20
60 Assessment of the Finite Element Analysis of Portal Steel Frames with Cold Formed Rectangular Hollow Sections Including Imperfections and Residual Stresses Tarek Sharaf 1 , Sarah Elglaad 2 , Mohamed ElGhandour 3 , Ashraf ElSabbagh 4 ABSTRACT This paper aims to assess the finite element analysis in predicting the behavior of portal steel frames fabricated from cold formed steel (CFS) rectangular hollow sections. ABAQUS ® was used in the current research to discuss and validate the finite element models with experimental tests on portal frames and knee joints of portal frames. The influence of the nonlinear finite element solution methods, loading type controls, initial imperfections in CFS, residual stresses, mesh density, and different element types were studied. Also, the method of representing the initial imperfection were considered and found to have significant influence on the results. These considerations enabled performing an extensive parametric study. The parametric study consisted of 144 portal frames with various dimensions and RHS sizes. The ultimate load capacity as well as horizontal and vertical displacements that represent the nonlinear behavior of such steel frames were obtained. The failure modes due to material yielding, local buckling, plastic hinges formation as well as interaction of material yielding, and local buckling were also recorded. Keywords: Cold formed hollow sections, Steel frames, Knee joints, Finite element analysis, Initial imperfections, Residual stresses, Failure Modes. 1. INTRODUCTION Cold formed sections have already been used in steel structures providing various benefits to a range of construction and mechanical applications which include portal frames in a large scale that are consisted of open and closed sections. For most common cold formed opened sections, channels attached back-to-back and Z-section members were chosen to design the steel frames by many researchers. Cold-formed tubes are available in many forms such as: rectangular hollow sections (RHS), square hollow sections (SHS), circular hollow sections (CHS), and oval hollow section (OHS). Androić et al. [1] performed a comparison between cold formed and hot finished hollow sections and it was shown from the comparison that the manufactured cold-formed hollow sections according to EN 10219 [39] are appropriate for all types of steel structures. Several researches studied the new sections used in steel structure construction applications such as oval hollow sections. Zhu and Young [36] tested 28 columns that were fabricated from cold formed steel oval hollow sections (OHS) subjected to axial compression between fixed ends. The study evaluated the failure modes such as flexural buckling, local buckling, and material yielding. Lie et al. [2] studied the behavior of cold formed rectangular steel thick- walled columns under either axial or eccentric compression using both experimental tests and FEA including the effects of residual stresses and initial imperfection. The results show that direct loaded cold-formed rectangular steel columns have higher cold-formed effects than indirect cold-formed rectangular steel columns and the higher bearing capacity for cold formed rectangular steel columns was under axial loads. Different failure modes (overall buckling or local buckling) occur for cold formed hollow sections due to different slenderness ratios and width-to-thickness ratios [3] and local buckling mainly occurred at the welded parts that leads to failure in welding [4-5]. Wilkinson [6] used the finite element analysis to investigate trends and the occurrence of inelastic instability in cold formed RHS beams. The study illustrated that there are three main types of residual stresses for RHS; membrane residual stresses, bending residual stresses, and layering residual stresses, however bending PORT SAID ENGINEERING JOURNAL Faculty of Engineering - Port Said University Volume 25 No. 2 September 2021 pp. 60 - 79 -Civil Engineering- _____________________________________________________________________ 1 Associate Professor Civil Engineering Department, Faculty of Engineering, Port Said University, Port Said, Egypt, email: [email protected] 2 Researcher, Civil Engineering Department, Faculty of Engineering, Port Said University, Port Said, Egypt email: [email protected]. 3 Professor Civil Engineering Department, Faculty of Engineering, Port Said University, Port Said, Egypt, email :[email protected] 4 Associate Professor Civil Engineering Department, Faculty of Engineering, Port Said University, Port Said, Egypt, email:[email protected] Received: 05-05-2021, Accepted: 12-07-2021 DOI : 10.21608/PSERJ.2021.75314.1111

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Assessment of the Finite Element Analysis of Portal Steel Frames

with Cold Formed Rectangular Hollow Sections Including

Imperfections and Residual Stresses

Tarek Sharaf1, Sarah Elglaad2, Mohamed ElGhandour3, Ashraf ElSabbagh4

ABSTRACT

This paper aims to assess the finite element analysis in predicting the behavior of portal steel frames fabricated from cold

formed steel (CFS) rectangular hollow sections. ABAQUS ® was used in the current research to discuss and validate the

finite element models with experimental tests on portal frames and knee joints of portal frames. The influence of the nonlinear

finite element solution methods, loading type controls, initial imperfections in CFS, residual stresses, mesh density, and

different element types were studied. Also, the method of representing the initial imperfection were considered and found to

have significant influence on the results. These considerations enabled performing an extensive parametric study. The

parametric study consisted of 144 portal frames with various dimensions and RHS sizes. The ultimate load capacity as well

as horizontal and vertical displacements that represent the nonlinear behavior of such steel frames were obtained. The failure

modes due to material yielding, local buckling, plastic hinges formation as well as interaction of material yielding, and local

buckling were also recorded.

Keywords: Cold formed hollow sections, Steel frames, Knee joints, Finite element analysis, Initial imperfections, Residual

stresses, Failure Modes.

1. INTRODUCTION

Cold formed sections have already been used in steel

structures providing various benefits to a range of

construction and mechanical applications which include

portal frames in a large scale that are consisted of open and

closed sections. For most common cold formed opened

sections, channels attached back-to-back and Z-section

members were chosen to design the steel frames by many

researchers. Cold-formed tubes are available in many forms

such as: rectangular hollow sections (RHS), square hollow

sections (SHS), circular hollow sections (CHS), and oval

hollow section (OHS). Androić et al. [1] performed a

comparison between cold formed and hot finished hollow

sections and it was shown from the comparison that the

manufactured cold-formed hollow sections according to EN

10219 [39] are appropriate for all types of steel structures.

Several researches studied the new sections used in steel

structure construction applications such as oval hollow

sections. Zhu and Young [36] tested 28 columns that were

fabricated from cold formed steel oval hollow sections

(OHS) subjected to axial compression between fixed ends.

The study evaluated the failure modes such as flexural

buckling, local buckling, and material yielding. Lie et al. [2]

studied the behavior of cold formed rectangular steel thick-

walled columns under either axial or eccentric compression

using both experimental tests and FEA including the effects

of residual stresses and initial imperfection. The results show

that direct loaded cold-formed rectangular steel columns

have higher cold-formed effects than indirect cold-formed

rectangular steel columns and the higher bearing capacity for

cold formed rectangular steel columns was under axial loads.

