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Page 1: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 1

Page 2: ASYN Profile-new( 93-06-08)

ASYN Steel Engineering

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 2

Introduction

ASYN Steel Engineering is a plant-building, equipment manufacturing and

engineering service provider in the field of iron and steel industry. ASYN believes in

perpetual improvement in services quality. ASYN supplies conceptual design as

well as basic and detail engineering in the field of Iron ore Concentrate Plant,

Pelletizing Plant, gas based direct reduction, EAF steel making and also cryogenic

air separation, water treatment and fume treatment plant as the utility plants.

ASYN formulates solutions and provides professional services for the process,

mechanical, piping, electrical, automation-control, and civil–structure disciplines. It

has the competence and know-how to help customers solve their technical

problems with cooperation during the various stages of a project with surveys,

verifications, feasibility studies, planning, engineering, procurement, supervision

on erection and commissioning, etc.

ASYN’s mission is to provide high quality technical services and equipment to

address customer’s issues related to the engineering and help to meet

commercial/production planning, and optimization objectives.

ASYN’s main commitment is to provide professional, competitive and qualified

services, being aware that a valid technical support contributes to customers’

success and enables it to reach high quality standards.

Vision: To become leading engineering and plant building

company in The Middle East Region

Page 3: ASYN Profile-new( 93-06-08)

ASYN Steel Engineering

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 3

Scope of Services

Feasibility Studies & consultancy

Management Contract (MC)

Basic & Detail Engineering

Procurement & Supply

Fabrication & Manufacturing

Supervision on Erection & Comm.

Training & Technology Transfer

Revamp & Optimization

Page 4: ASYN Profile-new( 93-06-08)

ASYN Steel Engineering

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 4

Business Units

Iron Ore Concentration

Iron Ore Pelletizing

Direct Reduction

Steelmaking(EAF)

Casting & Rolling

Material Handling & Fume Treatment

Air Seperation

Water Treatment

SVC & Power Electrical System

Page 5: ASYN Profile-new( 93-06-08)

ASYN Steel Engineering

Organizational Chart

ASE

Organization Chart

Managing Director

Mechanic and Process

Manager

Financial Manager Administration Manager Marketing, Research & Development

Manager

Electrical and

Instrumentation

Manager

Project Manager 1

Human Resource

Administration

Support and ServicesMarketing and Development

R&D

Project Manager

N

Contracts

Accounting

Project Manager 2

Projects Manager

QC/QA

Project Control

HSE

Feasibility Study Manager

Market Studies

Technical Studies

Economical Studies

Civil and Architecture

Manager

Page 6: ASYN Profile-new( 93-06-08)

ASYN Steel Engineering

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 6

References – Feasibility Study (Summary) Farad Steel Plant

• Feasibility Study for Direct Reduction & EAF Steel Making Plant

Amir Sangan Concentrate Plant • Feasibility Study for Concentratetion Plant

MISECO Market Study • Market Study for various steel products

Pasargad Steel Complex • Feasibility Study For Pelletizing and Direct Reduction Plant

Khazar Steel • Feasibility Study for EAF Steel Making Plant

Kavir Steel Pipes • Feasibility Study for Steel Pipes production

Bafgh Mineral Complex • Feasibility Study for Pelletizing, DR, Steelmaking, and Rolling mill

Yazd Rolling Co. • Feasibility Study for Concentration Plant

Eghlid Pars Steel Making Complex • Feasibility Study for Pelletizing, DRI, Steel Making and Rolling Mill Plant

Saba noor Steel • Financial Feasibility Study

Niloofar Fars (150000 ton) • Project Management, Consulting and Feasibility Study

Parto Sana'at • Project Management, Consulting and Feasibility Study

Khazar Steel • Feasibility Study DR & Bloom Casting

Page 7: ASYN Profile-new( 93-06-08)

ASYN Steel Engineering

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 7

References - ENGINEERING Projects (Summary)

Pasargad Steel Material Handeling System • Basic & Detail Engineering, Supervision on Erection

Pasargad Steel Making Plant • Design, Study, Procurement Engineering, Supervision of Supply and

