Assembly & Installa on Guide · 2018. 2. 14. · fk2 m6 x 45mm set - x2 fk6: m8 form c washer - x8 phase 1: rear crossbar installation fk1 m6 x 40mm set - x2 0 0 thread length 40mm

Assembly & Installa on Guide

RB081-3 - TRIPLE CROSSBAR KITREF: 699-0732-01a

RB081-3: TRIPLE CROSSBAR KIT

SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION

CUSTOMER SERVICE AND TECHNICAL SUPPORTTEL: 0800 107 0003

PLEASE READ INSTRUCTIONS FULLY PRIOR TO INSTALLATION OF CROSSBAR KIT

PLEASE ENSURE THAT THE MANUFACTURERS MAXIMUM ROOF LOADING IS NOT EXCEEDED(Refer to vehicle handbook)

REGULARLY INSPECT CROSSBARS AND FEET BRACKETS ENSURING ALL FIXINGS ARE SECURE

This instruction is to illustrate the recommended installation method for our Crossbar Kit, any deviation from this will bethe sole responsibility of whoever carries out the installation.

THE ABOVE DIAGRAM ILLUSTRATES COMPONENTS AS SUPPLIED IN A TRIPLE CROSSBAR KIT PACKAGE

Ensure all the items listed are present, open each Fixing Kit Bag when instructedFIXI

NG KIT

1350mm CROSSBAR - x3

FOOT BRACKET COVER - x6

FOOT BRACKET - x6

SADDLE CLAMP - x6

LOAD STOP - x4

FIXING KIT 13 - x1

FIXING

KIT

FIXING KIT 24 - x2

S2 FOOT GASKET - x6

PACKER - x2

10mm SPANNER - x1

13mm SPANNER - x2

TAPE MEASURE

FLAT HEAD SCREWDRIVER

TOOLS REQUIRED (Not included within kit)

PARTS LIST ILLUSTRATED RELATES TO COMPONENTS SUPPLIED WITHIN RB081-3EACH PHASE OF THE INSTALLATION WILL ILLUSTRATE ITEMS REQUIRED

E-MAIL: [email protected]

FIXING

KIT

EMPTY

LOAD S

TOPS

LOCK KIT - x1

P1 FOOT PACKER - x2

T2 FOOT PACKER - x4

ONE ‘FIXING KIT 24’ IS REQUIRED FOR THIS PHASE

Each Fixing Kit 24 Contains:

FK3: M8 x 85mm SET - x4

FK4: M6 SPRING WASHER - x4

FK2 M6 x 45mm SET - x2

FK6: M8 FORM C WASHER - x8

PHASE 1: REAR CROSSBAR INSTALLATION


0

0

40mmTHREAD LENGTH

45mmTHREAD LENGTH

FK7: M8 NYLOC NUT - x4






INSTALLATION OF THE REAR CROSSBAR WILLBE COMPLETED AT A LATER STAGE

COMPLETE THE FOUR PROCEDURES DETAILEDHERE AND MOVE ONTO PHASE 2.

REMOVE AND RETAINROOF PLUGS

IMPORTANTENSURE ALL ITEMS

ARE LOCATEDAS SHOWN

VIEW FROM

T2 PACKER

X

FK5: 1/4 x 3/4’’ REPAIR WASHER - x4

1

TAKE CARE WHEN REMOVING ROOF PLUGS, IT IS ADVISABLE TO EASE OUT WITH A HAND TOOLUSING A FLAT HEAD SCREWDRIVER, REMOVE ROOF PLUGS AT LOCATIONS INDICATED ‘ ’.

IMPORTANTTAKE CARE,

USE HAND TOOL

WE ADVISEROOF PLUGS ARE

RETAINED

L1 L2

2

X

NOTE: FEET BRACKETS ARE IDENTICAL SO CAN BE FITTED EITHER SIDE OF VEHICLE.LOOSELY ATTACH FOOT BRACKET ONTO VEHICLE AS SHOWN AT LOCATION INDICATED ‘ ’.X

T2PACKER

S2GASKET

FK5

FK4

FK1 FK2

3X

ATTACH FOOT BRACKET ONTO VEHICLE AS SHOWN AT LOCATION INDICATED ‘ ’.


