ATL P3000 Field Service Manual

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ATL P3000 SeriesTape Library for DLT Cartridges

Field Service Manual6311603-02

Ver. 2, Rel. 1
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ATL P3000 Series Field Service Manual,6311603-02,Ver. 2, Rel. 1, December, 1999.Printed in the USA.

ATL Products, Inc. provides this publication as is without warranty of any kind, either express or implied, including but notlimited to the implied warranties of merchantability or fitness for a particular purpose. ATL Products, Inc. may revise thispublication from time to time without notice.

COPYRIGHT STATEMENT

Copyright 1999 by ATL Products, Inc. All rights reserved.

Your right to copy this manual is limited by copyright law. Making copies or adaptations without prior written authorization ofATL Products, Inc. is prohibited by law and constitutes a punishable violation of the law.

TRADEMARK STATEMENT

Prism Library Architecture, IntelliGrip, WebAdmin, and WebLibrarian are all trademarks of ATL Products, Inc.

DLT and DLTtape are trademarks of Quantum Corporation in the U.S and other countries.

Other trademarks may be mentioned herein which belong to other companies.

FCC STATEMENT

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCCRules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operatedin a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed andused in accordance with the instruction manual, may cause harmful interference to radio communications.

Any changes or modifications made to this equipment may void the user's authority to operate this equipment.

Operation of this equipment in a residential area may cause interference in which case the user at his own expense will berequired to take whatever measures may be required to correct the interference.

This device complies with Part 15 of the FCC Rules. Operation is subject to the following conditions: (1) this device may notcause harmful interference, and (2) this device must accept any interference received, including interference that may causeundesired operation.

INDUSTRY CANADA (DIGITAL APPARATUS)Interference-Causing Equipment Standard

ICES-003 Issue 2

This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.

Cet appareil numrique de la classe A respecte toutes les exigences du Reglment sur le matriel brouilleur du Canada.

CISPR-22 WARNING!

This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may berequired to take adequate measures.

ACHTUNG!

Dieses ist ein Gert der Funkstrgrenzwertklasse A. In Wohnbereichen knnen bei Betrieb dieses Gertes Rundfunkstrungenauftreten, in welchen Fllen der Benutzer fr entsprechende Gegenmassnahmen verantwortlich ist.

ATTENTION!

Ceci est un produit de classe A. Dans un environment domestique, ce produit peut causer des interfrences radiolectriques. Ilappartient alors l'utilisateur de prendre les mesures appropries.

6207947-06cA 89
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NOTICE FOR USA AND CANADA ONLY

If shipped to USA, use the UL LISTED power cord specified below for 100-120 V operation. If shipped to Canada, use the CSA

CERTIFIED power cord specified below for 100-120V operation.

Plug Cap Parallel blade with ground pin (NEMA 5-20P configuration)

Cord Type: SJT, three 14 AWG

Length Maximum 15 feet (4.5m)

Rating Minimum 20 A, 125 V

ATTENTION

LIRE LA REMARQUE DANS LE MODE DEMPLOI.

REMARQUE

CETTE REMARQUE NE CONCERNE QUE LES TATS-UNIS ET LE CANADA.

En cas d'envoi aux tats-Unis, utiliser le cordon d'alimentation CERTIFI UL et convenant pour 100-120 V.

En cas d'envoi au Canada, utiliser le cordon d'alimentation CERTIFI CSA et convenant pour 100-120 V.Fiche Broches parallles avec une broche de mise la terre (configuration NEMA 5-20P)

Cordon Type: SJT, trifilaire 14AWGLongeur Maximum 15 pieds (4.5m)Capacit Minimum 20 A, 125 V


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LASER STATEMENT

CLASS I LASER PRODUCT

CAUTION- This product contains a Class II laser. Laser light - DO NOT stare into beam. Avoid Exposure - Laser Light is

emitted from the bar code scanner.

CAUTION- Use of controls or adjustments or performance of procedures other than those specified herein may result in

hazardous exposure.

LASER KLASSE 1

VORSICHT: Dieses Produkt Enthdlt Einen Laser Der Kategorie 2. Laserstrahlen - Der Strichcode-scanner Gibt Laserstrahlen

aus. VERMEIDEN SIE jeden Blickkontakt und direkten kvrperlichen Kontakt mit diesen Strahlen.

VORSICHT: Ein nicht ordnungsgemd_er (siehe hier enthaltene Anweisungen) Einsatz bzw. Dnderungen der Betriebsleistung

kvnnen einen gesundheitsgefdhrdenden Kontakt zur Folge haben.

APPAREIL LASER DE CLASSE 1

ATTENTION: ce produit relhve de la classe laser 2. Rayonnement laser - NE PAS fixer des yeux le rayon. Eviter les

expositions - Le rayonnement laser est imis partir du lecteur optique de code barre.

ATTENTION: Lutilisation de contrtles ou dajustements de performance des procidures autres que ceux indiquis ici peutentranner une exposition dangereuse.

PRODUCTO LSER DE CLASE 1

ATENCIN!Este producto contiene laser de clase 2. Luz de laser - NO mire el rayo. Evite el contacto con la luz: la luz delaser se emite desde el explorador de cdigo de barras.

ATENCIN!El uso de los controles o ajustes para realizar procedimientos que no son especificados puede provocar unasituacin peligrosa.

LUOKAN 1 LASERLAITE

ATTENZIONE: questo prodotto emette una luce laser di Classe 2. NON guardare il facsio di luce ed evitare di esporsi alla fontedel laser. Il fascio di luce laser h emesso dal dispositivo di scansione del codice a barre.

ATTENZIONE: luso di comandi o regolazioni per eseguire le procedure che non siano quelli specificati in questadocumentazione pur causare rischi all incolumit delle persone.

POWER CORD STATEMENT

CAUTION:

This unit may be provided with two AC power distribution units and two power supply cords. Before servicing this unit in theAC power distribution area, determine if two AC power distribution units are present and disconnect both power supply cords.

ACHTUNG!:

Je nach Modellvariante ist dieses Geraet mit einem oder zwei Stromverteilern und Stromzufuhrkabeln ausgestattet. Bevor Sie andem Geraet Reparaturen im Bereich des Stromverteilers vornehmen, stellen Sie bitte fest, wieviele Stromverteilereinheiten

vorhanden sind und trennen gegebenfalls beide Stromzufuhrkabel von der Stromquelle.


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LITHIUM BATTERY STATEMENT

Caution

The Dallas Semiconductor DS1230AB-200 component on the robotic controller board inside this product contains a lithium

battery. Lithium is a hazardous material that must be disposed of in accordance with local, state, and federal law.

Forsigtig

Bndbiblioteket indeholder et lithiumbatteri. Dallas Semiconductor DS1230AB-200 p robotkontroltavlen indeholder etlithiumbatteri. Lithium kan anses for at vre et sundhedsfarligt materiale. Kassr dette batteri i overensstemmelse med lokale ognationale lovbestemmelser.

Huomautus

Nauhakirjastossa on litiumparisto. Robottiohjainkortin Dallas Semiconductor DS1230AB-200-puolijohteessa on litiumparisto.Litium voidaan luokitella vaaralliseksi aineeksi. Pariston hvittmisess on noudatettava viranomaisten antamia ohjeita jamryksi.

Attention

La bibliothque de bande contient une pile au lithium. Le Dallas Semiconductor DS1230AB-200 sur la carte robotic contrleur

contient une pile au lithium. Le lithium peut tre considr comme matriau dangereux. Jeter cette pile conformment aux loislocales, dtat et fdrales.

Achtung!