Supervision of Erection, Commissioning and Start up

Saba Steel Complex DR Plant • Coordination, Piping and Support Design

Miyaneh Air Separation Plant • Engineering & Management

Sabzevar Steel DR Plant • Coordination, Piping and Support Design

Shadegan, Neyriz & Baft Steel DR Plant

• Coordination, Piping and Support Design

Mobarakeh & Saba Steel Oxygen Plant • ASP Utility, Basic and Detail Design

Chaharmahal Steel DR Plant • Coordination, Piping and Support Design

South Kaveh Steel DR Plant • Coordination, Piping and Support Design

Hormozgan Steel DR Plant • Coordination, Piping and Support Design

Gole-Gohar Pelletizing Plant • Piping and Support Design

Zamzam (II) Direct Reduction Plant • Coordination, Piping and Support Design

Mobarakeh Steel Complex Kharrazi DR Plant

Page 8: ASYN Profile-new( 93-06-08)

ASYN Steel Engineering

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 8

Parto Sana'at

• Consulting, Basic & Detail Design, Purchase Engineering

MEMSECO • DRI Transport and Storage Consultation

MEMSECO • Prepration and editing the MEMSECO magazine

Page 9: ASYN Profile-new( 93-06-08)

ASYN Steel Engineering

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 9

References - ENGINEERING Projects (Summary)

Chadormalou Concentrate Plant Line #5 • Basic & Detail piping engineering of plant

SABA Steel Complex DR plant, Recuperator Design

• Thermal, Mechanical and structural design of saba DR plant Recuperator

Natanz Steel Making Plant • Layout Design and Equipment Revamping and Detail Design of Natanz

Steel Making Plant No.3

Yazd Rolling Dedusting • Basic & Detail Design of Yazd Rolling Steel Making Plant Dedusting

System and Supervision on Construction & Erection

Yazd Rolling Oxygen Plant • Consultancy and Supervision on Erection

SABA Persian Gulf DR Plant • Coordination, Piping and Support Design

HOSCO Oxygen Plant • Commissioning Start Up and personel training of Hormozgan Steel

Complex oxygen Plant

Boyer Ahmad Steel • Revamping & Installation of EAF for Boyer Ahmad Steel

Pasargad Oxygen Plant WTP

• Basic & Detail Design of Oxygen Plant water treatment system and Procurment Engineering and Supervision on Construction and Erection

Page 10: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 10

ASYN Steel Engineering

MMTE-Emulatin software of Pelletizing Furnace • Process simulation and parameters determine

SABA Steel • Basic engineering, Production of energy and mass balance documents

Neyriz Steel

• Piping system Design & suport Design & three-dimensional modelling

Baft Steel

• Piping system Design & suport Design & three-dimensional modelling

Persian Gulf SABA Steel

• PDC Design

Gostaresh Foolad Shahryar

• Basic & Detailed engineering for Mega Module DR Plant

Gostaresh Foolad Shahryar

• Steel equipment workshop construction

Gostaresh Foolad Shahryar

• Purchase engineering & workshop Monitoring

MMTE Heat Recovery plant

• Basic & Detailed engineering, Purchase and Workshop Monitoring

Page 11: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 11

ASYN Steel Engineering

Khouzestan Steel

• Piping system Design & suport Design & three-dimensional modelling

MMTE - Series 800

• Basic engineering, Production of energy and mass balance documents

MMTE - Mega Module, DR

• Basic engineering, Production of energy and mass balance documents

Shams-e-Tabriz Steel Making

• Basic Design, Detailed engineering & initial estimate

Shams-e-Tabriz Steel Making

• Steel equipment workshop construction

Shams-e-Tabriz Steel Making

• Purchase engineering & workshop Monitoring

Pasargad Steel Making

• Civil management & Indistrial Structure

South Kaveh Steel

• Detailed engineering, Purchase engineering & workshop Monitoring

Persian Gulf SABA Steel

• Consulting, Purchase engineering and Installation Monitoring

Page 12: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 12

ASYN Steel Engineering

Bardsir Steel • Preparation of three-dimentional Model & Animation film

Khoramshahr Arvand Steel • Water treatment Design, Bidding, Evaluation of Technical Proposals

BSE - Steel making

• Software Design & Improving the process of Electrical Arc Furnace

Pasargad Steel

• Basic & Detailed engineering, Project Management and Workshop Monitoring

Pasargad Steel

• Water ducts Construction, FTP Heat Exchanger & Industrial Structures

Pasargad Steel • Civil Design

Pasargad Steel • Steel making plant Installation Monitoring

Pasargad Steel

• Power & Water Distribution Design for Oxygen Plant

Pasargad Steel

• Level 3 Software Design and Monitoring

Page 13: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 13

ASYN Steel Engineering

Pasargad Steel • Pipinig Design

Pasargad Steel • HVAC Systems Design and Oxygen Plant Civil

Boyer Ahmad Steel Making • Consulting, Engineering and Monitoring

Khazar Steel • Consulting and Purchase Engineering for Steel making & Casting plant

