-40-50mm Ø63-80mm Ø20-25-40-50-63-80mm

3/4”-1”-11/2”-2” 21/2”-3” 3/4”-1”-11/2”-2”-21/2”-3”

General specifications

GENERALINFORMATION

A B C D E

6

product identification

A: AIRnetrangefamilyindexB: Inletpipediameter(OD)C: ThreadODorreducedAIRnetfittingdiameterD: FittingcodeE: Lotsize

Example:

2810 4221 032810: AIRnet4: PipediameterØ40mm(1½”)2: OutletAIRnetfittingdiameterØ25mm(1”)21: Reducingsocket03: Lotsize:packof3pieces (The lot size indicates the minimum quantity

availableforordering.)

2810

Ø COde Ø (mm / inch)

0 12.5 / ½”

1 20 / ¾”

2 25 / 1”

4 40 / 1½”

5 50 / 2”

6 63 / 2½”

7 80 / 3”

FITTING COde FITTING PAGe NUMBeR

00 Air pipe 6 m (20 ft) 9

63 Air pipe 3 m (10 ft) 9

61 N2 pipe 6 m (20 ft) 10

01 S-bend 10

02 Equal socket 12

03 90° elbow 12

04 45° elbow 12

05 Equal tee 12

06 End cap 21

07 Reducing tee 13

08 / 09 Threaded reducing tee 17

10 Quick drop 15

11 / 12 Threaded quick drop 16

13 / 14 Adaptor union 19

15 / 16 Nipple socket male polymer 18

17 / 18 Nipple socket male alu 19

19 / 20 Nipple socket female alu 18

21 Reducing socket 13

22 / 27 Pipe clip & spacer 27 / 28

23 / 24 Wall mounted bracket 20

25 / 26 Threaded wall mounted nipple 20

51 Valve 13

52 / 53 Threaded valve 21

30-39 / 50 Brackets 27 / 28

28 / 29 / 40-45 Tools 29

60 Inner parts 22

65 / 66 O-ring 22

54 / 00 / 01 Flanges 21

AllfittingsareavailableinBSPandNPTthreadedstandards.

GENERALINFORMATION

1

2

7

AIRnet fitting design

Strong-grip internal deSign

Newdesignincreasinggrip,strengthandsafety(withstainlesssteelclinchring)

Specific nut deSign

NotchesenableyoutotightlysecuretheAIRnetspanner,withoutdamagingthenutitself.

Specific body deSign

Verylargeinnerbodydiametereliminatestheflowresistanceandpressuredrop.Flowguidereducesthepressuredrop.

partS identity

Partnumberanddiameterareembossed.

1

2

3

4

5

5

4

3

STEP STEP STEP

Pushthepipeintothefitting. Tightenthefittingbyhand. Securetheconnectionwithaspanner(onlynecessaryfor>Ø40mm(>1½”)fittings).

uniQue aSSembly SyStem

AIRnetusesasingleassemblymethodforalldiameters,ensuringtheshortestpossibleassemblytime,from1.5minutesforthesmallestto4minutesforthelargestdiameters.

GENERALINFORMATION

8

airnet pipeS

Smoothsurface.

Lowfrictionfactor.

Lowinitialpressuredrop.(E.g. In a system with an air demand of 110 l/s, designed asa400mlongringofØ50mm(2”)pipeswithP=7bar,thepressuredrop(∆P)equals0.2bar.)

Aluminiumandpolymerfittingsarecorrosion-free.

Noriskofcorrosionwhencuttingthealuminium.Verylowriskofleakage,whichisnotrelatedtocorrosion.

Lightweightpipes:astandardØ50mm(2”)diameterpipeweighslessthan5kg(11lbs).

Shortmanualcuttingtime.

Fast deburring of the pipe. Pipes can be simply pushedintothefitting.

The fittings can be tightened by hand and securedwithaspanner.

Modifyingthenetworkiseasy:thefittingsandpipescanbesimplydisassembledandre-used.

Standard painted blue (compressed air) or green(inertgases)foreasynetworkidentification.

galvanized pipeS

Roughsurface.

Frictionfactorisalmostdoubleofanaluminiumpipe.

Highinitialpressuredrop.(E.g. In a system with an air demand of 110 l/s, designed asa400mlongringofØ50mm(2”)pipeswithP=7bar,thepressuredrop(∆P)equals0.37bar.)

Corrosionprotectiondependsongalvanizationquality.

When cutting the pipe, the galvanization is removed.Theconnectionposesahighriskofcorrosionatlowlevelpointswherewatercanstagnate,resultinginahighriskofleakage.

Heavypipes:astandardØ50mm(2”)pipeweighsmorethan25kg(55lbs).

Very long manual cutting time, electrical cutter maygeneratesomemetallicdust.

Threadingthepiperequiresacertainlevelofexperiencetoavoidfutureleakage.

Thegalvanizedfittingsneedtobetightenedusingaspanner.Theriskofleakagedependsonthequalityofthethread.

Modifying the network is often difficult: after disassembly,thepipeshavetobecut,changed,threadedandre-assembled.

Pipes need to be painted in the appropriate color,addingtothetotalcost.

AIRnet vs. traditional galvanized pipes

GENERALINFORMATION

9

PRODUCTCATALOG piping

Aluminium pipe for air (6 m / 20 ft) 2810 00

Aluminium pipe for air (3 m / 10 ft) 2810 63

aluminium pipeS

Calibratedpipe/ColorRAL5012forairpipes/ColorRAL6018forNitrogenpipes

Qualicoatlabel/Fireresistant

Operatinglimits: Maximumpressure:13bar(188psi)

Vacuumlevel=0.13bar(1.88psi)

Temperaturelimits:-20°C(-4°F)to+50°C(122°F)ambienttemperature

-20°C(-4°F)to+70°C(158°F)operatingtemperature

Inmostindustrialstandards,compressedairnetworkscanbe

identified by their blue color. To optimize your installationcosts, their standard length is 6 m (20 ft), which also

isthestandardindustriallength.

3 m (10 ft)pipesareespeciallysuitable forashortnetwork

extension or for an installation requiring a short length

of a certain diameter. The 3 meter packs are available in

differentquantities.

PART NUMBeR OUTsIde Ø (mm / inch)

INsIde Ø (mm / inch)

LeNGTH (m / ft)

WeIGHT (kg / lbs) LOT sIZe

2810 1000 00 20 / ¾” 17.4 / 0.69” 6 / 20 1.2 / 2.6 10

2810 2000 00 25 / 1” 22.2 / 0.87” 6 / 20 1.9 / 4.2 10

2810 4000 00 40 / 1½” 36.4 / 1.43” 6 / 20 3.5 / 7.7 05

2810 5000 00 50 / 2” 46.0 / 1.81” 6 / 20 4.6 / 10.1 04

2810 6000 00 63 / 2½” 59.0 / 2.32” 6 / 20 6.2 / 13.7 03

2810 7000 00 80 / 3” 76.0 / 2.99” 6 / 20 9.5 / 20.9 02



LeNGTH (m / ft)


2810 1063 00 20 / ¾” 17.4 / 0.69” 3 / 10 0.6 / 1.3 10

2810 2063 00 25 / 1” 22.2 / 0.87” 3 / 10 0.9 / 2.0 10

2810 4063 00 40 / 1½” 36.4 / 1.43” 3 / 10 1.7 / 3.7 05

2810 5063 00 50 / 2” 46.0 / 1.81” 3 / 10 2.3 / 5.1 05

2810 6063 00 63 / 2½” 59.0 / 2.32” 3 / 10 3.1 / 6.8 04

2810 7063 00 80 / 3” 76.0 / 2.99” 3 / 10 4.7 / 10.4 04

PARTNUMBER2810100000-DN20-PN13BAR

Toensurealeakage-freeandsafeinstallation,onlyAtlasCopco’saluminiumpipeshavebeencalibrated,testedandapprovedfortheassemblyofAIRnetfittings.

PIPING

double S-bend

Double S-bend 2810 01

ThedoubleS-bendisa50cm(19.7”)long,rigid,pre-curved

sectionofaluminiumpipe,oftenusedtofixdroplegscloser

to the wall when the main ring is installed further away

fromthewall.

PART NUMBeR PART NUMBeR LeNGTH (cm / inch) LOT sIZe

drop leg Ø 20 mm (¾”) drop leg Ø 25 mm (1”)

2810 1001 00 2810 2001 00 50 / 19.7” 05

10

PRODUCTCATALOGpiping

Aluminium pipe for inert gases (6 m / 20 ft) 2810 61

Inmost industrial standards,networks for inertgases, suchas

nitrogen,canbeidentifiedbytheirgreen color.ThegreenAIRnet

pipescanbeusedtoassembleanetworkafterGNcompressors.



LeNGTH (m / ft)


2810 1061 00 20 / ¾” 17.4 / 0.69” 6 / 20 1.2 / 2.6 05

2810 2061 00 25 / 1” 22.2 / 0.87” 6 / 20 1.9 / 4.2 05

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Design of the main ring and distribution lines

Themain ringisoftenthemainskeletonofanetwork.Thisloop

islocatedclosetothemainpointofuse,withdroplegsconnecting

themainringtoyourpointofuse,ensuringaminimalpressure

drop. Using a main ring, the pressure drop is twice as low as

when using a straight distribution line of the same length.

