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SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM
Application:-Automatic screw feeding & tightening through pneumatic screw driver at various positions.
Design Elements:- In-feed Conveyor with singling mechanism, Servo positioning system, auto Screw feeding mechanism to screw driver, Auto handling & ejection devices.
Component :-. Electrical circuit breakerCycle Time:- 5 sec/ Bolt.Operator- No Operator
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SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM Page-2
Component Loader & Servo position slideStroke:- 200 mm.
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SWITCH GEAR BOLT AUTOFEEDING & TIGHTNING SYSTEM Page-3
Screw driver slideStroke:-150mm.
Screw Sizes:-. M4 TO M10 SIZESScrew Types:- Hex socket, Hex head, Star headScrew Length:- L/ D ratio 1.5 to 2.5
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Application:-Automotive Clutch assembly line fixture-I
Operations:- a.Pedal pad fitment.b.Spring assist cover fitmentc.Tolerance eater bush confirmationd.Spacer greasing unite.Pad pulling and spring assist cover confirmation.
Component :- Clutch & assembly partsCycle Time:- 7 sec/ operationOpertor :- one
AUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-I Page-1
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Application:-Automotive Clutch assembly line fixture-II
Operations:- a.Spring base fitment b.Hex bolt height checkingc.Hex bolt and flanged nyloc nut assembly fixture.d.Free fall fixture.e.CMC cylinder assembly fixture.
Component :- Clutch & assembly partsCycle Time:- 7 sec/ operation
AUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-IIPage-2
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Application:-Automotive Clutch assembly line fixture-III
Operations:- a.Stopper bush fitment b.Fitment of stopper & stopper capc.Over center spring fitmentd.Return spring fitment
Component :- Clutch & assembly partsCycle Time:- 7 sec/ operationOperator :- One
AUTOMOTIVE CLUTCH ASSEMBLY LINE TABLE-IIIPage-3
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PRIMARY & SECONDARY PISTON ASSEMBLY SYSTEM
Application:-Primary & Secondary piston child parts automatic assembly machine for master cylinder of Break system.
Design Elements:-Mechanical Indexers, rodless cylinder pneumatic Slides, slide tables, pallet handling systems, Component fixtures, pneumatic lifters, aluminumExtrusion frame & guarding etcComponent :-Automobile hydraulic Break system master cylinder childParts.Cycle Time:-6 sec/component.Operator :-
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FILTER & GASKET PRESSING SYSTEM
Application:-Automatic handling &insertion of gasket intoAir filter bottom.
Design Elements:-In feed belt conveyor, diverter mechanism,Servo indexers, pneumatic gasket insertion unit, ejector,Pressing unit, out feed belt conveyor etc. Component :- Automobile air filter & gasketCycle Time:- 3sec/ component.Operator :- One
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FILTER BASE PART WELDING & GLUE DISPENSINGSYSTEM
Application:-Resistance welding & glue dispensing of air filter base part.
Design Elements:- Servo indexers, water cooling on indexing fixtures, pneumatic pick & place unit, rotary table for glue dispensing, auto-ejector from rotary table. Component :- Automobile air filter Base parts.Cycle Time:- 3sec/ component.Operator :- One
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REFRIGERATOR DOOR GASKET & MAGNET ASSEMBLY LINE
Application:-Magnet strip insertion into gasket by cutting gasket & magnet inline. Design Elements:-
Magnet bobbin with dancing rollers, in-line magnet cutter, in-line gasket cutter, in-line gasket 90 degree tilter ,gasket positioner, assembly ejector & transfer conveyor etc.
Component :- Refrigerator s door gasketCycle Time:- 60sec/ 200 component.
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LEVER ASSEMBLY SYSTEM
Application:-Automobile Lever assembly auto screwing.
Design Elements:-Lever loading slide, screw feeding & insertion assembly, nut feeding & tightening assembly .Nut gripper & screwing mechanism.
Component :- Two Wheeler Clutch & Break leverCycle Time:- 3sec/ component.Operator :- One
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PLUNGER & CORD ASSEMBLY & TESTING SYSTEM
Application:-Plunger & Cord assembly & testing semi-automatic system.
Design Elements:-Plunger body feeder & singling device, indexing main conveyor, plunger body pick & place unit with gripper, steeper motor driven indexer for plunger & washer assembly, body & cord assembly gluing assembly, plunger assembly testing unit & auto-ejector etc.
Component :- Automobile Break lever sensorCycle Time:- 3sec/ component.
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STATOR & ROTOR ASSEMBLY SYSTEM FOR ELEC.MOTOR
Application:-Industrial motor stator & rotor assembly.
Design Elements:-Eight ton Stator resting & sliding table, machine base, adjustable headstock & tail stock for rotor holding.
Component :- Heavy Industrial Motor stator & rotorWeight:-8000 Kg.Cycle Time:- 60sec/ Component.
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PADDLE DOWEL AUTOFEEDING & RIVETTING SYSTEM
Application:-Paddle dowel auto feeding & riveting system.
Design Elements:-Split dowel feeding system, dowel orientation changing & riveting system.
Component :- Automobile Ignition switchCycle Time:- 3 sec/ Component.Operator :- One
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CAMSHAFT PIN PRESSING
Application:-Pin Pressing into Camshaft
Design Elements:-Press structure, Pressing dolly, com.fixture etc., hydraulic system
Component :- camshaft & pinCycle Time:- 3 sec/ Component.Pressing force:- 1000 kg.Operator :- One
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CAMSHAFT TRIGGER WHEEL PRESSING
Application:-Trigger wheel into Camshaft
Design Elements:-Press structure, Pressing dolly, com.fixture etc., hydraulic system
Component :- camshaft & pinCycle Time:- 5 sec/ Component.Pressing force:- 2000 kg.Operator :- One