South Kaveh Steel • Consulting, Purchase Engineering

Omid Boresh, 1 million ton steel making plant

• Consulting, Basic & Detailed Design, Purchase engineering

West Alborz, 1 million ton Plant

• Purchase engineering, Monitoring, Installation and execution

Khazar Steel - Material Handling

• Basic & Detailed engineering, Purchase engineering, Monitoring and DRI Handling System

Natanz Steel, Oxygen Plant • Preparation of Mechanical installation plan and Coldbox Piping, Monitoring

Page 14: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 14

ASYN Steel Engineering

SKS - Second Phase(1.2 ton) • Consulting, Design, Construction, Installation

SKS - First Phase(1.2 ton) • Consulting, Design, Construction, Installation

Pasargad Steel • Launch & Technical Issues Consultation

Natanz Steel • Launch and Exploit

Khazar Steel • Launch

Saba Steel • Technical Document, Purchase Engineering, Technical Discussions

manufacture of Oxygen Plant

Mobarake Steel • Technical Document, Purchase Engineering, Technical Discussions

manufacture of Oxygen Plant

Myaneh Steel • Consulting, Design, Bidding and Technical evalution

Page 15: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 15

ASYN Steel Engineering

Kazar Steel - Oxygen plant

• Consulting, Engineering and Monitoring

Hormozgan Steel

• Technology Transfer, Exploit, Maintenance and Repair

Pasargad Steel - Oxygen plant

• Installaion of Mechanical equipment in the dedusting system & Oxygen plant

Natanz Steel

• Preparation of Mechanical installation plan and Coldbox Piping, Monitoring

Yazd Steel • Basic & Detailed engineering, Consulting Monitoring, Installation &

Execution

Khouzestan Steel • Consulting for dedusting System

Pasargad Steel • PLC Programming and Produce HMI for waste water treatment plant

Page 16: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 16

ASYN Steel Engineering

Bafgh Steel Making Complex

• Detail Design of Rolling Mill in all Desciplines

Bafgh Steel Making Complex

• Site Supervision on Manufacturing, Construction and Installation of DR and Steel Making Plant

Bafgh Steel Making Complex • Basic Engineering and Drawing Location

Page 17: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 17

ASYN Steel Engineering

TECHNOLOGY Projects

DR - Mega Module Recuperator

• Basic and Detail design

DR - Operator Training Simulator (OTS)

• Infrastructure for Operator Training and Virtual Control Room

Meltshop - EAF Simulation

• Static and dynamic process modeling software

DR - Mega Module WTP Simulation

• Detail water process simulation

Air Separation Plant - Cryogenic Storage Systems

• Basic & detail design of backup storage tanks

DR - Mega Module Process Simulation

• Process simulator engine for process simulation

Pelletizing - Indurating Furnace Software

• Finite volume simulation of pelletizing induration furnace

DR - Midi Module Process Simulation

• Process simulation and mass & energy balance calculation

Air Separation Plant - Process Simulation

• Process simulation and mass & energy balance calculation

Page 18: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 18

ASYN Steel Engineering

CONSULTANCY Projects

Manufacturing & Procurement Projects

Khazar Billet Complex

• Consultancy, Supervision to erection and comissioning

Miyaneh Steel Oxygen Plant

• Conceptual design, BID document evaluation, detail engineering

Arvand Steel Complex

• General layout design, BID document preparation & evaluation

Farad Steel Plant

• Bid preparation & evaluation, Consultancy and Supervision to erection and comissioning

South Kaveh Steel Making Complex

• Bid preparation & evaluation, Consultancy and Supervision to erection and comissioning

Pasargad Steel Making Plant • Manufacturing of Material Handling,CCM Platforms & Steel Structures

Khouzestan Steel Complex DR Cold Flare System

• Manufacturing of Cold Flare System

Page 19: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 19

ASYN Steel Engineering

Main Projects Description

Bafgh Rolling Mill Plant

Type

Bafgh Rolling Mill

Plant

Capacity 550,000 TPY

Location Bafgh, Iran.

Owner Bafgh Iron & Steel

industry Co.

Client Bafgh Iron & Steel

industry Co.

