AstroJetTM M1DX Color Duplex Printer - Astro … · This manual is intended solely for the use and information of Astro Machine Corp., ... recording, or any information ... 123-2484

AstroJetTM

M1DX

Color Duplex Printer

Parts Manual

ASTRO MACHINE CORP.

630 Lively Blvd.

Elk Grove Village, IL 60007

Phone: (847) 364-6363

Fax: (847) 364-9898

www.astromachine.com

This manual is intended solely for the use and information of Astro Machine Corp., its designated agents, customers, and their employees. The information in this guide was obtained from several different sources that are deemed reliable by all industry standards. To the best of our knowledge, that information is accurate in all respects. However, neither Astro Machine Corp. nor any of its agents or employees shall be responsible for any inaccuracies contained herein.

AstroJet is a registered trademark of Astro Machine Corp.

Memjet® is a registered trademark.

All other trademarks are the property of their respective holders.

All rights reserved. No part of this book may be reproduced or transmitted in any form or by any means, electronic or mechanical, including

photocopying, recording, or any information storage and retrieval system, without permission in writing from the publisher

Table of Contents

GROUP 1 – MECHANICAL ASSEMBLY 2

GROUP 2 – PRINT ENGINE FRONT 4

GROUP 2.1 – PRINT ENGINE REAR 6

GROUP 2.2 – PRINT ENGINE COMPONENTS 8

GROUP 2.3 – PRINT ENGINE PRINTHEAD COMPARTMENT 10

GROUP 2.4 – PRINT ENGINE UPPER AND LOWER CLAMSHELL 12

GROUP 2.5 – PRINT ENGINE PRINTED CIRCUIT BOARDS 14

GROUP 2.6 – PRINT ENGINE UPPER MAIN PLATEN ASSEMBLY 16

GROUP 3 – PRINTER BASE 17

GROUP 4 – PRINT ENGINE BASE 19

GROUP 5 – MEDIA GUIDE HEAD (DUPLEX FEEDER) ASSEMBLY 20

GROUP 5.1 – MEDIA GUIDE HEAD (DUPLEX FEEDER) SUBASSEMBLY 21

GROUP 5.2 – MEDIA GUIDE HEAD COVER 23

GROUP 5.3 – DRIVE ROLLER SHAFT 25

GROUP 6 – PRINTER ELECTRICAL 26

GROUP 7 – PRINT ENGINE ELECTRICAL 26

CONSUMABLES AND NORMAL WEAR PARTS 28

RECOMMENDED SPARE PARTS 30

INDEX 31

GROUP 1 MECHANICAL ASSEMBLY

2

GROUP 1 MECHANICAL ASSEMBLY

3

KEY PART NO. DESCRIPTION QTY

1 123-0017 SCREW, 10-32 x 1/4 PH TRUSS HEAD 23

2 123-0024 SCREW, 10-32 x 3/8 TRUSS HD. PH SS 4

3 123-0126 SCREW, 8-32 x 1/4 FL. HD. PH, UNDERCUT 2

4 123-0185 SCREW, 10-32 x 3/8 SOC. HD. CAP. BLACK 4

5 123-0262 WASHER, #10, 0.193 x 3/8 x 0.032 PLASTIC 4

6 123-0524 SCREW, 1/4-20 x 1/2 SOC. HD. CAP 2

7 123-0875 SCREW, 10-31 x 1/4 FL. HD. PH UNDERCUT 2

8 123-0978 SCREW, 4-40 x 3/16 PAN HD. SS 2





13 123-2455 SCREW, METRIC M4, PAN HD. PH 4

14 123-2652 SCREW, 4-40 x 5/8 FL. HD. PH UNDERCUT 2

15 123-2892 SURFACE MOUNT MAGNETIC CATCH 2

16 46-100-04 FRONT SIDE FRAME WELDMENT 1

17 46-100-08 REAR SIDE FRAME WELDMENT 1

18 46-100-12 PRINTER BASE WELDMENT 1

19 46-100-15 PRINTER BASE 1

20 46-100-17A RIGHT-HAND CLOSURE WELDMENT 1

21 46-100-21A LEFT-HAND CLOSURE WELDMENT 1

22 TOP DOOR ASSEMBLY 1

22.1 46-100-25A TOP DOOR WELDMENT 1

22.2 123-2438 DOOR HANDLE, RECESSED, BLACK 1

22.3 46-106-27 TOP DOOR HINGE ASSEMBLY 1

22.4 123-2770 SCREW, 4-40 x 1/4 TRUSS HD. PH SS 4

22.5 123-2282 LOCKNUT, HEX 4-40, NYLON 4


23 46-100-30A REAR SIDE FRAME COVER WELDMENT 1

24 46-100-72 LATCH RAMP 1

25 46-101-03 PRINT ENGINE BASE ASSEMBLY (SEE GROUP 4)

1

26 46-101-18 CABLE CHAIN ASSEMBLY 1

27 46-101-20 ENGINE STOPPER 1

28 MEDIA HEAD ASSEMBLY (DUPLEX FEEDER) (SEE GROUPS 5, 5.1, 5.2, 5.3)

1

29 46-102-53 OPEN HEAD HOLDER, REAR 1

30 46-102-54 OPEN HEAD HOLDER, FRONT 1

31 46-103-05 MICRO SWITCH SHIELD 1

32 46-103-08 COUPLER HOLDER 1

33 46-103-10 PRINT ENGINE LATCH ASSEMBLY (INCLUDES PARTS LISTED BELOW)

1

33.1 123-0612 SCREW, 6-32 x 1/4 PAN HD. SS 2

33.2 123-0988 MICRO-SWITCH 1



33.5 34-104-11 SPRING 1

33.6 46-103-11 LATCH BRACKET

33.7 46-103-12 LATCH

33.8 46-103-13 LATCH PIVOT

34 BASE ASSEMBLY (SEE GROUP 3) 1

35 46-900-100 MEMJET PRINT ENGINE ASSEMBLY (SEE GROUPS 2 TO 2.6)

1

36 46-106-10 DROP TRAY HOLDER WELDMENT 1

37 46-106-14 LEFT-HAND DROP TRAY ASSEMBLY 1

38 46-550-10 DECAL – INDICATOR PANEL 1

39 46-106-06 ENGINE LEG SPACER ASSEMBLY (FEET-SPACERS FOR TOP M1 PRINTER)

2

GROUP 2 PRINT ENGINE (FRONT)

4

*Cutter Assembly shown not installed on this model.

