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Prof. Prashant Shukla Assigning Service Department Costs We can usually distinguish two types of departments in an organization: production departments or operating departments which directly produce or distribute the firm's output and service departments whose main output is to provide service to other departments. Examples of such service departments include utilities, maintenance, production control, stockroom, material handling, and housekeeping and information systems. Units such as R&D or advertising that produce company wide services may not be included in this analysis unless their output is produced for specific departments or products. In this chapter, we will discuss the process of attributing or allocating the costs of service departments to operating departments and products. Attribution and Allocations: We will make a distinction between attribution and allocation. Attribution is the process of assigning a cost that is associated with a particular cost object. Such costs that can be attributed are sometimes also referred to as separable. Costs that cannot be attributed can be either a joint cost or common cost. Allocation is the process of assigning a resource cost to user where a direct measure does not exist for basis of assigning. Some surrogate (indirect alternative) measure has to be used for defining the basis of allocation. Rationale for allocating service costs : There are many reasons and advantages of allocating service costs to user departments (other service departments or production departments). These are: 1. For purposes of assessing cost of goods sold and inventory valuation needed in external financial reporting 2. To assess the performance of the service departments. 3. To ensure that the services are efficiently used by the user departments. If no costs are allocated to users for services rendered, then there may be a tendency on the part of the users to wastefully consume more services than needed knowing that this is got free of cost. 4. To ensure that the services are produced efficiently by comparing internal costs of the service against external costs and hence to decide whether the services should be provided in-house or procured from external sources.

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  • Prof. Prashant Shukla

    Assigning Service Department Costs

    We can usually distinguish two types of departments in an organization: production

    departments or operating departments which directly produce or distribute the

    firm's output and service departments whose main output is to provide service

    to other departments. Examples of such service departments include utilities,

    maintenance, production control, stockroom, material handling, and

    housekeeping and information systems. Units such as R&D or advertising that

    produce company wide services may not be included in this analysis unless

    their output is produced for specific departments or products.

    In this chapter, we will discuss the process of attributing or allocating the costs of

    service departments to operating departments and products.

    Attribution and Allocations:

    We will make a distinction between attribution and allocation.

    Attribution is the process of assigning a cost that is associated with a particular cost

    object. Such costs that can be attributed are sometimes also referred to as

    separable.

    Costs that cannot be attributed can be either a joint cost or common cost.

    Allocation is the process of assigning a resource cost to user where a direct

    measure does not exist for basis of assigning. Some surrogate (indirect

    alternative) measure has to be used for defining the basis of allocation.

    Rationale for allocating service costs:

    There are many reasons and advantages of allocating service costs to user

    departments (other service departments or production departments). These are:

    1. For purposes of assessing cost of goods sold and inventory valuation needed in external financial reporting

    2. To assess the performance of the service departments.

    3. To ensure that the services are efficiently used by the user departments. If no costs are allocated to users for services rendered, then there may be a tendency

    on the part of the users to wastefully consume more services than needed

    knowing that this is got free of cost.

    4. To ensure that the services are produced efficiently by comparing internal costs of the service against external costs and hence to decide whether the services

    should be provided in-house or procured from external sources.

  • Prof. Prashant Shukla

    5. With a charge out system, users are made aware of the costs to them. In the absence of a charge out, the service departments may - to avoid complaints from

    users, tend to provide high quality service to meet all the demands from the

    users, using more resources than necessary. This will increase the cost of the

    service and none will be aware of this!

    By having a charge out, users will be aware of the costs and may be prepared to pay a higher

    price for extra services genuinely needed. If such a situation arises and the services

    department cannot cater to the full needs, then decisions on expansion of capacity may be

    considered.

    Measure for Cost Allocation

    1. Where the service costs are of an attributable nature it is relatively easy to use a clearly

    defined direct measure to charge out the service cost to the user e.g. Power consumed metered by user department on kWh measure,steam/water on acid metered

    volume of consumption etc.

    2. Where the services are of a varied nature then multiple measure may have to be used for

    each component of the service e.g. computer charges are usually made on CPU usage time,

    data storage on disks/tapes used, reports on pages printed etc.