Duration March 2012 - Present

Scope of

Works

Detail Engineering for equipment and steel structure’s

foundations and steel structures of the rolling Plant

Piping Basic & Detail Engineering

Raw water treatment plant Basic & Detail Engineering

Cooling Water System Basic & Detail Engineering

HVAC, Firefighting and sewage System Basic & Detail

Engineering

HV & LV electrical Basic & Detail Design

Lighting, lightning, telephone & paging, fire alarm, CCTV,

Earthing system

Procurement Engineering for all local Part Equipment

Supervision on manufacturing for local & foreign supplier’s

Supervision on site erection & construction

Project control of the whole plant

Page 20: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 20

ASYN Steel Engineering

South Kaveh Steel Making Plant

Type South Kaveh SMP

Capacity 1.2 MTPY

Location Bandar Abbas, Iran.

Owner South Kaveh Kish Steel

Co.

Client ITRITEC Co.

Duration April 2012 - Present

Scope of

Works

Local Procurements MC

Basic & Detail Piping Engineering for interconnecting piping

Piping arrangement

Piping Isometric drawing

Support design detail

MTO & Special Supports design

Procurement Engineering

Supervision on erection

Page 21: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 21

ASYN Steel Engineering

Chadormalou Concentration Plant

Type

Chadormalou

Concentration

Plant

Capacity 1.5 MTPY

Location Yazd, Iran.

Owner Chadormalou

concentrate

Client Bita Tarh Noavar Co.

Duration March 2009 - July 2009

Scope of

Works

Basic & Detail Piping Engineering

Piping arrangement

Piping Isometric drawing

Support design detail

MTO & Special Supports design

Page 22: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 22

ASYN Steel Engineering

Persian Gulf Saba Steel DR Plant

Type Direct Reduction

Capacity 1.5 Mtpy

Location Bandar Abbas, Iran.

Owner PGSCo

Client Iran Engineering Co.

Duration 2010 - Present

Scope of

Works

General

o Coordination between all disciplines

Piping

o Design of piping routes for all lines

o 3D modeling of all lines by PDMS software

o Clash checking and modifying

o Preparing piping isometrics, layout and sections

o Design of interconnection and underground piping

o Design of piping support and 3D modeling

Civil &Structure

o Steel structures design

o Foundations design

Equipment

o 3D modeling of equipments such as reduction

furnace, scrubbers, reformer, stack and etc.

Instrumentation

o Instruments hook up

Water Treatment Design

Page 23: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 23

ASYN Steel Engineering

BoyerAhmad Steel Complex

Type Steel Making Plant

Capacity 500,000 TPY

Location Yasouj, Iran

Owner Boyer Steel

Client Boyer Steel

Duration 2010-2011

Scope of

Works

Conceptual Design & FEED

Basic & Detail Engineering of Plant

Main Equipment Procurement

Supervision on Erection & Commissioning

Page 24: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 24

ASYN Steel Engineering

Yazd Rolling Mill Dedusting & Oxygen Plant

Type Steel Making Plant

Capacity 350,000 TPA

Location Yazd, Iran

Owner Yazd Rolling Mill

Client Yazd Rolling Mill

Duration 2009 - 20110

Scope of

Works

Oxygen Plant

Document Checking

Supervision on construction

Supervision On Erection

Dedusting Plant

Basic & Detail Engineering

Supervision on Construction

Supervision On Erection

Page 25: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 25

ASYN Steel Engineering

Natanz Steel Making Plant

Type Steel Making Plant

Capacity 1,000,000 tpy

Location Natanz, Iran

Owner Natanz Steel

Client Natanz Steel

Duration 2012- Present

Scope of

Works

Management Contract

o Project Control

o Executive Management

o Expediting

Concept Design & Basic Engineering

o Layout Design

o Documents Review

o Revamp

o PFD & P&ID

Detail Engineering (In all Disciplines)

o Material Handling

o Cranes

o Fume Treatment

o Water Treatment

o Firefighting

o Melt shop & Buildings

Procurement Eng. & Manufacturing Sup.