Ingeneral,themainring’sdiameterisbasedonthecapacityofall

compressorsconnectedtothenetwork,andshouldtakepossible

futureextensionsintoaccount.

Adistribution lineisusuallypreferredtoconnectthemainring

toasinglepointofusewhich is isolated ina remote location.

Thediameterofthedistributionlineshouldbebasedontheair

demandatthisspecificpointofuse.

cross ring linesaredistributionlineswhichconnecttheopposite

sectionsofthemainringtoguaranteeaminimalpressuredrop

inotherlocationsthanthemainpointofuse.

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PRODUCTCATALOGfittingS

eQual diameterS

Equal socket 2810 02

90° elbow 2810 03

Equal tee 2810 05

45° elbow 2810 04

PART NUMBeR

Ø(mm / inch)

dIMeNsIONs (mm / inch)LOT sIZe

L W H

2810 1002 00 20 / ¾” 102 / 4” 36 / 1.4” 36 / 1.4” 01

2810 2002 00 25 / 1” 125 / 4.9” 45 / 1.8” 45 / 1.8” 01

2810 4002 00 40 / 1½” 199 / 7.8” 72 / 2.8” 72 / 2.8” 01

2810 5002 00 50 / 2” 227 / 8.9” 89 / 3.5” 89 / 3.5” 01

2810 6002 00 63 / 2½” 186 / 7.3” 89 / 3.5” 92 / 3.6” 01

2810 7002 00 80 / 3” 233 / 9.2” 113 / 4.4” 116 / 4.6” 01

PART NUMBeR

Ø(mm / inch)


L W H

2810 1003 00 20 / ¾” 82 / 3.2” 82 / 3.2” 36 / 1.4” 01

2810 2003 00 25 / 1” 100 / 3.9” 100 / 3.9” 45 / 1.8” 01

2810 4003 00 40 / 1½” 160 / 6.3” 160 / 6.3” 72 / 2.8” 01

2810 5003 00 50 / 2” 188 / 7.4” 188 / 7.4” 89 / 3.5” 01

2810 6003 00 63 / 2½” 168 / 6.6” 96 / 3.8” 168 / 6.6” 01

2810 7003 00 80 / 3” 213.5 / 8.4” 113 / 4.4” 213.5 / 8.4” 01

PART NUMBeR

Ø(mm / inch)


L W H

2810 1005 00 20 / ¾” 127 / 5” 82 / 3.2” 36 / 1.4” 01

2810 2005 00 25 / 1” 155 / 6.1” 100 / 3.9” 45 / 1.8” 01

2810 4005 00 40 / 1½” 249 / 9.8” 160 / 6.3” 72 / 2.8” 01

2810 5005 00 50 / 2” 286 / 11.3” 188 / 7.4” 89 / 3.5” 01

2810 6005 00 63 / 2½” 247 / 9.7” 138 / 5.4” 92 / 3.6” 01

2810 7005 00 80 / 3” 314 / 12.4” 213.5 / 8.4” 113 / 4.4” 01

PART NUMBeR Ø(mm / inch)


L W H

2810 1004 00 20 / ¾” 106 / 4.2” 67 / 2.6” 36 / 1.4” 01

2810 2004 00 25 / 1” 128 / 5.0” 83 / 3.3” 45 / 1.8” 01

2810 4004 00 40 / 1½” 205 / 8.1” 65 / 2.6” 72 / 2.8” 01

2810 5004 00 50 / 2” 238 / 9.4” 154 / 6.1” 89 / 3.5” 01

FITTINGS

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PRODUCTCATALOG fittingS

reducing diameterS

Reducing socket 2810 21

ball valveS

AIRnet is compatible with standard industrial ball valves,

using nipple sockets to connect the valves to the system.

Pleaserefertothesection‘Connectionequipment’onpage18for

moreinformationonthenipplesocketrange.

Ball valve (BSP thread)

AIRnet valve 2810 51

Reducing tee 2810 07



L W H

1619 6153 04 12.5 / ½” 127 / 5.0” 33 / 1.3” 71 / 2.8” 01

1619 6153 05 20 / ¾” 129 / 5.1” 40 / 1.6” 78 / 3.1” 01

1619 6153 06 25 / 1” 192 / 7.6” 50 / 2.0” 102 / 4.0” 01

1619 6153 07 32 / 1¼” 200 / 7.9” 50 / 2.0” 102 / 4.0” 01

1619 6153 08 40 / 1½” 204 / 8.0” 50 / 2.0” 102 / 4.0” 01

1619 6153 09 50 / 2” 275 / 10.8” 87 / 3.4” 173 / 6.8” 01

0852 0010 08 80 / 3” 201 / 7.9” 140 / 5.5” 205 / 8.1” 01



L W H

2810 1051 00 20 / ¾” 140 / 5.5” 70 / 2.8” 100 / 4.0” 01

2810 2351 00 25 / 1” 165 / 6.5” 75 / 3.0” 100 / 4.0” 01

2810 4051 00 40 / 1½” 260 / 10.2” 105 / 4.1” 140 / 5.5” 01

2810 5051 00 50 / 2” 285 / 11.2” 125 / 5.0” 150 / 5.9” 01

2810 6051 00 63 / 2½” 220 / 8.7” 185 / 7.3” 310 / 12.2” 01

2810 7051 00 80 / 3” 265 / 10.4” 200 / 7.9” 330 / 13.0” 01


RedUCed Ø (mm / inch)


L W H

2810 2121 00 25 / 1” 20 / ¾” 115 / 4.5” 45 / 1.8” 45 / 1.8” 01

2810 4221 00 40 / 1½” 25 / 1” 165 / 6.5” 72 / 2.8” 72 / 2.8” 01

2810 5421 00 50 / 2” 40 / 1½” 215 / 8.5” 89 / 3.5” 89 / 3.5” 01


RedUCed Ø (mm / inch)


L W H

2810 2107 00 25 / 1” 20 / ¾” 155 / 6.1” 96 / 3.8” 45 / 1.8” 01

2810 4207 00 40 / 1½” 25 / 1” 249 / 9.8” 144 / 5.7” 72 / 2.8” 01

2810 5407 00 50 / 2” 40 / 1½” 286 / 11.3” 179 / 7” 89 / 3.5” 01

14


valveS are uSed for variouS purpoSeS:

•To isolate a main ring, a distribution line or a drop leg.Thisfacilitatespossiblefuturemodificationsofthesystem.

•Tobypassairtreatmentequipmentinordertoperformservicewithoutstoppingtheairproduction.

15


Quick drop

Quickdropsarespecificallydesignedtoconnectadistribution

lineoramain ring toadrop leg fromthemiddleof thepipe.

Thisuniquefittingdesignmakesitpossibletocreateanewdrop

legextensioninminimumtime.Astheconnectionismadefrom

thesidesection,theriskofcondensatepollutantiseliminated.

drilling HolePositionedatanexact180°anglefromtheconnectinghole,thedrillingholefacilitatesthepreparationofthepipe.

clamp fixtureLoosenandtightentoadjustyourquickdroparoundthepipe.

markingSIndicatetheoptimumpositionofthepipewhendrillinginordertomatchthefinalposition.

o-ringEnsuresaleakage-freeassembly.

connected ØRangingfromØ25mm(1”)toØ80mm(3”).

outlet ØAvailableintwodiameters:Ø20mm(¾”)andØ25mm(1”).

braSS outlet ØRobust;resistanttoseveralassemblies(forthreadedquickdropsonly).

1

2

3

4

5

6

7

Quickdropsareusuallystandardizedtoasinglediameterallovertheplant.Theselecteddiametershouldbebasedontheairdemandatthepointofusewiththehighestconsumption.

Quick drop 2810 10

1

2

4

5

6

7

3

The quick drop range is available in two outlet diameters,

Ø20mm(¾”)andØ25mm(1”),matchingstandarddroplegsizes.

Aquickdropcanbeassembledinlessthan5minutesanddoes

notrequireanyspecifictools.

PART NUMBeR PART NUMBeR MAIN Ø(mm / inch)


drop leg Ø 20 mm (¾”) drop leg Ø 25 mm (1”) L W H

2810 2110 00 – 25 / 1” 106 / 4.2” 59 / 2.3” 52 / 2” 01

2810 4110 00 2810 4210 00 40 / 1½” 125 / 4.9” 70 / 2.8” 52 / 2” 01

2810 5110 00 2810 5210 00 50 / 2” 150 / 5.9” 111 / 4.4” 63 / 2.5” 01

2810 6110 00 2810 6210 00 63 / 2½” 148 / 5.8” 110 / 4.3” 62 / 2.5” 01

2810 7110 00 2810 7210 00 80 / 3” 214 / 8.4” 165 / 6.5” 63 / 2.5” 01

16


tHreaded Quick drop

Threadedquickdropsaredesignedtodivertadistributionline

or a main ring from the middle of the pipe. They can be

connected to Ø12.5 mm (½”) or Ø20 mm (¾”) male inlets

andhavemultiplepurposes:

Used as drop legsIn combination with a rubber hose, the threaded quick dropoutletscanbeusedtocreatedroplegs.

connect point of use equipmentA threaded quick drop almost instantly provides an additionalpointofusefromtheexistingpipe,andcanbeusedtohookupasprayairgunorairgun.

connect instrumentation devicesConveniently add pressure sensors or a pressure gaugetothenetwork.