GROUP 2 PRINT ENGINE (FRONT)

5


1

46-900-100 PRINT ENGINE 1

2

123-2710 MAIN DRIVE SHAFT PULLEY 3

3

123-2594 UPPER MAIN PLATEN ASSEMBLY (SEE GROUP 2.6)

1

4

123-2686 PRIMARY GRIT SHAFT ASSEMBLY

1

5

123-2504 PRINTHEAD LATCH SPRING 2

6

42-900-45 PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL – US)

1

42-900-50 PRINTHEAD LATCH ASSY. (COVER & WARNING LABEL – EUROPE)

1

7

123-2521 LIFTER MOTOR 1

8

42-900-40 LIFT ARM GEAR KIT (INCL. GEAR & C-CLIP)

1

9

42-900-05

SERVICE STATION LIFTING ARMS KIT (INCLUDES RIGHT & LEFT ROCKER ARMS, 2 SPRINGS, AND 2 E-CLIPS)

1

10

123-2429 UPPER PLATEN WHEELS ASSEMBLY

1

11

123-2586 SMALL GEAR, SERVICE STATION DRIVE SHAFT (STEPPER MOTOR)

2

12

123-2412 INK CARTRIDGE – BLACK 2

123-2413 INK CARTRIDGE – CYAN 1

123-2414 INK CARTRIDGE – MAGENTA 1

123-2415 INK CARTRIDGE – YELLOW 1

13

123-2487 WASTE INK TRAY ASSEMBLY (INCLUDES TRAY & PAD)

1


14

123-2474 INK TANK LATCH (YELLOW) 1

15

123-2475 INK TANK LATCH (CYAN, MAGENTA, BLACK)

2

16

123-2687 SEGMENTED GRIT SHAFT 1

17

123-2491 WASTE INK TRAY PAD 1

18

123-2522 PAPER PATH MOTOR 1

19

123-2646 SERVICE STATION DRIVE SHAFT

1

20

123-2708 IDLER PULLEY 1

21

123-2739 ENCODER COVER 1

123-2740

ENCODER COVER MOUNTING SCREWS

3

123-2741

ENCODER BEARING PLATE ASSEMBLY (INCLUDES

BEARING PLATE, BEARING, MOUNTING SCREWS & WASHERS)

1

42-105-28

BRASS WASHER/SPACER (FITS ON SHAFT BEHIND ENCODER BEARING PLATE ASSEMBLY)

1

123-2431 ENCODER WHEEL 1

123-2432

ENCODER SENSOR PCA (PRINT ENGINE)

1

123-2613 ENCODER MODULE SPRING 1

22

123-2446 DRIVE BELT 1

GROUP 2.1 PRINT ENGINE (REAR)

6


GROUP 2.1 PRINT ENGINE (REAR)

7


1

123-2481 SERVICE STATION CAP MODULE

1

2

123-2482 SERVICE STATION PLATEN MODULE ASSY.

1

3

42-900-130 INCLUDES: THRUST SPRING, SHIM & RETAINING RING

1

4

123-2480 WIPER ROLLER 1

5

123-2478 WIPER MODULE W/MOTOR (INC. WIPER ROLLER)

1

6

123-2483 SERVICE STATION (REV C – WORKS WITH EITHER STYLE SERVICE STATION GUIDE)

1

6A

123-2636

SERVICE STATION TRAY AND WICK (REV C – WORKS WITH EITHER STYLE SERVICE STATION GUIDE)

1

7

123-2479 SERVICE STATION WIPER MOTOR PCA

1

8

123-2615 INK TANK INTERFACE TEMP. SENSOR (K2) PCA

1

9

123-2473 DPCA BOARD (FOR Z3/Z4/MR PRINT ENGINES)

1

10

123-2616 INK TANK INTRFC (CMY) PCA 3

11

123-2477 DUAL PINCH VALVE (W/HOSE CONNECTORS)

1

42-900-85

DUAL PINCH VALVE SENSOR PC BOARD KIT (INCL. PC BOARD, 3 INSERTS AND PINCH VALVE WRENCH)

1

12

123-2515 PERISTALTIC PUMP (W/HOSE CONNECTORS)

1

123-2495

HOSE CONNECTOR BARB (HOSE SPLICE BARB)

5

13

42-110-92 PRINT ENGINE BASE ASSEMBLY

1


14

123-2617 INK TANK LEVEL PCA 1

15

123-2614 K1 INK TANK INTERFACE PCA 1

16

123-2484 BUFFER BOX 3

17

123-2546 SERVICE STATION TRACK 2

18

123-2585 MEDIUM GEAR, MOTOR SLED DRIVE (STEPPER MOTOR)

1

19

123-2576 LARGE GEAR, MOTOR SLED DRIVE (STEPPER MOTOR)

1

20

123-2528 BRACKET, MOTOR SLED DRIVE (STEPPER MOTOR)

1

21

123-2476 STEPPER MOTOR 1

22

123-2709 SERVICE STATION GEAR MUDFLAP

1

23

NOT AVAILABLE

SERVICE STATION WIPER MODULE SQUEEGEE BLADE (REPLACE WIPER MODULE OR SERVICE STATION)

1

NOT AVAILABLE

SERVICE STATION WIPER MODULE SQUEEGEE ROLLER (REPLACE WIPER MODULE OR SERVICE STATION)

1

24

42-900-10 INK REVOLVER, PUMP SIDE (INCLUDES HOSES, COUPLINGS)

1

25

123-2564 CAP PROTECTOR (PLASTIC SHIPPING CAPS)

2

26

123-2565 CAP RESTRAINER (CARDBOARD SHIPPING INSERT)

1

27

42-900-15 INK REVOLVER, VALVE SIDE (INCLUDES HOSES, COUPLINGS)

1

28

123-2611 CLAMSHELL LATCH (RH) 1

29

123-2610 CLAMSHELL LATCH (LH) 1

GROUP 2.2 PRINT ENGINE (COMPONENTS)