    3. The more difficult area is that of services which have no direct measure e.g. power

    not metered, building maintenance, supervision etc. In such cases the service provided

    is not directly related to any easily definable measure. It may not be worthwhile evolving a

    measure if this is a costly exercise or the costs to be assigned are relatively small.

    In such cases some indirect indicator is used as a measure, e.g. (un-metered power by

    total wattage of machines installed, stores costs on space, air conditioning cost on cubic

    volume or building costs on floor space etc). .

    Some Common Measures Used As Basis of Allocation

    COST BASE

    Personnel Department No .of employees

    Canteen and welfare No. of workers

    Supervision Labour wages/ No. of employees

    Depreciation and insurance of

    buildings and equipment

    Capital value/ Machine hours

    Maintenance and repair Lanours hours spent/ No. of

    machines

    Heating and lighting Floor area

    Building maintenance Cubic content

    Motive Power expenses Horse power

    Electric power and lighting Wattage

    Store keeping expenses Weight or value of materials

  • Prof. Prashant Shukla

    Material handling Volume

    Computer Total hours

    Transport service expenses Mileage/ tonnage/packages/No. of

    trips

    Billing No. of bills

    Methods of Service Cost Allocation:

    There are three methods:

    1. Direct method

    2. Sequential (Step - ladder method)

    3. Simultaneous Equations (Matrix) Method

    Using numerical examples we will describe the features of each of the methods and show how

    to carry out the cost allocations. Later on, we will give details of the construction of

    the model used in the matrix method and highlight its many advantages as against

    other methods.

    Consider a simple case of three service departments S1, S2 S3 and two production

    departments P1 and P2. Table below gives the details of the proportion of services rendered

    by each service department to other service/ production departments, the total variable

    costs of the service departments over a planned period and the number of units of

    service.

    In practice only the basic data on actual number of units of services given by a service

    department to other users will be available, from which the proportions have to be

    computed.

    We have not shown such details here

    From

    To

    S1 S2 S3

    S1 0 10 20

    (Proportion %) S2 10 0 30

    S3 10 0 0

    P1 50 40 30

    P2 30 50 20

    VariableCosts

    (Rs. `000)

    60 80 120

    Units of Service 400 800 1000

    As per above data, S1 provides services not only to production departments P1 and P2 directly

    but also to service departments S2 and S3. S1 also receives services from S2 and S3.

    That is to say, services are given not only to production departments directly but are also

  • Prof. Prashant Shukla

    reciprocally exchanged between service departments

    It is the presence of such reciprocal exchanges that complicates the procedure of cost

    allocations. We will deal with the problem when we come to the third method.

    1. Direct Method

    In this method it is assumed that services are rendered only to production departments

    directly and none to any other service departments. Should there be exchanges of

    services between service departments, these are simply ignored. The allocation

    proportions are then recomputed to total to 100% deleting the proportions allocated to

    service departments. These allocations can be calculated easily.

    Deleting the allocations of services to service departments in the above example, the

    proportions of service rendered directly to the two production departments will be re-

    computed as:

    From the original table we have deleted the allocation proportion to all other

    service departments, leaving only the proportions to P1 and P2, and then recomputed the

    proportions to total to 100% For e.g. Proportion from S1 will be P1 = 50% and P2 = 30%

    totaling only 80%. Thus the revised proportion of services from S1 directly to P1 and P2

    will be 50/80 = 62.5% and 30/80 = 37.5% similarly computations are done for other service

    departments.

    S1 S2 S3

    S1 0 0 0

    S2 0 0 0

    S3 0 0 0

    P1 62.5 44.4 60.0

    P2 37.5 55.6 40.0 Revised

    Proportions

    The allocations of variable costs by the direct method are easily calculated as:

    To P1: 0.625 (60) + 0.444(80)+ 0.60(120) =145

    To P2: 0.375 (60) + 0.556(80)+ 0.40(120) =115

    Observe that the total allocated costs tally with the specified total of 260.

    You will observe that while this method is easy to apply, the method does not reflect the

    true state of exchanges of service between service departments.

  • Prof. Prashant Shukla

    2. Sequential (Step-ladder) Method

    In this method some consideration is given to the exchange of services between service

    departments.

    The service departments are listed in order, that is, the first which gives services to the

    largest number of other service departments or the one that gives a high proportion of its

    service to other service departments will be listed first. Sometimes the service

    department with the largest cost is listed the first or a combination of the rules stated

    above is used. Note: there will always be some doubts and arbitrariness in the order of

    listing the service departments.