Threaded quick drop (BSP thread) 2810 11

PART NUMBeR PART NUMBeR MAIN Ø

(mm / inch)

dIMeNsIONs (mm / inch)

LOT sIZedrop leg thread outlet Ø12.5 mm (½”)

drop leg thread outlet Ø20 mm (¾”) L W H

2810 2012 00 – 25 / 1” 90 / 3.5” 69 / 2.7” 52 / 2” 01

2810 4012 00 2810 4112 00 40 / 1½” 102 / 4” 94 / 3.7” 52 / 2” 01

2810 5012 00 2810 5112 00 50 / 2” 127 / 5” 111 / 4.4” 62 / 2.4” 01

2810 6012 00 2810 6112 00 63 / 2½” 128 / 5.0” 110 / 4.3” 62 / 2.4” 01

2810 7012 00 2810 7112 00 80 / 3” 195 / 7.7” 165 / 6.5 “ 63 / 2.5” 01

PART NUMBeR PART NUMBeR MAIN Ø

(mm / inch)

dIMeNsIONs (mm / inch)

LOT sIZedrop leg thread outlet Ø12.5 mm (½”)

drop leg thread outlet Ø20 mm (¾”) L W H

2810 2011 00 – 25 / 1” 90 / 3.5” 69 / 2.7” 52 / 2” 01

2810 4011 00 2810 4111 00 40 / 1½” 102 / 4” 94 / 3.7” 52 / 2” 01

2810 5011 00 2810 5111 00 50 / 2” 127 / 5” 111 / 4.4” 62 / 2.4” 01

2810 6011 00 2810 6111 00 63 / 2½” 128 / 5.0” 110 / 4.3” 63.5 / 2.5” 01

2810 7011 00 2810 7111 00 80 / 3” 195 / 7.7” 165 / 6.5 “ 63 / 2.5” 01

Threaded quick drop (NPT thread) 2810 12

17


Athreadedreducingteeisoftenusedtoconnectarubberhosetothesystem.

tHreaded reducing tee

Alsoathreadedreducingteecanbeusedtodivertadistribution

line or a main ring from the middle of the pipe in order

tobypassanobstacleoravoidadifficultgeometry.

Threaded reducing tee (BSP thread) 2810 08

Threaded reducing tee (NPT thread) 2810 09


RedUCed THReAd OUTLeT Ø

(mm / inch)


L W H

2810 1008 00 20 / ¾” 12.5 / ½” 127 / 5” 85 / 3.3” 85 / 3.3” 01

2810 2008 00 25 / 1” 12.5 / ½” 155 / 6.1” 96.9 / 3.8” 97 / 3.8” 01

2810 6508 00 63 / 2½” 50 / 2” 247 / 9.7” 116 / 4.6” 92 / 3.6” 01

2810 7608 00 80 / 3” 63 / 2½” 314 / 12.4” 153.5 / 6.0” 113 / 4.4” 01

2810 7708 00 80 / 3” 80 / 3” 314 / 12.4” 139.5 / 5.5” 113 / 4.4” 01


RedUCed THReAd OUTLeT Ø

(mm / inch)


L W H

2810 1009 00 20 / ¾” 12.5 / ½” 127 / 5” 85 / 3.3” 85 / 3.3” 01

2810 2009 00 25 / 1” 12.5 / ½” 155 / 6.1” 96.9 / 3.8” 97 / 3.8” 01

2810 6509 00 63 / 2½” 50 / 2” 247 / 9.7” 116 / 4.6” 92 / 3.6” 01

2810 7609 00 80 / 3” 63 / 2½” 314 / 12.4” 153.5 / 6.0” 113 / 4.4” 01

2810 7709 00 80 / 3” 80 / 3” 314 / 12.4” 139.5 / 5.5” 113 / 4.4” 01

18


nipple Socket

Nipple sockets are used to connect any sort of equipmenttoorfromtheinletoroutletthread.Nipplesocketsarekeyfittingswhichguaranteecompatibilitywithanyexistingnetworkorpieceofequipment.

Alargerangeofnipplesocketsisavailabletoeasetheconnectionto any existing thread. For each diameter, the thread outletisavailablein2sizes:•toconnecttothesamediameter,•toconnecttoasmallerdiameter(onesizesmaller).

Thislimitstheuseofadditionalgalvanizedbushesandnipplestomakebothsystemscompatible.

The range of nipple sockets is available in a polymeror aluminium body. For larger diameters, it is recommendedtousethealuminiumbodythread.

Polymer nipple socket male (BSP thread) 2810 15

Polymer nipple socket male (NPT thread) 2810 16

Aluminium nipple socket female (BSP thread) 2810 19

Aluminium nipple socket female (NPT thread) 2810 20

PART NUMBeR AIRnet Ø(mm / inch)

MALe OUTLeT Ø (mm / inch)


L W H

2810 1015 00 20 / ¾” 12.5 / ½” 69 / 2.7” 36 / 1.4” 36 / 1.4” 01

2810 1115 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 01

2810 2215 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 01

2810 4415 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 01

2810 5515 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 01




L W H

2810 1016 00 20 / ¾” 12.5 / ½” 69 / 2.7” 36 / 1.4” 36 / 1.4” 01

2810 1116 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 01

2810 2216 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 01

2810 4416 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 01

2810 5516 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 01


FeMALe OUTLeT Ø (mm / inch)


L W H

2810 1119 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 01

2810 2219 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 01

2810 4419 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 01

2810 5519 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 01

2810 6619 00 63 / 2½” 63 / 2½” 122 / 4.8” 95 / 3.7” 95 / 3.7” 01




L W H

2810 1120 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 01

2810 2220 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 01

2810 4420 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 01

2810 5520 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 01

2810 6620 00 63 / 2½” 63 / 2½” 122 / 4.8” 95 / 3.7” 95 / 3.7” 01

19


Aluminium nipple socket male (BSP thread) 2810 17

Aluminium nipple socket male (NPT thread) 2810 18

adaptor union

Inmostgeometries,AIRnetpipesprovideenoughflexibilitytoeasilydisconnectthemfromthefittings.Insomeexceptions,however, the pipe might not provide enough flexibilityforeasydismantling.

Theadaptorunionisahandyalternativetodisconnectapipefromthenetworkwithouttheneedtobendthepipe.

Adaptor union female (BSP thread) 2810 13

Adaptor union female (NPT thread) 2810 14




L W H

2810 1017 00 20 / ¾” 12.5 / ½” 69 / 2.7” 36 / 1.4” 36 / 1.4” 01

2810 1117 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 01

2810 2117 00 25 / 1” 20 / ¾” 82 / 3.2” 45 / 1.8” 45 / 1.8” 01

2810 2217 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 01

2810 4317 00 40 / 1½” 32 / 1¼” 124 / 4.9” 72 / 2.8” 72 / 2.8” 01

2810 4417 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 01

2810 5417 00 50 / 2” 40 / 1½” 140 / 5.5” 89 / 3.5” 89 / 3.5” 01

2810 5517 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 01

2810 6517 00 63 / 2½” 50 / 2” 137 / 5.4” 92 / 3.6” 92 / 3.6” 01

2810 6617 00 63 / 2½” 63 / 2½” 141 / 5.6” 92 / 3.6” 92 / 3.6” 01

2810 7617 00 80 / 3” 63 / 2½” 148 / 5.8” 113 / 4.4” 113 / 4.4” 01

2810 7717 00 80 / 3” 80 / 3” 151 / 5.9” 113 / 4.4” 113 / 4.4” 01




L W H

2810 1018 00 20 / ¾” 12.5 / ½” 69 / 2.7” 36 / 1.4” 36 / 1.4” 01

2810 1118 00 20 / ¾” 20 / ¾” 71 / 2.8” 36 / 1.4” 36 / 1.4” 01

2810 2118 00 25 / 1” 20 / ¾” 82 / 3.2” 45 / 1.8” 45 / 1.8” 01

2810 2218 00 25 / 1” 25 / 1” 85 / 3.3” 45 / 1.8” 45 / 1.8” 01

2810 4318 00 40 / 1½” 32 / 1¼” 124 / 4.9” 72 / 2.8” 72 / 2.8” 01

2810 4418 00 40 / 1½” 40 / 1½” 124 / 4.9” 72 / 2.8” 72 / 2.8” 01

2810 5418 00 50 / 2” 40 / 1½” 140 / 5.5” 89 / 3.5” 89 / 3.5” 01

2810 5518 00 50 / 2” 50 / 2” 144 / 5.7” 89 / 3.5” 89 / 3.5” 01

2810 6518 00 63 / 2½” 50 / 2” 137 / 5.4” 92 / 3.6” 92 / 3.6” 01

2810 6618 00 63 / 2½” 63 / 2½” 141 / 5.6” 92 / 3.6” 92 / 3.6” 01

2810 7618 00 80 / 3” 63 / 2½” 148 / 5.8” 113 / 4.4” 113 / 4.4” 01

2810 7718 00 80 / 3” 80 / 3” 151 / 5.9” 113 / 4.4” 113 / 4.4” 01




L W H

2810 2213 00 25 / 1” 25 / 1” 106 / 4.2” 45 / 1.8” 45 / 1.8” 01

2810 4413 00 40 / 1½” 40 / 1½” 163 / 6.4” 72 / 2.8” 72 / 2.8” 01

2810 5513 00 50 / 2” 50 / 2” 188 / 7.4” 89 / 3.5” 89 / 3.5” 01

2810 6613 00 63 / 2½” 63 / 2½” 199 / 7.8” 110 / 4.3” 110 / 4.3” 01

2810 7713 00 80 / 3” 80 / 3” 251 / 9.9” 130 / 5.1” 130 / 5.1” 01




L W H

2810 2214 00 25 / 1” 25 / 1” 106 / 4.2” 45 / 1.8” 45 / 1.8” 01

2810 4414 00 40 / 1½” 40 / 1½” 163 / 6.4” 72 / 2.8” 72 / 2.8” 01

2810 5514 00 50 / 2” 50 / 2” 188 / 7.4” 89 / 3.5” 89 / 3.5” 01

2810 6614 00 63 / 2½” 63 / 2½” 199 / 7.8” 110 / 4.3” 110 / 4.3” 01

2810 7714 00 80 / 3” 80 / 3” 251 / 9.9” 130 / 5.1” 130 / 5.1” 01

20


Wall mounted nipples are specifically designed to end yourdistribution line with 2 threaded outlets. Available in femaleoutletsofØ12.5mm(½”)orØ20mm(¾”),theycanbeconnectedtoanydevice.