8

GROUP 2.2 PRINT ENGINE (COMPONENTS)

9


1.17

42-900-30 LOWER CLAMSHELL LATCH PIN KIT (1 PIN/SCREW PER KIT)

2

1.18

42-900-35 UPPER CLAMSHELL LATCH PIN KIT (1 PIN/SCREW PER KIT)

2

1.19

123-2763 GROUNDING STRAP (FOR ENTRY GRIT SHAFT)

1

1.20

123-2764 GROUNDING STRAP (FOR ENCODER GRIT SHAFT)

1

1.21

123-2519 EXIT SENSOR 1

1.22 123-2928 SCREW, 2-56 x 3/16 PAN HD. PH SS

1

2

123-2692 ENTRY GRIT SHAFT ASSY. 1

2.1

123-2687 SEGMENTED GRIT SHAFT 1

2.2

*SEE BELOW (42-900-90)

ENTRY-OUTPUT BEARING ASSY. (FOR ENTRY &

SEGMENTED GRIT SHAFTS) 4

3

123-2686 PRIMARY (ENCODER) GRIT SHAFT ASSEMBLY

1

3.1

*SEE BELOW (42-900-90)

ENCODER SHAFT BALL BEARING HOUSING ASSY. (ENCODER/LEFT-SIDE)

1

3.2

*SEE BELOW (42-900-90)

ENCODER SHAFT BALL BEARING HOUSING ASSY. (RIGHT SIDE)

1

*

42-900-90

GRIT SHAFT BEARINGS KIT FIT GRIT SHAFTS ABOVE (2, 2.1, 3): FOR ENTRY & SEGMENTED (x 4) FOR PRIMARY (ENCODER) (L & R)


1

46-105-22 EXIT CENTER PLATE ASSY. 1

1.1

42-110-06 EXIT ROLLER 1

1.2

123-2254 BEARING (EXIT ROLLER) 1

1.3

42-110-09 DRIVEN PULLEY, (EXIT ROLLER)

1

1.4

123-0880 ALLEN HEAD SCREW 1

1.5

123-2441 BEARING (EXIT ROLLER) 1

1.6

123-1323 SCREW, 4-40 x 3/16 TRUSS HD PH SS

1

1.7

123-0976 SCREW, 4-40 x 1/4 PAN HD PH 1

1.8

42-110-10 EXIT ROLLER SIDE PLATE 1

1.9

123-1023 SCREW, 4-40 x 5/16 PAN HD, PH SS

1

1.10

42-110-08 DRIVE PULLEY 1

1.11

123-2453 SCREW, PHILLIPS HEAD 1

1.12

123-2396 STAR WASHER 1

1.13

42-110-15 LATCH WHEEL 1

1.14

123-2442 EXIT ROLLER DRIVE BELT (O-RING 3/32 x 6.50 90A SD)

1

1.15

42-900-130 INCLUDES: THRUST SPRING, SHIM & RETAINING RING

3

1.16

123-2557 CLAMSHELL SWITCH ASSY. 1

GROUP 2.3 PRINT ENGINE (PRINTHEAD COMPARTMENT)

10

GROUP 2.3 PRINT ENGINE (PRINTHEAD COMPARTMENT)

11


1

42-110-35 ANGLE STOP BRACKET 1

1.1 123-2468 ALLEN HEAD SCREW 2

2.1

42-900-15 INK REVOLVER, VALVE SIDE (INCLUDES HOSES AND COUPLINGS)

1

2.2

42-900-10 INK REVOLVER, PUMP SIDE (INCLUDES HOSES AND COUPLINGS)

1

2.3

42-900-45 PRINTHEAD LATCH ASSEMBLY (COVER & WARNING LABEL – US)

1

42-900-50 PRINTHEAD LATCH ASSEMBLY (COVER & WARNING LABEL – EUROPE)

1

2.4

123-2504 PRINTHEAD LATCH SPRING 2

2.5

123-2601 PRINTHEAD LATCH SOLENOID 1

2.6

123-2516 PEN DRIVER PCA (SEE GROUP 2.5) 1

2.7

123-2563 DATA CABLE, MPCA-PPCA 2 1

2.8


2.9

123-2520 SENSOR SLED PCA (PRINTHEAD LATCH SENSOR – SENSOR ONLY)

1

3

123-2725 BUBBLE GAUGE 1

123-2904 CARTRIDGE LOCATOR ASSEMBLY 1

GROUP 2.4 PRINT ENGINE (UPPER & LOWER CLAMSHELL)

12

GROUP 2.4 PRINT ENGINE (UPPER & LOWER CLAMSHELL)

13


MEDIA ENTRY GUIDE

1 46-105-10 MEDIA ENTRY GUIDE, TOP 1

1.1 46-105-04 MEDIA ENTRY GUIDE, BOTTOM 1

1.2

123-1135 SCREW, 6-32 x 1/4 TRUSS HD. PH SS

4

1.3

46-105-18 MEDIA GUIDE SPACER 2

1.4

123-2518 TOP ENTRY SENSOR 1

1.5

123-2517 BOTTOM ENTRY SENSOR 1

1.6 123-2928 SCREW, 2-56 x 3/16 PAN HD. PH SS

5

LOWER CLAMSHELL

2 123-2602 LOWER INTERMEDIATE PLATEN 1

2.1

123-2520

SERVICE STATION PCA SENSOR (2 FOR SERVICE STATION SENSORS

(INDEX & HOME), 1 FOR SERVICE STATION LIFT SENSOR, 1 FOR PRINTHEAD LATCH SENSOR)

(SEE GROUP 2.5)

4

2.2

123-2479 SERVICE STATION CONNECTOR PCA

1

123-2492

FLEX CABLE (CONNECTS TO 123-2479 (ABOVE) MOUNTED ON PRINT ENGINE FRAME)