o Equipments Specification & Inquiry

o Supplier Evaluation

o Technical Inspection

Erection & Commissioning

o Erection Supervision

Page 26: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 26

ASYN Steel Engineering

Pasargad Steel Complex Steelmaking Plant

Type Steelmaking

Plant

Capacity 1,200,000 tpy

Location Shiraz, Iran

Owner Pasargad Steel

Client Pasargad Steel

Duration 2011 – Present

Scope of

Works

Engineering

o Design, Study, Procurement Engineering,

Supervision of Supply and Supervision of Erection

Page 27: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 27

ASYN Steel Engineering

Pasargad Steel Complex Steelmaking Plant

Type Electrical Steelmaking

Capacity 1,200,000 tpy

Location Shiraz, Iran

Owner Pasargad Steel

Client Pasargad Steel

Duration 2011 – 2012

Scope of

Works

Manufacturing

o Material Handling

o CCM Platforms

o Steel Structures

Page 28: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 28

ASYN Steel Engineering

Steel Complex Cold Flare System

Type Cold flare for Direct

Reduction Plant

Capacity 1,000,000 ton DRI

Location Ahvaz, Iran

Owner Khouzestan Steel

Company

Client Khouzestan Steel

Company

Duration 2010-2011

Scope of

Works

Engineering

o Basic Engineering

o Detail Engineering

o Procurement Engineering

Manufacturing

Construction

o Erection

o Commissioning

Page 29: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 29

ASYN Steel Engineering

Pasargad Steel Complex Steelmaking Plant

Type Construction

Capacity 1,200,000 tpy

Location Shiraz, Iran

Owner Pasargad Steel

Client Pasargad Steel

Duration 2011 – Present

Scope of

Works

Construction

o Supervision on Erection

o Supervision on Commissioning

o Training for Operation

Page 30: ASYN Profile-new( 93-06-08)

www.Asynsteel.org Tel/Fax: +98-21-88039662(3)

Page 30

ASYN Steel Engineering

Pasargad Steel Complex Steelmaking Plant

Type Steelmaking

Plant

Capacity 1,200,000 tpy

Location Shiraz, Iran

Owner Pasargad Steel

Client Pasargad Steel

Duration 2011 – 2012

Scope of

Works

Interconnecting Piping Engineering

o Design, PDMS modeling

o Isometrics and plan & Sections

o Material Take Off

o Piping Support Design and Material Take off

o Pipe racks steel structure and foundation design

o Pipes and cables tunnel design

o Supervision on Supply

o Supervision on Erection

Electrical & Automation Design

o Main Sub-Station (MSS)Design

o Steel Making Sub-Station (SSS) Design

o Electrical Distribution Design

o Power Control Monitoring System Design

o Relay Setting

o Lighting & Lightning system Design

o Structure & Equipment’s Earthing

o Emergency Shut Down System Design

o Water Treatment Plant’s PLC & HMI software Design

o Supervision on Procurement and Installation

Steel Making Plant Level 3 Automation

o Software Programming

Procurement Engineering for Hardware

Supervision on Installation and Software installation and

Start Up

Operation Manual

Page 31: ASYN Profile-new( 93-06-08)

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Page 31

ASYN Steel Engineering

Pasargad Lime & DRI Material Handling to SMP

Type Steel Making Plant

Capacity 1.200.000 tpy

Location Kovar, Iran.

Owner Pasragad Steel

Client Pasragad Steel

Duration 2010 - 2012

Scope of

Works

Basic & Detail Engineering

o Truck unloading system

o Lime and DRI storage silos

o Conveyor material handling system

o Screens

o EAF charging sys. Silos

Supervision on Erection

Supervision on Manufacturing

Page 32: ASYN Profile-new( 93-06-08)

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Page 32

ASYN Steel Engineering

Khazar Billet Complex

Type Steel making plant

Capacity

600,000 tpy

Location Rasht, Iran.

Owner Khazar Billet Co.

Client Khazar Billet Co.

Duration 2012 - Present

Scope of

Works

Document checking and consultancy for the steel making

plant

o Oxygen plant

o Water treatment plant

o De-dusting and Fume treatment plant

Route Design of interconnection piping

Coordination between all disciplines within:

o EAF

o CCM

o Utilities

o Crane and material handling system

Coordination between supplier and client

Inspection and technical assistance on delivery of plant

equipment

Pre-Commissioning, Commissioning and Start-Up of the Plant

Basic & Detail Engineering for DRI handling System

o Truck unloading system

o DRI storage silos

o Conveyor DRI handling system

o Screens

o EAF charging sys. Silos for DRI

Supervision on Erection

Supervision on Manufacturing

Page 33: ASYN Profile-new( 93-06-08)

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Page 33

ASYN Steel Engineering

Saba Steel Complex DR Plant

Type Direct Reduction

Capacity 1.5 Mtpy

Location Esfahan, Iran.

Owner Mobarakeh Steel Complex

Client Mines & Metals Eng.