Die Bandbibliothek enthlt eine Lithiumbatterie. Der Halbleiter Dallas Semiconductor DS1230AB-200 auf dem Roboter-Controller enthlt eine Lithiumbatterie. Lithium gilt als Schadstoff. Bei der Entsorgung dieser Batterie alle entsprechendenkommunalen, staatlichen und bundesweiten Vorschriften beachten!

Attenzione

La libreria a nastro magnetico contiene una batteria al litio. Il semiconduttore Dallas Semiconductor DS1230AB-200 sullascheda controller robotic contiene una batteria al litio. Il litio pu essere considerato un materiale pericoloso. Eliminare questebatterie in conformit alle normative locali e statali vigenti.

Forsiktig

Kassettbiblioteket inneholder et litiumbatteri. Enheten Dallas Semiconductor DS1230AB-200 p robotkontrollkortet inneholderet litiumbatteri. Litium kan anses som et farlig materiale. Batteriet skal kastes i henhold til lokal og nasjonal lovgivning.

Precaucin

La biblioteca de cintas contiene una pila de litio. El semiconductor Dallas Semiconductor DS1230AB-200 en el tablero

controlador robotic contiene una pila de litio. El litio puede considerarse como un material peligroso. Deseche esta pila de

acuerdo con las leyes municipales, estatales y federales.

Varning!

Magnetbandsbiblioteket innehller ett litiumbatteri. Dallas Semiconductor DS1230AB-200 p robotstyrkortet innehller ettlitiumbatteri. Litium kan anses vara ett farligt material. Kassera detta batteri i enlighet med lokala och statliga lagar och

frordningar.


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Contents

viii ATL Products Confidential - for use by ATL Products Authorized Service Providers only

Touch Screen

Graphical User Interface (GUI)............................................................1-24

Tape Drives.................................................................................................1-25

Chapter 2Security Levels and Passwords..................................................................2-1

Security Levels .............................................................................................2-2

Setting the Security Level.............................................................................2-3

Changing the Passwords ............................................................................... 2-4

Chapter 3

GUI Service Screen.....................................................................................3-1

Generating Reports .......................................................................................3-4Testing the Library........................................................................................3-5

SysTest Library ...................................................................................... 3-5

Operate Axes Tests.................................................................................3-6

Initializing Nonvolatile Information.............................................................3-7

Chapter 4

General Maintenance .................................................................................4-1

Cleaning and Lubrication..............................................................................4-2

Fan Filters...............................................................................................4-2Vertical Rails..........................................................................................4-2

Horizontal Rail ....................................................................................... 4-3

Horizontal Roller Bracket ......................................................................4-3

Rotary Axis Gears ..................................................................................4-3

Extension Axis Rail and Follower Guide...............................................4-4

Gripper Assembly ..................................................................................4-4

Tape Drives ............................................................................................4-5

Checking and Adjusting Belt Tension .......................................................... 4-6

Vertical Belt ........................................................................................... 4-6

Horizontal Belt ....................................................................................... 4-9

Extension Axis Belt..............................................................................4-10

Chapter 5

Fault Isolation .............................................................................................5-1

Chapter 6


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Contents

ATL Products Confidential - for use by ATL Products Authorized Service Providers only ix

FRU Removal and Replacement Procedures........................................... 6-1

Turning On and Off the P3000..................................................................... 6-2

Securing the Vertical Carriage ..................................................................... 6-3

DLT7000 Tape Drive................................................................................... 6-4

Power Supply ............................................................................................... 6-6

Power Supply Rack Assembly ..................................................................... 6-8AC Distribution Assembly ........................................................................ 6-10

Fan Module ............................................................................................... 6-12

Robotics Controller PWA .......................................................................... 6-14

Actuator Driver PWA ................................................................................ 6-16

DC-DC Converter PWA ............................................................................ 6-18

SCSI Communication PWA ...................................................................... 6-20

Robotics Backplane PWA ......................................................................... 6-22

GUI Assembly ........................................................................................... 6-24

Extension Axis Assembly ......................................................................... 6-26

X-Axis Stepper Motor ............................................................................... 6-28

Y-Axis Stepper Motor ............................................................................... 6-30

Rotary Axis Stepper Motor ........................................................................ 6-32

X-Carriage Interconnect PWA................................................................... 6-34

Y-Axis Interconnect PWA ......................................................................... 6-36

Rotary Axis Sensor PWA........................................................................... 6-38

Drive Tray PWA ........................................................................................ 6-40

Drive Sideboard PWA................................................................................ 6-42

Vertical Belt ............................................................................................... 6-44

Horizontal Belt ........................................................................................... 6-46

Chapter 7

Diagnostic Software.................................................................................... 7-1

Installing Diagnostic Software ..................................................................... 7-2

Connecting the Library to a

Diagnostic PC ........................................................................................ 7-3

Starting the Diagnostic Software.................................................................. 7-4

Using the Diagnostic Software..................................................................... 7-5

Main Menu............................................................................................. 7-5

User Test Menu...................................................................................... 7-6

System Tests Menu................................................................................ 7-7

Status Menu ........................................................................................... 7-8

Move Actuators Menu ........................................................................... 7-9

Align/Calibrate Menu.......................................................................... 7-11

Config Menu........................................................................................ 7-12

Exiting the Diagnostic Software ................................................................ 7-16

Appendix A

Library Specifications............................................................................... A-1


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Contents

x ATL Products Confidential - for use by ATL Products Authorized Service Providers only

Physical Specifications ................................................................................ A-2

Performance Specifications ......................................................................... A-3

Reliability Specifications.............................................................................A-3

Tape Drive Specifications............................................................................A-3

Environmental Specifications ......................................................................A-4

Appendix B

Block Diagram............................................................................................ B-1

Appendix C

FRU List......................................................................................................C-1

Appendix D

Sense Data Values ...................................................................................... D-1

Glossary

Index


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xiATL Products Confidential - for use by ATL Products Authorized Service Providers only

Figures0

Figures

Figure 1-1 P3000 Front View....................................................................... 1-2

Figure 1-2 P3000 Rear View........................................................................ 1-2

Figure 1-3 P3000 Cabinet Dimensions ........................................................ 1-3

Figure 1-4 Power Supply Cord and Wall Receptacle .................................. 1-4

Figure 1-5 Library AC Power Receptacle.................................................... 1-4

Figure 1-6 DC Power Supply....................................................................... 1-5

Figure 1-7 AC Power Distribution Assembly.............................................. 1-5

Figure 1-8 Robotics Backplane .................................................................... 1-7

Figure 1-9 Robotics Controller .................................................................... 1-8

Figure 1-10 Actuator Driver......................................................................... 1-9

Figure 1-11 DC-DC Converter................................................................... 1-10

Figure 1-12 Differential SCSI Interface..................................................... 1-11

Figure 1-13 Rear Door Switch ................................................................... 1-11

Figure 1-14 Front Door Interlock Switch................................................... 1-12

Figure 1-15 Low Velocity Switch.............................................................. 1-12

Figure 1-16 Interlock Override Tool .......................................................... 1-13

Figure 1-17 X-Carriage Interconnect ......................................................... 1-13

Figure 1-18 X-Axis Home Sensor.............................................................. 1-14

Figure 1-19 Y-Axis Interconnect ............................................................... 1-14

Figure 1-20 Rotary Home/Limit Sensor PWA........................................... 1-15

Figure 1-21 Extension Axis Interconnect................................................... 1-15

Figure 1-22 Gripper Interconnect............................................................... 1-15

Figure 1-23 CIG Transmitter...................................................................... 1-16Figure 1-24 CIG Receiver .......................................................................... 1-16

Figure 1-25 Drive Tray PWA..................................................................... 1-16