Different failure modes (overall buckling or local buckling)

occur for cold formed hollow sections due to different

slenderness ratios and width-to-thickness ratios [3] and local

buckling mainly occurred at the welded parts that leads to

failure in welding [4-5]. Wilkinson [6] used the finite

element analysis to investigate trends and the occurrence of

inelastic instability in cold formed RHS beams. The study

illustrated that there are three main types of residual stresses

for RHS; membrane residual stresses, bending residual

stresses, and layering residual stresses, however bending

PORT SAID ENGINEERING JOURNAL

Faculty of Engineering - Port Said University

Volume 25 No. 2 September 2021 pp. 60 - 79

-Civil Engineering-

_____________________________________________________________________

1 Associate Professor Civil Engineering Department, Faculty of

Engineering, Port Said University, Port Said, Egypt, email:

[email protected] 2 Researcher, Civil Engineering Department, Faculty of Engineering,

Port Said University, Port Said, Egypt email: [email protected].

3 Professor Civil Engineering Department, Faculty of Engineering,

Port Said University, Port Said, Egypt, email

:[email protected]

4 Associate Professor Civil Engineering Department, Faculty of

Engineering, Port Said University, Port Said, Egypt,

email:[email protected]

Received: 05-05-2021, Accepted: 12-07-2021

DOI: 10.21608/PSERJ.2021.75314.1111

61

residual stresses and layering residual stresses were used in

FEA models in based on Key [37]. Wilkinson and Hancock

[7] provided tests on various types of knee joints for steel

portal frames constructed from cold-formed rectangular

hollow sections (RHS) to study the behavior of the

connections to form plastic hinges. Using the ANSYS

nonlinear finite element analysis programme, EL-Ghandour

explored alternative approaches for stiffening various types

of knee joints for steel portal frames produced from cold-

formed rectangular hollow sections (RHS) to investigate the

ability of the connections to form plastic hinges [40].

Following the approach in [41], V.Priyadarshini1 et al

studied experimentally the behavior of cold formed steel

frames using hollow section which connected along major

and minor axes connections. It resulted in the load carrying

capacity of frames connected along the major axis is found

to be 38 percent higher than that of frames connected along

the minor axis. Also the deflection of the minor axis

connected frame was found to be 6.06 percent higher than

that of the main axis connected frame, so major axis

connected frames work better than minor axis connected

frames. Wilkinson and Hancock [8] studied three large scale

portal frames manufactured from cold-formed RHS in both

Grade C350 and Grade C450 steel. The results showed that

each frame formed a plastic collapse mechanism. Mang et al.

[9] studied the static behavior of knee joints made from

circular hollow sections (CHS). Puthli et al. [10] studied the

fatigue behavior of knee connections in both RHS and CHS.

Kwon et al. [11] provided portal frames which consisted of

closed cold-formed steel PRY sections to investigate the

compressive and the flexural strengths of the PRY sections,

the structural behavior of the connections including the

moment-rotation relation, and the yield and the ultimate

moment capacities of the connections. The connection test

results were compared with those achieved by using

advanced analysis procedures. Other researchers [12-15]

performed studies on the effective moment framing in cold-

formed steel structures to employ cold-formed steel C

sections with bolted moment connections as primary

structural members in low to medium rise buildings as well

as in portal frames with medium spans. Chung et al. [16] and

Darcy and Mahendran [17] studied bolted moment

connections in portal frames. While other researchers [18-

22] presented the study of stiffened and unstiffened knee

connections for portal frames with CHS and RHS members.

Mahendran and Avery [23] and Avery [24] used the

experimental and the FEA to analyze steel frame structures

comprising compact and non-compact sections, residual

stresses and local buckling were studied as well. Other

studies [25-27] proposed the viability to construct portal

frames fabricated from cold formed sections with spans up

to 12 m which interested with eaves and apex joints to be

rigid. Kurobane [28] experimentally evaluated the behavior

of truss structures with tube-to-tube connections.

The current research aims to evaluate the use of the finite

element analysis to figure out the behavior of cold formed

steel structures as well as to determine which finite element

is more suitable to be used in the analysis. Also, the effect of

both residual stresses and initial imperfections modeled by

the structural mode shapes and which mode shape should be

used by the designer to analyze such structures.

2. FINITE ELEMENT MODELLING

Finite element models were created for comparison with

experimental tests results to investigate the behavior of steel

frame studied by Avery [24] and various types of knee joints

of portal frames fabricated from CFHS studied by Wilkinson

and Hancock [29]. This section aims to study a series of finite

element models with the effect of different inputs such as

initial imperfection and residual stresses as well as the effect

of mode shapes and then compare them with the

experimental results.

2.1. Frame Finite Element Model

The frame model consists of cold-formed rectangular

hollow sections (2001004 RHS). The frame span was 4.0

m between column center lines while the height was 3.0 m.

Minor axis bending was restrained to exclude out-of-plane

column buckling, Avery [24]. Both rectangular hollow

sections of the beam and the column were connected using

welding; connections were modelled with appropriate

contact in ABAQUS ®. The floor girder and the two-column

base plates, shown in Figure 1, were modeled as a long thick

plate with a thickness of 25 mm that was welded directly to

the ends of the two columns, as shown in Figure 2, to act as

a floor girder which rested on roller bearings boundary to be

free and move laterally in-plane as shown in Figure 1.

Figure 1:Test experiment and loading arrangement Avery

[24]

62

Figure 2: The three-dimensional finite element model of

frame with long thick base plate

2.1.1. Nonlinear Solution

The standard static general method (the Newton‐Raphson

method) was used to model the frame with maximum

number of load increments = 100, initial increment size =

0.05, maximum increment size = 0.05 and minimum

increment size = 0.000001 [24].

2.1.2. Material Modeling

Young’s modulus, Poisson’s ratio, and material

nonlinearity were taken into consideration in the finite

element analysis. It was essential to input the material

accurately in the finite element analysis as it significantly

affects the results, so it must follow the multi-linear stress-

strain curves obtained from tensile testing of the 2001004

RHS flange and web samples grade 350 steel that were

presented in Avery [24]. The average of each of the two

specimens of flange and web was taken for use in the finite

element analysis model. Equations (1) and (2) [38] were used

to convert stress-strain data conducted from tensile test to

true stress and logarithmic plastic strain. Furthermore, the

values resulting from the equations were entered into the FE

program. The relation between true stress and true plastic

strain is shown in Figure (3). Linear elastic material elasticity

modulus and Poisson’s ratio were E = 200000 MPa, 𝜐 = 0.3,

respectively .

𝜎𝑡𝑟𝑢𝑒 = 𝜎𝑛𝑜𝑚(1 + 𝜀𝑛𝑜𝑚) (1)

𝜀𝑝(ln) = ln(1 + 𝜀𝑛𝑜𝑚) −𝜎𝑡𝑟𝑢𝑒𝐸

(2)

Figure 3: True stress-strain curve derived from a tensile

coupon test for grade 350 steel [24]

2.1.3. Element Type and Mesh Density

Different shell elements are available in the finite element

software. All the quadrilateral shell elements (S4, S4R,

S4R5, and S8R5) are usually used to model thin structural

elements which suites the analysis of thin-walled structure.