Whilealsonipplesocketscanbeusedtoendyournetwork,thisusuallyrequiresmoreappropriatepointofuseconnectorsofasmallerdiameter.

outlet orientationNothorizontal,butpointedtowardsthefloorforsecurityreasonsincaseacouplerisdislocatedunderpressure.

connected ØAvailableinØ20mm(¾”)orØ25mm(1”)tomatchthedroplegdiameter.

braSS outletS ØRobust;resistanttoseveralassemblies.

outletS ØAvailablein1/2”BSPor1/2”NPT

drain valveThelowestpointrequiresafrequent,simplecheckforcondensatecontamination.

Quick aSSembly4screwsagainstawall.

1

2

3

4

5

6

Wall mounted bracket (BSP thread) 2810 23

Wall mounted bracket (NPT thread) 2810 24

Threaded wall mounted nipple (BSP thread) 2810 25

Threaded wall mounted nipple (NPT thread) 2810 26

wall mounted nipple




L W H

2810 1023 00 20 / ¾” ½” 100 / 3.9” 68 / 2.7” 110 / 4.3” 01

2810 2023 00 25 / 1” ½” 100 / 3.9” 68 / 2.7” 114 / 4.5” 01




L W H

2810 1024 00 20 / ¾” ½” 100 / 3.9” 68 / 2.7” 110 / 4.3” 012810 2024 00 25 / 1” ½” 100 / 3.9” 68 / 2.7” 114 / 4.5” 01




L W H

2810 0025 00 12.5 / ½” ½” 100 / 3.9” 68 / 2.7” 111 / 4.4” 01

2810 1025 00 20 / ¾” ½” 100 / 3.9” 68 / 2.7” 115 / 4.5” 01




L W H

2810 0026 00 12.5 / ½” ½” 100 / 3.9” 68 / 2.7” 111 / 4.4” 012810 1026 00 20 / ¾” ½” 100 / 3.9” 68 / 2.7” 115 / 4.5” 01

21


end cap

flangeS

Endcapsareoftenusedtotemporarilyendanetworksectioninanticipationofafutureextension.

End cap 2810 06

Flanges

tHreaded airnet ball valve

A network can also be ended by means of a threadedvalve. AIRnet is compatible with standard industrial ball

valves, using a nipple socket to connect the valve totheAIRnetinstallation.

Tomaintainequipment,itisadvisedtoisolatetheequipmentfromthecompressedairsystem.

Threaded AIRnet valve (BSP thread) 2810 52

Threaded AIRnet valve (NPT thread) 2810 53



L W H

2810 1006 00 20 / ¾” 59 / 2.3” 36 / 1.4” 36 / 1.4” 012810 2006 00 25 / 1” 72 / 2.8” 45 / 1.8” 45 / 1.8” 012810 4006 00 40 / 1½” 109 / 4.3” 72 / 2.8” 72 / 2.8” 012810 5006 00 50 / 2” 129 / 5.1” 89 / 3.5” 89 / 3.5” 012810 6006 00 63 / 2½” 149 / 5.9” 92 / 3.6” 92 / 3.6” 012810 7006 00 80 / 3” 155 / 6.1” 113 / 4.4” 113 / 4.4” 01

PART NUMBeR description Ø(mm)

H(mm) LOT sIZe

2810 6054 00 Flange diam 63 185 95 012810 7054 00 Flange diam 80 200 120 010650 0100 16 Flat Gasket diam 63 - - 010650 1001 27 Flat Gasket diam 80 - - 01



L W H

2810 1153 00 20 / ¾” 120 / 4.7” 70 / 2.8” 100 / 3.9” 012810 2353 00 25 / 1” 127 / 5.0” 75 / 3.0” 100 / 3.9” 012810 4453 00 40 / 1½” 200 / 7.9” 105 / 4.1” 140 / 5.5” 012810 5553 00 50 / 2” 209 / 8.2” 125 / 4.9” 150 / 5.9” 012810 6653 00 63 / 2½” 170 / 7.0” 185 / 7.3” 310 / 12.2” 012810 7753 00 80 / 3” 200 / 8.2” 200 / 8.2” 330 / 13.0” 01



L W H

2810 1152 00 20 / ¾” 120 / 4.7” 70 / 2.8” 100 / 3.9” 012810 2352 00 25 / 1” 127 / 5.0” 75 / 3.0” 100 / 3.9” 012810 4452 00 40 / 1½” 200 / 7.9” 105 / 4.1” 140 / 5.5” 012810 5552 00 50 / 2” 209 / 8.2” 125 / 4.9” 150 / 5.9” 012810 6652 00 63 / 2½” 170 / 7.0” 185 / 7.3” 310 / 12.2” 012810 7752 00 80 / 3” 200 / 8.2” 200 / 8.2” 330 / 13.0” 01

22

PRODUCTCATALOGacceSSorieS

Spare partS

Inner Parts 2810 60

PART NUMBeR Ø(mm / inch) LOT sIZe

2810 1060 00 20 / ¾” 052810 2060 00 25 / 1” 052810 4060 00 40 / 1½” 052810 5160 00 50 / 2” 052810 6060 00 63 / 2½” 052810 7060 00 80 / 3” 05

PART NUMBeR Ø(mm / inch) LOT sIZe

2810 1065 00 20 / ¾” 102810 2065 00 25 / 1” 102810 4065 00 40 / 1½” 102810 5065 00 50 / 2” 102810 6065 00 63 / 2½” 102810 7065 00 80 / 3” 102810 1066 00 Quick drop 20 / ¾” 102810 2066 00 Quick drop 25 / 1” 10

O-ring 2810 65 / 2810 66

flexible HoSeS

AIRnet hose BSP 2810 55

Protection strap against whiplash 2810 55

Flexiblehosesarehighqualityhosesforcompressedair,whichcomply with industrial standards. Their PN16 complies withtheoperatinglimitsofAIRnetequipment.AIRnethoseoutletsare

fullycompatiblewithAIRnetfittings.Hosescanbeusedformanypurposes:tobypassobstacles,toabsorbvibration,ortocreateanexpansionloop.

The strap prevents the flexible hose from lashing should it become disconnected.Conform to ISO 4414 safety standards.

PART NUMBeR LeNGTH (m / ft)

Ø(mm / inch)

CONNeCTION TyPe LOT sIZe

2810 1055 00 0.7 / 2.3’ 20 / ¾” Straight 01

2810 1155 00 1.5 / 4.9’ 20 / ¾” Straight 01

2810 2055 00 0.7 / 2.3’ 25 / 1” Straight 01

2810 2155 00 1.5 / 4.9’ 25 / 1” Straight 01

2810 4055 00 1 / 3.3’ 40 / 1½” 90° elbow 01

2810 4155 00 1.5 / 4.9’ 40 / 1½” Straight 01

2810 5055 00 1 / 3.3’ 50 / 2” 90° elbow 01

2810 5155 00 1.5 / 4.9’ 50 / 2” Straight 01

2810 6055 00 1 / 3.3’ 63 / 2½” 90° elbow 01

2810 6155 00 1.5 / 4.9’ 63 / 2½” Straight 01

2810 7055 00 1 / 3.3’ 80 / 3” 90° elbow 01

2810 7155 00 1.5 / 4.9’ 80 / 3” Straight 01

AIRnet hose NPT 2810 57

PART NUMBeR LeNGTH (m / ft)

Ø(mm / inch)

CONNeCTION TyPe LOT sIZe

2810 1057 00 0.75 / 2.5’ 20 / 3/4" straight 01

2810 1157 00 1.5 / 4.9’ 20 / 3/4" straight 01

2810 2057 00 0.75 / 2.5’ 25 / 1" straight 01

2810 2157 00 1.5 / 4.9’ 25 / 1" straight 01

2810 4057 00 1 / 3.3’ 40 / 11/2" elbow 90° 01

2810 4157 00 1.5 / 4.9’ 40 / 11/2" straight 01

5810 5057 00 1 / 3.3’ 50 / 2" elbow 90° 01

2810 5157 00 1.5 / 4.9’ 50 / 2" straight 01

PART NUMBeR TyPe LOT sIZe

2810 0055 00 For Ø12.5-32 mm (½”-1¼”) hoses 01

2810 0055 01 For Ø40-80 mm (1½”-3”) hoses 01

ACCESSORIES

23

PRODUCTCATALOG acceSSorieS

We have selected the most popular airline accessories fromthe Atlas Copco Tool Catalog. The below sequence providesexamplestotypicalassemblypartstofulfillthemajorapplicationrequirements.Pleasenote thedistinctionwemakewithregard

tothetypeofapplicationofyourplant,beingheavyorlowduty.Feelfreetoselectonlycertainitemsfromthesequence,asitemsareindividuallyavailableanddeliveredseparately.

airline acceSSorieS

From AIRnet male nipple socket to a pneumatic tool via FRL (Filter – Regulator – Lubricator) for heavy duty application (Max. 30 l/s)

BSP accessories

NPT accessories

From AIRnet male nipple socket to a pneumatic tool via FRL (Filter – Regulator – Lubricator) for heavy duty application (Max. 30 l/s)

The below sequence is connected to a Ø12.5 mm (½”) or Ø20 mm (¾”) male nipple socket outlet.