Figure 1-26 Drive Sideboard PWA............................................................ 1-17

Figure 1-27 X- & Y-Axis Stepper Motor Assembly.................................. 1-18

Figure 1-28 Rotary Stepper Motor ............................................................. 1-18
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Figures

xii ATL Products Confidential - for use by ATL Products Authorized Service Providers only

Figure 1-29 Extension Axis Motor/Encoder...............................................1-19

Figure 1-30 Gripper Stepper Motor............................................................1-19

Figure 1-31 Laser Scanner (Bar Code Reader)...........................................1-20

Figure 1-32 Autocalibration Scanner..........................................................1-20

Figure 1-33 Storage Array .......................................................................... 1-21

Figure 1-34 Load Port.................................................................................1-22

Figure 1-35 2-Fan Module..........................................................................1-23

Figure 1-36 Touch Screen Components .....................................................1-24

Figure 1-37 Initial Touch Screen ................................................................1-24

Figure 1-38 Tape Drive Numbering ...........................................................1-25

Figure 2-1 GUI Panel Security .....................................................................2-2

Figure 2-2 Setting the Security Level...........................................................2-3

Figure 2-3 Service Password Prompt............................................................2-4

Figure 2-4 Service Screen.............................................................................2-5

Figure 2-5 Change Password Screen ............................................................2-5

Figure 3-1 Service Screen.............................................................................3-1

Figure 3-2 Control Panel Service ScreenPart 1 ........................................ 3-2

Figure 3-3 Control Panel Service ScreenPart 2 ........................................3-3

Figure 3-4 Statistics Report .......................................................................... 3-4

Figure 4-1 Vertical Belt Clamp Access ........................................................4-8

Figure 4-2 Vertical Belt Adjustment ............................................................4-8

Figure 4-3 Horizontal Belt Adjustment ...................................................... 4-10

Figure 4-4 Extension Axis Belt Adjustment...............................................4-12

Figure 6-1 P3000 On/Off Switch..................................................................6-2

Figure 6-2 Securing the Vertical Carriage....................................................6-3

Figure 6-3 DLT7000 Tape Drive..................................................................6-5

Figure 6-4 Power Supply..............................................................................6-7

Figure 6-5 Rack Assembly ...........................................................................6-9

Figure 6-6 AC Distribution Assembly........................................................6-11

Figure 6-7 Fan Module ............................................................................... 6-13

Figure 6-8 Robotics Controller PWA.........................................................6-15

Figure 6-9 Actuator Driver PWA ...............................................................6-17

Figure 6-10 DC-DC Converter PWAs........................................................6-19


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Figures

ATL Products Confidential - for use by ATL Products Authorized Service Providers only xiii

Figure 6-11 SCSI Communication PWA ................................................... 6-21

Figure 6-12 Robotics Backplane PWA ...................................................... 6-23

Figure 6-13 GUI Assembly........................................................................ 6-25

Figure 6-14 Extension Axis Assembly....................................................... 6-27

Figure 6-15 X-Axis Stepper Motor ............................................................ 6-29

Figure 6-16 Y-Axis Stepper Motor ............................................................ 6-31

Figure 6-17 Rotary Axis Stepper Motor .................................................... 6-33

Figure 6-18 X-Carriage Interconnect PWA ............................................... 6-35

Figure 6-19 Y-Axis Interconnect PWA ..................................................... 6-37

Figure 6-20 Rotary Axis Sensor PWA....................................................... 6-39

Figure 6-21 Drive Tray PWA..................................................................... 6-41

Figure 6-22 Drive Sideboard PWA............................................................ 6-43

Figure 6-23 Drive Bay Rotary Switch........................................................ 6-43

Figure 6-24 Vertical Belt............................................................................ 6-45

Figure 6-25 Horizontal Belt ....................................................................... 6-47

Figure 6-26 Horizontal Belt Routing ......................................................... 6-48

Figure 7-1 Diagnostic Cable Connection ..................................................... 7-3

Figure 7-2 User Interface ............................................................................. 7-4

Figure 7-3 Main Menu ................................................................................. 7-5

Figure 7-4 Menu Structure ........................................................................... 7-6

Figure 7-5 User Test Menu .......................................................................... 7-7

Figure 7-6 System Tests Menu..................................................................... 7-8

Figure 7-7 Status Menu................................................................................ 7-9

Figure 7-8 Move Actuators Menu.............................................................. 7-11

Figure 7-9 Align/Calibrate Menu............................................................... 7-12

Figure 7-10 Config Menu........................................................................... 7-14

Figure 7-11 Config / Flash Download Option ........................................... 7-15

Figure 7-12 Exit Screen.............................................................................. 7-16


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xvATL Products Confidential - for use by ATL Products Authorized Service Providers only

Tables0

Tables

Table 1-1 Tape Drive Specifications.......................................................... 1-25

Table 2-1 GUI Security Levels .................................................................... 2-2

Table 2-2 Factory Default Passwords .......................................................... 2-3

Table 4-1 Belt Specifications ....................................................................... 4-6

Table 5-1 Fault Isolation .............................................................................. 5-2

Table 6-1 Drive Bay Rotary Switch Settings............................................. 6-43

Table 7-1 TAPELIB Directory..................................................................... 7-2

Table 7-2 Diagnostic Software Start-up Options ......................................... 7-4

Table A-1 Unit Dimensions ........................................................................ A-2

Table A-2 Unit Weight................................................................................ A-2

Table A-3 Capacities ................................................................................... A-2

Table A-4 Performance Specifications ....................................................... A-3

Table A-5 Reliability Specifications........................................................... A-3

Table A-6 Tape Drives................................................................................ A-3

Table A-7 Power ......................................................................................... A-4

Table A-8 Climate ....................................................................................... A-4

Table A-9 Electromagnetic and Electrostatic Susceptibility....................... A-5

Table A-10 Acoustical Noise ...................................................................... A-5

Table C-1 FRU List......................................................................................C-1

Table D-1 Sense Data Values (Hexadecimal)............................................. D-2


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Tables

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xviiATL P3000 Field Service Manual

Preface0

Preface

The ATL P3000 Series library holds up to 16 DLT7000 tape drives and 326DLT tape cartridges. The native storage capacity of the library is 11.4terabytes. Tape drives have a data transfer rate of 5.0 megabytes per second.Storage capacity and transfer rates double when data compression is enabled.

Audience 0 This manual is provided to field service engineers who maintain the ATLP3000 Series library.

Purpose 0 The purpose of this manual is to assist field service engineers with trouble-shooting, repairing, and performing maintenance on the P3000.

Document

Organization 0This manual is divided into the following sections:

Chapter 1, Library Description,provides a description of the P3000with illustrations of the major components.

Chapter 2, Security Levels and Passwords, describes the security levelsand password protection of the P3000 graphical user interface (GUI).

Chapter 3, GUI Service Screen,describes the options on the graphicaluser interface (GUI) Service screen.

Chapter 4, General Maintenance,describes maintenance activities forthe P3000.

Chapter 5, Fault Isolation,provides a fault isolation table to assist indetermining the root cause of library failures.

Chapter 6, FRU Removal and Replacement Procedures,provides detailed instructions for removing and replacing each field-replaceable unit (FRU).

Chapter 7, Diagnostic Software,describes the P3000 diagnosticsoftware functions.

Appendix A,Library Specifications,lists all P3000 specifications.

Appendix B,Block Diagram,provides a P3000 block diagram.

Appendix C,FRU List,lists the P3000 field-replaceable units.

Appendix D,Sense Data Values,lists all error and message informationthat can be sent from a P3000 to a host computer.