    It is now assumed that services can flow only in one direction from a department listed

    higher to others listed lower but never backward to a department listed higher.

    The allocation proportions are re-adjusted eliminating the backward flows. The service

    departments are now listed in the order determined.

    Then, the first listed service costs are charged out to other departments listed lower as per

    revised proportions. Then, the charge out of costs of next service department is taken.

    But note that the costs to be allocated are now taken as the total of own cost plus the

    allocated cost received from the previous departments, and the allocations made as per

    revised proportions.

    Thus by a sequential step by step procedure the service departments costs are

    progressively carried over, some to other service departments and some to production

    departments, until at the last stage all costs would have been carried over to the

    production departments.

    This method is better than the direct method. But it will involve some extra

    computations. However, the method has the drawback: that the listing of the service

    departments for the sequential allocations may not be dear-cut. Differences in listing may

    produce different results.

    Further certain exchanges (backward flow) are ignored which also affect the true picture.

    The computations of the step method are shown below:

    Since S3 gives a large proportion of its services to other service departments and it is also

    the highest cost department, S3 will be listed as the first, then S1 as it services more than

    one department and lastly S2, which has the least interaction.

    The proportion of allocations, after the departments as decided and ignoring the

    backward flows will have to be re-computed.

  • Prof. Prashant Shukla

    These are shown below:

    From

    To

    S3 S1 S2

    S1 20 0 *

    Proportions

    %

    S2 30 11.1 0

    S3 0 * 0

    P1 30 55.6 44.4

    P2 20 33.3 55.6

    Note:

    At the top of the table the departments are fisted as per order decided. ii) that certain

    proportions of backward flow have been deleted indicated by a star (*) and after

    deletion the remaining proportions have been re-computed to total 100%

    In the first pass, cost of S3 is charged out. It gives 24 (20% of 120) to S1 and 36 (30%

    of 120) to S2 and similarly to P1 and P2. Once this is done, then S3 is deleted from

    consideration. The next service department listed is S1. The cost to be allocated now

    is 84 (60 specified as that of S1 and 24 allocated from S3. In the second pass this total

    cost of 84 will be charged out as per the revised proportions.

    S1 gives 9.3 to S2 and balance direct to P1 and P2.

    In the last pass, the accumulated cost of 80+36+9.3 = 125.3 of S2 will be carried over

    to the remaining departments P1 and P2. These calculations are shown in the table.

    S3 S1 S2

    S1 24 (84) 0

    S2 36 9.3 (125.3)

    S3 (120) 0 0

    P1 36.0 46.7 55.6 =138.3

    P2 24.0 28.0 69.7 =121.7

    Costs as

    given

    120 60 80 260.0

    Check the accuracy of computations by tallying the ultimate total of costs allocated

    to production departments with the total of the costs specified for the service

    departments.

  • Prof. Prashant Shukla

    3. Simultaneous Linear Equations (Matrix) Method

    Basically what is done in this method is that the service department costs are first

    adjusted for reciprocal exchange of services between the service departments (so to say),

    by crediting each department for the services it has rendered to other departments and

    debiting it for services availed of from other departments. By doing so all service

    exchange between them are accounted for and what remains is to charge out the adjusted

    costs directly to the production departments.

    We show below how the equations are generated with the help of the numerical data of

    the Example used earlier.

    Let X1, X2, X3 denote the adjusted costs of the service departments S1, S2 and S3

    respectively. Then the adjusted costs can be expressed as under incorporating terms for

    services given and taken from other departments.

    X1=60+0.0X1+0.1X2+0.2X3

    X2=80+0.1X1+0.0X2+0.3X3

    X3= 120+0.1X1 +0-0 X2+0.0X3

    Consider the first equation. What this represents is that the adjusted cost (X1) of the first

    department S1 is 60 of its own and 0% of own cost, 0.1 (10%) of costs received from S2

    and 0.2 (20%) received from S3. Similarly for the other two departments.