It is necessary to obtain more accurate results and therefore,

comparisons must be made between different densities and

element types to estimate the sensitivity of the element. Four

shell elements and three mesh densities (coarse 21 21

mm2, medium 14 14 mm2, and fine 7 7 mm2), as shown

in Figure (4), were chosen in the current study to verify the

frame in Avery [24].

(a) coarse 21 x 21 mm2 (b) medium 14 x 14 mm2 (c) fine 7 x 7 mm2

Figure 4:Three different finite element meshes for frame

connection

Only the S4 element uses full integration while the rest of

the elements use the reduced integration. Finite element

types: S4, S4R and S4R5 use linear interpolation, but the

element S8R5 generates a quadratic shape function. For first-

order shell elements which generate linear interpolation, S4

and S4R have 4-node doubly curved general-purpose

thin/thick shell with six degrees of freedom at each node:

three translational and three rotational. However, S4R5 has

4-node doubly thin curved shell only with five degrees of

freedom at each node: three translational and two in-plane

rotational. The second-order shell elements such as S8R5 has

8-node doubly thin curved shell with five degrees of freedom

per node.

Long thick plate

t=25mm

63

2.1.4. Loads and Boundary Conditions

The frame model was loaded using load control method

which was applied as equal vertical loads at the center of the

top of each column and horizontal load as concentrated force

at a thick long plate adjacent to the base of the right-hand

column to simulate vertical and horizontal jacks in the test

[24]. Vertical loads were applied on the two reference points

located at the centroids of the top of two columns, which are

coupled with the surfaces of the cross-sections at both tops

of frame columns. The vertical to horizontal load ratio was

approximately 8:1 where the vertical load was approximately

eight times the horizontal load. Loads were implemented

simultaneously in the model. Translation DOF U1 was

restrained at the top of the left column at reference point

which was coupled with the associated nodes in the top of

the left column.

To ensure that the long thick base plate which was free to

move laterally in-plane was modelled to simulate the test, its

boundary conditions, as indicated in Figure 5, were:

translations U1 and U2 were free, U3 was restrained, and all

rotations UR1, UR2, and UR3 were restrained. The frame

test was full lateral restraint because the aim of the test is to

investigate the influence of in-plane buckling and prevent

lateral (out-of-plane) movement. Hence, the frame was

restrained laterally, i.e., the DOF U2 was retrained, at five

places to prevent the out-of-plane movement. Three was at

the middle point and near end points while the other two

were at the base plate near the two column bottoms, as shown

in Figure 5, to simulate the lateral supports shown in Figure

1.

Figure 5: Finite element meshing, loading and boundary

conditions for frame.

2.1.5. Initial Geometric Imperfections

It is known that initial geometric imperfections affect the

thin-walled cold-formed members remarkably. Initial

imperfection explicitly influences the frame strength where

the ultimate load decreases and the ductility increases. In the

present study, the magnitudes of the imperfections were

taken as a portion of the plate thickness (0.1t, 0.5t, and 1.0t)

[30, 34, 35].

Two steps have been implemented for the finite element

analysis:

Firstly, linear elastic buckling analysis was carried out to

obtain twelve mode shapes for the frame. Then, check all the

modes to determine which mode shape should be used to

generate the initial imperfections in the non-linear analysis. Secondly, the non-linear analysis including both material

nonlinearity and geometric nonlinearity, residual stresses

(RS), and initial imperfections (IMP) was performed. Results

were conducted for the finite element models with different

values of initial imperfections (W-IMP) and without initial

imperfections (Wo-IMP) to show the influence of

imperfection on the frame and compare results with the

experimental tests. 2.1.6. Residual Stresses

Longitudinal membrane, longitudinal bending,

longitudinal layering, transverse bending, and transverse

layering residual stress components were measured by Key

and Hancock [31]. They indicated that there are two types of

residual stresses which have the most important effect on

cold-formed steel structure members, as shown in Figure (6),

namely:

1- Longitudinal bending residual stresses.

2- Membrane residual stresses.

Residual stresses were simplified in Figure (6) based on

Key and Hancock [31].

Figure 6: Longitudinal membrane and bending residual stress

distributions for rectangular hollow sections (top) [31],

Definition of bending and membrane residual stress (bottom)

The residual stresses were modelled in the predefined field

outside and inside rectangular hollow sections as shown in

64

Figure 6. To model the distribution of bending residual stress

in cold-formed rectangular hollow sections, nine integration

points through the thickness of the shell element were used

instead of the default of five integration points [24].

2.1.7. Results and Discussion:

2.1.7.1. Mesh Sensitivity Results:

In order to deduce which element type was able to give

more accurate results, the nonlinear finite element results for

4 models including linear and quadratic elements with

medium mesh density were compared with experimental test

results [24]. Figure 7 shows the relationship between the

vertical load and the vertical displacement as well as the

relationship between the horizontal load and the horizontal

displacement. It is observed from Figure 7 that linear shell

elements have great compatibility. That is, the results of the

linear shell elements S4, S4R, and S4R5, are more accurate

comparing with the test results. On the other hand, the results

of quadratic shell elements have less accuracy comparing

with the test results.

Figure 7: Comparison between models with different element

types with linear and quadratic elements: Top) load-

horizontal displacement and bottom) Load-vertical

displacement.

To improve the solution accuracy and significantly reduce

run time so many shell element types use reduced (lower

order) integration to form the element stiffness matrix. The

S4 shell element is fully integrated and general-purpose and

allows for transverse shear while the S4R5 element uses

reduced integration and is needed in cases where transverse

shear flexibility is negligible as for the present type of

frames. Therefore, the S4R5 element was selected in the

present study. Moreover, the results could be sensitive to

mesh density, so that mesh sensitivity analysis was carried

out. Figure 8 shows results of 3 models to illustrate

comparison between finite element models with different

mesh densities namely coarse, medium, and fine with

constant value of imperfection (IMP = 0.5t). Figure (8)

shows the comparison between models using linear S4R5

element with varying mesh densities as coarse 21 21 mm2,

medium 14 14 mm2, and fine mesh 7 7 mm2. Medium

mesh with (14 14 mm2) has been selected in this research

as it has considerable agreement with test results as shown in

Figure (8) and less run time compared with fine mesh which

needs more analysis time.

Figure 8: Mesh sensitivity analysis results

In the analysis, initial imperfection has been taken equal a

percent of the thickness of (0.1t, 0.5t and 1.0t), respectively,

with 12 buckling mode shapes assigned to each value of

initial imperfection. Figure (9) shows a comparison between,

for constant value of imperfection (IMP = 0.5t), the vertical

65

and horizontal load with the vertical and horizontal

displacement, respectively.

Figure 9: Load-displacement relations with value of

imperfection (0.5t) and it was analyzed using 12 buckling

mode shapes.