1

2.3

42-900-05 SERVICE STATION LIFTING ARMS KIT (INCLUDES RIGHT & LEFT ROCKER

ARMS, 2 SPRINGS, AND 2 E-CLIPS) 1

2.4

123-2546 SERVICE STATION TRACK 2

2.5

123-2577 CAM SHAFT ASSEMBLY 1


2.6

123-2646 SERVICE STATION DRIVE SHAFT 1

2.7

123-2586 SMALL GEAR, SERVICE STATION DRIVE SHAFT

3

UPPER CLAMSHELL

3

42-110-30 EXIT WHEELS BRACKET HOLDER ASSEMBLY

1

3.1

42-110-31 EXIT WHEELS BRACKET HOLDER 1

3.2

123-2429 UPPER PLATEN WHEELS ASSEMBLY

2

3.3

42-900-55

HEAD MEDIA GUIDE KIT

(ENVELOPE ATTACHMENT PREINSTALLED ON PRINTER: INCLUDES RIGHT AND LEFT-HAND SPACERS BELOW)

1

3.3

42-110-52J (OPTIONAL) THICKER HEAD MEDIA GUIDE FOR THICKER ENVELOPES (NOT PART OF KIT)

3.4

123-2594 UPPER MAIN PLATEN ASSEMBLY

(SEE GROUP 2.6) 1

3.5 1

2

42-900-60

PPS SPACERS, [1] LEFT AND [2] RIGHT-HAND

NOTE: SPACERS DO NOT WORK WITH EARLIER HEAD MEDIA GUIDES THAT DID NOT HAVE SPACERS ORIGINALLY

1

GROUP 2.5 PRINT ENGINE PRINTED CIRCUIT BOARDS

14


GROUP 2.5 PRINT ENGINE PRINTED CIRCUIT BOARDS

15


1

46-500-200 MAIN PRINTED CIRCUIT BOARD (FOR Z3, Z4, MR PRINT ENGINES)

1

2

123-2517 BOTTOM ENTRY SENSOR 1

3

123-2518 TOP ENTRY SENSOR 1

4

123-2479 SERVICE STATION CONNECTOR PCA

1

5

123-2492

FLEX CABLE (CONNECTS TO 123-2479 MOUNTED ON PRINT ENGINE FRAME)

(SEE #4 ABOVE OR GROUP 2.4)

1

6

123-2614 K1 INK TANK INTERFACE PCA 1

7

123-2516 PEN DRIVER PCA 1

7A

123-2732 PPCA COVER 1

8

123-2557 CLAMSHELL SWITCH ASSEMBLY 1

9

123-2519 EXIT SENSOR 1


10


11


12

123-2432 ENCODER SENSOR PCA (PRINT ENGINE)

1

13

123-2520

SERVICE STATION PCA SENSOR (1 FOR PRINTHEAD LATCH SENSOR, 1 FOR SERVICE STATION LIFT SENSOR, 2 FOR SERVICE STATION POSITION SENSORS (INDEX & HOME)

(SEE GROUP 2.4)

4

14

123-2473 DPCA CIRCUIT BOARD (FOR Z3/Z4/MR PRINT ENGINES)

1

15

42-900-26

NEW STYLE SERVICE STATION GUIDE KIT (FOR UNITS WITH SERVICE

STATION REV C – OPEN INK TANK DOOR TO CHECK LABEL ON FRONT OF SERVICE STATION)

1

16

42-500-05 POWER SUPPLY CABLE (P1000 – MPCA TO POWER SUPPLY)

1

GROUP 2.6 PRINT ENGINE UPPER MAIN PLATEN ASSEMBLY

16


123-2594 UPPER MAIN PLATEN ASSEMBLY (INCLUDES PARTS LISTED BELOW)

1

1

123-2569 PINCH ROLLER 18

2

123-2570 PINCH ROLLER AXLE 18

3

123-2573 ENTRY PINCH SPRING 9

4

123-2574 UPPER PLATEN BIAS SPRING 4

5

123-2572 PINCH SPRING 9

GROUP 3 BASE ASSEMBLY

17

GROUP 3 BASE ASSEMBLY

18


1 123-0978 SCREW, 4-40 x 3/16 PAN HD. SS 4


3 123-1476 HEX NUT, 1/2-13 4

4 123-2244 CASTER, BLACK RUBBER WITH THREADED STEM 4



7 46-104-03 BASE WELDMENT 1

8 46-104-26A REAR CLOSURE WELDMENT 1

9 46-104-28 SHELF WELDMENT 1

10 BOTTOM DOOR ASSEMBLY 1

10.1 46-104-20A BOTTOM DOOR WELDMENT 1

10.2 123-2438 DOOR HANDLE, RECESSED, BLACK 1

10.3 46-106-37 BOTTOM DOOR HINGE ASSEMBLY 1

10.4 123-1023 SCREW, 4-40 x 5/16 PAN HD, PH SS 4

10.5 123-2282 LOCKNUT, HEX 4-40, NYLON 4

GROUP 4 PRINT ENGINE BASE ASSEMBLY

19




3 123-2678 PULL HANDLE, 3" 1

4 123-2893 SIDE MOUNT DRAWER SLIDE 2

5 123-2929 SCREW, 8-32 x 1/4, LOW PROFILE 6

6 46-101-04 PRINT ENGINE BASE 1

7 46-101-07 LEFT-HAND SLIDE HOLDER WELDMENT 1

8 46-101-09 RIGHT-HAND SLIDE HOLDER WELDMENT 1

9 46-103-06 MICRO-SWITCH CAM 1

GROUP 5 MEDIA GUIDE HEAD (DUPLEX FEEDER) ASSEMBLY

20


1 123-0092 GROMMET 1

2 123-2891 SET SCREW, SHAFT COLLAR FOR 7/16" DIA. 2


4 46-102-02 MEDIA HEAD (DUPLEX FEEDER) SUBASSEMBLY (SEE GROUP 5.1) 1

5 46-102-25 HEAD CLOSURE SPACER 2

6 46-102-30 MEDIA GUIDE HEAD COVER ASSEMBLY (SEE GROUP 5.2) 1

7 46-102-44 HEAD HOLDER 1

8 46-102-57 HEAD SPACER 4

GROUP 5.1 MEDIA GUIDE HEAD (DUPLEX FEEDER) SUBASSEMBLY

21

STRONGLY RECOMMENDED:

REPLACE BEARINGS WHEN REPLACING SHAFTS.