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Preface

xviii ATL P3000 Field Service Manual

Notational

Conventions 0This manual uses the following conventions:

Caution: Cautions indicate potential hazards to equipment and are included

to prevent damage to equipment.

Note: Note emphasizes important information related to the main topic.

Warning: Warnings indicate potential hazards to personal safety and are

included to prevent injury.

This manual uses the following:

Right side of the library Refers to the right side as you face thecomponent being described.

Left side of the library Refers to the left side as you face thecomponent being described.

Error or attention conditions are represented in parenthesis that translateas follows:

(SK=S ASC=AA ASCQ=QQ)

where:

S hexadecimal sense key value

AA hexadecimal additional sense code

QQ hexadecimal additional sense code qualifier

Related Documents 0 The following information is also available for the P3000 Series library:

Document

Number Title Description

6311600 ATL P3000 Series Library

Unpacking Instructions

Describes unpacking and

moving a P3000


Users Guide

Describes installation and

operation of a P30006311602 ATL P3000 Series Library

Software Interface Guide

Describes the P3000

control software interface


Uncrating Instructions

Describes removing the P3000

from its shipping crate

81-60000 DLT7000 Tape drive

Product Manual

Provides DLT7000 operating

and maintenance procedures


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Preface

ATL P3000 Field Service Manual xix

Contacts 0 To obtain further information about this product or other product literature,

contact:

ATL Products, Inc.

101 Innovation Drive

Irvine, CA 92612

(949) 856-7800(800) 284-5101

Send comments on existing ATL documentation to: [email protected].

The ATL Products Customer Service Department provides a 24-hour help

desk that can be reached at:

Locally (949) 477-7924

Inside the USA (800) 284-5101

Outside the USA (International Code*) + 1 + (949) 477-7924

Send faxes for the Customer Service Department to:

Locally (949) 477-7940

Inside the USA (949) 477-7940

Outside the USA (International Code*) + 1 + (949) 477-7940

Send e-mail for the Customer Service Department to:

[email protected]

* The international code differs depending on which country the call is placed

from. Some international codes are shown below:

Country International Code + 1 +Customer Service Number

Australia 0011 + 1 + 949 - 477-7924

Canada 011 + 1 + 949 - 477-7924

China (PRC) 00 + 1 + 949 - 477-7924

France 00 + 1 + 949 - 477-7924

Germany 00 + 1 + 949 - 477-7924

Ireland 00 + 1 + 949 - 477-7924

Italy 00 + 1 + 949 - 477-7924

Japan 001 + 1 + 949 - 477-7924

Mexico 00 + 1 + 949 - 477-7924

Spain 07 + 1 + 949 - 477-7924


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Preface

xx ATL P3000 Field Service Manual

SCSI-2 Specification 0 The SCSI-2 communications specification is the proposed American National

Standard for information systems, dated March 9, 1990. Copies may be

obtained from:

Global Engineering Documents

15 Inverness Way, East

Englewood, CO 80112

(800) 854-7179 or (303) 397-2740

Internet 0 Visit our home page at:

http://www.atlp.com

From the home page, you can obtain company, product, and technical

information about all of our products. The home page also lists sales and

marketing contacts and an e-mail address for customer information and

feedback.

Sweden 009 + 1 + 949 - 477-7924

Switzerland 00 + 1 + 949 - 477-7924

United Kingdom 00 + 1 + 949 - 477-7924

CountryInternational Code + 1 +Customer Service Number


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-1ATL Products Confidential - for use by ATL Products Authorized Service Providers only 1

Chapter 1 Library Description1

Chapter 1

Library Description 1

The ATL P3000 Series automated tape library stores up to 326 Digital Linear

Tape (DLT) cartridges and holds up to 16 DLT tape drives. The libraryaccommodates DLTtapeIII or DLTtapeIV cartridges and DLT7000 tapedrives. The P3000 is controlled by a host computer via a SCSI differential bususing the SCSI-2 medium changer command set. There is also an RS-232diagnostic port interface. This chapter describes in detail each of thefollowing major components:

control electronics

motors scanners

storage array

load port

cooling fans

touch screen graphical user interface (GUI)

tape drives

Figure 1-1 on page 1-2 is a front view of the P3000. Figure 1-2 on page 1-2 is

a rear view of the P3000.


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ATL P3000 Series Field Service Manual

1-2 ATL Products Confidential - for use by ATL Products Authorized Service Providers only

Figure 1-1 P3000 Front

View

Figure 1-2 P3000 Rear

View

Window

GUI

On/off switch

Window

Window

Locking handle

Leveler

Load port

Fan modules

Rear centeraccess door

Tape driveaccess door

Tape driveaccess door


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Chapter 1 Library Description

Cabinet

ATL Products Confidential - for use by ATL Products Authorized Service Providers only 1-3

Cabinet 1

The library cabinet dimensions are:

57 inches (144 cm) wide 75 inches (191 cm) high

29 inches (75 cm) deep

1300 pounds (591 kg) with 16 drives and no cartridges

The cabinet houses all components of the library. It has 5 doors for accessing

the storage array, tape drives, power supplies, and control electronics. Three

exhaust fan modules are located at the top rear of the cabinet. There is a

leveling foot at each corner of the cabinet. Figure 1-3shows the P3000

cabinet dimensions.

Figure 1-3 P3000 CabinetDimensions

57 in. (144 cm)

29 in. (75 cm)

75 in. (191 cm)


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Power Cord


Power Cord 1

The power supply cord and wall receptacle are shown in figure 1-4. If the

library is supplied with a redundant AC power distribution unit, the library

will also have two power supply cords. Disconnect all power supply cordsbefore servicing the library in the power supply area.

Figure 1-4 Power Supply

Cord and Wall Receptacle

The wide-ranging power distribution assemblies (see figure 1-7) accept

single-phase input power of 90 VAC to 264 VAC at 47 Hz to

63 Hz.

The power inlet connector is an IEC-320 C19 connector (see figure 1-5). For

the United States and Canada, a UL/CSA Certified 2.5 meter (8ft. 2in.) power

cord is furnished. It uses a 14/3 SJT cord and a 5-20P plug.

Outside North America, replace the power cord with a harmonized 3 x 1.5

mm2power cord that is approved by the country where used.

Figure 1-5 Library AC

Power Receptacle

Caution: The P3000 library must be connected to a grounded electrical

outlet.

Wall receptacle

Power supply cord

NEMA 5-20R

2.5 meters (8ft. 2 in.)

Line

Ground

NeutralIEC-320 C19 Type~100-120V/~200 - 240V60/50 Hz20A/16A


25/177


Power Supplies


Power Supplies 1

The library DC power supplies are located in a swing-out power supply rack

near the rear top center of the cabinet. The swing-out rack has eight separate

bays for individual hot-swap capable power supplies. Each of the parallelpower supplies provide current shared outputs of +5 VDC (50 amps) and +12

VDC (15 amps). AC input is provided through the power system backplane

PWA from one or two identical AC power distribution assemblies, located in

the rear lower left corner of the cabinet. One AC distribution assembly can

supply AC power to up to five DC power supplies. P3000 libraries are

shipped in one of the following power supply configurations:

N = 1 AC power distribution assembly and 4 DC power supplies

N+1 = 1 AC power distribution assembly and 5 DC power supplies

2N = 2 AC power distribution assemblies and 8 DC power supplies

Figure 1-6shows a single DC power supply. Figure 1-7shows a single ACpower distribution assembly.

Figure 1-6 DC Power

Supply

Figure 1-7 AC Power

Distribution Assembly

Note: The AC power distribution outlets are for library power only. Do not connect

external devices or test equipment to these outlets. The electrical rating for the

outlets is 10A in the 100V to 120V range and 8A in the 200V to 240V range.


