ATI-Interco is a division of Conesys Inc. with Aero-Electric Connector, Aero Industrial Products, Conesys Asia, Conesys Europe, Conesys Mexico, EMP Connectors and J-Tech. We produce high-quality products for high-tech programs for aeronautics, spatial, defence, transport, health and energy industries. The size and organization of the company allow to master the design and production processes and to ensure product reliability and flexibility of the solutions we offer. To meet clients’ evolving expec-tations, the teams work with the R&D consulting department and use an improved, modernized and rationalized industrial tool.

ATI-INTERCO DESIGNS ANDMANUFACTURES RELIABLE ANDINNOVATIVE INTERCONNECT SOLUTIONS.

A variety of standard and adjustable products

We provide for standard and partly adjustable connectors and cabling components (size, functionalities) in low and medium-volume production.Our cabling components include, among other things, rear outlet back shells for circular and rectangular connectors, splitting boxes and protection covers.Our connectors suit for low and high frequency transmission circuits via LF and coaxial contacts. They can also include power supply access. The 3 sorts of contacts (low/coaxial/power) are custom adjustable. Our connectors are suitable for printed circuit boards via various technologies (through hole, SMT, press-fit) or for cable connection (by soldering or crimping). To face system miniaturization and to reduce weight, we use nonferrous alloys (aluminum, brass, bronze etc,) which are specific (stainless steel, heat-hardening or thermoplastic resins, special elastomers…).

Successfully diversifying our activities

Specialized in aeronautics, space, defence and mass transit which represent our historic clients, we are currently developing our activities with ordering parties in the fields of energy and health. We work on more diversified programs : oil search, ground and air robots, weapons systems, application for an on-board camera etc.

ATI-INTERCO6, rue Jean MermozZA de Saint Guenault91080 Courcouronnes France

Tel : +33 1 69 36 64 20Fax : +33 1 69 36 64 05www.ati-interco.frcontact@ati-interco.fr

An international dimension

Over a third of our turnover is done abroad and we are committed to further developing sales in key countries through a strong and professional distribution network. Our pro-ducts are distributed across 17 countries, on 23 sites.Over the last year, we established ourselves in key countries : India, South Korea, South Africa and Turkey. In China, we have two permanent people, dedicated to supporting our distribu-tion network, working for ATI-Interco and all the Conesys Group companies.

An integrated 3500 m² factory to mas-ter production

The site in Courcouronnes (south Paris) hosts the teams in their entirety: technical and com-mercial team, quality and logistics teams, R&D consulting department, assembly workshop and test laboratory. This organization allows us to master the main stages of production for low and medium-volume series produced in the factory. We have a design office and a wide range of production techniques in plas-tics industry and machining.

ATI-INTERCO 10/2013

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CIRCULAR BACKSHELLS RECTANGULAR BACKSHELLSStrain-relief rear straight connectorAluminum alloy connectorsWire restraint via 2 clampsOption of an elastomer sleeve suited to fluid resis-tance (kerosene, skydrol)Electrical continuity : 1 mΩ class F,2.5 mΩ classes W, Z Saline mist : 48 h class F, 500 h classes W, ZClimate category : -65°C/+200°C class F, -65°C/+175°C classes W, Z

Straight strain-relief backshellAluminum alloy backshell body and clamp Fixing pins, ring and fastenings: stainless steelFinish : nickel, gold plated, cadmium bichromate golden brown plated, white cadmiumWires restrained by an oblong half clamp Lock for size 104Sleeve possible : Silicon, Neoprene™, Viton®Electrical continuity : < 2.5 mΩ under 1A

90° cable clamp backshellClosed backshell in the angleWire restraint via 2 clampsOption of an elastomer sleeve suited to fluid resis-tance (kerosene, skydrol)Electrical continuity : 1 mΩ class F,2.5 mΩ classes W, Z Saline mist : 48 h class F, 500 h classes W, ZClimate category : -65°C/+200°C class F, -65°C/+175°C classes W, Z

Straight braiding termination backshellClosed backshell in the angleWire restraint via 2 clampsOption of an elastomer sleeve suited to fluid resis-tance (kerosene, skydrol)Electrical continuity : 1 mΩ class F,2.5 mΩ classes W, Z Saline mist : 48 h class F, 500 h classes W, ZClimate category : -65°C/+200°C class F, -65°C/+175°C classes W, Z

EMI shielded backshellAluminum alloy connectorVariable wiring chamberVariable diameter entryBraiding termination entry via a stainless steel clampGroove and socket for thermoretractable capFluorinated silicon sealElectrical continuity : 5 mΩSaline mist : 500 hClimate category : -65°C/+200°C class F, -65°C/+175°C classes W, Z