GROUP 5.1 MEDIA GUIDE HEAD (DUPLEX FEEDER) SUBASSEMBLY

22



2 123-0054 HEX NUT, 1/4-20, 0.218 THICK 2

3 123-0063 WASHER, 0.625 OD x 0.281 ID x 1/16 4

4 123-0064 LOCK WASHER, 1/4, SS 2

5 123-0068 WASHER, 0.625 OD x 0.281 ID x 1/16 1

6 123-0241 SCREW, 4-40 x 7/16 BIND HD. PH 2

7 123-0275 SCREW, 6-32 x 1/4 OVAL CSK. HD. PH SS 16

8 123-0280 SCREW, 6-32 x 3/8, PAN HD. SS 2

9 123-0311 WASHER, 9/32 x 1/16, PLASTIC 4

10 123-0612 SCREW, 6-32 x 1/4 PAN HD. SS 14


12 123-0978 SCREW, 4-40 x 3/16 PAN HD. SS 4

13 123-1210 SCREW, 10-32 x 3/8 BTN. HD. SOC. CAP SS, BLK 1

14 123-1677 LOCK WASHER, #10, SS 1

15 123-1948 LOCKNUT, HEX, 1/4 -20 x 5/16 2


17 123-2895 TIMING BELT, 200XL (130 TEETH), 5/16" WIDE 1

18 123-2927 SCREW, 1/4-20 x 1, SOC. HD. CAP 2

19 43-500-13 SAFETY SWITCH 2 1

20 46-102-03 MEDIA HEAD SIDE FRAME FRONT WELDMENT 1


21 46-102-04 MEDIA HEAD SIDE FRAME REAR WELDMENT 1

22 46-102-09 CENTER PLATE 1

23 46-102-11 DRIVE ROLLER ASSEMBLY (SEE GROUP 5.3) 4

24 46-102-16 HEAD CLOSURE, FRONT 1

25 46-102-21 MOTOR ASSEMBLY (INCLUDES PARTS LISTED BELOW)

1


25.2 46-102-22 MOTOR BRACKET 1

25.3 46-102-28 MOTOR PULLEY (INCLUDES SET SCREW) 1

25.4 46-500-12 MOTOR ASSEMBLY 1

26 46-102-24 HEAD CROSS BAR 3

27 46-102-27 TENSIONER STUD ASSEMBLY 2

28 46-102-52 HEAD ARM 2

29 46-102-55 HEAD CLOSURE LOCK PIN 2

30 90-103-52 BALL BEARING HOUSING ASSEMBLY (INCLUDES PARTS LISTED BELOW)

8

30.1 123-0035 BALL BEARING 8

30.2 90-103-50 BALL BEARING HOUSING 8

GROUP 5.2 MEDIA GUIDE HEAD COVER

23

GROUP 5.2 MEDIA GUIDE HEAD COVER

24


1 123-0191 WASHER, #6 PLAIN SS 2

2 123-0612 SCREW, 6-32 x 1/4 PAN HD. SS 6


4 123-1204 SCREW, 6-32 x 1/4 BTN. HD. SOC. CAP SS, BLACK 2

5 46-102-31 MEDIA GUIDE HEAD COVER WELDMENT 1

6 46-102-33 RETAINER SPRING, BOTTOM WELDMENT 1

7 46-102-35 RETAINER SPRING, TOP WELDMENT 1

8 46-102-42 HEAD CLOSURE LATCH WELDMENT 1

9 46-102-48 LATCH PIVOT 2

10 46-102-49 SPRING, MEDIA GUIDE BAR 2

11 123-2224 HP REAR ROLLER 16

12 123-2225 SPRING, HP REAR ROLLER 16

GROUP 5.3 DRIVE ROLLER ASSEMBLY

25

Drive Roller Assembly (x4)


1. 123-0036 ROLL PIN, 3/32 x 5/8 1

2. 123-0322 SET SCREW 4

3. 42-102-22 RUBBER FEED ROLLER ASSEMBLY 4

4. 46-102-12 FEEDER DRIVE ROLLER SHAFT 1

5. 71-122-06 PULLEY (12 GROOVES) 1

STRONGLY RECOMMENDED:

REPLACE BEARINGS WHEN REPLACING SHAFTS.

GROUP 6 PRINTER ELECTRICAL

26

GROUP 6 PRINTER ELECTRICAL

27


1. 123-0017 SCREW,10-32 x 1/4 TRUSS HD. PH. SS 2

2. 123-0237 LOCK WASHER, #10 EXTERNAL TOOTH 1

3. 123-0241 SCREW, 4-40 x 7/16 BIND HD. PH 2

4. 123-0612 SCREW, 6-32 x 1/4 PAN HD. SS 2

5. 123-675 SCREW, 6/32 x 3/16 FL. HD. PH, UNDERCUT 2

6. 123-0988 MICRO-SWITCH 2

7. 123-1132 GROUND LABEL 1

8. 123-2380 SCREW, 4-40 x 1/2 TRUSS HD. PH. SS 2

9. 123-2387 CAT 5 FEED-THRU COUPLER 2

10. 123-2395 POWER SUPPLY, 320W SINGLE OUTPUT SWITCHING

1

11. 123-2455 SCREW, METRIC M4, PAN HD. PH 2

12. 123-2652 SCREW, 4-40 x 5/8 FL. HD. PH, UNDERCUT 2

13. 123-2775 CAT 5e CABLE, 12" LONG, NO COVER (DATA INLETS - INTERNET SWITCH)

2

14. 123-2776 CAT 5e CABLE, 5" LONG, NO COVER (INTERNET SWITCH - J25)

1

15. 123-2777 SWITCH, FAST ETHERNET, (8 PORTS, 10/100 Mbps)

1

16. 42-500-19 POWER BUTTON ASSEMBLY 1

17. MEDIA HEAD ASSEMBLY (SEE GROUPS 5-5.3) 1

18. 46-103-05 MICRO-SWITCH SHIELD 1

19. 46-103-10 LATCH ASSEMBLY 1

20. 46-900-100 PRINT ENGINE 1


21. 46-500-01 POWER INLET – POWER SUPPLY WIRE HARNESS (L1 - L)

1

22. 46-500-02 POWER INLET – POWER SUPPLY WIRE HARNESS (N1 – N)

1

23. 46-500-03 PLUG BOX (L1 & N1) 1

24. 46-500-04 24V POWER SUPPLY WIRE HARNESS (+V, -V – P1000)