Duration 2008 - 2010

Scope of

Works

General

o Coordination between all disciplines

Piping

o Design of piping routes for all lines

o 3D modeling of all lines by PDMS software

o Clash checking and modifying

o Preparing piping isometrics, layout and sections

o Design of interconnection and underground piping

o Design of piping support and 3D modeling

Civil & Structure

o 3D modeling of steel structures and foundations

Equipment

o 3D modeling of equipment such as reduction

furnace, scrubbers, reformer, stack and etc.

Instrumentation

o Instruments hook up

Heat and Pressure analysis of fluids inside and outside

tube bundles of recuperator

Thermal Stress Analysis of critical mechanical parts of

recuperator

Detail design of mechanical parts including tube bundles,

boxes, casing, and structure of recuperator

Assemblies and Shop drawings of recuperator

Page 34: ASYN Profile-new( 93-06-08)

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Page 34

ASYN Steel Engineering

Zamzam (II) DR Plant

Type Direct Reduction

Capacity 800,000 tpy

Location Ahvaz, Iran.

Owner Khouzestan Steel

Co.

Client MMTE Co.

Duration 2006 - 2007

Scope of

Works

General

o Coordination between all disciplines

Piping

o Piping design and coordination of all disciplines and

clash report and modifying

o 3D modeling of all lines by PDMS software

o Design of interconnection and underground piping

o Design of piping support and 3D modeling

o Isometric, Plan & Section View and support Detail for

all pipes

Civil & Structure

o 3D modeling of all steel structure and foundations

such as tower, galleries and buildings

Equipment

o 3D modeling of all equipment such as reduction

furnace, scrubbers, reformer, stack, de-dusting,

blower, material handling system and etc

Instrumentation

o 3D modeling of all instruments and positioning them

in appropriate position in lines

Page 35: ASYN Profile-new( 93-06-08)

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Page 35

ASYN Steel Engineering

Miyaneh Air Separation Plant

Type Cryogenic Air Separation

Capacity 5,000 Nm3/hr

Location Miyaneh, Iran.

Owner NISCO

Client MMTE Co.

Duration 2008 - Present

Scope of

Works

General:

o Conceptual design, and BID document preparation

o Bidders Technical evaluation

Process:

o Cooling water System PFD and P&ID

o Firefighting System PFD and P&ID

o Backup System PFD and P&ID

Civil & structure:

o Site general civil works (General layout, Rough

grading, sewage layout, Cable trench, duct banks)

o Basic and detail Design of all buildings, pipe racks

and infra-structures of the site

o Detail design of all foundation of ASU and Backup

o Basic and Detail Design of foundation of Circulating

Water

Mechanical & piping

o Basic and detail Design of Backup & cooling water

circuit equipments

o Detail Design of Air Separation Unit Vessels and

equipments and Shop drawing preparation

o Supervision on Construction of vessels and

equipments in Iran

o Enquiry preparation for Purchasable Equipments

such as Compressors, Cryogenic Pumps, Turbo-

Expander and etc.

o HAZOP, Basic and detail design of firefighting

System

o Basic and detail design of HVAC system for all

Buildings

Page 36: ASYN Profile-new( 93-06-08)

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Page 36

ASYN Steel Engineering

Miyaneh Air Separation Plant

Type Cryogenic Air Separation

Capacity 5,000 Nm3/hr

Location Miyaneh, Iran.

Owner NISCO

Client MMTE Co.

Duration 2008 - Present

Scope of

Works

Instrumentation & Control

o Fire detection and Firefighting Instrumentation and

Control

o Backup & Cooling Water System Instrumentation

and Control System

Electrical

o Detail design of electrical Network

Operation & Management

o Commissioning

o Procurement Engineering

o Supervision

Page 37: ASYN Profile-new( 93-06-08)

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Page 37

ASYN Steel Engineering

Pelletizing Induration Furnace Simulation

Type Lurgi Pelletizing

Platform MATLAB

Application Induration Furnace

Simulation

Client MMTE Co.

Duration 2007 – 2008

Features

Simulation of the chemical reactions, heat and mass

transfer mechanisms in the Drying, Preheating, Firing

and Cooling zone of induration furnace

Assessment of basic design parameters of the furnace

like, total length, firing rate and gas flow rates

Determination of final composition of product according

to different compositions of the raw material, flows of

cold and hot gases, additives, the set points of the fan

flows and other parameters

Flow calculation of exhaust gases

Temperature and composition profile of gas and pellet

Application

Product calculation for specific composition and

tonnage of inlet green pellet

Overall sizing of furnace and capacity of fans for

required product

Development of mass and energy balance of furnace

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ASYN Steel Engineering

EAF Process Simulation

Type EAF steel making

Platform MATLAB/Excel

Application Static & Dynamic

Process Simulation

Client BSE

Duration 2007 – 2008

Features

Electric arc furnace process optimization tool

Excel based static mass and energy balance

MATLAB based dynamic modeling (dynamic simulation of

the chemical reactions, heat and mass transfer over the

time, determination of time varying composition of

molten metal and slag based on different conditions of

the raw material (DRI and scrap), electrical energy

consumption, additives, etc.