Light straight EMI backshellAluminum alloy backshellFinish : Nickel, gold plated, Cadmium bichromate golden brown plated, White cadmiumWiring chamber closed by a lidLid provided with a metallization band Braiding termination entry via a stainless steel clampVariable diameter entry

90° bent backshells for shielded conduitAluminum alloy connectorVariable wiring chamberVariable diameter entryBraiding termination entry via a stainless steel clampGroove and socket for thermoretractable capFluorinated silicon sealElectrical continuity : 5 mΩSaline mist : 500 hClimate category : -65°C/+200°C class F, -65°C/+175°C classes W, Z

Extra-light straight EMI backshellSolid machined aluminum alloy backshellFinish : nickel-phosphorVariable wiring chamber with the option of using a HaloringVariable diameter entryBraiding termination entry via a stainless steel clamp or wire restraint via a Tefzel clamp

135° bent backshells for shielded conduitAluminum alloy connectorVariable wiring chamberVariable diameter entryBraiding termination entry via a stainless steel clampSilicone O-ring gasketGroove and socket for thermoretractable capElectrical continuity : 5 mΩ Saline mist : 500 hClimate category : -65°C/+200°C class F, -65°C/+175°C classes W, Z

Extra-light EMI backshellSolid machined aluminum alloy backshellFinish : nickel-phosphorVariable wiring chamber with the option of using a HaloringVariable diameter entryBraiding termination entry via a stainless steel clamp or wire restraint via a Tefzel clampVariable entry number, diameter, positioning geometry and orientationVariable chamber height

Self-locking rear straight connec-tor with braiding terminationPassivated stainless steel straight connector with braiding terminationLocking ring with preponderance on tighteningVariable wiring chamberVariable diameter entryGroove and socket for thermoretractable capElectrical continuity : 10 mΩ classes K and KESaline mist : 500 hClimate category : -65°C/+200°C class K,5°C/+260°C cyclical class KE

Straight EMI backshellSolid machined aluminum alloy backshellFinish : nickelVariable diameter entry

Straight EMI bulkhead connec-tor for wall and nut mounted receptaclesAluminum alloy EMI bulkhead connectorVariable wiring chamberVariable diameter entryBraiding termination entry via a stainless steel clampSilicon cable gland and O-ringElectrical continuity : 2,5 mΩSaline mist : 500 hClimate category : -65°C/+200°C class F, -65°C/+175°C classes W, Z

Braid termination backshell with 2 entries for size 1 MTC connectorsCast aluminum alloy backshellFinish : Cadmium bichromate golden brown platedFlat gasket : SiliconBraiding termination entries via tinel lock ring

Straight EMI bulkhead connec-torfor wall mounted screw receptaclesAluminum alloy EMI bulkhead connectorVariable wiring chamberVariable diameter entryGroove and socket for thermoretractable capElectrical continuity : 2,5 mΩSaline mist : 48 hClimate category : -65°C/+200°C class F, -65°C/+175°C classes W, Z

Braid termination and strain-re-lief backshell for D-sub connec-torsAluminum alloy backshellFinish : Cadmium bichromate golden brown plated (or according to the connector finishMagazine for shielding termination via HexashieldOrientation lugStrain-relief entries by Ty-Rap®

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CIRCULAR CONNECTORS & PROTECTIVE COVERS RECTANGULAR CONNECTORSThreaded connectorsReceptacle with a notched nut and locking washer fixing for panelsInsulator : Diallyl phthalate or SiliconContacts : Copper alloyContact finish : Gold on nickel, tinned coreConductor part : 0.93 mm² max.O-ring : SiliconMechanical fool proofing : 5 keysSealing : Pressure differential of 1 bar,leak = 2.8 mm3/hourVoltage resistance : 1500 V eff. at 50 HzMax power : 7.5 AInsulation resistance : 1 mΩ - Saline mist : 960 h

110 SERIES - 1 mm pitch10 to 60 contacts (male connector) / 2 rows10 to 50 contacts (female connector) / 2 rowsDimensions (20 points) : 17.1 mm x 3.8 mmInsulator : UL 94 V0 thermoplasticStainless steel fixingsClimate category : -55°C/+125°C

Push-pull connectorsInsulator in front of the socket : NBRInsulator behind the socket : Celanex®Contacts : BrassContact finish : Nickel/GoldConnector finish : Mat nickelProtection index : IP 68Max power : 7 AInsulation resistance : > 5000 MΩContact resistance : 1.5 m V/ABurn out voltage : 2000 V - 50 Hz Climate category : - 25°C/+ 70°C

210 SERIES - 2 mm pitchSingle row (series 211) from 2 to 17 contacts in 7 sizesDouble rows (series 212) from 4 to 34 contacts in 11 sizesClimate category : -55°C/+150°C