    The equations can now be re - written (merging coefficients of the variables) as under:

    (1-0)X1 - 0.1 X2 - 0.2X3 = 60

    -0.1X1 + (1-0) X2 - 0.3X3 = 80

    -0.1X1 - 0X2 + (1-0) X3 = 120

    Which can be written in matrix format as under:

    1 - 0.1 -0.2 X1 60

    -0.1 1 -0.3 * X2 = 80

    -0.1 0 1 X3 120

    Or as (I -A) X = b

    The solution to such simultaneous equations (in real problems there will be many such

    equations) is obtained by inverting the matrix of the coefficients. The solution for X can

    be expressed as:

    X = (I-A)-1

    b -

    That is, by pre-multiplying b by (I - A)-1

    the inverse of the coefficient matrix.

  • Prof. Prashant Shukla

    For the numerical problem the (3 by 3) matrix can be easily inverted manually giving

    the following result

    1 0.10 0.23 60 98.862

    1 0.13 0.98 0.32 80 = 128.852

    0.967 0.10 0.01 0.99 120 129.886

    The adjusted costs of the services are as given in the last column. Note that at this

    stage, the total of the adjusted cost does not tally with the total costs as specified.

    This apparent anomaly will disappear during the carry over of adjusted costs to

    the production departments.

    Now the next step is to carry over the adjusted costs to the production

    departments. This again is done as a matrix multiplication:

    98.862

    Z1 0.5 0.4 0.3 139.938

    = 128.852 =

    Z2 0.3 0.5 0.2 120.062

    129.886

    Truth the allocated service costs to P1 is Rs. 139,938 and to P2 is Rs. 120,062.

    Note that the total of these tally with Rs. 260,000 which is same as the total of the

    costs specified (60 + 80 + 120 = 260 thousand)

    Special Feature of the Matrix Method

    In addition to providing a correct method of allocating service cost under

    reciprocal exchange of services, the method has some additional features:

    The adjusted costs Xj give the effective cost of service department. Dividing this

    by the number of units of service the correct unit cost can be computed. This

    information will be very useful in comparing own costs against external costs of

    the service.

    In the event of dose down of a service center the number of units of service that

    should be acquired externally can be easily determined. This is calculated by

    dividing the number of units produced internally by the diagonal element of the

    concerned service in the inverse of the matrix (I - A).

    We will present another example to demonstrate these features:

    For example consider a textile mill located in a backward area, which has its own

    internal service departments for supply of water (S\V), Steam (SS) and Power

    (SP).

  • Prof. Prashant Shukla

    Part of the water is converted into steam using own power and part of the steam is

    used to generate power.

    The service departments provide services to two production departments of

    spinning (PS) and Weaving (PW)

    The data on proportions of service exchanges, the variable costs and the number

    of units of services are given below:

    From

    To

    SW SS SP

    SW 0 0 20

    % SS 50 0 0

    SP 0 40 0

    PS 30 25 35

    PW 20 35 45

    Variable

    Costs

    (Rs.000)

    30 120 150

    Water consumption is 600,000 litres, Steam 240,000 cubic metres and Power 500,000 Kwh.

    The matrix equation to be solved will be:

    1 0 -0.2 X1 30 30

    -0.5 1 0 X2 120 = 120

    0 -0.4 1 X3 150

    Solving by matrix inversion

    1 0.08 0.2 30 72.50

    1 0.5 1 0.1 120 = 156.25

    0.96 0.2 0.4 1 150 212.50

    That is X1 = 72.5, X2 = 156.25, X3 = 212.50, totaling 441.25

    The allocations to production departments will be:

    0.30 0.25 0.35

    0.20 0.35 0.45

    75.50

    135.187

    156.25 = =

    164.813

    212.50

    Thus the allocation costs are: To Spinning PS = Rs. 135,187 and to weaving

    PW = Rs. 164,813 totaling 300,000 tallying with the total service cost specified.

  • Prof. Prashant Shukla

    Comments on additional features:

    Suppose that an external agency can supply power at a cost of 35 paise per Kwh. Should

    the mill avail of this offer and if so what will be the consequences?

    Power can be purchased from the agency only if it is cheaper than the cost of

    own production.

    Suppose power department SP is dosed. Then all the variable cost of SP will be saved.

    Now

    observe that 40% of the steam used to generate power can be reduced. Since presently

    50% of the water is used for total steam production, there will be a 20% (40% of 50%)

    reduction in water consumption. Thus water usage will be at 80% of current level. Of the

    total 500,000 kWh of power, 80% i.e. 400,000 kWh required for production and the

    balance 100,000kwh is used to heat water.