Electric arc furnace geometry assessment tool including

calculation of general dimensions of the furnace and

other important basic design data for the specific

production rate such as transformer

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ASYN Steel Engineering

Gol-e-Gohar Direct Reduction Plant

Type MIDREX DRI

Plant

Capacity 1.5 Mtpy

Location Sirjan, Iran.

Owner Golegohar Iron

Ore Co.

Client MMTE Co.

Duration 2012 - Present

Scope of

Works

Basic design of recuperator including dimensions, size and

number of each bundle

Preliminary BOM of bundles

Bundles detail design

Hood detail design

Casing and Steel Structure Design

Final BOM

Pipe and Header detail design

Refractory Design

Detail Design of: o Nozzle of cooling gas distribution in product cooler

o FPD slide gate from 38286 to distribution of two legs

o Flow air insert

o Product discharge chamber to below of hot product distributor.

o Feed leg to PDC from FPD slide gate

o Feed leg to product cooler

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Page 40

ASYN Steel Engineering

SHAHIDKHARRAZI DR Plant

Type Midrex Direct

Reduction

Capacity 1.5 Mtpy

Location Esfahan, Iran.

Owner Mobarakeh Steel

Client Iran Engineering Co.

Duration 2008 - 2009

Scope of

Works

General

o Coordination between all disciplines

Piping

o Design of piping routes for all lines

o 3D modeling of all lines by PDMS software

o Clash checking and modifying

o Preparing piping isometrics, layout and sections

o Design of interconnection and underground

piping

o Design of piping support and 3D modeling

Civil & Structure

o 3D modeling of all steel structure and

foundations

Equipment

o 3D modeling of all equipment such as reduction

furnace, scrubbers, reformer, stack and etc

Instrumentation

o Instruments hook up

Gol-e-Gohar Pelletizing Plant

Type Straight Grate

pelletizing

Capacity 5 Mtpy

Location Sirjan, Iran.

Owner Golegohar Iron Ore

Co.

Client CIC Co.

Duration 2006 - 2007

Scope of

Works

General

o PDMS Modeling of pipe rack structure, cooling water, raw

water and industrial water basins and related pumps and

other equipments and piping and support design of them

o Pipe route Design and modeling of pipe rack piping and

design of Supports for piping.

o Firefighting Loop and circulating water loop Modeling

Concentrate Feed Bin Area

o PDMS Modeling of Steel Structure and Equipments

o Design of routs and supports and modeling of piping of

concentrate feed bins

Dry Grinding Area

o PDMS Modeling of Steel Structure and Equipments

o Piping and support design of water and natural gas lines for

equipments such as ball mills and hot gas generators and

…, and coordination between disciplines

Mixing Building

o PDMS Modeling of Steel Structure and Equipments

o Air, Water and Slurry Piping and support design, modeling

and coordination in mixing building area

Green pelletizing Area

o PDMS Modeling of Steel Structure and Equipments

o Piping design and coordination of all disciplines and clash

report

Indurating Building

o PDMS Modeling of Steel Structure and Equipments

o Detail Design of piping based on P&ID and pipe routing

Isometric, Plan & Section View and support Detail for all pipes.

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Page 41

ASYN Steel Engineering

Shadegan Steel Complex DR Plant

Type Direct Reduction

Capacity 800,000 tpy

Location Shadegan, Iran.

Owner NISCO

Client PAYA Co.

Duration 2008 - 2010

Scope of

Works

General

o Coordination between all disciplines

Piping

o Basic & detail design of piping route for all lines

in core area and material handling system

o Stress analyzing for critical pipe lines

o Support detail design & 3D modeling

o Duct design

o Isometric, Plan & Section View and support

Detail for all pipes.

o MTO of piping and special items

Page 42: ASYN Profile-new( 93-06-08)

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ASYN Steel Engineering

Neyriz Steel Complex DR Plant

Type Direct Reduction

Capacity 800,000 tpy

Location Neyriz, Iran.

Owner NISCO

Client PAYA Co.

