Upload
others
View
1
Download
0
Embed Size (px)
Citation preview
ASTARTA Energy efficiency and bioenergy opportunities
Khmelnytskyi region
Vinnytsya region
Poltava region
Kharkivregion
ASTARTA's business units
Globino processing plant
Bioenergy plant
Head office
Kyiv
2 ASTARTA history and business structure The Group’s assets location The Group’s history
• 1993 - foundation of the Group
• 1996 - started agricultural business
• 1999 - first sugar plant in Poltava region
• 2003 – 2005 - four additional sugar plants
• 2006 - Astarta’ IPO on Warsaw Stock
Exchange
• 2007 - the Group actively expands by
acquiring new agricultural companies and
increasing the area of agricultural land in
lease
• 2008 - sugar plant and farming assets in
Western Ukraine
• 2009 - consolidation of production assets
into integrated business units
• 2011 - two sugar plants and agri-assets in
Kharkiv region
• 2012 - initiated soybean processing and
biogas generation projects
• 2013 - sugar plant in Poltava region,
commissioning of soybean processing and
biogas plants
Khmelnytsky region
• Narkevychi sugar plant
6.600 tonnes/day
Vinnytsa region
• Zhdanivsky sugar plant
3.500 tonnes/day
• Kobelyaky sugar plant
8.000 tonnes/day
• Yaresky sugar plant
4.500 tonnes/day
• Novoorzhytsa sugar plant
6.500 tonnes/day
• Globyno sugar plant
6.000 tonnes/day
• Veselopodilsky sugar plant
3.000 tonnes/day
Kharkiv region
• Novoivanivsky sugar plant
2.500 tonnes/day
• Savinsky sugar plant
3.500 tonnes/day
Poltava region
*ASTARTA ‘s business unit usually combines: agricultural land under cultivation, grain storage facilities, machinery and transportation vehicles, sugar plant, forage factory, and cattle farms
Sugar
production
60%
Agriculture
26%
Dairy
11%
Other
3%
Sugar
production
29%
Agriculture
57%
Dairy
14%
Cattle farming
Sugar
production Agriculture
Products:
Milk
Meat
Products:
Oil
Meal
Husks
Sugar beet
Fertilisers
Biogas
Soybean
ProcessingHusks (as
fuel)
Wastes
Methane
Soybean mealPulp
Beet pulp
Soybean
Feed
Products:
Sugar
Pulp
Molasses
BiomassFertilizers
Fertilizers
Gross Revenue and EBITDA breakdown, 2013
• One of the largest agriproducers in Ukraine
• 245 ths ha under management, 100% cultivated
• About 760 ths tonnes of grain and oil crops and 2.1 million tonnes of sugar beet harvested in 2013
• Up to 400 ths tonnes of grain storage facilities
• More than 3000 units of agricultural equipment in operation; own transport fleet of 700+ trucks, GPS precision farming operations
• The biggest Ukrainian public producer of milk with 3% share in industrialized milk production
• Integrated player with own fodder production and high milk yields
• Total cattle headcount of 31 ths
• 91 ths tonnes of milk produced in 2013
3 ASTARTA market position and business model
ASTARTA business model Leading integrated agri-industrial producer
• The largest and cost-efficient sugar producer, 25% share in Ukraine in 2013
• Sugar output 305 ths tonnes in 2013 campaign
• Nine sugar plants, daily processing capacity exceeding 43.5 ths tonnes of sugar beet
• High self-sufficiency in beet production and sugar storage
AG
RIC
ULT
UR
E
SU
GA
R P
RO
DU
CTIO
N
DA
IRY
FA
RM
ING
Gross revenue excludes intersegment revenue of sugar beet at cost of EUR 116 million
EBITDA includes IFRS revaluation of biological assets (IAS 41)
Revenue EBITDA
Industrial vs. direct consumption of sugar in Ukraine
4 Ukrainian sugar market overview
Players in the sugar market, volume
Sugar production in Ukraine
Key considerations
(million tonnes)
• Ukraine has high quality land and favorable climate conditions for sugar beet farming
• Market characterised by continuously increasing share of industrial consumption
• Upon WTO accession, Ukraine had agreed to a quota of 270 ths. tonnes of raw sugar to be imported under a 2% tariff rate. Imported sugar above this level is charged with a 50% tariff
• In 2013/2014 marketing year ASTARTA will sell record high amount of sugar – about 370 ths. tonnes
Source: Ukrtsukor, Company data
Source: Ukrtsukor, Company data
Source: Ukrtsukor, Company estimations
2012 2013
ASTARTA; 19%
Ukrlandfarming;
9%
Mriya; 8%
Ukrprominvest;
7%
Kernel; 5%Radekhov-
tsukor; 5%
Other; 47%
ASTARTA; 26%
Radekhov-
tsukor; 15%
Ukrprominvest;
13%
Mriya; 7%
Svitanok; 6%
Other; 33%
25%
30%
35%
40%
45%
50%
55%
60%
20
02
20
03
20
04
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
2,0
2,6
1,91,6
1,31,5
2,3 2,2
1,2
0,0
0,5
1,0
1,5
2,0
2,5
3,0
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
Bioenergy plant
Waste-to-energy opportunities
5
• The processing capacity is 1 200 tonnes of beet pulp per day
• Daily capacity for biogas production upto 150 000 м³
• Biogas is replacing up to 50 % of natural gas used by sugar plant
• Production of 250 tonnes fertilizers per day
• Positive environmental effect due to closed cycle of production, reduction of natural gas
consumption
6 Bioethanol project at ASTARTA
• ASTARTA's potential synergetic model for