    When water consumption reduces to 80% level the power consumption will be 80% of

    100,000 i.e.80,000 kWh.

    Thus the total power to be purchased externally will be 400,000 + 80,000 = 480,000 kWh.

    Now consider the saving that will accrue as a result of dose down of the power

    department.

    Rs

    100/16 saving of the variable cost of SP = 150,000

    40% saving of the variable cost of SS = 48,000

    20% saving of the variable cost of SW = 6,000

    Total Savings 204,000

    The cost of buying 480,000 kWh of power at a price of 35 paise will amount to Rs.

    168,000.Comparing this with the cost savings of Rs. 204,000 there will be net savings of

    Rs. 36,000 to the mill. Hence, the mill should close down the power department and buy

    power from the external agency at a price of 35 paise/kWh.

    In the above example we have traced the savings and the power to be bought by a round

    about analysis of cause - effect reasoning.

    Even in this simple example where the number of service departments and the

    interactions are few the computations have been enormous. For a real-life problem

    with a larger number of service departments and complex interactions between the

    departments this type of cause - effect analysis will be very difficult and almost

  • Prof. Prashant Shukla

    impossible to be done.

    It is in this context that the matrix method provides all the required

    information in a straight forward simple way.

    The actual cost of generating power internally is

    = Adjusted cost of power department / number of units of power

    = 212500 / 500000

    = 42.5 paise per kWh

    As the purchase price of 35 paise is lower than the internal cost of 42.5 paise,

    the mill should buy power from the agency.

    The amount of power to be bought is

    = current usage / diagonal element in the inverse matrix

    corresponding to the column of the power department = 500000 /1.04166667

    = 480,000

    The cost of water and steam can be computed in a similar manner.

    For water: 72500 / 600000 = 12.08 paise per litre

    For steam: 156250 / 240000 = 65.1 paise per cubic metre.

  • Prof. Prashant Shukla

    Problems

    Problems for Practice:

    1. A small factory has three-service department S1, S2, S3 providing services to two

    production departments P1 and P2. Table below gives the service exchanges between the

    departments the annual variable costs and the number of units of services.

    User Department Source of Services

    S1 S2 S3

    S1 10% 10 0

    S2 20 0 30

    S3 0 20 10

    P1 40 30 25

    P2 30 40 35

    Variables cost

    Rs.000

    120 160 200

    Unit of service 1600 2400 2600

    a. Compute the service costs after reciprocal exchanges and compute the allocations to the two

    production departments.

    b. An external agency offers the services of S1 at a unit price of Rs. 80/- and services S2 at

    a unit price of Rs. 100. Would it be worthwhile availing of these offers? If only one of the services

    can be purchased which would Variable costs can be saved if a service department is closed down.

    Note: The required inverse matrix is given below:

    0.84 0.09 0.03

    1

    0.738 0.18 0.81 0.27

    0. 04 0.18 0.88

  • Prof. Prashant Shukla

    2. A small factory has three service departments S1, S2, S3 and two production departments P1, P2.

    Table below gives the proportion of services exchanges and relevant costs and volume of Services.

    S1 S2 S3

    S1 10% 20% 10%

    S2 0 0 20%

    S3 20% 30% 0

    P1 30% 25% 50% P2 40% 25% 20%

    Variables cost Rs.

    `000

    130 170 230

    Unit of service 2000 2500 3000

    a. Find the adjusted costs of the service departments and the total cost of allocations to

    each of the production departments.

    b. An external agency can offer the services of S2 at a unit price of Rs. 70/- and of S3 at a

    unit price of Rs. 95. Would it be worthwhile to by these services externally?

    The factory cannot close down both S2 and S3 as this will lead to labour problems. Thus

    if only one of the two departments can be closed down, determine which should be

    closed and the saving the workshop will derive

    Note: The inverse of the required matrix given below may be used in calculations.