26/177


Control Electronics


Control Electronics 1

The P3000 control electronics include the following printed wiring

assemblies (PWAs) and switches:

robotics backplane

robotics controller

actuator drivers (2 identical PWAs)

DC-DC converters (2 identical PWAs)

differential SCSI interface

rear door switches

front door interlock switches

front door low velocity switches

x-carriage interconnect

x-axis home sensor y-axis interconnect

rotary home/limit sensors

extension axis interconnect

gripper interconnect

cartridge-in-gripper transmitter

cartridge-in-gripper receiver

drive tray PWA

drive sideboard PWA

The following pages describe each component in detail.

Robotics Backplane 1 The robotics backplane PWA (see figure 1-8) is located at the rear center of

the library behind the center access door and the electronics bay cover. It

provides power and receptacles for the robotics controller, two actuator

drivers, two DC-DC converters and some optional electronics boards. It also

serves as an interconnect for cables that provide power and signals to all

robotics components in the library. Some of the major components of the

robotics backplane are described below:

F1, 15 amp fuseused only when bench testing the PWA

F2, 4 amp fuse +12 VDC supply line for system electronics

F3, 1 amp fuseused only when bench testing the PWA J1 - J260 position connectors for lower actuator driver PWA #1

J3 - J460 position connectors for upper actuator driver PWA #0

J5 - J660 position connectors for robotics controller PWA

J892 position connector for optional PCI PWA (additional SCSI orfibre channel interface boards)

J1092 position connector for SCSI communications PWA


27/177


Control Electronics


RT1, RT22, RT39 - RT4711 amp current-limiting resettable fuses

RT2 - RT4, RT9, RT10, RT17 - RT19650ma current limiting resettablefuses

RT11, RT12900ma current limiting resettable fuses

RT13 - RT16, RT481.1 amp current limiting resettable fuses

RT23 - RT273.0 amp current limiting resettable fuses

Note: Resettable fuses reset within two minutes after the fault is cleared.

S1micro miniature push-button reset switch

Figure 1-8 Robotics

Backplane

F3

F1

F2

TB9-12V

J49 J50 J51 J47 J48

TP7

+3.3V

TP4

GND

S1J10

J8

J11

J9J17

J16

J18TP8 +12VTP6 +5 VTP1 GND

J6

J7

J5

J3

RT10

RT9

RT15

RT16

RT13

RT14

RT11

RT12

J4 J43 J42 J41

J25

J38

J1

RT33

RT34

RT31

RT32

RT29

RT30

RT27

RT28

J2

JP1

J22

J46 J45 J44

J12

RT44

RT45RT46

RT47

RT41

RT42

RT43

RT22RT40

RT1RT39

RT5

RT48

RT 19 RT 4

RT2 RT18

RT3

RT17

RT35

RT36

RT37

RT38

RT25

RT26

RT23

RT24

J24

J32

J33

J39 J27

J34 J20

J35

J19J29

J37

TP3GND J30 J31

J26 TP2

GND

J15 J14

J13

J40

J36

J28


28/177


Control Electronics


Robotics Controller 1 The robotics controller PWA (see figure 1-9) connects to the robotics

backplane PWA at J5 and J6. The robotics controller responds to commands

from a host computer to control the robotics and movement of cartridges

within the P3000 library. Some components of the robotics controller are

listed below:

LED1indicates that the microprocessor firmware is running J110-pin ribbon connector for the background mode debugger port on

the 63882 microprocessor

J29-pin D-sub connector serial port used for diagnostics and softwareupdates

J39-pin D-sub connector auxiliary serial port used for development

J672-pin connector for the single-in-line memory module that has onboard flash memory and static memory devices

S1micro miniature push-button processor reset switch

U1 Motorola 68332 20 Mhz microprocessor132-pin embedded

electronic controller

Warning: U2 contains a lithium battery. See the lithium battery statementon page v.

U2 Dallas 64K Nonvolatile SRAMstores configuration, calibration, andSCSI ID information

Figure 1-9 Robotics

Controller

J1

J6 TP1 GND

U2U1

J3

J2

LED1

S1

PWA 6221710-REV


29/177


Control Electronics


Actuator Driver 1 There are two identical actuator driver PWAs (see figure 1-10) in the P3000

library.

#AD0 connects to the robotics backplane at J3/J4 and drives thex-axis, rotary axis, extension axis and gripper.

#AD1 connects to the robotics backplane at J1/J2 and drives they-axis and load port.

Some components of the actuator driver PWAs are listed below:

LED1indicates motor power fault

LED2a bicolor LED indicates that servos are running and robotics areready

U48 Xilinx208-pin FPGA used for servo and limit sensors, tape driveinterface, motor drive current loop control, motor drive micro-stepinterface, position counters, bar code decoding, touch screen interface anddecoding

Figure 1-10 Actuator

Driver

DC-DC Converter 1 There are two identical DC-DC converter PWAs (see figure 1-11) in theP3000. They are mounted adjacent to the actuator driver PWAs. The functionof the DC-DC converter PWAs is to convert +12 VDC to +38 VDC to be usedby the motors as shown below:

U48

-12V LGND +5V +12V

LED 1

LED 2


30/177


Control Electronics


#DC0 connects to the robotics backplane at J41, J42, and 43. It drives thex-axis, rotary axis, extension axis, and gripper.

#DC1 connects to the robotics backplane at J44, J45, and J46. It drives they-axis, load port and passthrough.

Figure 1-11 DC-DCConverter

Differential SCSI

Interface 1The differential SCSI interface PWA (see figure 1-12) connects to the robotic

backplane at J10. It is a PCI 2.1-compliant host bus adapter and supports

synchronous fast and wide SCSI technology.

The P3000 library and its tape drives operate using SCSI synchronous fast

and wide (2-byte) communications with data transfer rates up to 20 Mbytes

per second. Some common SCSI terms are defined below:

SCSISmall Computer System Interface, the standard protocol for highspeed data transfer between computers and peripherals.

DifferentialAn electrical signal configuration using a pair of lines fordata transfer. Differential SCSI has a higher tolerance for common modenoise than Single-ended SCSI. Differential SCSI permits cable lengths ofup to 82 feet (25 meters) between devices.


31/177


Control Electronics


Single-EndedAn electrical signal configuration using a single line foreach signal, referenced to a ground path common to the other signal lines.The advantage of single-ended SCSI compared to differential SCSI is thathalf the number of ICs are required on the SCSI adapter boards. Thedisadvantage of single-ended SCSI is higher vulnerability to common-mode noise and a 20 foot (6 meter) limit on cable length between devices.

Asynchronous transmissionA timing protocol in which each byte ofdata is synchronized individually by interlocking the request (REQ) andacknowledgment (ACK) signals.

Synchronous transmissionA timing protocol that uses a master clock.Sending and receiving devices can operate continuously at the samefrequency.

NarrowA 1-byte (8-bit) wide plus parity data interface.

WideA 2-byte (16-bit) or 4-byte (32-bit) wide data interface.

SlowData transfer rates up to 5 Mbytes per second.

FastData transfer rates above 5 Mbytes and below 10 Mbytes per

second. Fast and Wide (2-byte)Data transfer rates to 20 Mbytes per second.

Figure 1-12 Differential

SCSI Interface

Rear Door Switch 1 Each rear door has a magnetic switch (see figure 1-13) that notifies therobotics controller when one of the rear doors is opened. The library continuesto operate with a rear door open, however, the rear doors must be closed forthe cooling fans to be effective. Running the library with a rear door open foran extended period causes the library to overheat, and will eventually cause amaximum temperature exceeded error and shut down the library robotics.