Globino foresees combination of Sugar
factory + Biogas factory + Bioethanol factory
• Biogas factory to utilize 100 % of wastes from
Sugar and Bioethanol factories
Key features:
• Own feedstock – beets, sugar juice, green
syrup, molasses
• Distillery waste utilization by methanization
facility
• Modern distilling technology with lower
energy consumption (proposed by Maguine)
• Cheaper source of energy – biogas from beet
pulp methanization
• Product: Component Motor Fuel Alternative
• Daily production: 10 000 dal (80 т)
• Daily molasses consumption 335 т
• Daily biogas consumption 30 500 m3
• Working days 330
Key technical parameters for bioethanol project
Bio-organic projects of ASTARTA
• Soybean inoculants, liquid:
• Stubble destructants
• Biological fungicides
• Probiotics
7 Way forward Key features:
• Pulp is processing 90-100 days of sugar production campaign
• Complex will be utilizing wastes 230 days out of sugar campaign and produce biogas for local needs -
built oil extraction plant and future bioethanol plant.
• Sugar beet pulp, beets peaces, leafs, corn harvest leftovers, bioethanol distillery stillage, pretreated
wood chips (R@D stage) can be used as raw material for biogas complex out of sugar season
• Strategic development options are:
the construction of bioethanol plant to fulfill the synergy with sugar plant and biogas facility
Construction of second biogas pipeline to oil extracting factory and biogas driven cogeneration units
installation
•Project CAPEX is approximately 25 – 30 million EURO
2014 Synergy
8
9
Waste water cleaning
Water pond
molasses, green syrup
SUGAR BIOETHANOL
soya beans
be
ets
Soya oil,
protein feed
(no GMO)
2015 Synergy 9
10
Present R@D directions of the company
Fast growing poplar as a source of cellulosic biomass
C6 + C5 sugars
Second generation bioethanol
Depolymerized organics
BIOGAS
Cutted and branches cleaned
trees
Raw material for paper
production
Wood wastes, bark and branches
Syngas, Furness oil
En
zym
ati
c
hyd
roly
sis
ca
taly
tic
tre
atm
en
t
fas
t
pyro
lys
is
me
ch
an
ica
l
10
11
Green goals and targets of Astarta
1) Reduction of natural gas, coal, lime and water consumption per ton of processed
beets at company’s factories.
2) Replacing natural gas with green biogas at company’s factories - 50% at Globino
sugar factory season of 2014 and 80% replacement at oil extracting factory in
Globino starting 2015.
3) Production of green electricity, steam and heat at company’s factories.
4) Replacement of mineral fertilizers with green fertilizer after anaerobic process.
5) Lower the water consumption balance by returning cleaned water back in to the
lake.
6) Consider biogas as source of energy for green electricity, heat and steam
production in bioethanol factory of first generation.
7) Waste utilization in anaerobic reactors and usage of biogas for heat and
electricity production gives any factory green points and half step up in
generation.
8) Earning a CO2 quotes, by consuming volumes of it, while growing poplar.
11
Directions of cooperation between FAO, EBRD
and ASTARTA
ASTARTA’s cooperation with FAO and EBRD 12
•Accessing quality expertise
•Exchange experience
•Participation in round tables, conferences
•Training programs for specialists
•Financing programs
Managing ecological risks
Corporate social responsibility
Addressing social problems
• ASTARTA is an active member of the UN Global Compact:
• In January 2008, ASTARTA joined the Global Compact of the United Nations
• By signing this Compact, our Company committed itself to adhere to, support, and implement basic values in the areas of human rights protection, employment, environment protection, and fighting corruption as part of its operations
• The Company develops social infrastructure in those areas where its enterprises operate, and is concerned with improving the wellbeing of the community:
• In 2009, we initiated signing Social Responsibility Agreements with the municipalities where our production assets are located
• Under these agreements, the Company committed to assist those municipalities in developing their social programs and public infrastructure
• ASTARTA implements energy efficiency programs aimed to cut natural gas consumption at its sugar mills
• The programs’ realization is to provide the following results:
• decrease in sugar prime cost by means of efficiency increase
• quality improvements by means of application of more advanced production technologies and
• decrease in pollutants and emission of green-house gases into atmosphere
• As Ukraine is an active member of the Kyoto Protocol, the Company signed an agreement with the Multilateral Carbon Credit Fund (MCCF) established by the EBRD and the EIB, to sell carbon credits
• The agreement, which covers the carbon credits generated during the period between 2008 through 2012, is the first deal of the MCCF in Ukraine
13
THANK YOU FOR ATTENTION!
14