    1 0.94 0.23 0.14

    0.818 0.04 0.88 0.18

    0.20 0.31 0.90

  • Prof. Prashant Shukla

    3. A small factory has three service departments, S1, S2, S3providing services to

    two production departments P1 and P2. Data on the proportion of services to be

    provided, the costs and the number of units of services are given below:

    S1 S2 S3

    Sl 10% -- 20%

    S2 -- 10% --

    S3 20% 40% --

    P1 40% 20% 50%

    P2 30% 30% 30%

    Variables cost Rs.

    `000

    80 100 120

    Fixed cost 60 80 100

    Units 3000 2000 4000

    a. Develop the equations from which the reciprocally adjusted costs can be allocated to

    the production department.

    b. Compute the allocated costs to the production departments, separately for the variable

    and fixed parts.

    c. For technical reasons it is decided to close down the service department S3 and

    purchase the required services externally. What should be the maximum price that can

    be offered so as not to incur any more cost than now and how many units of this service

    will have to be bought?

    Note: The required inverse matrix is given below

    1 0.90 0.08 0.18

    0.774 0.00 0.86 0.00

    0.18 0.36 0.81

  • Prof. Prashant Shukla

    4. A small factory has two production departments Pl and P2 which are serviced by

    three service departments Si, S2 and S3. Data on proportion of services exchanged

    between the departments, annual variable costs and number of services to be

    produced are detailed below:

    S1 S2 S3

    S1 10% 10% 15%

    S2 -- -- 10% S3 20% 15% --

    P1 30% 50% 45%

    P2 40% 25% 30% Variables cost

    Rs.`000

    800 1000 1200

    Unit of service 5000 6000 8000

    a .Develop an appropriate matrix equation that will enable computation of the adjusted

    costs of the services.

    b. Using the data given above, compute the adjusted costs of the services and the

    allocated costs to each of the production departments. (Show the figures of allocations

    from the each services and the total).

    c. An external agency offers the services of S2 and S3 at unit prices. of Rs. 160/- and Rs.

    180/- which offer will be more beneficial and the annual savings there from.

    d. After computing the allocations a revision had to be made on the output levels of two

    production departments - PI output to be increased by .20% and P2 output to be decreased

    by 20%. Determine how many units of the services SI, S2, S3 will be needed to support this

    revised activity level.

    Note: The inverse of the relevant matrix given below may be used in your computations.

    1 0.985 0.1225 0.16

    0.8545 0.020 0.87 0.09

    0.200 0.155 0.09

  • Prof. Prashant Shukla

    5. A small firm has three services departments (S1, S2, S3) and two operating departments (O1

    and O2).the services produced are reciprocally exchanged between the services department and

    also allocated to the operating departments.

    Data on the proportion of such exchanges, variable costs of the service departments for a

    planning period and the number of units of services produces are given.

    Sources

    User Department S1 S2 S3

    S1 10% 20 -

    S2 25 - 10

    S3 15 20 5

    O1 30% 20 50

    O2 20 40 35

    Variable Cost (Rs. 000) 80 100 120

    Units 2000 3000 6000

    a. Compute the reciprocally adjusted costs of the services and the allocated costs to the operating

    departments.

    b.An external agency is prepared to offer the service currently produces by S3 at a unit price of

    Rs.25. should the firm avail of this offer and close down the service department S3 ? If so, how

    many units of service will have to be purchased externally and how much savings can be

    achieved?

    Note: The inverse of the matrix required in the computation is given below for ready use:

    1 * 0.93 0.19 0.02

    0.7865 0.2525 0.855 0.09

    0.20 0.21 0.85

    6. A factory has three service departments S1, S2, and S3 giving services to three production

    departments O1, O2 and O3.For a budgeted period the following services have been provided:

    To

    From

    S1 S2 S3 O1 O2 O3 Total

    S1 0 0 0 20 40 0 60

    S2 20 0 30 70 50 60 230

    S3 110 90 0 350 250 0 800

    The variable costs of the service departments for the same period are:

    S1=Rs.40000

    S2=Rs.80000

    S3=Rs.30000

  • Prof. Prashant Shukla

    a. Allocated the service department costs to the production departments.

    b.What is the maximum price payable per unit for any one of the services to be purchased from

    outside so as not to incur costs more than the current own service? Calculator for each of the

    services.

    c.How many units of service will have to be purchased from outside under closure of each of the

    service departments?