1

25. 46-500-05 LED DISPLAY SWITCHES WIRE HARNESS (A, C – J35)

1

26. 46-500-06 ENCODER – POWER BUTTON WIRE HARNESS (B – J1000, P2004)

1

27. 46-500-07 MOTOR ASSEMBLY 2 WIRE HARNESS (D – J18-C)

1

28. 46-500-08 SAFETY SWITCHES WIRE HARNESS EXTENSION (SW1: COM, NC – C)

(SW3: COM, NC – C) (SW2 – SW2) 1

29. 46-500-09 LED DISPLAY WIRE HARNESS EXTENSION (J2, LED – A)

1

30. 46-500-10 LED DISPLAY PRINTED CIRCUIT BOARD 1

31. 46-500-11 MOTOR WIRE HARNESS EXTENSION (MOTOR – D)

1

32. 46-500-12 MOTOR ASSEMBLY (ENCODER, MOTOR)

33. 42-500-13 SAFETY SWITCH 2 (SW2 – SW2) 1

34. 46-500-14 ENCODER – POWER BUTTON WIRE HARNESS (POWER, LED – B) (ENCODER – B)

1

35. 46-500-15 MAIN POWER SWITCH ASSEMBLY 1

36. 95-100-32 PC BOARD SUPPORT 2

37. 46-101-18 CABLE CHAIN ASSEMBLY 1

GROUP 7 PRINT ENGINE ELECTRICAL

28

GROUP 7 PRINT ENGINE ELECTRICAL

29


1. 46-500-15 MAIN POWER SWITCH ASSEMBLY 1

2. 123-1398 MAIN FUSE, 2.5A 2

3. 46-500-01 POWER INLET – POWER SUPPLY WIRE HARNESS (L1 - L)

1

4. 46-500-02 POWER INLET – POWER SUPPLY WIRE HARNESS (N1 - N)

1

5. 46-500-03 PLUG BOX (L1 & N1) 1

6. 123-2395 UNIVERSAL POWER SUPPLY, 24VDC 1

7. 46-500-04 24V POWER SUPPLY WIRE HARNESS (+V, -V - P1000)

1

8. 123-2387 CAT 5 FEED-THRU COUPLER 2

9. 123-2775 CAT 5E CABLE (DATA INLETS - INTERNET SWITCH) 2

10. 123-2777 FAST INTERNET SWITCH (8 PORTS, 10/100 Mbps) 1

11. 123-2776 CAT 5E NETWORK CABLE (INTERNET SWITCH - J25)

1

12. 46-500-10 LED DISPLAY PRINTED CIRCUIT BOARD 1

13. 46-500-08 SAFETY SWITCHES WIRE HARNESS EXTENSION (SW1: COM, NC - C)

(SW3: COM, NC - C) ( SW2 - SW2) 1

14. 46-500-05 LED DISPLAY SWITCHES WIRE HARNESS (A, C - J35)

1

15. 46-500-09 LED DISPLAY WIRE HARNESS EXTENSION (J2, LED - A)

1

16. 42-500-19 POWER BUTTON ASSEMBLY 1

17. 46-500-14 ENCODER – POWER BUTTON WIRE HARNESS (POWER, LED - B) (ENCODER - B)

1

18. 46-500-06 ENCODER – POWER BUTTON WIRE HARNESS (B - J1000, P2004)

1

19. 46-500-13 SAFETY SWITCH 2 (SW2 - SW2) 1

20. 46-500-12 MOTOR ASSEMBLY (ENCODER, MOTOR) 1


21. 46-500-11 MOTOR WIRE HARNESS EXTENSION (MOTOR - D)

1

22. 46-500-07 MOTOR ASSEMBLY 2 WIRE HARNESS (D - J18-C) 1

23. 46-500-200 MPCA 1

24. 123-2473 DPCA 1

25. 46-101-18 CABLE CHAIN ASSEMBLY 1

26. 46-900-100 PRINT ENGINE 1

MPCA WIRE HARNESSES (NOT SHOWN)

123-2784 LOWER CLAMSHELL SENSORS (MPCA-P2002) 1

123-2785 MPCA TO DPCA MOTORS CONTROL (MPCA-P2006 TO DPCA-P1)

1

123-2786 INK TANK INTERFACE AND PINCH VALVE (MPCA-P2005)

1

123-2787 LOWER CLAMSHELL MOTORS (MPCA-P2003 TO E1 AND M6)

1

123-2788 UPPER CLAMSHELL PRINTHEAD LATCH SOLENOID (MPCA-J2001)

1

42-500-23 DPCA TO MPCA POWER SUPPLY LINE (DPCA-J1 TO MPCA-J1002)

1

POWER CORDS AND ETHERNET CABLES (*NOT SHOWN)

* 123-0635 115V POWER CORD, 6FT. DOMESTIC/JAPAN 1

* 123-0735 220V POWER CORD, EUROPE 1

* 123-2187 220V POWER CORD, CHINA 1

* 123-2407 220V POWER CORD, UK 1

* 123-2447 ETHERNET CABLE, 3 FT. 1

* 123-2525 ETHERNET CABLE, 10 FT. 1

CONSUMABLE, NORMAL WEAR AND SPARE PARTS

30

CONSUMABLE AND NORMAL WEAR PARTS

PART NO. DESCRIPTION QTY PER PRINTER

CONSUMABLES

123-2393 PRINTHEAD CARTRIDGE 1

123-2412 BLACK INK CARTRIDGE, 250 ML 2

123-2413 CYAN INK CARTRIDGE, 250 ML 1

123-2414 MAGENTA INK CARTRIDGE, 250 ML 1

123-2415 YELLOW INK CARTRIDGE, 250 ML 1

NORMAL WEAR PARTS

123-0035 BALL BEARING NMB R-4HH (MEDIA HEAD/DUPLEX FEEDER)

8

123-2441 BALL BEARING, (PRINT ENGINE EXIT ROLLER) 1

123-2442 BELT, EXIT ROLLER (O-RING 3/32 x 6.50 90A SD) 1

123-2254 BALL BEARING, DOUBLE-SHIELDED (PRINT ENGINE EXIT ROLLER)