From AIRnet male nipple socket to a pneumatic tool via FRL (Filter – Regulator – Lubricator) for low duty application (Max. 22 l/s)

PART NUMBeR

FRL AsseMBLy FOR HeAvy dUTy APPLICATION (Max. 30 l/s)

INLeT Ø (inch)

OUTLeT Ø (inch) LOT sIZe

0605 8350 84* Reducing nipple Ø20 mm (¾”) f to Ø12.5 mm (½”) m BSP ¾” f ½” m 01

9093 0015 01 Complete FRL air Prep unit – FRD 15C-BES – Ø12.5 mm (½”) BSP ½” f ½” f 01

0653 0500 01 Gasket for above Ø12.5 mm (½”) ½” ½” 01

8202 1120 97 ErgoQIC 10 quick coupling for connection of ready made hose ½” m ½” 01

8202 1180 22 Ready made 5 m (16.4 ft) long, Ø12.5 mm (½”) hose for heavy duty application ½” ½” m 01


PART NUMBeR

FRL AsseMBLy FOR HeAvy dUTy APPLICATION (Max. 30 l/s)

INLeT Ø (inch)


9093 0015 02 Complete FRL air Prep unit - FRD 15CU-B 1/2" f 1/2" f 01

8202 1125 23 ErgoQIC 10 M15U Quick coupling for connection for ready made hose 1/2" m 1/2" 01

8202 1180 22 Ready made hose 5m (Heavy Duty) 1/2" 1/2" m 01

8202 1225 22 ErgoNIP 10 M15U 1/2" 01

PART NUMBeR

FRL AsseMBLy FOR LOW dUTy APPLICATION (Max. 22 l/s)

INLeT Ø (inch)


0605 8350 84* Reducing nipple Ø20 mm (¾”) f to Ø12.5 mm (½”) m BSP ¾” f ½” m 01

9093 0015 01 Complete FRL air Prep unit – FRD 15C-BES – Ø12.5 mm (½”) BSP ½” f ½” f 01


8202 1120 97 ErgoQIC 10 quick coupling for connection of ready made hose ½” m ½” 01

8202 1180 79 Ready made 5 m (16.4 ft) long, Ø12.5 mm (½”) hose for low duty application ½” ” m 01

0657 5785 00 Gasket for above Ø9 mm ( ”) ” ” 01

* Only when connected to a male nipple socket Ø20 mm (¾”) outlet.



connectionS

The BSP connectors are made of brass, and are mostly usedto make the wall mounted bracket and quick drop threadedoutlets (also made of brass) compatible with various typesofequipment.Astheanodizationofaluminiumfittingprevents

any risk of corrosion, also aluminium nipple sockets can beusedtomaketheconnection. It ishighlyrecommendedtouseappropriatesealingmaterialtoensurethatthesystemremainsleakage-free.

Ø48

189

~ 2

53

4 6.3 80.6

0.4

0.2

0.020 40 60 80 100

0.6

0.44 6.3 8

0.2

0.0

24


BSP accessories

From AIRnet male nipple socket to a pneumatic tool via FRL (Filter – Regulator – Lubricator) for low duty application (Max. 22 l/s)

PART NUMBeR

FRL AsseMBLy FOR LOW dUTy APPLICATION (Max. 22 l/s)

INLeT Ø (inch)


9093 0015 02 Complete FRL air Prep unit - FRD 15CU-B 1/2" f 1/2" f 01

8202 1125 23 ErgoQIC 10 M15U Quick coupling for connection for ready made hose 1/2" m 1/2" 01

8202 1180 79 Ready made hose 5m (Low Duty) 1/2" 3/8" m 01

8202 1225 14 ErgoNIP 10 M10U 1/2" 01


Pressure drop (bar) Inlet pressure 4, 6.3, 8 bar

Air flow (l/s)

Pressure drop (bar) Inlet pressure 4, 6.3, 8 bar

Air flow (l/s)

FRL description & characteristics

Temperaturerange(at10bar): 0°Cto+50°CMax.workingpressure(upto+25°C): 16barinletOutletconnectionthread: ½”BSPTotalFRLweight: 1.85kg

filter - water separationSemi-automatic drainageSeparation of particles larger than about 15 µm as standard.Flowcapacityat6.3barinletpressureandwithapressuredropof0.2bar: 38l/sMaximumcondensateinthebowl: 6cl

Flowcapacityat8barinletpressureandwitha6.3baroutletpressure: 32l/sInletpressure(min./max.): 0/16barOutletpressure(min./max.): 0.5/8barLowestdifferentialpressure: 0.2bar

oil fog lubricator with plastic bowl for tools in long time operation. constant rate of oil drop per minute. oil refilling under pressure through the filler plug. Flowcapacityat6.3barinletpressureandwithapressuredropof0.15bar: 38l/sMaximumoilcapacityinthebowl: 12clB

SP

½”

BS

P½

”

From AIRnet threaded quick drop or wall mounted bracket to a pneumatic tool via a 20 m (65.6 ft) rubber hose for heavy duty application (Max. 30 l/s)

The below sequence is connected to either a Ø12.5 mm (½”) or Ø20 mm (¾”) threaded quick drop outlet or a Ø12.5 mm (½”) wall mounted bracket outlet.

* Only when connected to a quick drop Ø20 mm (¾”) outlet.

PART NUMBeR

POINT OF Use CONNeCTION WITH RUBBeR HOse FOR HeAvy dUTy APPLICATION (Max. 30 l/s)

Inlet Ø (inch)

Outlet Ø (inch) LOT sIZe

0605 8350 87* Bushing to connect Ø20 mm (¾”) male to Ø12.5 mm ( ½”) female ¾” m ½” f 01

9000 0243 00 Ø12.5 mm (½”) BSP hose connection for Ø12.5 mm (½”) hose ½” m ½” 01

0347 6104 00 Hose clamp for above ½” ½” 01

9093 0057 91

Rubber Hose / 20 m (65.6 ft) / Inside Ø 12.5 mm (½”) /Outside Ø 18.6 mm (0.7”) / Max. recommended air flow 30 l/s / Max. pressure 16 bar /

Weight 3.9 kg / Pressure drop will be 0.2 bar per 5 m length incl. two nipples.

½” ½” 01


8202 1120 10 ErgoQIC 10 quick coupling for Ø12.5 mm (½”) hose ½” ½” 01

8202 1220 27 ErgoNIP 10 nipple with Ø12.5 mm (½”) BSP male threaded outlet ½” ½” m 01

OR8202 1304 20 QIC 15S safety coupling for Ø12.5 mm (½”) hose ½” ½” 01

8202 1251 52 ErgoNIP 15 nipple with Ø12.5 mm (½”) BSP male threaded outlet ½” ½” m 01

25

PRODUCTCATALOG acceSSorieS

From AIRnet threaded quick drop or wall mounted bracket to a pneumatic tool via a 20 m (65.6 ft) PVC hose for low duty application (Max. 22 l/s)






PART NUMBeR

POINT OF Use CONNeCTION WITH PvC HOse FOR LOW dUTy APPLICATION (Max. 22 l/s)

Inlet Ø (inch)


0605 8350 87* Bushing to connect Ø20 mm (¾”) male to Ø12.5 mm ( ½”) female ¾” m ½” f 01

9000 0243 00 Ø12.5 mm (½”) BSP hose connection for Ø12.5 mm (½”) hose ½” m ½” 01


9093 0036 01

Rubber Hose / 20 m (65.6 ft) / Inside Ø 12.5 mm (½”) /Outside Ø 16.5 mm (0.6”) / Max. recommended air flow 22 l/s / Max. pressure 13 bar / Weight 3.0 kg / Pressure drop will be 0.2 bar per 5 m length incl.

two nipples.