    7. A cotton mill has its own internal service departments for supply of water (S,), steam (S),

    and power (S,). A portion of water is converted into steam using own power and a

    portion of steam is used to generate steam is used to generate steam. The service

    departments render services to two production departments, i.e. spinning (P) and weaving

    (P).

    The proportions of service exchanges, the variable costs and the number of units of services

    are given below:

    From S1 S2 S3

    To S1 10% 20 0

    S2 25 0 10

    S3 15 20 5

    P1 30% 20 50

    P2 20 40 35

    Variable costs ('000) 60 120 160

    Water consumption is 8,00,000 liters, steam 3,00,000 cubic meters and power 6,00,000 kwh.

    a.. Determine the allocated costs to production departments.

    b. If an external agency can supply power at a cost of 30 p/ kWh, should the mill buy it?

    c.If the mill buys it, what amount of power it will buy.

    d. Find also the cost/unit of water and steam.

    8. The following transition matrix T shows that brand 1 retains 70% of its

    customers but loses 30% to brand 2; brand 2 retains 80% of its customers and

    loses 20% of its customers to brand 1.

    0.70 0.30

    T = 0.20 0.80

    These are the only two brands available in the market. During the last period brand I had

    30% and brand 2 had 70% in the market. Find the expected market shares in the next

    period.

  • Prof. Prashant Shukla

    9. Modern Manufacturers Ltd. Have three production departments P1, P2, P3 and two

    service departments S1 and S2 the details pertaining to which are as under:

    P1 P2 P3 S1 S2

    Direct wages (Rs.) 3000 2000 3000 1500 195

    Working Hours 3070 4475 2419 -- --

    Value of machines (Rs.) 60000 80000 100000 5000 5000

    H.P.of machines 60 30 50 10 --

    Light points 10 15 20 10 5

    Floor space (sq. ft.) 2000 2500 3000 2000 500

    The following figures extracted from the accounting records are relevant.

    Rs.

    Rent and Rates 5000

    General lighting 600

    Indirect wages 1939

    Power 1500

    Depreciation on machines 10000

    Sundries 9695

    The expenses of the service departments are allocated as under.

    P1 P2 P3 S1 S2

    S1 20% 30% 40% -- 10%

    S2 40% 20% 30% 10% --

    You are required to calculate the overhead absorption rate per hour in respect of the three

    production departments using matrix method.

    Find out the total cost of product X which is processed for manufacture in departments P1,

    P2, and P3 for 4,5 and 3 hours respectively, given that its direct material cost is Rs.50 and

    direct labour cost Rs.30.

  • Prof. Prashant Shukla

    10. Defex Company manufactures a number of components for household electrical

    gadgets. It has two service departments S1 and S2 and two production departments P1 and

    P2. The estimated overhead costs for a period and interdepartmental relationship matrix

    are given below:

    Service provided

    by

    Service provided to

    S1 S2 P1 P2

    S1 0 10% 40% 50%

    S2 20% 0 50% 30%

    Total estimated

    Overhead

    costs(Rs-)

    9000 4000 3500 3000

    The total estimated overhead costs = Rs. 19,500.

    You are required to calculate the overhead costs for P1 and P2 using:

    a.Direct allocation method;

    b. Step method of allocation,

    i) allocating S1 costs first and

    ii) allocating S2 costs first

    c. Matrix method of allocation.

    11. You are the accountant of a small factory of RTC Ltd. It has three service departments

    S1, S2 and S3 and three production departments P1, P2 and P3. For the budgeted period 1998-

    99, the services provided are as stated under in percentages:

    To S1 S2 S3 P1 P2 P3 Total

    From

    S1 0 0 0 0.20 0.80 0 1.00

    S2 0.08 0 0.12 0.32 0.24 0.24 1.00

    S3 0.15 0.10 0 0.45 0.30 0 1.00

    The variable costs of the service departments for the budgeted period are:

    S1 = Rs. 36,000 for 70 units.

    S2 = Rs. 84,000 for 250 units.

    S3 = Rs. 25,000 for 800 units.

  • Prof. Prashant Shukla

    Your Assistant was asked to workout the following:

    a. The allocate on of the service costs to the production departments. b. If anyone of the services is to be purchased externally, then the maximum price that can

    be paid per unit so as to incur any additional costs than what is current on own service.

    This has to be determined for each of the three services.

    c. The number of units of service that will have to be purchased externally under closure of each of the service departments.