1

123-2895 TIMING BELT (MEDIA HEAD/DUPLEX FEEDER) 1

42-102-22 ROLLER ASSEMBLY (MEDIA HEAD/DUPLEX FEEDER DRIVE ROLLERS)

16

RECOMMENDED SPARE PARTS

PART NO. DESCRIPTION QTY PER PRINTER

123-1398 2.5 AMP SLO-BLO FUSE (POWER INLET ASSY.) NOTE: SPARE FUSE SUPPLIED IN FUSE HOLDER

1

123-2395 UNIVERSAL POWER SUPPLY 1

123-2429 UPPER EXIT PLATEN ASSEMBLY 1

123-2431 ENCODER WHEEL (PRINT ENGINE) 1

123-2432 ENCODER SENSOR PCA (PRINT ENGINE) 1

123-2483 SERVICE STATION 1

123-2487 WASTE INK TRAY ASSEMBLY 1

42-900-30 LOWER CLAMSHELL LATCH PIN KIT (INCLUDES 1 LATCH PIN, 1 SCREW)

2

42-900-35 UPPER CLAMSHELL LATCH PIN KIT (INCLUDES 1 LATCH PIN, 1 SCREW)

2

46-106-06 ENGINE LEG SPACER ASSEMBLY (FEET-SPACERS FOR TOP M1 PRINTER)