Figure 1-13 Rear Door

Switch


32/177


Control Electronics


Front Door Interlock

Switches 1Four front door interlock switches (see figure 1-14) prevent the library

robotics from operating if either of the front doors is open. Opening either

front door immediately shuts down power to all motors in the library.

Figure 1-14 Front Door

Interlock Switch

Front Door Low

Velocity Switches 1There is one switch on each front door that allows the library to operate in a

low velocity mode with a front door open (see figure 1-15). Use the front door

interlock override tool (PN 6311754) described below to run the library in low

velocity mode.

Figure 1-15 Low Velocity

Switch

Front Door Interlock

Override Tool1

Use interlock override tool PN 6311754 (see figure 1-16) to override the two

front door interlock switches and close the low velocity switch. This allowsthe library to run in low velocity mode with a front door open.

Warning: When the interlock override tool is used, the Class II laser

scanner comes on during the cartridge inventory process. Do not

stare into the beam. See the laser statement

on page iv.


33/177


Control Electronics


Figure 1-16 Interlock

Override Tool

X-Carriage Interconnect1The x-carriage interconnect PWA (see figure 1-17) is located at the base of the

cabinet behind the horizontal rail. It serves as a cable interconnect betweenthe robotics backplane and the following components:

x-axis home sensor

y-axis stepper motor

y-axis stepper motor encoder

Figure 1-17 X-Carriage

Interconnect

Interlockoverridetool

Lowvelocityswitch

Doorinterlockswitches


34/177


Control Electronics


X-Axis Home Sensor 1 The x-axis optical home sensor (see figure 1-18) extends downward from the

base of the horizontal carriage. It is interrupted by the horizontal home flag

near the right end of the horizontal rail at the base of the cabinet.

Figure 1-18 X-Axis Home

Sensor

Y-Axis Interconnect 1 The y-axis interconnect PWA (see figure 1-19) is located on the right side of

the vertical carriage. It serves as a cable interconnect between the roboticsbackplane and the electrical components on the vertical carriage, including

the:

extension interconnect PWA

rotary stepper motor

rotary home/limit sensor PWA

gripper interconnect PWA

The y-axis optical home sensor is mounted on the rear of the y-axis

interconnect.

Figure 1-19 Y-AxisInterconnect

Homesensor

(rear view)


35/177


Control Electronics


Rotary Axis Sensor

PWA 1The rotary home/limit sensor PWA (see figure 1-20) is located on the left

front side of the vertical carriage, just below the rotary carriage. It contains

the rotary home sensor (U1) and the rotary limit sensor (U2).

Figure 1-20 Rotary

Home/Limit Sensor PWA

Extension Axis

Interconnect 1The extension axis interconnect PWA (see figure 1-21) mounts on the

extension axis underneath the gripper assembly. It serves as a cable

interconnect between the y-axis interconnect and the extension axis

motor/encoder assembly. The extension axis home sensor (U1) is mounted on

the right end of the extension axis interconnect.

Figure 1-21 Extension

Axis Interconnect

Gripper Interconnect 1 The gripper interconnect PWA (see figure 1-22) is mounted vertically on the

motor shaft end of the gripper assembly. It contains the gripper open sensor

(U2) and the gripper closed sensor (U1). It also serves as an interconnect

between the laser scanner (bar code reader), the autocalibration scanner, and

the y-axis interconnect PWA.

Figure 1-22 Gripper

Interconnect

CIG Transmitter 1 The cartridge-in-gripper (CIG) transmitter (see figure 1-23) is a very small

PWA mounted in the upper gripper jaw. It contains a 637 nm light-emitting

diode (D1) that is transmitted to both CIG detectors mounted in the lower

gripper jaw.

U1

U2

U1

U1

U2


36/177


37/177


Control Electronics


Figure 1-26 Drive

Sideboard PWA


38/177


Motors


Motors 1

The five motors in the P3000 are described below.

X-Axis Stepper Motor 1 The x-axis stepper motor (see figure 1-27) is mounted in the lower left corner

at the base of the cabinet. It engages the horizontal belt, driving the horizontal

carriage between the left and right end of the cabinet. It is identical to the y-

axis stepper motor.

Y-Axis Stepper Motor 1 The y-axis stepper motor (see figure 1-27) is mounted on the left side of the

horizontal carriage at the base of the cabinet. It engages the vertical belt,

driving the vertical carriage up and down the vertical rails. It is identical to the

x-axis stepper motor.

Figure 1-27 X- & Y-AxisStepper Motor Assembly

Rotary Stepper Motor 1 The rotary stepper motor (see figure 1-28) protrudes down from the vertical

carriage. It drives the 180 degree rotation of the extension axis.

Figure 1-28 Rotary

Stepper Motor


39/177


Motors


Extension AxisMotor/EncoderAssembly 1

The extension axis motor/encoder assembly (see figure 1-29) protrudes down

from one end of the extension axis. It engages the extension drive belt and

drives the gripper assembly forward and backward on the extension rail.

Figure 1-29 Extension

Axis Motor/Encoder

Gripper Stepper Motor 1The gripper motor (see figure 1-30) is mounted on top of the gripper assembly

and opens and closes the gripper jaws.

Figure 1-30 Gripper

Stepper Motor


40/177


Scanners


Scanners 1

The two scanners in the P3000 are described below.

Laser Scanner 1 The laser scanner bar code reader (see figure 1-31) is mounted on the back

side of the gripper assembly opposite the gripper jaws. It contains a 670 nm

visible laser diode with a bidirectional scan rate of 42 scans per second.

Warning: This product contains a Class II laser. Laser light - Do not stare

into beam. Avoid Exposure - Laser Light is emitted from the bar

code scanner. See laser statement on page iv.

Figure 1-31 Laser

Scanner (Bar CodeReader)

Autocalibration Scanner1The autocalibration scanner (see figure 1-32) is mounted inside the jaws of

the gripper assembly. It contains two 850 nm infrared light-emitting diodes

(D4 and D5) and one photo diode (D3). The diodes read placement reflectors

on the storage bins and the edges of the tape drive slots to accurately identify

the horizontal and vertical location of each storage bin and tape drive. The

process of recording the exact location of each bin and drive is known as

autocalibration.

Note: This LED scanner is classified as a class 1 laser by IEC 825-1:94/A11:96.

Figure 1-32 Autocalibration

Scanner

Laser scanner

D3

D4

D5


41/177


Storage Array


Storage Array 1

The storage array holds up to 326 DLT cartridges and includes cartridge bins

on the following:

rear wallbins 000 through 169

right doorbins 170 through 229

left doorbins 230 through 325

Tape drives are arranged in two columns and numbered as shown below:

column 0drives 0 through 7

column 1drives 8 through 15

The cartridge bin and tape drive numbering sequence is shown in figure 1-33.