It is realized that the second method of imperfection, 50

percent of the thickness, accompanied with the mode shape

number 2, provide the most critical imperfection, and give

the best results comparing with the test results The failed in-

plane instability, yielding material, and local buckling near

the base of both columns and top of each column as shown

in Figure (10).

Figure (11) shows the initial imperfections’ sensitivity for

the most suitable buckling mode (mode 2) using different

imperfection magnitudes as a percentage of the thickness

(0.1t, 0.5t, 1.0t).

The comparison shows good correlation between the test

results and the results obtained using 0.5 t imperfection with

the second mode shape. Models with imperfection, without

imperfection, with residual stresses, and without residual

stresses were conducted as shown in Figure (12). The figure 12 illustrates the importance of considering the

effect of imperfections as well as residual stresses which

remarkably influence the results of the non-linear analysis

and ultimate load magnitude.

Figure 11: Typical vertical load versus vertical displacement

curve to show sensitivity of the results to initial imperfections.

Figure 12: Typical vertical load versus vertical displacement

curve to show the sensitivity of the results to both

imperfections and residual stresses.

Figure 10: Failure of frame at ultimate load

66

2.1.7.2. Comparison between Non-Linear Solutions

A comparison was made between two methods of non-

linear analyzes namely static-general and static-riks with

load control method. As can be seen from Figure (13), static-

riks method can successfully predict the post-peak load and

frame behavior after failure load more than static general

method at which the peak resisting load of the frame was

predicted then solution stopped. Both methods had a very

good agreement with test results [24] in the pre-peak stage

of analysis. However, static-general method was chosen wherever the post peak behavior is not required, as in [24]

where the post-peak failure records were not listed.

Figure 13: Typical horizontal load versus horizontal

displacement curve to show comparison between non-linear

analysis methods (static-general and static-riks).

2.2. Knee Joints Finite Element Models This section demonstrates verification of experimental

tests for three knee joints in a portal frame application which

were introduced in Wilkinson and Hancock [29] and aimed

to simulate the behavior of a knee joint in a portal frame

which could be modelled using the finite element analysis as

shown in Figure (14). All three knee joints consisted of cold-

formed rectangular hollow sections (150504 RHS)

namely:

a) Unstiffened welded connection (US)

The unstiffened welded connection was modelled by

cutting end of two rectangular CFHS at an angle of 52.5o to

create a total of 105o then two sections were welded directly

with each other based on studies in [32,33,29] as shown in

Figure (14.a).

b) Stiffened welded connection (SW)

Stiffened welded connection is identical to the unstiffened

joint, except that there is a stiffening plate, 10 mm, welded

between the two rectangular hollow sections, as shown in

Figure (14.b).

c) Welded internal sleeve (WS)

It is a knee joint just like unstiffened welded connection,

but with an internal hollow steel sleeve of thickness 10 mm,

as shown in Figure (14.c) and is welded inside the knee

connections. Internal sleeve is composed of two hollow steel

sections which cut at the same angle 105o and welded to each

other with perfect contact in ABAQUS ®. Finally, the two

RHS were welded together to the sleeve. Full details are

available in Wilkinson and Hancock [29] .

Figure 14: Unstiffened connection US (a), stiffened connection

SW (b), and welded sleeve connection WS (c) .

2.2.1. Loads and Boundary Conditions

Knee joint models were loaded using displacement control

which was applied as a vertical displacement at the center

top of RHS2 in Z direction. To simulate the test arrangement

in [29] and its boundary conditions, displacement U2 was

restrained in two places as shown in Figure (15), to prevent

out of plane deformation. Displacement U1 and U3 were

restrained at the base of RHS1 while for base of RHS2, only

displacement U1 was restrained.

Internal sleeve

Stiffening plate

(a)

(b)

(c)

(a)

67

Figure 15: The three-dimensional finite element knee joint

model (a), and test setup (b) .

2.2.2. Nonlinear Solution

The Newton‐Raphson method was used to solve three

knee joints with maximum number of load increments = 100,

initial increment size= 0.01, maximum increment size= 0.1

and minimum increment size= 0.00001.

2.2.3. Material Modeling

Wilkinson and Hancock [29] presented the stress-strain

curves for two steel grades obtained from tensile test where

stiffened and unstiffened knee joints are used C450 grade for

specimens KJ01 and KJ05 in [29] while the other welded

sleeve connection is used C350 grade for specimen KJ13 in

[29]. Poisson’s ratio was taken 0.3 for all analyses and

modulus of elasticity for stiffened and unstiffened knee

joints were taken 218000 MPa and for welded sleeve

connection was taken 210000 MPa. As mentioned before in

section 2.1.2, the stress-strain curves were converted to true

stress and logarithmic plastic strain as shown in Figure (16).

Figure 16: True Stress-strain curve for stiffened and

unstiffened knee joints grade C450 steel (a), welded sleeve

connection grade C350 steel (b) .

2.2.4. Element Type and Mesh Density

Quadratic thin shell elements in finite element analysis

like S8R5 were used to verify results of three knee joints

experimental tests presented in Wilkinson and Hancock [29].

A rigid quadrilateral R3D3 element was used for rigid plate

in stiffened welded connection. R3D3 has four nodes with

only three translational degrees of freedom per node.

Medium mesh was used for all three knee joints to save time

and to give appropriate results compared to tests as stated in

section 2.1.7.1.

2.2.5. Initial Imperfections

Both linear and static non-linear analyses were used as

explained before in section 2.1.5 to verify the results of the

experimental tests of three knee joints. For all knee joints,

the magnitude of imperfection was again chosen as a percent

of thickness (0.1t, 0.5t, and 1.0t) [30, 34, 35].

2.2.6. Residual Stresses

Membrane and longitudinal bending residual stresses

distributions were defined to all three knee joints as

illustrated in section 2.1.6. It was achieved by defining local

coordinates for each element then variations of residual

stresses were modelled outside and inside through the

thickness of the cold formed hollow sections.

2.2.7. Results and Discussion

Finite element analysis provided 108 models to predict the

behavior of stiffened, unstiffened knee joints, and welded

sleeve connections to resemble the experimental tests in

Wilkinson and Hancock [29]. Each knee joint was analyzed

using three values of initial imperfections (0.1t, 0.5t, and 1.0

t) and twelve buckling mode shapes. Typical load versus

displacement curves for 24 models were illustrated in Figure

(17) showing a comparison between the experimental tests

[29] and the analytical results for the unstiffened (specimen

KJ05 [29]) and welded sleeve connection (specimen KJ13

[29]) using twelve buckling mode shapes and with value of

imperfection (0.1t).

(b)

(a)

(b)

68

Figure 17: Comparison between two knee joints with

value of imperfection (0.1t) using 12 buckling mode shapes.