½” ½” 01


8202 1120 10 ErgoQIC 10 quick coupling for Ø12.5 mm (½”) hose ½” ½” 01

8202 1220 19 ErgoNIP 10 nipple with Ø9 mm ( ”) BSP male threaded outlet ” ” m 01

OR8202 1302 35 QIC 10S safety coupling for Ø12.5 mm (½”) hose ½” ½” 01

8202 1202 52 ErgoNIP 10 nipple with Ø9 mm ( ”) BSP male threaded outlet ” ” m 01

PART NUMBeR


Inlet Ø (inch)


0605 8350 58 Bushing connection 3/4" m 1/2" f 01

0347 6104 00 Hose clamp for above 1/2" 1/2" 01

9093 0057 91 Rubber Hose 20m - 30l/s - 30l/s 1/2" 1/2" 01


8202 1120 10 ErgoQIC 10 1/2" 1/2" 01

8202 1225 22 ErgoNIP 10 nipple 1/2" 1/2" m 01

PART NUMBeR


Inlet Ø (inch)


0605 8350 58 Bushing connection 3/4" m 1/2" f 01


9093 0036 01 Rubber Hose 20m - 30l/s - 22l/s 1/2" 1/2" 01


8202 1120 10 ErgoQIC 10 1/2" 1/2" 01

8202 1225 14 ErgoNIP 10 nipple 3/8" 3/8" m 01

¾8

¾8

¾8

¾8

¾8

¾8




BSP accessories

NPT accessories

0.5 m 0.1 mb

d

0.6

0.5

0.3

0.1

0.4

0.2

0.6

0.5

0.3

0.1

0.4

0.2

26


Disconnection

Connection

* The safety nozzle deflects the air sideways if the forward air flow is blocked, with a maximum of 2 bar in case of direct contact (compliant with US OSHA Standards).

1. Slot in 2. Straighten up

3. Press together 4. Bend back

∆P (bar)

Air flow (l/s)

∆P (bar)

ErgoQIC & QIC S description & characteristics

From AIRnet threaded quick drop or wall mounted bracket to a blow gun via a spiral hose (Max. 7 l/s)

The below sequence is connected to either a Ø12.5 mm (½”) threaded quick drop outlet or a Ø12.5 mm (½”) wall mounted bracket outlet.

Spiral hose description & characteristics

ergoQic is effective in operation, safe and easy to handle. its unique design eliminates flow resistance, resulting in an extremely low pressure drop. the ball valve swivels through 75° for quick connection / disconnection and safe operation.Flowcapacityat6barinletpressureandwithapressuredropof0.2bar: 48l/sMax.pressure: 16barTemperaturerange: -10°Cto+70°CNominalflowdiameter: 9.4mm

Qic S couplings are the perfect solution to change hoses from one air tool to another, or to make fast connections to an air outlet.Flowcapacityat6barinletpressureandwithapressuredropof0.2bar: 20l/sMax.pressure: 16barTemperaturerange: -20°Cto+80°CNominalflowdiameter: 7.1mm

Air flow (l/s)

PART NUMBeR

PvC HOse AsseMBLy FOR LOW dUTy APPLICATION (Max. 22 l/s)

INLeT Ø (inch)


0605 8300 89 Bushing to connect a Ø12.5 mm (½”) m to a Ø6 mm (¼”) f ½” m ¼” f 01

8202 0508 70 Short spiral hose for blow gun. Male threaded Ø6 mm (¼”) BSP ¼” m ¼” m 01

0657 5764 00 Gasket for above. Ø6 mm (¼”) BSP ¼” m ¼” m 01

OR

8202 0508 72 Long spiral hose for blow gun. Male threaded Ø6 mm (¼”) BSP ¼” m ¼” m 01

8202 1005 51 Blow GUN F06 A-S. With safety nozzle. Ø6 mm (¼”) f* ¼” f – 01

PART NUMBeR INsIde Ø (mm / inch)

MAx. FLOW (l/s / cfm / m3/h)

MAx.LeNGTH (m / ft)

INLeT ANd OUTLeT Ø (mm / inch)

8202 0508 70 6.5 / 0.26” 7 / 14.8 / 25.2 <2.0 / <6.6 6 / ¼”8202 0508 72 6.5 / 0.26” 5 / 10.6 / 18.0 <4.0 / <13.1 6 /¼”

Useathreadedquickdroptoinstallpressuregaugesatanypointinyournetworktoinformtheenduseronthesystempressure.

preSSure gauge

Pressure gauge

* Use a bushing 0605 8300 89 to connect from a Ø12.5 mm (½”) threaded quick drop outlet.

PART NUMBeR MALe INLeT Ø (mm / inch) LOT sIZe

1503 2729 01* 6 / ¼” 01

Balancer to connect the hose to lighten the use of the pneumatic tool

PART NUMBeR

PvC HOse AsseMBLy FOR LOW dUTy APPLICATION (Max. 22 l/s) LOT sIZe

8202 0703 09 RIL 5 balancer allows setting of weight at desired height / capacity 0.4 - 2.3 kg (0.9 - 5.1 lbs) / wire length 2.4 m (7.9 ft) 01

27

PRODUCTCATALOG inStallation material

Pipe clip 2810 22

pipe clip & clip Spacer

AtlasCopco’spipeclipsaredesignedtosecurethepipes,which

slide into the clip to compensate for any possible movement.

The pipe clip’s design also facilitates dismantling the system,

whenneeded.OnlyAIRnetpipeclipsshouldbeusedtosecure

AIRnetpipes.

øD6 m / 20 ft

MIN150 mm / 6”

D max = 3 meter

PART NUMBeR Ø(mm / inch) C


jdjdj W H

2810 1022 00 20 / ¾” M8 56 / 2.2” 30 / 1.2” 31 / 1.2” 20

2810 2022 00 25 / 1” M8 60 / 2.4” 30 / 1.2” 38 / 1.5” 20

2810 4022 00 40 / 1½” M8 101 / 4” 40 / 1.6” 60 / 2.4” 20

2810 5022 00 50 / 2” M8 108 / 4.3” 40 / 1.6” 75 / 2.8” 20

2810 6022 00 63 / 2½” M8 118 / 4.6” 40 / 1.6” 94 / 3.7 20

2810 7022 00 80 / 3” M8 162 / 6.4” 50 / 2” 118 / 4.6” 20

profile cHannel armS

Profile channel arms

Pleaserespectthemaximumweightallowedforaspecificarmlength.

PART NUMBeR TyPedIMeNsIONs (mm / inch)

LOT sIZeL W H

2810 0030 00 Profile channel (2 m / 6.6 ft) 2000 / 78.7” 30 / 1.2” 27 / 1.1” 05

2810 0031 00 Profile wall bracket 50 / 2.0” 76 / 3.0” 114 / 4.5” 05

2810 0032 00Cantilever arm

300 / 11.8” – 27 / 1.1” 05

2810 0132 00 500 / 19.7” – 27 / 1.1” 01

2810 0033 00

T-bolt

30 / 1.2” – – 10

2810 0133 00 40 / 1.6” – – 10

2810 0233 00 60 / 2.4” – – 10

2810 0333 00 80 / 3.1” – – 10

2810 0034 00 Protection cap – 30 / 1.2” 18.5 / 0.7” 10

INSTALLATION MATERIAL

The AIRnet range includes a large variety of hanging bracketstofacilitateallpossibleassemblyalternatives.Itisimportanttoselecttheappropriatebracketstoreducetherequiredinstallationtime.Abeamclamp,forexample,canbeinstalledmuchfasterthancantileverarmsfixedtoconcretewalls.

Threeitemsareessentialtohangpipesefficiently.Allareavailableinthiscatalogue:•theAIRnetpipeclipwithintegratednuts;•M8threadedrodorT-bolts;•hangingbrackets.

Itisrecommendedtofixpipesofstandardlengthontoaminimumoftwohangingpoints.

Hanging bracketS

28

PRODUCTCATALOGinStallation material

Hanging to a beam i or H profile

Hanging to a beam I or H profile

otHer Hanging SolutionS

Other hanging solutions

1 2 3

1 2 3


LOT sIZeL W H (beam thickness)

2810 0035 00

Push-in beam clamp (1)

36 / 1.42” 18 / 0.71” 2 - 3 / 0.08” - 0.12” 10

2810 0135 00 36 / 1.42” 18 / 0.71” 3 - 8 / 0.12” - 0.31” 10

2810 0235 00 36 / 1.42” 18 / 0.71” 8 - 14 / 0.31” - 0.55” 10

2810 0335 00 36 / 1.42” 18 / 0.71” 14 - 20 / 0.55” - 0.79” 10

2810 0036 00 Screw beam clamp (2) 36 / 1.42” 18 / 0.71” 18 / 0.71” 10

2810 0038 00Hang clamp (3)

64 / 2.52” 19 / 0.75” 1 - 4 / 0.04” - 0.16” 10

2810 0138 00 64 / 2.52” 19 / 0.75” 4 - 7 / 0.16” - 0.28” 10


LOT sIZeL W H

2810 0037 00 U-bolt beam clamp (1) 70 / 2.8” 43 / 1.7” – 10

2810 0039 00 Roof clamp (2) 25 / 1” – – 10

2810 0050 00 Canalis hanger (3) 200 / 7.9” 59 / 2.3” 30 / 1.2” 05

The clip spacer compensates for the gap which is created

whenconnectingpipesofadifferentdiameter,andmakessure

thenetworkremainsperfectlyaligned.