Figure 1-33 Storage Array

230

231

232

233

234

235

236

237

238

239

240

241

242

243

244

245

246

247

248

249

250

251

252

253

254

255

256

257

258

259

260

261

262

263

264

266

267

268

269

270

271

272

273

274

275

276

277

278

279

280

281

282

283

284

285

286

287

288

289

290

291

292

293

294

295

296

297

298

299

300

301

302

303

304

305

306

307

308

309

310

311

312

313

314

315

316

317

318

319

320

321

322

323

324

325

005

006

007

008

009

010

011

012

013

014

015

016

017

018

019

020

021

022

023

024

025

026

027

028

029

030

031

032

033

034

035

036

037

038

039

040

041

042

043

044

045

046

047

048

049

050

051

052

053

054

055

056

057

058

059

060

061

062

063

064

065

066

067

068

069

070

071

072

073

074

075

076

077

078

079

080

081

082

083

084

085

086

087

088

089

090

091

092

093

094

095

096

097

098

099

100

101

102

103

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

170

171

172

173

190

191

193

210

211

212

213

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

194

195

196

197

198

199

200

201

202

203

204

205

206

207

208

209

214

215

216

217

218

219

220

221

222

223

224

225

226

227

228

229

000

001

002

003

004

165

166

167

168

169

TD 0

TD 1

TD 2

TD 4

TD 5

TD 6

TD 7

TD 3

TD 8

TD 9

TD 11

TD 12

TD 13

TD 14

TD 15

TD 10

Column 0 Column 1


42/177


Load Port


Load Port 1

The load port (see figure 1-34) is mounted in the right front door and

comprised of two removable 6-cartridge magazines which enable the user to

swap up to 12 DLT tapes without interrupting library operations. While thelibrary is operating the user can insert up to 12 tapes in the load port and close

the load port door. Once the load port is closed, the library robotics

inventories the inserted tapes and transfers each to a storage location.

Figure 1-34 Load Port


43/177


Cooling Fans


Cooling Fans 1

There are three identical hot-swap capable fan modules (see figure 1-35)

located at the top rear of the P3000 cabinet. Each module has one +12 VDC

220 CFM exhaust fan. (Libraries with the redundant fan option have two fansper module). Each fan module cools one-third of the cabinet. One 3.75 x 12

inch (9.53 x 30.48 cm) fan filter is located at the top of each front door. Air

enters through the fan filters, flows to the base of the cabinet, then up the rear

of the cabinet, and out the exhaust fans at the top rear of the cabinet. Figure

1-35shows a single fan module with two 5.5 inch (13.97 cm) fans.

Figure 1-35 2-Fan Module


44/177


Touch Screen Graphical User Interface (GUI)


Touch ScreenGraphical User Interface (GUI) 1

The touch screen graphical user interface (GUI) is the operator interface ofthe P3000 library. It includes:

the control panel interface PWA

the display panel

the touch panel

The display panel is mounted between the control panel interface PWA and

the touch panel (see figure 1-36). Figure 1-37shows the initial touch screen.

See chapters 2 and 3 for more touch screen information.

Figure 1-36 Touch Screen

Components

Figure 1-37 Initial Touch

Screen

J5

J3

J4

TP12

J1

J2

N/C

Touch Panel(mounts on top

Display Panel

of Display Panel)

U

Stop

Standby

HomeB ac k F orwa rd

System

Off-line

Load Port

TapesOverview Operator Service

P3000 Series Library

Control Panel Interface

U

Stop

Standby

HomeBack Forward

System

Off-line

Load Port


P3000 Series Library


45/177


Tape Drives


Tape Drives 1

The P3000 holds up to sixteen DLT7000 tape drives (see figure 1-38). When

fewer than sixteen tape drives are installed, they must occupy consecutive

drive bays beginning with drive bay #0 (top of column 0). You can replacetape drives without turning off the library power.

Figure 1-38 Tape Drive

Numbering

Tape drive specifications are shown in table 1-1.

Table 1-1 Tape Drive

Specifications ModelNumber

Native Mode With 2:1 Compression

Transfer Rate Capacity Transfer Rate Capacity

DLT7000 5-MB/sec 35-GB 10-MB/sec 70-GB

294

295

296

297

298

299

300

301

302

303304

305

306

307

308

309

310

311

312

313

314

315

316

317

318

319

320

321

322

323

324

325

005

006

007

008

009

010

011

012

013

014015

016

017

018

019

020

021

022

023

024

025

026

027

028

029

030

031

032

033

034

035

036

037

038

039

040

041

042

043

044

045

046047

048

049

050

051

052

053

054

055

056

057

058

059

060

061

062

063

064

065

066

067

068

069

070

071

072

073

074

075

076

077

078079

080

081

082

083

084

085

086

087

088

089

090

091

092

093

094

095

096

097

098

099

100

101

102

103

105

106

107

108

109

110111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

137

138

139

140

141

142143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

000

001

002

003

004

165

166

167

168

169

TD 0

TD 1

TD 2

TD 4

TD 5

TD 6

TD 7

TD 3

TD 8

TD 9

TD 11

TD 12

TD 13

TD 14

TD 15

TD 10

Column 0 Column 1


46/177


Tape Drives



47/177


Chapter 2 Security Levels and Passwords2

Chapter 2

Security Levels and Passwords 2

The touch screen graphical user interface (GUI) is the operator interface to

the P3000. This chapter describes:

security level options

setting the security level

changing the passwords


48/177


Security Levels


Security Levels 2

There are five levels of security on the P3000 GUI:

Service (S)provides access to all screens and all buttons Operator (O)provides access to the Overview, Tapes, and Operator

screens and the Standby, Load Port, and Stop buttons

User (U)provides access to the Overview and Tapes screens and theStandby, Load Port, and Stop buttons

Import only (I)provides access to the Overview and Tapes screens andload port button (no Stop or Standby button access)

Locked (L)provides access to the Overview and Tapes screens only (noStop, Load Port, or Standby button access)

The current security level is indicated by the single letters S, O, U, I, or Linside the lock icon ( ) on the touch screen (figure 2-1).

Figure 2-1 GUI Panel

Security

Table 2-1lists the access privileges for each security level.

Table 2-1 GUI Security

Levels

Security

LevelIcon

Password

Required

Screen Access Button Access

Overview Tapes Operator Service Standby Load

Port

Stop

Service S Yes Yes Yes Yes Yes Yes Yes Yes

Operator O Yes Yes Yes Yes No Yes Yes Yes

User U Yes Yes Yes No No Yes Yes Yes

Import Only I Yes Yes Yes No No No Yes No

Locked L No Yes Yes No No No No No

U

Stop

Standby

HomeBack Forward

System

Off-line

Load Port


P3000 Series LibraryLock Icon


49/177

Chapter 2 Security Levels and Passwords

Setting the Security Level


Setting the Security Level 2

To set the current GUI security level:

Figure 2-2 Setting the

Security Level

The factory default passwords are shown in table 2-2.

Table 2-2 Factory Default

Passwords

Step Action

1 Press the lock ( ) icon.

The Password screen is displayed (see figure 2-2).

2 Press the desired security level button (Locked, Import only, User,

Operator, or Service).

3 Enter the appropriate password (see table 2-2below for factory default

passwords).

4 Press Select.

The following message is displayed:

New Security Level Has Been Set Successfully.

5 Press OK.

The lock ( ) icon now displays the single letter indicator

(S, O, U, I, or L) of the new level of security.

Security Level Factory Default Password

Service 5678

Operator 1234

User 2222

Import Only 1111

Locked No password required

S

Load Port

Stop

Standby

HomeBack Forward

System

Off-line

TapesOverview Operator ServiceService

Enter

Password:

SecurityLevel:

Operator

_

Password

Import OnlyLocked

User

Service

1 2

3 4

5 6

7 8

9 0

Select


50/177


Changing the Passwords


Changing the Passwords 2

To change a password:

Figure 2-3 Service

Password Prompt

Step Action

1 Press the Service screen tab.

The Enter Password screen is displayed (see figure 2-3).

2 Enter the current Service screen password. (The default is 5678.)

3 Press the Enter button.

The Service screen is displayed (see figure 2-4).

4 Press the Change Password button.

The Change Password screen is displayed (see figure 2-5).

5 Enter the new password.

6 Press the Select button.

7 Re-enter the new password.

8 Press the button (Service, Operator, User, or Import Only) that

corresponds to the security level to which the new password will apply.