All modes of failure were accurately checked for all three

knee joints models. It can be noted that the initial

imperfection of (0.1t) gives the best results in knee joints

compared to test results in [29]. It resulted in that mode 8 is

the most critical mode for unstiffened and mode 9 for

stiffened knee joints, while for welded internal sleeve

connection, mode 3 was the critical mode. Those modes

show good agreement of failures which obtained from finite

element analysis with those in the experimental tests in [29],

as shown in Figure 18 .

Figure 18: Comparison between test and FE simulation of

specimen KJ05 (a) and KJ13 (b).

As shown in Figure 19, an analysis was carried out for

models without imperfections (IMP) and residual stresses

(RS) and other models with different values of imperfections

(0.1t, 0.5t and 1.0 t).

Figure 19: sensitivity to residual stresses and different

imperfection for the most critical buckling mode (mode 8) for

unstiffened knee joint.

For the most critical buckling mode for unstiffened knee

joints and residual stresses in Key and Hancock [31], the

analyses showed the results are sensitive to the presence of

initial imperfections and residual stresses.

The analysis was able to capture the initial stiffness but not

the ultimate load when both residual stresses and

imperfections were present. On the other hand, neglecting

them enabled the analysis to predict both initial stiffness and

the ultimate load within an acceptable accuracy. Summary of

verifications is shown in Table (1).

Web buckle across joint

Web buckle at the end of

sleeve

(a)

(b)

69

Table 1: Summary of finite element analysis for frame and knee joint models.

Specimen Cross-section Knee Joint Type Steel Grade Solution Control Failure mode

Frame Test 3 [24] RHS 200×100×4 Beam directly

welded to column C350 Load Control

Local buckling near the

base of both columns and

top of each column

KJ01 [29] RHS 150×50×4 SW C450 Displacement Control Local buckle beside knee

KJ05 [29] RHS 150×50×4 US C450 Displacement Control Local buckle inside of knee

KJ13 [29] RHS 150×50×4 WS C350 Displacement Control Local buckle at the end of

sleeve

3. PARAMETRIC STUDY OF FRAME.

Based on the verification done of the nonlinear finite element

analysis carried out in the present study versus the

experimental work from previous research, a parametric

study was carried out. This study concentrates on

investigation of the behavior of steel frame consisted of

rectangular cold formed hollow section. The parametric

study includes frames with great variability in geometrics,

height, spans, and thicknesses. With wide range of results, it

is then possible to obtain behavior curves for ultimate loads

and conclude modes of failure in the studied models.

3.1. Model Description

A total of 144 finite element models of cold formed steel

frames with major axis bending were carried out. The steel

frames were divided into 16 groups, the groups from 1 to 8

(72 frames) were 200 100 mm rectangular cold formed

hollow sections and the other groups, from 9 to 16 (72

frames) were 150 50 mm rectangular cold formed hollow

sections. For each cross-section, different thicknesses were

used 1 mm, 2 mm, and 4 mm. For each frame, analysis of

three cases was carried out depending on the presence of

initial geometric imperfection and residual stresses. In Case

1, the frame was modelled without initial imperfections (Wo

IMP) and residual stresses (Wo RS). While in Case 2, initial

imperfections were not existing (Wo IMP), but residual

stresses (W RS) were existing. Finally, in Case 3, frame was

modelled using both initial imperfections (W IMP) and

residual stresses (W RS). Every three groups consisted of

constant span (L = 4 m, 6 m, and 8 m) with different heights

(H = 4 m, 6 m, and 8 m). Expect for frames with 4m span,

the frames were modelled with only H = 4 m and 6 m. The

models’ relevant parameters details are given in Table (2).

Table 2: Dimensions of frames and their cross-sections used in

the parametric study.

Cross-

Section

Thickness

(mm)

Span

(m) Height (m)

200 mm 100

mm 1

2

4

4

6

8

4

6

8 (for spans 4 m and

6 m only) 150 mm 50

mm

3.2. Material Modelling All parts of the examined frames were modeled using

C350 steel grade, summarized in Figure (3), as presented in

[24].

3.3. Element Type and Mesh Density

Linear element type S4R5 and medium mesh were used

for all models in the parametric study, based on the

verification study in section 2.1.3.

3.4. Nonlinear Solution, Loading Type

and Boundary Conditions Static-riks method was chosen in the analysis of all

parametric study models to detect post-peak behavior as

previously discussed. All frames’ models were loaded using

load control method which was applied as equal vertical

loads at the center top of each column accompanied with

horizontal load at left column as shown in Figure (20). A 200

kN force was applied at the top of each column. The vertical

to horizontal load ratio was chosen approximately 8:1 as per

the test data in [24].

All the 144 frames had two hinged bases which were

modelled by restraining U1, U2, and U3 displacements at the

centroid of the two columns. Three places were restrained to

prevent out of plane displacement of the frames for which

U2 was set to 0 in three locations, as shown in Figure (20) .

70

Figure 20: Finite element meshing, loading, and boundary

conditions for frames used in the parametric study .

3.5. Initial Geometric Imperfections and

Residual stresses

Both initial imperfection and residual stresses were

present in the nonlinear analysis for all the frames based on

the verification results discussed previously in the present

study. The initial imperfection was modelled using the

buckling mode 2 and magnitude 0.5t while the residual

stresses on the cold formed sections were modelled as

discussed in the previous sections.

3.6. Results and Discussion

The parameters under investigation in this section are, the

effect of the method of representing imperfection, the effect

of cross-section thickness, the effect of frame span value, the

effect of frame height, the effect of cross-section size.

3.6.1. Effect of initial imperfection representing

method

Before conducting the parametric study, a study of the first

group of the parametric study was carried out for a 108 finite

element models to analyze each frame with case 3 only and

using a 12 buckling mode shapes accompanied with three

values of the initial imperfection, as listed in Table (3). The

goal of doing such comparison is the show the sensitivity of

the analysis results according to the value assigned to the

initial imperfection and the selected mode shape. The

increase or decrease in the value of the ultimate load (Pu) for

each method of imperfection is shown in Table (3) as a

percentage related to the verified value of imperfection (0.5t)

with mode shape 2 (Pu, 0.5t (2)) .

Table 3: Effect of imperfection value and mode shape on the ultimate load on the value of the ultimate load, Pu, for case 3 (with

initial imperfections and residual stresses).

Fram

e

No

.

Cro

ss

Secti

on

t,

mm

L,

m

H,

m

Va

lue

of

Imp

.

Pu

, 0.5

t (

2)

(kN

)

% increase/decrease in Pu for different mode shapes w.r.t Pu, 0.5 t (2)

Imperfection Mode No.

