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lide

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-40

TOP

BOTTOM

L.H.

R.H.

FRONT SIDE BACK SIDE

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Lux 40/40 series top and bottom rails

Code : P1406610

Cut dimension = frame width - 80

Linear 55 series louvre blade(55 x 11.5)

Code : P1407410

Cut dimension = frame width - 80

Lux 40/40 series (LH/RH) stile

Code : P1407210

Cut dimension = frame height - 6

Lux 40/40 series cover plate

Code : G0100522

Stile cover (40 x 17)

Code : P1407310

Cut dimension = frame height - 6

Thread-forming screw :DIN 7500 Form C, M6 x 30, A2 stainless steelPan head with PZ 3 drive

Code : G0100525

(Needed for fixing the frame)

Parts Breakdown

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A2 stainless steel 4.8 x 19 cross recess, pan head, type C DIN 7981 screw with Pz drive

Code : G0100540

(Needed for fixing the blades)

Self-drilling screw :A2 stainless steel, M4.8 x 16, DIN 7504 Form MPan head with PH 2 drive

Code : G0000227

(Needed for fixing the suspension bracket)

Thread-forming screw :DIN 7500 Form M, M4 x 20, A2 stainless steelCountersunk head with PZ 2 drive

Code : G0100526

(Needed for fixing the cover plates.)

Bottom guide base Ø 25 mm

Code : G0013003

Top rail suspension bracket 30/47/3 & 30/60/3

Code : G0013031

Self-drilling screw :DIN 7504 Form O, M3.9 x 19, A2 stainless steelCountersunk head with PH 2 drive

Code : G0100528

(Needed for fixing the bottom guide foot)

Parts Breakdown

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Top rail suspension bracket 31/33/2

Code: G0013080

Parts Breakdown

Parts List

• All cut lengths of the individual parts are specified in the parts list.• The distance “center onderste gat tot zaagsnede” (center-to-center distance from bottom hole to cutting line) is to be used for cutting the punched sections to length.This distance should be passed to the production department.

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MOUNTING SEQUENCE

1. Sizing

* Cut both the top rail and the bottom rail off square : length = slide width - 80 mm (twice the width of the stile).* Cut the blades to the same length as the top and bottom rail.* Cut a LH and a RH vertical pre-punched profile down to size taking into account the symmetric distribution of the hole pattern : length = slide width – 6 mm (twice the width of the cover plate). Since the cover cap is not cut at the same time as the vertical profile, a - 0.5 mm up to - 1 mm tolerance on the length of the vertical profile needs to be taken into account to make sure the cover cap can be retrofitted.

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2. Mounting Preparations

* Using the drilling jig, drill 6.2 mm holes in the top and bottom of the vertical profiles. Make sure the drilling jig is a tight fit against the extreme end of the vertical profiles and hold it in position using a quick action clamp or an F-clamp.

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3. Fitting the Slide Make sure to use the correct screw bit for each type of screw drive (PH 2, Pz 2, PZ 3) and adjust the tightening torque of the drill/screwdriver to the screws involved.

* Fit a cover plate to either end of the vertical profiles using two A2 stainless steel M4 x 20 DIN 7500 Form M screws with PZ 2 drive.

* Slide the top and bottom rail, with the visible drill groove facing outwards, in between the vertical profiles and secure them on one side using A2 stainless steel M6 x 25 DIN 7500 Form C screws with PZ 3 drive for each rail. For the other vertical profile, screw the screws a few turns leaving enough room for the blades to be a sliding fit.

* Place the blades in the positioning jig and make sure the blades on both the front and the backside lie flush with the stile, first and then fix each in place on one side using two A2 stainless steel M5 x 20 DIN 7500 Form C screws with PZ 2 drive. On the opposite side, tighten each screw by only a few turns.

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* Now push the remaining vertical profile fully home against the already assembled items. Firmly tighten the screws of the top and bottom rail first and then those securing the blades.

* Check the slide for squareness by taking measurements across the diagonals using a tape measure.

* Where appropriate, make sure you have the slide flat on a tabletop if it does not fit flat against (tilted to one side) this work surface.

* Fit the cover caps to the vertical profiles.

That's how the positioning jiglooks like.

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4. Fittings Mounting

* Place the suspension bracket (G0013031 or G0013080)on the top rail of the slide using the positioning jig. Be sure the hole provided in the suspension bracket, to accommodate the suspension bracket screw, points towards the rear of the slide. Fasten it with four A2 stainless steel M 4.8 x 18 self-drilling screws with PH 2 drive, to DIN 7504-M (G0000227). Do this for both sides of the slide.

* A choice of three possible fixing positions of the suspension bracket (G0013031 or G0013080) is available:These positions vary depending upon what the customer ordered !1) Standard position at 150 mm, for manually operated slides ; 2) underneath the actuator at 200 mm, for motorized single slides ; 3) With motorized symmetrical slides : underneath the actuator at 200 mm ; in the

center at 2 x 100 mm ; at the return pulley at 150 mm ;4) With motorized triple slides : underneath the actuator at 200 mm ; at the opposite

side of the motorized actuator at 170 mm ; the other two slides at 150 mm. These different positions can be set by shifting of removing the pin, depending on the position by the suspension bracket.

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* Place the bottom guide base ( G0013003 ) (G0013031) on the bottom rail of the slide using the positioning jig. Fasten it with an A2 stainless steel M 3.9 x 19 self-drilling screw with PH 2 drive, to DIN 7504-O (G0100528). Do this for both sides of the slide.

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Put the CE-label on a visible spot, for example on the side of the frame (do not put it on the blades)

Make sure the label fits good on the frame.

CE label