Clip spacer 2810 27

PART NUMBeR

Ø(mm / inch)


L W H

2810 0027 0020 / ¾”

30 / 1.2” 49 / 1.9” 30 / 1.2” 1025 / 1”

2810 0127 0040 / 1½”

30 / 1.2” 94 / 3.7” 40 / 1.6” 1050 / 2”

63 / 2½”

Aminimumoftwopipeclipsisrequiredtosecureapipelength.

TOOLS

29

PRODUCTCATALOG toolS

TheAIRnetAssemblyVideodemonstratesthebestpracticestoassembleAIRnetfittingsintheshortestpossibletime.

OrderyourAIRnetInstallationCD-ROMtoassistyou.

Regardlessofthediameter,installinganAIRnetpipetakeslessthan5minutesanddoesnotrequiretraining.

airnet inStallation cd-rom

airnet toolbox

OrderyourcompleteAIRnetToolBOXtoassembleØ20-50mm(¾”-2”)pipesandquickdrops.

AIRnet ToolBOX 2810 0145 00

toolSet

2810 0095 00

Toolset

ToassembleØ63-80mm(2½”-3”)pipes.

PART NUMBeR TyPe desCRIPTION

2810 1228 00 AIRnet spanner Ø20 - 25 mm (¾" - 1”)

2810 4047 00 AIRnet spanner Ø40 mm (1½”)

2810 5047 00 AIRnet spanner Ø50 mm (2”)

2810 0048 00 L key Quick drop assembly

2810 0029 00 AIRnet pipe marker For all diameters

2810 0040 00 Aluminium pipe cutter The pipe cutter for large diameters (2810 0140 00) is supplied individually

2810 0141 00 Aluminium pipe deburrer Only heavy duty model to cover all diameters up to Ø50 mm (2”)

2810 0042 00 Hole deburrer

2810 0043 00 Drill bit For Ø19 mm (¾”) / for quick drops reduced to Ø25 mm (1”)

2810 0143 00 Drill bit For Ø12.5 mm (½”) / for quick drops reduced to Ø20 mm (¾”)

2810 0044 00 Drill bit holder –

PART NUMBeR TyPe desCRIPTION

2810 6047 02 AIRnet spanner Ø63 mm (2½”)

2810 7047 02 AIRnet spanner Ø80 mm (3”)

2810 0029 00 AIRnet pipe marker For all diameters

2810 0140 00 Aluminium pipe cutter Only for diameters larger than Ø40 mm (½”)

2810 0241 00 Aluminium pipe deburrer Ø63 (2½”) / To be used with an electrical driller

2810 0341 00 Aluminium pipe deburrer Ø80 mm (3”) / To be used with an electrical driller

2810 0148 00 Side Fluid Water-based

INSTALLATION GUIDE

30

INSTALLATIONGUIDE

Cut the pipe 2810 40

Deburr the pipe 2810 41

Mark the Pipe 2810 29

* For Ø63 mm / 2½” only, to be used with a driller.** For Ø80 mm / 3” only, to be used with a driller.

Ø20 - 25 mm / ¾” - 1” Ø40 - 50 mm / 1½” - 2” Ø63 - 80 mm / 2½” - 3” LOT sIZe

2810 0040 00 2810 0040 00 2810 0140 00 01


2810 0041 00 2810 0141 00 2810 0241 00* 01

2810 0141 00 – 2810 0341 00** 01


2810 0029 00 2810 0029 00 2810 0029 00 02

31

INSTALLATIONGUIDE

* Tighten by hand.** For Ø40 mm / 1½” only, one spanner required.*** For Ø50 mm / 2” only, one spanner required.**** For Ø63 mm / 2½”, two spanners required.***** For Ø80 mm / 3”, two spanners required.

* Water-based / grease-free.

Push the tube into the fitting

Tighten the fitting 2810 47

Prepare the Pipe with Side Fluid 2810 48


2810 1228 00* 2810 4047 00** 2810 6047 00**** 02

– 2810 5047 00*** 2810 7047 00***** 02

Ø20 - 25 mm / ¾” - 1”

Ø40 - 50 mm / 1½” - 2”

Ø63 - 80 mm / 2½” - 3” LOT sIZe

– – 2810 0148 00* 01

32

INSTALLATIONGUIDE

Quick drop assembly 2810 48

ITeM desIGNATION Ø20 - 25 mm / ¾” - 1” Ø40 - 50 mm / 1½” - 2” Ø63 - 80 mm / 2½” - 3” LOT sIZe

drill bit 2810 0043 00 2810 0143 00 2810 0143 00 01

drill bit holder 2810 0044 00 2810 0044 00 2810 0044 00 01

deburrer 2810 0042 00 2810 0042 00 2810 0042 00 01

L key 2810 0048 00 2810 0048 00 2810 0048 00 01

33

INSTALLATIONGUIDE

• Bringtherequiredpressuretotheexactpointofusewithaminimalpressure drop. The pressure drop is the pressure loss betweenthe point of generation (compressor outlet) and the point of use(pneumaticequipment).

• Transport the air to the exact point of use to increase the efficiencyofthemanufacturingprocess.

• Makesuretheairqualityremainsthesameatthequalityairequipmentoutletasatthevariouspointsofuse,andthisovertime.

• Usesafeinstallationmaterialandsafefixturesystems.

• Performtheinstallationwithminimumdowntime.Thesystemcanbepressurizedimmediatelyafterassembly.

• Anticipate future requirements, and provide the necessary flexibilityforfutureevolution.

• Toreducedowntime,theselectedinstallationmaterialshouldenableanextensionormaintenanceofthenetworkinminimumtime.

• To reduce investmentcosts, theselected installationmaterialshouldbereusable.

what is the furthest point pressure drop?

Thefurthestpointpressuredropisthedifferenceinpressurebetweenthepointofgenerationandthefurthestpointinyourinstallation.Ahighpressuredropmeanstheregulatingpressureonthecompressorneedstobesethighertocompensateforthepressuredrop.As a 1 bar (15 psi) additional operating pressure results in about7% higher energy consumption, pressure drops drastically increasetheelectricalbill.

AIRnetmeetsalloftheaboverequirements.

what do you want to achieve with your compressed air distribution network?

Things to consider before installation

34

INSTALLATIONGUIDE

∆P before service for filters

Each fitting has a ∆P.A simple geometry reduces ∆P.

Initial ∆P of dryers

∆P = 1.15 bar (16.66 psi)

Regulating P

7.5 > 7.0 bar(108.8 psi > 101.5 psi)

-5.85 bar (84.84 psi)

Base your calculation on the loading pressure of the compressor.

-0.2 bar (-2.9 psi)

-0.35 bar / Filter (x2) (-5.07 psi / Filter (x2))

-0.2 bar (-2.9 psi)

-0.05 bar (-0.72 psi)

-0.2 bar (-2.9 psi)

-0.05 bar (-0.72 psi)

ThesedataareonlyvalidwhenthenetworkconsistssolelyofAtlasCopcoequipmentdesignedtoguaranteealowpressuredrop.

Thepressuredropisinfluencedbyvariousfactorswhichwecanclassifyfromhighesttolowestimpact:

the pipes’ inner diameterIncreasing the pipes’ inner diameter reduces the pressure drop butincreasestheinvestment.

free air delivery Theairdemandofalldownstreamequipmentconnectedtotheportionofnetwork.

the friction factor Relatedtothepipe’smaterial.Aluminiumhasaverylowfrictionfactorasopposedtogalvanizedpipes.

the length of the networkThelongerthenetwork,thehigherthepressuredrop.

the structure Itisrecommendedtobuildaringinordertoreduceyourpressuredrop.

working pressure Whentheworkingpressureislower,thepressuredropincreases.

How do you evaluate the pressure drop in a typical installation?

Alwaysdesignyournetworksothattheloadingpressureatthecompressor(7.0bar)isminimizedinordertoreduceenergyconsumption.

Always anticipate some pressure flexibility, e.g. if the furthest pointpressure requirement is 5.9 bar (85.57 psi), the network specificationoftheaboveexamplewouldhavetobereviewed.

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35

INSTALLATIONGUIDE

Step by step installation specifications

Indentify the major air demand locations, including thelocation of the compressor. Evaluate the consumption levelof these locations to make a distinction between high volume

consumers (requiring a distribution line) and low volume,pointofuseconsumers(requiringaquickdrop).

get your plant dimension drawing

identify the major air demand locations

PartsStorage

LCDPanelManufacturing

CompressorRoom

CleanRoomAirLock

FrameAssembly

QualityControlArea

FinalAssembly

PlasticInjectionMolding

Shipping

Packaging

CleanRoom

Machinery

CompressedAirEquipment

StorageBay

36

INSTALLATIONGUIDE

Make sure that the construction of your plant allows youto install the network layout you create. Keep in mind thatthe selected hanging solution should be safe, and should

requiretheleastpossibleinstallationtime.Atlas Copco offers multiple hanging systems to fit anyplantconstruction.

validate the hanging solution for your network layout

Thediameterofthemain ringisgenerallybasedonthecapacityofallcompressorsconnectedtothenetwork.

Thediameterofthe distribution line or quick dropisusuallybasedonthetotalairdemandofallusersconnectedtothesystem.

Always keep possible future network extensions in mind.Thisway,it’spossibletoanticipatethenetworkdiameterneededtoabsorbfuturerequirements.