1 2 3 4 5 6 7 8 9 10 11 12

1

RH

S 2

00

100

1

4 4

0.1t

14.65

-13.45 -8.67 1.98 2.25 1.98 -0.14 2.05 -0.55 1.02 -0.55 -21.77 -6.01

0.5t -4.16 0.00 -4.10 1.84 -3.69 -0.27 -4.03 -0.89 -0.89 -24.71 1.16 1.09

1.0t -4.23 -0.82 -6.08 1.43 -5.60 -0.07 -4.10 -5.19 -11.40 -20.34 0.34 -7.17

2 2

0.1t

43.66

2.13 10.74 2.27 2.22 2.18 14.41 2.18 14.50 2.38 0.30 2.36 2.36

0.5t -1.97 0.00 -3.02 -0.85 -1.60 -0.07 -1.67 -2.02 -0.30 -3.11 1.76 1.79

1.0t -3.41 -1.90 -4.51 -0.02 -3.14 -2.47 -3.34 -4.21 -1.86 -5.79 1.76 0.62

3 4

0.1t

122.58

-0.16 0.00 0.10 0.10 -1.35 0.29 -2.67 0.30 -2.70 0.07 0.78 -0.50

0.5t -0.44 0.00 0.00 -2.22 -4.57 -1.66 -4.85 -0.97 -4.24 -1.44 -5.26 -2.55

1.0t -0.86 0.00 0.00 -5.45 -7.43 -4.86 -7.00 -4.14 -7.30 -3.41 -8.16 -4.50

The results in Table (3) show that the value of the ultimate

load can be greatly affected by the value of initial

imperfection and the selected mode shape. That is in some

cases, a decrease in the value of ultimate load is up to 24.7% .

Moreover, the average of all the absolute values is about

3.46% which is a significant ratio.

3.6.2. Effect of initial imperfection and residual

stresses

Tables 4 and 5 illustrate the results for 48 models with

constant value of initial imperfections equal to (0.5t) of RHS

with buckling mode shape 2. Every frame was analyzed

using 3 cases under the same loading and boundary

conditions. In Case 1, frames were modelled without

imperfection and residual stresses. While in Case 2, frames

were modelled without imperfection, but with residual

stresses. Finally, is Case 3, frames both imperfection and

residual stresses existed in the model. The ultimate loads for

each case were shown in Tables 4 and 5. In addition, the

percentage of decrease in these ultimate loads due to the

presence of residual stresses and/or initial imperfections is

71

shown referenced to the ultimate load for frames without

residual stresses and initial imperfections.

RHS: Rectangular hollow section.

LbLB: Left beam local buckling.

LCLB: Left column local buckling

RCFHS: Rectangular cold formed hollow section

RCLB: Right column local buckling.

RCcLB (PH): Right column connection local buckling due

to plastic hinge formation.

.

Gro

up

No

.

Fra

me

No

.

Cro

ss s

ecti

on

t

(mm)

L

(m)

H

(m)

Pu1

(kN)

Pu2

(kN)

%𝑷𝒖𝟐−𝑷𝒖𝟏

𝑷𝒖𝟏

Pu3

(kN)

%𝑷𝒖𝟑−𝑷𝒖𝟏

𝑷𝒖𝟏

Type of failure

1

1

RH

S 2

00

10

0

1

4

4

14.936 14.804 -0.884 14.587 -2.337 RCcLB (PH), LCLB, LbLB (PH)

2 2 46.452 44.668 -3.841 43.658 -6.015 RCcLB (PH)

3 4 124.659 122.633 -1.625 122.578 -1.669 RCcLB (PH), LbLB (PH)

2

4 1

6

9.739 9.078 -6.787 7.822 -19.684 RCLB

5 2 28.793 27.248 -5.366 25.756 -10.548 RCcLB (PH)

6 4 73.251 70.269 -4.071 70.268 -4.072 RCcLB (PH), LbLB (PH)

3

7 1

6

4

14.386 14.038 -2.419 13.813 -3.983 RCcLB (PH), LbLB (PH)

8 2 44.262 42.084 -4.921 41.195 -6.929 RCcLB (PH)

9 4 116.620 113.724 -2.483 113.702 -2.502 RCcLB (PH), LbLB (PH)

4

10 1

6

9.352 8.647 -7.538 8.748 -6.459 RCcLB (PH), LbLB, LCLB, RCLB

11 2 27.390 25.414 -7.214 24.658 -9.974 RCcLB (PH)

12 4 69.150 66.020 -4.526 66.020 -4.526 RCcLB (PH), LbLB (PH)

5

13 1

8

6.447 6.255 -2.978 5.562 -13.727 RCLB

14 2 18.978 17.784 -6.290 16.912 -10.889 RCcLB (PH)

15 4 46.450 43.789 -5.729 43.789 -5.729 RCcLB (PH)

6

16 1

8

4

13.837 13.443 -2.849 13.475 -2.616 LbLB (PH), RCcLB (PH)

17 2 42.255 39.978 -5.391 39.680 -6.094 RCcLB (PH)

18 4 109.994 106.355 -3.309 106.354 -3.310 LbLB (PH), RCcLB (PH)

7

19 1

6

9.010 8.509 -5.566 8.425 -6.494 RCcLB (PH), LbLB, LCLB, RCLB

20 2 26.114 24.525 -6.087 23.199 -11.163 RCcLB (PH)

21 4 65.586 62.305 -5.003 62.305 -5.003 RCcLB (PH)

8

22 1

8

6.241 6.033 -3.338 5.206 -16.590 RCLB(PH)

23 2 18.229 17.085 -6.274 17.085 -6.274 RCcLB (PH)

24 4 44.319 41.681 -5.952 41.681 -5.952 RCcLB (PH), LbLB (PH)

Table 4: FEA results for 72 models with RHS 200100 with/without imperfection and residual stresses.

72

Table 5: FEA results for 72 models with RHS 15050 with/without imperfection and residual stresses. G

rou

p N

o.

Fra

me

No

.

Cro

ss s

ecti

on

t

(mm)

L

(m)

H

(m)

Pu1

(kN)

Pu2

(kN)

%𝑷𝒖𝟐−𝑷𝒖𝟏

𝑷𝒖𝟏

Pu3

(kN)

%𝑷𝒖𝟑−𝑷𝒖𝟏

𝑷𝒖𝟏

Type of failure

9

25

RH

S 1

50

50

1

4

4

8.375 7.967 -4.880 7.757 -7.379 RCcLB(PH)

26 2 23.665 22.062 -6.773 22.076 -6.715 RCcLB(PH)

27 4 52.018 49.694 -4.469 49.692 -4.471 RCcLB(PH), LbcLB(PH)

10

28 1

6

5.258 4.844 -7.875 4.614 -12.249 RCcLB(PH)

29 2 13.807 12.860 -6.861 12.862 -6.844 RCcLB(PH)

30 4 29.364 27.489 -6.387 27.533 -6.235 RCcLB(PH), LbLB(PH)

11

31 1

6

4

7.895 7.492 -5.097 7.301 -7.526 RCcLB(PH)

32 2 22.088 20.532 -7.045 20.569 -6.876 RCcLB(PH)

33 4 48.373 45.610 -5.713 45.609 -5.715 RCcLB(PH), LbLB(PH)

12

34 1

6

4.855 4.718 -2.818 4.395 -9.481 RCcLB(PH)