Duration 2008 - Present

Scope of

Works

General

o Coordination between all disciplines

Piping

o Basic & detail design of piping route for all lines in

core area and material handling system

o Stress analyzing for critical pipe lines

o Support detail design & 3D modeling

o Duct design

o Isometric, Plan & Section View and support Detail

for all pipes.

o MTO of piping and special items

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Page 43

ASYN Steel Engineering

Baft Steel Complex DR Plant

Type Direct Reduction

Capacity 800,000 tpy

Location Baft, Iran.

Owner NISCO

Client PAYA Co.

Duration 2008 - Present

Scope of

Works

General

o Coordination between all disciplines

Piping

o Basic & detail design of piping route for all lines in

core area and material handling system

o Stress analyzing for critical pipe lines

o Support detail design & 3D modeling

o Duct design

o Isometric, Plan & Section View and support Detail

for all pipes.

o MTO of piping and special items

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Page 44

ASYN Steel Engineering

Chaharmahal Steel DR Plant

Type Direct Reduction

Capacity 800,000 tpy

Location Sepiddasht, Iran.

Owner NISCO

Client Mines & Metals Eng.

Duration 2008 - Present

Scope of

Works

Piping & Support design

Engineering Coordination between:

o Piping

o Structure

o Equipment

o Civil

o Electrical

o Instrument

Page 45: ASYN Profile-new( 93-06-08)

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Page 45

ASYN Steel Engineering

Sabzevar Steel DR Plant

Type Direct Reduction

Capacity 800,000 tpy

Location Sabzevar, Iran.

Owner NISCO

Client Mines & Metals Eng.

Duration 2008 - Present

Scope of

Works

Piping & Support design

Coordination between:

o Piping

o Structure

o Equipment

o Civil

o Electrical

o Instrument

Page 46: ASYN Profile-new( 93-06-08)

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Page 46

ASYN Steel Engineering

South Kaveh Steel DR Plant

Type Direct Reduction

Capacity 800,000 tpy

Location Bandar Abbas, Iran.

Owner BONYAD

Client Mines & Metals Eng.

Duration 2007-2008

Scope of

Works

General

o Coordination between all disciplines

Piping

o Piping design and coordination of all disciplines and

clash report

o 3D modeling of all lines by PDMS software

o Clash checking and modifying

o Design of interconnection and underground piping

o Design of piping support and 3D modeling

o Isometric, Plan & Section View and support Detail for

all pipes

Civil & Structure

o 3D modeling of all steel structure and foundations

Equipment

o 3D modeling of all equipment such as reduction

furnace, scrubbers, reformer, stack,de-dusting,

blower, material handling, coating and etc

Instrumentation

o 3D modeling of all instruments and positioning them

in appreciate position in lines

Page 47: ASYN Profile-new( 93-06-08)

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Page 47

ASYN Steel Engineering

Hormozgan Steel Complex DR Plant

Type Direct Reduction

Capacity 1,600,000 tpy

Location Bandar Abbas, Iran.

Owner NISCO

Client Mines & Metals Eng.

Duration 2006-2007

Scope of

Works

Piping & Support design

Engineering Coordination between:

o Piping

o Structure

o Equipment

o Civil

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Page 48

ASYN Steel Engineering

Khouzestan Steel Zamzam II DR Plant

Type Direct Reduction

Capacity 800,000 tpy

Location Ahvaz, Iran.

Owner Khouzestan Steel

Client Mines & Metals Eng.

Duration 2006 - 2007

Scope of

Works

General

o Coordination between all disciplines

Piping

o Piping design and coordination of all disciplines and

clash report and modifying

o 3D modeling of all lines by PDMS software

o Design of interconnection and underground piping

o Design of piping support and 3D modeling

o Isometric, Plan & Section View and support Detail

for all pipes

Civil & Structure

o 3D modeling of all steel structure and foundations

such as tower, galleries and all buildings

Equipment

o 3D modeling of all equipment such as reduction

furnace, scrubbers, reformer, stack, de-dusting,

blower, material handling system and etc

Instrumentation

o 3D modeling of all instruments and positioning

them in appreciate position in lines

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ASYN Steel Engineering

ASYN Steel Engineering

Basic Concepts in Iron & Steel Industries

Address: No. 3, 2nd Alley, North Sheikh Bahaei St., Tehran - Iran, Post Code: 1436764818

Tel: +98-2188039662-8Fax: +98-2188039663

Website: www.asynsteel.org

E-Mail: [email protected]