Push-pull connectorsReceptacle fixed by a nutMobile body : Natural Vectra®Receptacle insulator: Neoprene™ Contacts : BrassContact finish : Nickel/GoldConnector finish : Mat nickelMax power : 7 AInsulation resistance : > 5000 MΩContact resistance : 1.5 m V/ABurn out voltage : 2000 V - 50 Hz Climate category : - 25°C/+ 70°C

220 SERIES - 2 mm pitch6 to 50 contacts / 2 rowsContact modularity (signal, coaxial, puissance)Insulator : UL 94 V0 thermoplasticStainless steel fixingsClimate category : -55°C/+125°C

Thread-lock connectorsSquare socket receptacleFinish : Olive drab cadmium platingStrain-relief sleeve : Fluorinated siliconeSquare receptacle gasket : Neoprene™ Electrical continuity :Olive drab cadmium plating = 2.5 mΩ, Nickel = 1 mΩ Saline mist : Olive drab cadmium plating : 500 h,Nickel : 48 h

320 SERIES - 2 mm pitch18 to 96 contacts / 3 rowsContact modularity (signal, coaxial, power)Insulator: UL 94 V0 thermoplasticStainless steel fixingsClimate category : -55°C/+125°C

Bayonet connectorsSquare socket receptacleNeoprene™ insulatorProng and socket contacts (size 20) : Brass (Nickel/Gold finish)Finish : Neutral anode oxidationStrain-relief sleeve : Fluorinated siliconeSquare receptacle gasket : Neoprene™ Standards : MIL-C 26482 series 1 and NF C 93422 series HE 301 B

250 SERIES - 2 mm pitchMixed use with coaxial (up to 6 GHz) and high power contacts (up to 20 Amps)Contact modularity (LF, coaxial, power)Insulator : UL 94 V0 thermoplasticFixings lockable using screwsRoHs compatibleClimate category : -55°C / +125°CAluminum alloy backshell on request

Flame capsAluminum alloy capsFluorinated silicone O-ring gasketVariable wiring chamber Attachment via a cord and nylon collarElectrical continuity : 2.5 mΩSaline mist : 48 hClimate category : -65°C/+200°C class F, -65°C/+175°C classes W, Z

HE 809-810 - 2.54 mm pitchInsulator: dyallil-phthalate with fibre glassFemale contacts : Cut out, copper alloy, lyre type, gold (Au) protection on nickel (Ni)Male contacts: Cut out, copper alloy, sabre type, gold (Au) protection on nickel (Ni)Support bar for large connectors (80 contacts depending on the type)Stainless steel fixings6 coding positions, central fixing also codedClimate category : -55°C/+125°CNominal current : 3 A

Threaded protective receptacle capsAluminum alloy capsSilicon flat gasket Attachment via a cord and nylon collarProtection index : IP 67Saline mist : 500 hClimate category : -65°C/+200°C class F, -65°C/+175°C classes W, Z

MINI 9 - 2.54 mm pitchInsulator : Class UL 94 VO thermoplastic3 to 75 contacts, Contacts : Cut out, copper alloySelective protection of contacts : Gold plated inter-face, rear part tinnedStainless steel fixingsClimate category : -55°C/+125°CNominal current : 3 ACoupling/decoupl. torque : 0.14 to 0.7 N/ contactSinusoidal vibration : 0/2000 Hz - 20 g effective - discontinuity < 2 nsSinusoidal vibration : 0/2000 Hz - 9 g effective - discontinuity < 2 ns

Protective covers for all types of circular connectors and all compatible diametersNeoprene™ capsVelcro™ attachmentProtection index : IP 54Colours : black, white, blue, red, yellow, green

HE 801/804/807 - 2.54 mm pitchInsulator : dyallil-phthalate with fibre glassFemale contacts : Cut out, copper alloy, lyre type, gold (Au) protection on nickel (Ni)Male contacts : Cut out, copper alloy, sabre type, gold (Au) protection on nickel (Ni)Support bar for large connectors (80 contacts depending on the type)Stainless steel fixings6 coding positions, central fixing also codedClimate category : -55°C/+125°CNominal current : 3 A

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ATI-INTERCO reserves the right to discontinue the manufacture or change specifications without prior notice, or any parts illustrated in this data sheet.