35 2 12.987 12.079 -6.990 12.081 -6.980 RCcLB(PH)

36 4 27.566 25.762 -6.543 25.735 -6.644 RCcLB(PH), LbLB(PH)

13

37 1

8

3.346 3.172 -5.218 3.172 -5.218 RCcLB(PH)

38 2 8.665 8.062 -6.954 8.062 -6.955 RCcLB(PH)

39 4 18.111 16.766 -7.428 16.761 -7.456 RCcLB(PH)

14

40 1

8

4

7.552 7.096 -6.046 7.220 -4.399 RCcLB(PH)

41 2 20.738 19.317 -6.854 18.250 -12.000 RCcLB(PH)

42 4 44.857 42.344 -5.602 42.343 -5.603 RCcLB(PH), LbLB(PH)

15

43 1

6

4.637 4.391 -5.288 4.201 -9.405 RCcLB(PH)

44 2 12.273 11.425 -6.913 11.424 -6.920 RCcLB(PH)

45 4 26.092 24.203 -7.237 24.232 -7.126 RCcLB(PH)

16

46 1

8

3.205 3.042 -5.065 3.042 -5.065 RCcLB(PH)

47 2 8.239 7.683 -6.753 7.683 -6.753 RCcLB(PH)

48 4 17.253 15.940 -7.606 15.943 -7.592 RCcLB(PH)

LbLB (PH): Left beam local buckling due to plastic hinge formation.

LbcLB (PH): Left beam connection local buckling due to forming plastic hinge.

The results show the importance of accounting of both

the initial imperfection and residual stresses as the

percentage of decrease in the ultimate load can reach

19.68% for RHS 2001001 mm and 12.25% for RHS

150501 mm. Further, the average of the percentage of

decrease in ultimate load is about 5.4% in case of

considering residual stresses only while this average is

about 7.2% in case of considering both imperfections and

residual stresses.

3.6.3 Effect of cross-section size

It is obvious that for the frames having the same

dimensions and cross-sectional dimensions with different

thicknesses, the cross-section thickness ratio between

different frames could represent the weight ratio between

such frames. Therefore, the ratio (Pu/t) could be a good

indicator of the ultimate load to weight ratio. Furthermore,

for the sake of comparison between the efficiency of frames

with different cross-section thicknesses it is a good practice

to relate this ratio to that of the frame with cross-section

thickness 1 mm as follows in equation 3.

%𝑃𝑢𝑤= (

𝑃𝑢,𝑡𝑡

𝑃𝑢,𝑡=1𝑚𝑚

1

) × 100 (3)

Table 6 shows that the ultimate load to weight ratio could

reach 165% frames with RHS 200100 and thickness 2 mm

and 225% for frames with RHS 200100 and thickness 4

73

mm. On the other hand, for the frames with RHS 15050

and thickness 2 and 4 mm, the ratio could be up to 142%,

160%, respectively. The increase of cross-sectional

thickness has great effect on the frame loading capacity

because it changes section class from slender to non-

compact and compact classes. This leads to elimination of

local buckling effect and lets the effect of nonlinear global

buckling and yielding in form of plastic hinge formation

appear. Therefore, the improve of ultimate load to weight

could increase by at least 126% as shown in Table 6.

The elastic global buckling of such frames is not affected

by the cross-section thickness, because all RHS sections of

the same dimensions and different thicknesses almost have

the same radius of gyration, i.e., the same column

slenderness ratios. This leads to same allowable buckling

stress of all sections.

Moreover, Table 6 shows that the reduction of the other

section dimensions, h and b, reduces the ultimate load

capacity of the section. This is because the reduction of the

cross-section area and modulus. In addition, the reduction

of the cross-section leads to increase in the effect of global

buckling as well as yielding of the cross section.

To show the effect of cross-section thickness as well as

imperfection and residual stresses on ultimate load

capacity, horizontal displacement, and mid-span vertical

deflection in Figure 21, nine models were analyzed. All

frames are belonged to the first group at which L = 4 m and

H = 4 m model without imperfection and residual stresses

and model with residual stresses, but without imperfection

and model with both imperfection and residual stresses. The

t

(mm)

L

(m)

H

(m) Fra

me

No

. RHS 200 100

Fra

me

No

.

RHS 150 50

Pu

(kN)

Pu/t

(kN/mm) %Pu/w

Pu

(kN)

Pu/t

(kN/mm) %Pu/w

1

4

4

1 14.587 14.587 100 25 7.757 7.757 100

2 2 43.658 21.829 150 26 22.076 11.038 142

4 3 122.578 30.645 210 27 49.692 12.423 160

1

6

4 7.822 7.822 100 28 4.614 4.614 100

2 5 25.756 12.878 165 29 12.862 6.431 139

4 6 70.268 17.567 225 30 27.533 6.88325 149

1

6

4

7 13.813 13.813 100 31 7.301 7.301 100

2 8 41.195 20.598 149 32 20.569 10.2845 141

4 9 113.702 28.426 206 33 45.609 11.40225 156

1

6

10 8.748 8.748 100 34 4.395 4.395 100

2 11 24.658 12.329 141 35 12.081 6.0405 137

4 12 66.02 16.505 189 36 25.735 6.43375 146

1

8

13 5.562 5.562 100 37 3.172 3.172 100

2 14 16.912 8.456 152 38 8.062 4.031 127

4 15 43.789 10.947 197 39 16.761 4.19025 132

1

8

4

16 13.475 13.475 100 40 7.22 7.22 100

2 17 39.68 19.840 147 41 18.25 9.125 126

4 18 106.354 26.589 197 42 42.343 10.58575 147

1

6

19 8.425 8.425 100 43 4.201 4.201 100

2 20 23.199 11.600 138 44 11.424 5.712 136

4 21 62.305 15.576 185 45 24.232 6.058 144

1

8

22 5.206 5.206 100 46 3.042 3.042 100

2 23 17.085 8.543 164 47 7.683 3.8415 126

4 24 41.681 10.420 200 48 15.943 3.98575 131

Table 6: Effect of cross-section thickness, t, on the ultimate load, Pu for all 48 frame models with both imperfection and

residual stresses (Case 3).

.

74

first, three models were with cross-section thickness t = 1

mm, the other three models were with thickness 2 mm, and

the last three models were with thickness 4 mm. The steel

frames with different cross- section thicknesses have

different modes of failure.

Figure 21 illustrates the relationship between both

vertical load versus horizontal displacement and vertical

load versus vertical displacement at center of beam. As

could be expected, all the plots show that increasing the

thickness could greatly increases the ultimate load.