    The said Assistant took the job in right earnest but has fallen ill after working up to the stage

    stated below:

    1 -0.08 -0.15

    (I-A) = 0 1 -0.10

    0 -0.12 1

    He also correctly worked out the determinant to be 0.988. Complete the exercises as

    enumerated above under (a), (b) and (c).

    12. A company has three Production Departments A, B and C and two Service

    Departments X and Y. The expenses incurred by them during a month are:

    A Rs. 80,000

    B Rs. 70,000

    C Rs.50,000

    X Rs.23,400

    Y Rs. 30,000

    The expenses of Service Department are apportioned to the Production Departments on

    the following basis:

    Expenses of A B C X Y

    X 20% 40% 30% -- 10%

    Y 40% 20% 20% 20% --

    Show clearly using matrix method how the expenses of X and Y Departments would be

    apportioned to A, B and C Departments.

  • Prof. Prashant Shukla

    13. A company reapportions the costs incurred by two service cost centres, materials

    handling and inspection, to the three production cost centres of matching, finishing and

    assembly.

    The following are the overhead costs which have been allocated and apportioned to the

    five cost centres:

    Rs. ('000)

    Matching 400

    Finishing 200

    Assembly 100

    Materials handling 100

    Inspection 50

    Estimates of the benefits received by each cost centre are as follows:

    Matching% Finishing% Assembly% Handling% Inspection

    %

    Material

    handling

    30 25 35 0 10

    Inspection 20 30 45 5 0

    You are required to calculate the charge for overhead to each of the three production

    cost centres, including the amount reapportioned from the two service centres, using

    matrix method.

    14.The new Enterprises Ltd. has three Production Departments A, B and C and two

    service departments D & E . The following figures are extracted from the records of

    the company.

    Rs.

    Rent & Taxes 5000

    General Lighting 600

    Indirect Wages 1500

    Power 1500

    Depreciation on machinery 10000

    Sundries 10000

  • Prof. Prashant Shukla

    The Following further details are available.

    Total A B C D E

    Floor Space(sq. ft) 10000 2000 2500 3000 2000 500

    Light Points 60 10 15 20 10 5

    Direct Wages (Rs.) 10000 3000 2000 3000 1500 500

    H.P.of Machines 150 60 30 50 10 --

    Value of machinery

    (Rs.)

    250000 60000 80000 100000 5000 5000

    Working hours -- 6226 4028 4066 -- --

    The expenses of D & E are allocated as follows

    A B C D E

    D 20% 30% 40% -- 10%

    E 40% 20% 30% 10% --

    You are required to calculate the overhead absorption rate per hour in respect of the three

    production departments using matrix method.

    What is the total cost of an article if its raw material cost is Rs. 50, labour cost is Rs. 30 and

    it passes through Departments A,B,and C for 4,5 and 3 hours respectively.

    15. The space Production Company manufactures components for radio and television

    satellites using two service departments and two service departments. The inter-

    departmental relations and estimated overhead costs are given below.

    Percentage of services provided to:

    From Maintenance Scheduling Mouldings Assembly

    Maintenance -- 10% 40% 50%

    Scheduling 20% -- 50% 30%

    Total

    overhead

    costs (Rs.)

    750000 400000 378000 276000

    Required:

    a. Using the direct method, shoe the amount of scheduling Department costs to be allocated to Assembly Department.

    b. Repeat (i) using the step method and allocating the maintenance first.

    c. Repeat (i) using matrix method.

  • Prof. Prashant Shukla

    16. A Company has three production cost centres A,B and C and two service cost centre X

    and Y. Costs allocated to service centres are required to be appointed to the production

    centres to find out cost of production of different products.

    It is found that benefit of service cost centres is also received by each other along with the

    production cost centres. Overhead costs as allocated to the five cost centres and estimates of

    benefit of service cost centres received by each of them are as under:

    Cost Centres Overhead costs as

    aloocated (Rs.)

    Estimates of benefits received from service

    centres (%)

    X Y

    A 80000 20 20

    B 40000 30 25

    C 20000 40 50

    X 20000 -- 5

    Y 10000 10 --

    You are required to find the final overhead costs of each of the production departments including

    reappointed cost of service centres using matrix method.