ARE LOCATEDAS SHOWN

X

VIEW FROM

T2 PACKER

XT2

PACKER

S2GASKET

FK5

FK4

FK1FK2

4A:B: POSITION SADDLE CLAMP AS SHOWN AND LOOSELY ATTACH ONTO FOOT BRACKET.

LOCATE CROSSBAR INTO EACH FOOT BRACKET ENSURING CROSSBAR SLOT IS AT THE TOP.

FK3FK6

FK7FK6

REPEAT ON BOTHSIDES OF VEHICLE

IMPORTANTLOOSELY ATTACH

FIXING KIT 13 IS REQUIRED FOR THIS PHASENOT ALL FIXINGS ARE REQUIRED

Fixing Kit 13 Contains:





PHASE 2(L1): L1 MID CROSSBAR INSTALLATION


0

0

25mmTHREAD LENGTH

30mmTHREAD LENGTH







INSTALLATION OF THE MID CROSSBAR WILLBE COMPLETED AT A LATER STAGE




ARE LOCATEDAS SHOWN

VIEW FROM

P1 PACKER

X


1


IMPORTANTTAKE CARE,

USE HAND TOOL

IMPORTANTL1 ONLY

L2 PAGE 4WE ADVISE

ROOF PLUGS ARERETAINED

L1

2

X


P1PACKER

S2GASKET

FK5

FK4

FK2

3X



ARE LOCATEDAS SHOWN

X



FK3FK6

FK7FK6



ONLY

L2 / MAXISEE FOLLOWING PAGE

VIEW FROM

P1 PACKER

XP1PACKER

S2GASKET

FK5

FK4

FK2

S2GASKET

FIXING KIT 13 IS REQUIRED FOR THIS PHASENOT ALL FIXINGS ARE REQUIRED

Fixing Kit 13 Contains:





PHASE 2(L2): L2 MID CROSSBAR INSTALLATION


0

0

25mmTHREAD LENGTH

30mmTHREAD LENGTH







INSTALLATION OF THE MID CROSSBAR WILLBE COMPLETED AT A LATER STAGE




ARE LOCATEDAS SHOWN


1


IMPORTANTTAKE CARE,

USE HAND TOOL

IMPORTANTL2 ONLY

L1 PAGE 3WE ADVISE

ROOF PLUGS ARERETAINED

L2

2

NOTE: FEET BRACKETS ARE IDENTICAL SO CAN BE FITTED EITHER SIDE OF VEHICLE.LOOSELY ATTACH FOOT BRACKET ONTO VEHICLE AS SHOWN AT LOCATION INDICATED ‘ ’.

S2GASKET

PACKER

FK5

FK4

FK1

3ATTACH FOOT BRACKET ONTO VEHICLE AS SHOWN AT LOCATION INDICATED ‘ ’.


ARE LOCATEDAS SHOWN 4

A:B: POSITION SADDLE CLAMP AS SHOWN AND LOOSELY ATTACH ONTO FOOT BRACKET.


FK3FK6

FK7FK6



ONLY

L1SEE PREVIOUS PAGE

PACKER

FK5

FK4

FK1

ONE ‘FIXING KIT 24’ IS REQUIRED FOR THIS PHASE

Each Fixing Kit 24 Contains:





PHASE 3: FRONT CROSSBAR INSTALLATION


0

0

40mmTHREAD LENGTH

45mmTHREAD LENGTH







INSTALLATION OF THE FRONT CROSSBAR WILLBE COMPLETED AT A LATER STAGE




ARE LOCATEDAS SHOWN

VIEW FROM

T2 PACKER

X


1


IMPORTANTTAKE CARE,

USE HAND TOOL

WE ADVISEROOF PLUGS ARE

RETAINED

L1 L2

2

X


T2PACKER

S2GASKET

FK5

FK4

FK2 FK1

3X



ARE LOCATEDAS SHOWN

X

VIEW FROM

T2 PACKER

XT2

PACKER

S2GASKET

FK5

FK4

FK2FK1



FK3FK6

FK7FK6



IMPORTANT, SECURE ALL SADDLE CLAMP FASTENERS TO THE TORQUE SETTING GIVEN ABOVE.A:B:

ADJUST






A:B: ROTATE LOCK BARREL 90º ANTI-CLOCKWISE TO LOCK IN POSITION AND REMOVE KEY.

4LOCATE FOOT BRACKET COVER ONTO EACH FOOT BRACKET ASSEMBLY AS SHOWN.