9 Press the Change button.

The following message is displayed:

New Password Has Been Set Successfully.

10 Press the OK button.

U

Load Port

Stop

Standby

HomeBack Forward

System

Off-line


Enter Password

Enter Password: _

1 2

3 4

5 6

7 8

9 0

Enter


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Chapter 2 Security Levels and Passwords



Figure 2-4 Service Screen

Figure 2-5 Change

Password Screen

To test the new password:

Step Action

1 Set the security level back to User (see page 2-3).

2 Select the screen which has the new password.

3 Enter the new password when prompted by the Password screen.

S

Load Port

Stop

Standby

HomeBack Forward

System

Off-line


Report Test

Statistics SysTestLibraryResults

SysTestLibrary

Misc.

InitializeNonvolStatistics

InitializeNonvolConfig.

ChangePassword

Actuator Auto

CleanOperate

Axes

S

Load Port

Stop

Standby

HomeBack Forward

System

Off-line


New Password:

SecurityLevel:

_

Re-enter Password: _

Service: Change Password

Operator

Service

Import Only

User

1 2

3 4

5 6

7 8

9 0

ChangeSelect


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Chapter 3 GUI Service Screen 3

Chapter 3

GUI Service Screen 3

This chapter describes the following options found in the GUI Service screen:

displaying actuator, autoclean, statistical, and system test reports

performing axes operations and system tests

initializing nonvolatile statistics and configuration

Note: For information about using the Overview, Tapes, or Operator screens, refer

to theATL P3000 Users Guide(PN 6311601).

The Service screen (see figure 3-1) is restricted to users with Service securityclearance. When you press the Service tab, a dialog box is displayed

requesting a password. Enter the correct password to gain access to the

Service screen. The factory default password is 5678. To change the password

see page 2-4.

Figure 3-1 Service Screen

Figure 3-2and figure 3-3provide an overview of the Service screen.

S

Load Port

Stop

Standby

HomeBack Forward

System

Off-line


Report Test

StatisticsSysTestLibraryResults

SysTestLibrary

Misc.

InitializeNonvol

Statistics

InitializeNonvolConfig.

ChangePassword

Actuator Auto

CleanOperate

Axes
http://manual.pdf/http://manual.pdf/http://manual.pdf/http://manual.pdf/http://manual.pdf/http://manual.pdf/


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Figure 3-2 Control Panel

Service ScreenPart 1

Service

Report

Statistics Actuator

Sys TestAutoLibrary

Results Clean

On Time

Command Time

Pick Bin CountPlace Bin Count

Pick Drive Count

Place Drive Count

Horizontal Position

Vertical Position

Extension PositionRotary Position

Gripper Position

Pick and Place Total Count Auto Clean

Disabled/Enabled

Control

To move back screen by screen:

To go back to the Main Screen:

To adjust the contrast:

To move forward screen by screen:

Select one of the screen tabs to start

Back

Forward

Home

Continued on next page

Pick Load Port CountPlace Load Port CountHorizontal Move CountVertical Move CountExtension Move CountExtension Force Move CountGripper Move CountStat Return Reserved 7Rotary Retry CountDrive Pick Retry CountPlace Drive Retry CountBarcode Scan Retry Count

Partial Grip CountHorizontal Correction CountVertical Retry CountExtension Retry CountGripper Retry CountDrive Load Retry CountExt Correction CountRotary Move CountVertical Correction CountDrive Handle Retry CountDLT Handle Move Count

System Test Status

Total Test Time (sec)Test TypeAvg. Drive to Bin Move TimeAvg. Bin to Drive Move TimeAvg. Bin to Bin Move TimeLongest Move TimeBad Barcode Reading CountPlace to Drive CountPlace to Bin CountPlace to Load Port Count

Auto Clean StatusCleaning Operation CountBad Operation CountUntracked Operation CountLast to Drive Error StatusLast to Load Port Error StatusLast to Home Error Status


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Chapter 3 GUI Service Screen


Figure 3-3 Control Panel

Service ScreenPart 2

Service

Test

Sys Test OperateLibrary Axis

ServiceCalibrate

Misc.

Initialize InitializeNonVol NonVol

ChangePassword

Statistics Config

Control

To move back screen by screen:

To go back to the Main Screen:

To adjust the contrast:

To move forward screen by screen:

Select one of the screen tabs to start

Back

Forward

Home


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Generating Reports


Generating Reports 3

You can generate on-screen reports from the Service screen about:

library operation statistics autoclean status and tracking information

actuator positions and status

system test results

To generate any of these reports, press the appropriate button in the Service

screen. Within a few seconds the report is displayed on the screen.

Figure 3-4shows a sample statistics report.

Figure 3-4 Statistics

Report

When you are finished viewing the report, press the Back button to return to

the main Service screen.

S

Load Port

Stop

Standby

HomeBack Forward

System

Off-line


Report: Statistics

Command Time:Pick Bin Count:Place Bin Count:Pick Drive Count:Place Drive Count:Pick Load Port Count:Place Load Port Count:Horizontal Move Count:Vertical Move Count:Extension Move Count:Extension Force Count:Gripper Move Count:DLT Handle Mode Count:

724187 sec.265012643511323101438738772688311522384011671602670769456189


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Testing the Library


Testing the Library 3

The Service screen provides the following two test options:

SysTest LibraryThis option tests library operation by swapping tapecartridges between storage bins or tape drives.

Operate AxesThis option allows you to select selftest, home, position,and exercise options with specific library elements.

SysTest Library 3 To perform a System Test:

Action

1 On the Service screen, press the Systest Library button.

2 Select one of the following system tests:

Swap Binstests storage bins only Swap Drivestests tape drives only Swap Bins and Swap Drivestests both bins and tape drives

3 Select the desired test options:

Randomswaps cartridges at random Use Barcodereads bar code label as cartridges are swapped Continuousrepeats the test continuously until aborted

4 Press the Execute button.

An In Process dialog screen is displayed.

5 Press the Abort button to stop the selected test.

6 Press the Back button to return to the main Service screen.


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Testing the Library


Operate Axes Tests 3 Use the Operate Axes option to perform the following tests on any of the

library axes:

Selftestcheck the basic operation of the selected axis

Homesend the selected axis to its home position

Move tomove the selected axis to a specified position

Exerciseoperate the selected axis through its full range of motion.

To perform a test with a particular axis:

Action

1 On the Service screen, press the Operate Axes button.

The Test: Operate Axes screen is displayed.

2 Highlight the desired axis in the Axes column.

3 Highlight the desired test in the Operation column.

4 Press Select.

Note: If you selected Move toin step 3, theMove to screen is displayed.

Proceed to step 5.

5 Select a destination:

Bin Drive Gripper Load Port Position

6 Enter the destination element number or the position (in inches).

Note: The Gripper and Load Port do not require an element number.

7 Press Select.

An In Progress dialog screen is displayed.

8 Press the Abort button to stop the selected test.

9 Press the Back button to return to the main Service screen.


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Initializing Nonvolatile Information


Initializing Nonvolatile Information 3

The Service screen has two options for initializing nonvolatile memory:

Initialize Nonvolatile Statisticspurges nonvolatile memory of allstatistical information about library operation which is used to generatethe statistical report described on page 3-4.

Initialize Nonvolatile Configreturns the library configuration to thefactory default configuration.

To perform nonvolatile memory initialization:

Step Action

1 On the Service screen, press one of the Initialize Nonvolatile memory

buttons.

The verification screen is displayed.

2 Press Okay to continue with the initialization process.

3 Press Back to return to the main Service screen.


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Initializing Nonvolatile Information



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