Figure 22 shows summary of the ultimate load-thickness

ratio, ultimate load-weight ratio, horizontal displacement,

and vertical mid-span deflection at ultimate load for the

only three of the above mentioned nine frames. These three

frames incorporate the initial imperfection and residual

stresses. Figure 22-a and -b emphasize on the effect of the

cross-section thickness on the efficiency of the cross-

section with respect to ultimate load capacity as discussed

formerly in this section. While, Figure 22-c, and -d show

that the value of horizontal and vertical displacement

capacities at the value of ultimate load is smaller in vertical

displacement than horizontal displacement with increasing

the cross-section thickness.

Figure 21: Load-displacement relation of the first group in the parametric study

75

Figure 22: Effect of cross-section thickness for RHS 200100 mm: a) displacement at ultimate -thickness, b) percentage ultimate

load-weight ratio, c) horizontal displacement, and d) vertical mid-span deflection.

Figure 23 shows displacement at ultimate load for (t =

1mm) = 14.587 kN (a) and ultimate load-displacement ratio

(b). Figures 23.a and 23.b illustrate the behavior of frame

at ultimate load and emphasize that the value of ultimate

load at horizontal and vertical displacement capacities is

smaller in vertical displacement than horizontal

displacement at increasing the cross-section thickness.

(a)

(b)

(c) (d)

𝜹𝒉

(a)

76

Figure 23: Effect of cross-section thickness for RHS 200100

mm: a) displacement-thickness relation at ultimate load for (t

= 1mm) =14.587 kN, b) ultimate load-displacement ratio.

3.6.4. Effect of frame dimensions

Figure 24 shows a comparison between frames with

spans (4, 6 and 8 m) and different heights (4, 6, and 8 m)

versus maximum loads using case 3 of analysis. Figure 24

-a, -b and -c show the results of the groups of frames with

cross section RHS 200100 mm while Figure 24-d, -e and

-f is for frames with RHS 15050. It is realized that the

increase in frame height significantly reduces the ultimate

load. Also, increasing the span length slightly reduces the

ultimate load. This is because increasing the frame span

length slightly increases the effective buckling length of the

column, thus reduces the ultimate load capacity. On the

other hand, increasing the height of the frame has greater

effect on the column buckling length thus it reduces the

ultimate load capacity by a much greater value than the

effect of span length.

Figure 24: The relation between ultimate loads and different section thicknesses for frames with section RHS 200100 mm and

RHS 15050 mm using imperfection and residual stresses in analysis (case 3).

(b)

(a) (b) (c)

(d) (e) (f)

77

3.6.5. Failure modes

All FE models of steel frames failed in-plane instability

the out of plane buckling and lateral torsional buckling

effects were assumed to be omitted in the analysis. In the

presence of residual stresses and imperfection (case 3) in all

models of steel frames, different modes of failure appeared.

These modes were found in form of material yielding, local

buckling and plastic hinges formation. However, some

models such as frames with 1 mm thick sections the failure

was mostly due to local buckling although the material

yielded at some limited locations, interaction of yielding and

local buckling with appearing plastic hinge in some models.

But some models with thicknesses 2 and 4 mm, failed due to

plastic hinge formed mostly at left beam end and in right

column connection as shown in Figure 25.

For example, as shown in Figure 25, the frame 10 with span

6 m, height 6 m, and RHS 2001001 mm is due to local

buckling in columns and near beam ends. In addition plastic

hinge was formed in the connection of right column whereas

the failure in frame 11 with 2 mm thickness was due to

plastic hinge formed at right column connection. Finally,

frame 12 with 4 mm thickness the failure was due to plastic

hinge at beam left end and right column connection.

Frame 10, t=1mm

Frame 11, t=2mm

Frame 12, t=4mm

Figure 25: Deformed shapes at failure of frames 10, 11 and

12 (case 3)

4. SUMMARY AND CONCLUSIONS:

This paper studied numerically the behavior of steel frames

fabricated from cold formed rectangular hollow sections

using nonlinear finite element analysis. At first, verification

was conducted using comparison between the present FEA

with four experimental tests from previous studies that were

tested to failure under a static loading configuration. The first

verification was done for frame tested by Avery [24]. The

other three verifications were done for unstiffened, stiffened,

and welded sleeve knee joints for cold formed RHS portal

frame by Wilkinson and Hancock [29]. An intensive study

using FEA of 3D models was carried out to validate the finite

element models as well as to detect the effect of presence of

initial imperfection and residual stresses. The verification

was done through the comparison between FEA and

experiments for the load–displacement curves, ultimate

strength, and failure modes. Moreover, the method of

nonlinear analysis was investigated. The FEA shows good

agreement with experimental results thus, the possibility of

carrying out a series of nonlinear finite element models

increases the efficiency of the analysis even more and

enables performing parametric study which are needed.

Parametric study was carried out to study the various

parameters that affect the behavior of cold formed steel

frames. Parameter such as method of imperfection

representation, presence of imperfection and residual

stresses, cross section size and thickness, and frame

dimensions were investigated. The effect of each parameter

on the load-displacement curves, ultimate load capacity,

maximum horizontal and vertical displacements, and failure

modes.

The present study shows that:

4.1 Both static-general based on Newton-Raphson and

static-Riks nonlinear analysis methods with load

control solution can accurately trace the load-

displacement curve up to the peak load, but only the

static-Riks method can trace the whole load-

displacement curve till failure.

4.2 The medium mesh density with shell element S4R5

is the most suitable in the present nonlinear FE

analysis that it satisfies the fast solution speed and

less disk storage, good representation of

imperfection, as well as acceptable solution

accuracy.

4.3 It is recommended to include both residual stresses

and initial imperfections during the nonlinear

analysis of cold formed steel frames with rectangular

hollow sections.

4.4 The most suitable method of representing the initial

imperfection in the nonlinear FEA of whole frame is

to use a magnitude of 0.5 t along with the second

elastic buckling mode shape. While it is found that

during the analysis of knee joints it is suitable to use

a value of 0.1 t imperfection with other mode shape

numbers.

78

4.5 Increasing the thickness of the cross sections has a

significant effect on increasing both the ultimate

load capacity, horizontal displacement, and vertical

mid-span deflection. The overall efficiency of the

frame indicated using the percentage ultimate load to

weight ratio improved significantly by increasing the

cross-section thickness.

4.6 The dimensions of the cross-section affect the value

of the ultimate load capacity of the frame that is the

dimensions of the cross-section influence both the

axial load and bending moment capacities. In

addition, the global buckling of the frames can occur

faster in frames with smaller dimensions.

4.7 Increasing the frame span has a slight effect on

decreasing the ultimate load capacity while

increasing the frame height has the greatest effect on

decreasing the ultimate load capacity of the frame.

4.8 All the studied parameters have recognizable effect

on the failure mode shapes as indicated in the

discussion.

Credit Authorship Contribution Statement Sara F. Elglaad: Generating the idea, Collecting data, Methodology & Original draft preparation, Mohamed M. ElGhandour: Reviewing & Supervision, Ashraf E.

ElSabbagh and Tarek A.Sharaf : Validation, Editing,

Reviewing & Supervision.

Declaration of Competing Interest The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.

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