At this point, you have validated the furthest pressure dropofthesystem.We also recommend standardizing the diameters to limitthenumberofreferencesusedtobuildthenetwork.Thisincreasesefficiencyandfacilitatesfutureextensions.

define the diameters of your network sections

Thediametersofthenetworkdependonthesystem’spressuredrop,whichinturndependsonmultipleparameters.Theairdemandisoftenthemostcriticalcriteriontoevaluate.

•mainring•distributionline•crossringlines•droplegs

create a network skeleton

For more information regarding the main ring, distribution lines, cross ring lines and drop legs, please refer to pages 12 and 16.

10 20 30 40 50 60 70 80 90 100 150 200 250 300 350 400 450 500

21 42 63 85 106 127 148 170 191 212 318 424 530 636 742 848 954 1059

100

200

300

400

500

600

700

800

900

1000

1100

1200

1300

1400

1500

1600

1700

1800

1900

2000

328

656

984

1312

1640

1969

2297

2625

2953

3281

3609

3937

4265

4593

4921

5249

5577

6906

6234

6562

0.6

0

00 1.2 1.8 2.4 3.0 3.6 4.2 4.8 5.4 6.0 9.0 12.0 15.0 18.0 21.0 24.0 27.0 30.0

37

INSTALLATIONGUIDE

Working pressure 7 bar (101.5 psi)Pressure drop 0.4 bar (5.8 psi)

Ø80 mm / 3”

Ø63 mm / 2½”

Ø50 mm / 2”

Ø40 mm / 1½”

Ø25 mm / 1”

Ø20 mm / ¾”

diameter Section table

Basedonnetworklength,excludingfittingequivalentlength.

How to select your main ring diameter? a few examples.

given:

The total airdemand is105 l/s (at 7bar /101.5psi)withatotalringlengthof420m(1378ft).

Solution:

Theabovetablerecommendsusingpipeswitha63mm(2½”)diameter.ThecrossingislocatedinthestartingzoneoftheØ63mm(2½”) section, which means the pressuredrop is probably below 0.2 bar (2.9 psi).Selecting a 50 mm diameter (2”) wouldresultinapressuredropexceeding0.5bar(7.3psi).

given:

A customer would like to know themaximum air demand allowed in anexistingdistributionlineof670m(2198ft)designedina63mm(2½”)diameter.

Solution:

The above table recommends usinga maximum air consumption of 150 l/sforapressuredropof0.4bar(5.8psi).

feet meter

l/s cfmm3/min

air demand

St

ra

igH

t l

en

gt

H o

r t

ot

al

rin

g l

en

gt

H /

2

38

INSTALLATIONGUIDE

∆L is the variation in length.

H is the maximum distance between fixed points as determined by the numbers of pipe clips required to hang a pipe (Ø20 - 25 mm (¾ - 1”): H = <1.5 m / Ø40 - 80 mm (1½” - 3”): H = <2 m).

Fixed hanging pointFixed hanging point

Fixed hanging point

Long straight length

Long straight length

•bypassing major obstaclesmayrequirehosesinordertolimitthepressuredropinacomplexAIRnetgeometry.

•Can the quick drops’ length and design be standardizedorshouldtheybecustomizedtoeachpointofuse?

•Valvescanbeusedtoisolate network sections.•Long straight lines may require expansion loops in order

toabsorbthedilatation.

Longstraightpipescanexpandorcontractduetotemperaturevariations. To compensate for this effect, expansion loopsare required. The number of expansion loops depends onthetotallengthofthestraightlineandthemaximumtemperaturevariation.

evaluate special network configurations

When the length of the straight line exceeds the maximum,expansion loops are required to compensate for the variationinlength.

Provided that the hanging point matches the maximumH distance, the below table clarifies the maximum possiblestraightdistancevs.thetemperaturevariation.

H

H

∆L

∆L

∆L

∆L

> l max

dT Ø20 mm / ¾” Ø25 mm / 1” Ø40 mm / 1½” Ø50 mm / 2” Ø63 mm / 2½” Ø83 mm / 3”

5°C / 41°F 211 m / 692 ft 168 m / 551 ft 187 m / 614 ft 150 m / 492 ft 119 m / 390 ft 94 m / 308 ft10°C / 50°F 159 m / 522 ft 127 m / 417 ft 141 m / 463 ft 113 m / 371 ft 90 m / 295 ft 71 m / 233 ft20°C / 68°F 107 m / 351 ft 85 m / 279 ft 95 m / 312 ft 76 m / 249 ft 60 m / 197 ft 47 m / 154 ft30°C / 86°F 80 m / 262 ft 64 m / 210 ft 71 m / 233 ft 57 m / 187 ft 45 m / 148 ft 36 m / 118 ft40°C / 104°F 64 m / 210 ft 52 m / 171 ft 57 m / 187 ft 45 m / 148 ft 36 m / 118 ft 29 m / 95 ft

39

INSTALLATIONGUIDE

Inventory the numbers of thread inlets and outlets in yourcompressor room to define the nipple sockets’ requirements.What type of connection will you use to connect your systemtothevariouspointsofuse?Canthesebestandardizedtowallmountedconnections?

connection manufacturing processes

finalize the bill of material

tick off the below checklist to make sure nothing is forgotten:

•Doyouhaveallnecessaryequipmentforasmooth and successful installation?

• AIRnetpipes • AIRnetfittings • Pipeclips • S-bendtoreducethedistancebetweenthepipeandthewall • Specialequipment,likehosesandvalves • Nipplesocketstoconnectfromandtothemanufacturingprocess • Bushingorreducingequipment • Hangingbrackets • Assemblytools • Liftingequipment • Additionalquickdropsforpossiblefutureextensions

•Haveyoucalculatedtherequiredassemblyandhangingtime?

ThestandardlengthofanAIRnetpipeis6mor20ft.Assomepipesneedtobecut,therequirednumberofpipesdoesnotequalthetotallengthofthenetworkdividedby6(whencalculatedinmeters)or20(whencalculatedinfeet).

40

INSTALLATIONGUIDE

The AIRnet Planner

Since most customers like to visualize their future installation,andbecausewewanttoofferthemtheflexibilitytoadjust,modifyandvalidatetheirfutureinstallation,AtlasCopcohasdevelopedunique3Dsoftwaretoquoteinstallationjobs.

Morethanjustapresentationtoolforourend-users,theAIRnetPlanner provides a detailed network structure and calculatesthe pressure drop in the system. Starting from the 3D design,the AIRnet Planner creates the bill of material, specifiestheexactnumberofpipesneeded,listsallrequiredAIRnetfittingsandcalculatestheassemblytime.

ask for your own 3d quotation!

41

INSTALLATIONGUIDE

Operating conditions & safety instructions

Ambient temperature Operating pressure Operating temperature Outdoor installation

Minimum dew pointDesigned for low

pressure drop Do not strike Do not bend

Compatible with lubricants Reusable

Respect geometry of fittings

Respect geometry of fittings

• AIRnethasbeendesignedtoconveycompressedair.

• The installer must employ safe working practices andobserve all related local work safety requirements andregulations.

• Installations, operation, maintenance and repair workmust be performed by authorized, trained, specializedpersonnel.

• Before any installations, maintenance, repair work,adjustments or any other non-routine checks, relieve thesystemofpressureandeffectivelyisolatethesystemfromallsourcesofpressure.

• Neverusethecomponentsbeloworinexcessoftheirlimitratings.

• AIRnet pipes and fittings are not suitable for embeddedorburiedinstallations.

• Do not use the AIRnet system as support for electricalequipmentoranearthconductor.

• Usethecorrecttools.

• Useonlygenuineparts.

• The polymer fittings are sensitive to direct UVradiation. In case of direct exposure, shieldthe fittings. The AIRnet pipes offer excellent resistancetoUVradiation.

• Neverweldorbendthepipes.

• AIRnet piping must be suitably protected against violentimpacts.

• Any plugs or caps must be removed before installingthepipes.

• Neverusesolventsorchemicals thatcandamageAIRnetmaterials.

• CheckthesurfaceoftheAIRnetpipe(norelevantscratches,abrasions,dents…)beforeinstalling.

• NeverconnectAIRnetpipesdirectlytoasourceofvibration.Usehosesinstead.

• Beforeasystemisputintouse,theinstallermustensurethat all necessary tests, controls and applicable rulesforcompressedairinstallationsarecompliedwith.

• At initial start up, apply a test pressure of 1.5 bar to thesystem to identify leakage or imperfect joints. Afterperformingtheinspection,increasethepressuregraduallyandconstantly(max.1barevery30seconds).

airnet Safety inStructionS

airnet operating conditionS

www.atlascopco.com

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Commitment, Interaction, Innovation. These are the core values on which Atlas Copco has built its position as the world leader in compression equipment. Our service organization is driven by your need for a reliable and efficient quality air solution that is the driving force behind your business. Our structure, our people, our processes, and our products are aligned to ensure superior customer value.

We want to be a real performance partner for you by offering total customer care. Always offering professional and timely service, through interaction and involvement we adapt our offer to your specific processes, needs and objectives. Working in close cooperation with you to optimize the efficiency of your processes.

We continuously improve our offer.Through continuous investment in our competent, committed and efficient service organization, we ensure superior customer value by maximizing your productivity.

Documents

Atlas Copco - · PDF fileCatalog Atlas Copco Compressed Air Piping System Ordering and Installation Guide