SPRING CONNECTORS CONNECTIVITY SOLUTIONS (ExampLES)Connectors with spring contacts2 to 30 contacts / 2 rowsDimensions (10 points) : 23.15 mm x 5.8 mmInsulator : UL 94 V0 thermoplasticStainless steel or copper nickel alloy fixingsClimate category : -55°C/+125°CNominal current : 2 to 3.5A at 25°C Contact resistance : 10 to 20 mΩ max Insulation strength : 1000 MΩ

Rackable filters shielded connectors2 preguiding pins polarised at 180°3 types of contacts : filtered, unfiltered, ground pinShroudProtecting shroud for male contactsFloating frame side and unfiltered equipped with female crimp contactsFix drawer side and filtered equipped with male soldering contactsOperating altitude ≤ 1200 mAnticorrosion treatment, resistance to ambiant air, industrial type

COaxIaL CONNECTORS

Kmx3 series coaxial connectors for HE8 type connectorsTypical impedance : 50 ΩOperating frequency : 0 to 1 GHzPeak service voltage : 250 VROS max. at 1000 MHz : 1,3Nominal voltage : 180 V eff. 50 HzNominal current : 0.5 A

Grounding connectorsReceptacle : Gold plated brassPlug : Stainless steelHandle : Black Delrin® (9 mm2 max. cable section)Finish : PassivationNut coupling torque : 1.9 daNmReceptacle with added spring contact

PCB coaxial cable terminations5.08 and 2.54 mm pitch outletBrass bodyPTFE insulatorStandard protection : Tin-Lead 60/40Special protection : Nickel + Gold (Please check with us)Climate category : -55°C + 125°CSevere humid heat 5 : 21 daysSaline mist : 48 hoursVibration : 10/2000 Hz – 20 GOperating voltage : 250 V eff. 50 HzVoltage resistance : 500 V eff. 50 HzInsulation resistance : > 1000 MΩ

Rocket connectorsMobile part :Plug : Polyamide 6/6Contacts : Copper alloy, Gold finishSleeve : SiliconCable : length 470 mm.

Screw receptacle :Tube : Brass, passivationContacts : Brass nickel/gold finishSpring : Stainless steelLugs : PTFE GF 25 Climate category : - 46°C/+130°C

Micromin series 2 GHz miniature connectorsBrass, gold plated nickel bodyTreated bronze beryllium contacts, gold platedPTFE insulatorsClimate category : -55°C + 125°CSevere humid heat 5 : 21 days - R > 200 MΩSaline mist : 48 hoursTraction on the cable : > 58 NVoltage resistance : 750 Veff 50 HzInsulation resistance : > 1000 MΩContact resistance : < 6 mΩ

Connectors for rail track swit-ches control systemsReceptacle body : PeekInsulator : elastomerPure anode oxidation protectionPositive lockingHigh reliability signal contactsResistance to extremely severe environmental constraints

Nanomin series 4 GHz ultra-mi-niature connectorsBrass or Dilver P body with nickel-gold coatingTreated bronze beryllium female contacts, nickel plated, gold platedPTFE or PEEK insulatorsClimate category : -55°C + 125°CSevere humid heat 5 : 21 daysSaline mist : 96 hoursTraction on the cable KX21 : > 30 NVoltage resistance : 500 Veff 50 HzInsulation resistance : > 1000 MΩContact resistance : < 6 mΩ

Power connectors with lateral displacement2 fool-proofed guides with 6 coding positions.Contacts : 20ACoupling torque : max 3 NUncoupling torque : min 0.5 NMechanical endurance : 200 operationsContact resistance : < 0.6 hClimate category : - 55°C/+ 125°C

HN series coaxial connectorsBody and male contacts : Brass or APX stainless steel produced under vacuumFemale contacts : Cupro-beryllium Ube 2Seals : 75 sh. silicon elastomer or Viton/Kel-F/Buna NProtection : 5 microns P. silver plating or 10µ nickel plating or gold platingInsulators : Teflon PTFE or natural Polysulfone or Alumina AL 99Packaging : Type EDF 5 YEARS or long-life packagingOperating temperature : - 40° to + 200°C depending on the type of insulatorMaximum service voltage : 2500 VDCTypical impedance : 50 ΩR.O.S. : < 1.3 to 2000 MHz (PTFE insulator)Radiation resistance : 5,102 Gy at 1010 Gy depen-ding on the insulator typeCoupling torque : 5 to 10 NmNumber of operations : 250

EMI/EMP filter connectorsType C or LC filtering :Nominal voltage : 100 V DC / 70 V AC, 50 HzInsulator : under 100 V Ri = 1000 MΩNominal current : LC filter = 1A, C filter = 3AKMX3 type coaxial contacts (NF-C-93424 standard)6 coding positions

High frequency harness with spring contactsCoaxial harness : until 4 Ghz.Stacking thickness : < 5 mmNominal current : 2 to 3,5 A at 25°CContact resistance : 10 to 20 mΩ max Insulation resistance : 1000 MΩClimatic category : -55°C +125°CMechanical endurance : 40 000 to 100 000 operations

Power supply connectors Insulator : Polyurethane resinFinish : TinningContacts : Copper nickel alloyProtection index : IP 68Climate category : - 40°C/+ 75°C

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