2

46-102-21 DUPLEX FEEDER MOTOR ASSEMBLY 1

46-900-100 PRINT ENGINE 1

POWER CORDS AND ETHERNET CABLES

123-0635 115V POWER CORD, 6FT. DOMESTIC/JAPAN 1

123-0735 220V POWER CORD, EUROPE 1

123-2187 220V POWER CORD, CHINA 1

123-2407 220V POWER CORD, UK 1

123-2447 ETHERNET CABLE, 3 FT. 1

123-2525 ETHERNET CABLE, 10 FT. 1

INDEX

31

PART NO. GROUP KEY

123-0017 1 1

123-0017 5.1 1

123-0017 5.1 25.1

123-0017 6 1

123-0024 1 2

123-0035 5.1 30.1

123-0036 5.3 1

123-0054 5.1 2

123-0063 5.1 3

123-0064 5.1 4

123-0068 5.1 5

123-0092 5 1

123-0126 1 3

123-0185 1 4

123-0191 5.2 1

123-0237 6 2

123-0241 5.1 6

123-0241 6 3

123-0262 1 5

123-0275 5.1 7

123-0280 5.1 8

123-0311 5.1 9

123-0322 5.2 2

123-0524 1 6

123-0612 1 33.1

123-0612 5.1 10

123-0612 5.2 2

123-0612 6 4

123-0635 7 --

123-0675 6 5

123-0683 5.1 11

123-0735 7 --

123-0875 1 7

123-0880 2.2 1.4

123-0976 2.2 1.7

123-0978 1 8

123-0978 3 1

123-0978 5.1 12

123-0988 1 33.2

123-0988 6 6

123-1023 2.2 1.9

123-1023 3 10.4

123-1132 6 7

123-1135 1 33.3

123-1135 2.4 1.2

123-1135 5.2 3

123-1136 1 9

123-1136 3 2

123-1136 4 1

PART NO. GROUP KEY

123-1178 1 10

123-1178 4 2

123-1204 5.2 4

123-1210 5.1 13

123-1323 1 11

123-1323 2.2 1.6

123-1340 1 12

123-1398 7 2

123-1476 3 3

123-1677 5.1 14

123-1948 5.1 15

123-2187 7 --

123-2224 5.2 11

123-2225 5.2 12

123-2244 3 4

123-2254 2.2 1.2

123-2270 2.3 2.1

123-2282 1 22.5

123-2282 3 10.5

123-2380 1 33.4

123-2380 6 8

123-2387 6 9

123-2387 7 8

123-2395 6 10

123-2395 7 6

123-2396 2.2 1.12

123-2407 7 --

123-2412 2 12

123-2413 2 12

123-2414 2 12

123-2415 2 12

123-2429 2 10

123-2429 2.4 3.2

123-2431 2 21

123-2432 2 21

123-2432 2.5 12

123-2438 1 22.2

123-2438 3 10.2

123-2441 2.2 1.5

123-2442 2.2 1.14

123-2446 2 22

123-2447 7 --

123-2453 2.2 1.11

123-2455 1 13

123-2455 6 11

123-2468 2.3 1.1

123-2473 2.1 9

123-2473 2.5 14

123-2473 7 24

PART NO. GROUP KEY

123-2474 2 14

123-2475 2 15

123-2476 2.1 21

123-2477 2.1 11

123-2478 2.1 5

123-2479 2.1 7

123-2479 2.4 2.2

123-2479 2.5 4

123-2480 2.1 4

123-2481 2.1 1

123-2482 2.1 2

123-2483 2.1 6

123-2484 2.1 16

123-2487 2 13

123-2491 2 17

123-2492 2.4 2.2

123-2492 2.5 5

123-2495 2.1 12

123-2504 2 5

123-2504 2.3 2.4

123-2515 2.1 12

123-2516 2.5 7

123-2517 2.4 1.5

123-2517 2.5 2

123-2518 2.3 4.2

123-2518 2.4 1.4

123-2518 2.5 3

123-2519 2.2 1.21

123-2519 2.3 4.1

123-2519 2.5 9

123-2520 2.3 2.9

123-2520 2.4 2.1

123-2520 2.5 13

123-2521 2 7

123-2522 2 18

123-2525 7 --

123-2528 2.1 20

123-2546 2.1 17

123-2546 2.4 2.4

123-2557 2.2 1.16

123-2557 2.5 8

123-2562 2.3 2.8

123-2562 2.5 11

123-2652 6 12

123-2563 2.3 2.7

123-2563 2.5 10

123-2564 2.1 25

123-2565 2.1 26

123-2569 2.6 1

INDEX

32

PART NO. GROUP KEY

123-2570 2.6 2

123-2572 2.6 5

123-2573 2.6 3

123-2574 2.6 4

123-2575 6 13

123-2576 2.1 19

123-2576 6 14

123-2577 2.4 2.5

123-2577 6 15

123-2585 2.1 18

123-2586 2 11

123-2586 2.4 2.7

123-2594 2 3

123-2594 2.4 3.4

123-2594 2.6 --

123-2601 2.3 2.5

123-2602 2.2 2

123-2610 2.1 29

123-2611 2.1 28

123-2613 2 21

123-2614 2.1 15

123-2614 2.5 6

123-2615 2.1 8

123-2616 2.1 10

123-2617 2.1 14

123-2636 2.1 6A

123-2646 2 19

123-2646 2.4 2.6

123-2652 1 14

123-2678 4 3

123-2686 2 4

123-2686 2.2 3

123-2687 2 16

123-2687 2.2 2.1

123-2692 2.2 2

123-2708 2 20

123-2709 2.1 22

123-2710 2 2

123-2725 2.3 3

123-2732 2.5 7A

123-2739 2 21

123-2740 2 21

123-2741 2 21

123-2763 2.2 1.19

123-2764 2.2 1.20

123-2770 1 22.4

123-2770 3 6

123-2775 7 9

123-2776 7 11

PART NO. GROUP KEY

123-2777 7 10

123-2784 7 --

123-2785 7 --

123-2786 7 --

123-2787 7 --

123-2788 7 --

123-2891 5 2

123-2892 1 15

123-2892 3 6

123-2892 5.1 16

123-2893 4 4

123-2895 5.1 17

123-2904 2.3 --

123-2927 5.1 18

123-2928 2.4 1.6

123-2928 4 5

123-2932 5 3

34-104-11 1 33.5

42-101-13 2.3 2

42-102-22 5.3 3

42-105-28 2 21

42-110-06 2.2 1.1

42-110-08 2.2 1.10

42-110-09 2.2 1.3

42-110-10 2.2 1.8

42-110-15 2.2 1.13

42-110-30 2.4 3

42-110-31 2.4 3.1

42-110-35 2.3 1

42-110-92 2.1 13

42-110-52J 2.4 3.3

42-500-05 2.5 16

42-500-19 6 16

42-900-19 7 16

42-500-23 6 --

42-900-05 2 9

42-900-05 2.4 2.3

42-900-10 2.1 24

42-900-10 2.3 2.2

42-900-15 2.1 27

42-900-15 2.3 2.1

42-900-20 2 --

42-900-20 2.3 --

42-900-26 2.5 15

42-900-30 2.1 3

42-900-30 2.2 1.17

42-900-35 2.2 1.18

42-900-40 2 8

42-900-45 2 6

PART NO. GROUP KEY

42-900-45 2.3 2.3

42-900-50 2 6

42-900-50 2.3 2.3

42-900-55 2.4 3.3

42-900-60 2.4 3.5

42-900-85 2.1 11

42-900-90 2.2 2.2

42-900-90 2.2 3.1

42-900-90 2.2 3.2

42-900-130 2.1 3

42-900-130 2.2 1.15

46-100-04 1 16

46-100-08 1 17

46-100-12 1 18

46-100-15 1 19

46-100-17A 1 20

46-100-21A 1 21

46-100-25A 1 22.1

46-100-30A 1 23

46-100-72 1 24

46-101-03 1 25

46-101-04 4 6

46-101-07 4 7

46-101-09 4 8

46-101-18 1 26

46-101-18 6 37

46-101-18 7 25

46-101-20 1 27

46-102-02 5 4

46-102-03 5.1 20

46-102-04 5.1 21

46-102-09 5.1 22

46-102-11 5.1 23

46-102-12 5.3 4

46-102-16 5.1 24

46-102-21 5.1 25

46-102-22 5.1 25.2

46-102-24 5.1 26

46-102-25 5 5

46-102-27 5.1 27

46-102-28 5.1 25.3

46-102-30 5 6

46-102-31 5.2 5

46-102-33 5.2 6

46-102-35 5.2 7

46-102-42 5.2 8

46-102-44 5 7

46-102-48 5.2 9

46-102-49 5.2 10

INDEX

33

PART NO. GROUP KEY

46-102-52 5.1 28

46-102-53 1 29

46-102-54 1 30

46-102-55 5.1 29

46-102-57 5 8

46-103-05 1 31

46-103-05 6 18

46-103-06 4 9

46-103-08 1 32

46-103-10 1 33

46-103-10 6 19

46-103-11 1 33.6

46-103-12 1 33.7

46-103-13 1 33.8

46-104-03 3 7

46-104-20A 3 10.1

46-104-26A 3 8

46-104-28 3 9

46-105-04 2.4 1.1

46-105-10 2.4 1

46-105-18 2.4 1.3

46-105-22 2.2 1

46-106-06 1 39

46-106-10 1 36

46-106-14 1 38

46-106-27 1 22.3

46-106-37 3 10.3

46-500-01 6 21

46-500-01 7 3

46-500-02 6 22

46-500-02 7 4

46-500-03 6 23

46-500-03 7 5

46-500-04 6 24

46-500-04 7 7

46-500-05 6 25

46-500-05 7 14

46-500-06 6 26

46-500-06 7 18

46-500-07 6 27

46-500-07 7 22

46-500-08 6 28

46-500-08 7 13

46-500-09 6 29

46-500-09 7 15

46-500-10 6 30

46-500-10 7 12

46-500-11 6 31

46-500-11 7 21

PART NO. GROUP KEY

46-500-12 5.1 25.4

46-500-12 6 32

46-500-12 7 20

46-500-13 5.1 19

46-500-13 6 33

46-500-13 7 19

46-500-14 6 34

46-500-14 7 17

46-500-15 6 35

46-500-15 7 1

46-500-200 2.5 1

46-500-200 7 23

46-550-10 1 38

46-900-100 1 35

46-900-100 2 1

46-900-100 6 20

71-122-09 5.3 5

90-103-50 5.1 30.2

90-103-52 5.1 30

95-100-32 6 36

PART NO. GROUP KEY

*NOT SHOWN

123-0635* 7

123-0735* 7

123-2187* 7

123-2407* 7

Copyright © 2018 Astro Machine Corp.

Elk Grove Village, IL 60007

04/02/2018

Part Number: 100-M1DX Rev. F

Documents

AstroJetTM M1DX Color Duplex Printer - Astro … · This manual is intended solely for the use and information of Astro Machine Corp., ... recording, or any information ... 123-2484