3LOCATE A LOCK BARREL INTO EACH FOOT BRACKET COVER, ENSURE TAB IS LOCATED AS DETAILED.

INSERT A LOCK BARREL INTOEACH FOOT BRACKET COVER

ENSURE TAB IS LOCATEDAS SHOWN HERE

ROTATE LOCK BARREL 90ºANTI-CLOCKWISE TO LOCK

REMOVE KEY AND REPEAT ON ALLREMAINING FEET BRACKETS

PHASE 4: COMPLETION OF CROSSBAR KIT INSTALLATION

2USING A STRAIGHT EDGE THAT SPANS ALL CROSSBARS, ADJUST SADDLE CLAMPS TO ENSURE CROSSBARS ARE LEVEL.

ANY STRAIGHT EDGE

ENSURE ALL CROSSBAR ASSEMBLIES ARE LEVELUSE A STRAIGHT EDGE THAT SPANS ALL CROSSBARS

ADJUST SADDLE CLAMP TOACHIEVE LEVEL CROSSBARS

ALL M8 FASTENERS:TIGHTEN TO 12Nm

IMPORTANT, SECURE ALL FEET BRACKET FASTENERS TO THE TORQUE SETTING GIVEN ABOVE.A:B: ADJUST EACH CROSSBAR TO ENSURE THEY ARE CENTRAL AND ACHIEVE AN EQUAL DISTANCE EACH SIDE OF SADDLE CLAMP.

1

EQUAL BOTH SIDES

SECURE FASTENERS PRIORTO CENTRALISING CROSSBAR

M6: TIGHTEN TO 8Nm

IMPORTANT, TIGHTEN FASTENERS AND ENSURE ALL LOAD STOPS ARE SECURE.A - LOCATE LOAD STOPS TO DESIRED WIDTH / LOCATION.B -

A - ENSURING LOAD STOP KNOB IS IN CORRECT ORIENTATION LOCATE AS SHOWN.

LOCATE LOAD STOP KNOB LOCATE M8 x 35mm SET ASSEMBLY COMPLETE

B - LOCATE M8 x 35mm SET THROUGH LOAD STOP KNOB AND INTO LOAD STOP.SCALE MAY VARY TO AID VISUAL IDENTIFICATION

LOAD STOP KIT (1 PAIR) INSTALLATION

Assembly & Installa on GuideLSN2: LOAD STOP KIT (1 PAIR)



1

3ALIGN LOAD STOP ASSEMBLIES WITH LOCK NUTS AND LOOSELY ATTACH, THESE CAN BE LOCATEDAT ANY POINT ALONG CROSSBAR AND IMAGE ABOVE IS USED FOR ILLUSTRATION PURPOSE ONLY.

4

LOCATE x2 LOCK NUTS INTO DESIRED CROSSBAR AS SHOWN ABOVE

2

LOAD STOP KNOB - x2

M8 x 35mm SET - x2

LOCK NUT - x2

ONE LOAD STOP KIT CONTAINS:

LOAD STOP - x2

USING THE TYPICAL INSTALLATION METHOD SHOWN,LOAD STOPS CAN BE LOCATED AS DESIRED ON ANYVAN SUPPLIES CROSSBAR

THESE LOAD STOPS ARE NOT DESIGNED TOSECURE LOADS, PLEASE ENSURE ANY LOAD ISSECURE PRIOR TO ANY MOVEMENT OF VEHICLE

TYPICALLY LOAD STOPS ARE LOCATED ON THEFRONT AND REAR CROSSBARS, TWO ON EACH

PLEASE READ FULLY PRIOR TO INSTALLATIONThis instruction illustrates the recommended installationmethod for our Load Stops, any deviation from this will bethe sole responsibility of whoever carries out the installation.

SET TO

DESIR

ED WID

TH / LO

CATION

LSN2 - LOAD STOP KITREF: 699-0714a

699-0732-01699-0732-02699-0732-03699-0732-04699-0732-05699-0732-06699-0714 - LSN2 Load Stop Installation

Documents

Assembly & Installa on Guide · 2018. 2. 14. · fk2 m6 x 45mm set - x2 fk6: m8 form c washer - x8 phase 1: rear crossbar installation fk1 m6 x 40mm set - x2 0 0 thread length 40mm