Asme Sec Ix Nma App b

APPENDIX B NONMANDATORYWELDING AND BRAZING FORMS

B-100 FORMSThis Nonmandatory Appendix illustrates sample for-

mats for Welding and Brazing Procedure Specifications,Procedure Qualification Records, and Performance Qual-ification.

B-101 Welding

Form QW-482 is a suggested format for WeldingProcedure Specifications (WPS); Form QW-483 is asuggested format for Procedure Qualification Records(PQR). These forms are for the shielded metal-arc(SMAW), submerged-arc (SAW), gas metal-arc(GMAW), and gas tungsten-arc (GTAW) welding pro-cesses, or a combination of these processes.

Forms for other welding processes may follow thegeneral format of Forms QW-482 and QW-483, asapplicable.

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Form QW-484 is a suggested format for Welder /Welding Operator /Performance Qualification (WPQ) forgroove or fillet welds.

Form QW-485 is a suggested format for Demonstra-tion of Standard Welding Procedure Specifications.

B-102 Brazing

Form QB-482 is a suggested format for BrazingProcedure Specifications (BPS); Form QB-483 is asuggested format for Procedure Qualifications Records(PQR). These forms are for torch brazing (TB), furnacebrazing (FB), induction brazing (IB, resistance brazing(RB), and dip brazing (DB) processes.

Forms for other welding processes may follow thegeneral format of Forms QW-482 and QW-483, asapplicable.

Form QB-484 is a suggested format for Brazer /Brazing Operator /Performance Qualification (BPQ).

COPYRIGHT American Society of Mechanical EngineersLicensed by Information Handling ServicesCOPYRIGHT American Society of Mechanical EngineersLicensed by Information Handling Services

QW-482 2001 SECTION IX

QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)(See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name By:

Welding Procedure Specification No. Date Supporting PQR No.(s)

Revision No. Date

Welding Process(es) Type(s)(Automatic, Manual, Machine, or Semi-Auto.)

JOINTS (QW-402) Details

Joint Design

Backing (Yes) (No)

Backing Material (Type)(Refer to both backing and retainers.)

h Metal h Nonfusing Metal

h Nonmetallic h Other

Sketches, Production Drawings, Weld Symbols or Written Descriptionshould show the general arrangement of the parts to be welded. Whereapplicable, the root spacing and the details of weld groove may bespecified.

(At the option of the Mfgr., sketches may be attached to illustrate jointdesign, weld layers and bead sequence, e.g., for notch toughness proce-dures, for multiple process procedures, etc.)

*BASE METALS (QW-403)

P-No. Group No. to P-No. Group No.

OR

Specification type and grade

to Specification type and grade

OR

Chem. Analysis and Mech. Prop.

to Chem. Analysis and Mech. Prop.

Thickness Range:

Base Metal: Groove Fillet

Other

*FILLER METALS (QW-404)

Spec. No. (SFA)

AWS No. (Class)

F-No.

A-No.

Size of Filler Metals

Weld Metal

Thickness Range:

Groove

Fillet

Electrode-Flux (Class)

Flux Trade Name

Consumable Insert

Other

*Each base metal-filler metal combination should be recorded individually.

(7/00) This form (E00006) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300

SAM

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NONMANDATORY APPENDIX B QW-482

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NONMANDATORY APPENDIX B QW-483

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QW-484A 2001 SECTION IX

01QW-484A SUGGESTED FORMAT A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ)

(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)

Welders name Identification no.

Test Description

Identification of WPS followed ( Test coupon ( Production weld

Specification of base metal(s) Thickness

Testing Conditions and Qualification Limits

Welding Variables (QW-350) Actual Values Range Qualified

Welding process(es)

Type (ie: manual, semi-auto) used

Backing (metal, weld metal, double-welded, etc.)

( Plate ( Pipe (enter diameter if pipe or tube)

Base metal P or S-Number to P- or S-Number

Filler metal or electrode specification(s) (SFA) (info only)

Filler metal or electrode classification(s) (info only)

Filler metal F-Number(s)

Consumable insert (GTAW or PAW)

Filler type (solid/metal or flux cored/powder) (GTAW or PAW)

Deposit thickness for each process

Position qualified (2G, 6G, 3F, etc.)

Vertical progression (uphill or downhill)

Type of fuel gas (OFW)

Inert gas backing (GTAW, PAW, GMAW)

Transfer mode (spray/globular or pulse to short circuit-GMAW)

GTAW current type/polarity (AC, DCEP, DCEN)

RESULTS

Visual Examination of Completed Weld (QW-302.4)

( Bend test; ( Transverse root and face [QW-462.3(a)]; ( Longitudinal root and face [QW-462.3(b)]; ( Side (QW-462.2);

( Pipe bend specimen, corrosion-resistant overlay [QW-462.5(c)]; ( Plate bend specimen, corrosion-resistant overlay [QW-462.5(d)];

( Macro test for fusion [QW-462.5(b)]; ( Macro test for fusion [QW-462.5(e)]

Type Result Type Result Type Result

Alternative radiographic examination results (QW-191)

Fillet weld fracture test (QW-180) Length and percent of defects

Macro examination (QW-184) Fillet size (in.) Concavity/convexity (in.)

Other tests

Film or specimens evaluated by Company

Mechanical tests conducted by Laboratory test no.

Welding supervised by

We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the

requirements of Section IX of the ASME Code.

Organization

Date By

This form (E0008A) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.

SAM

PLE

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NONMANDATORY APPENDIX B QW-484B

01QW-484B SUGGESTED FORMAT B FOR WELDING OPERATOR PERFORMANCE QUALIFICATIONS (WOPQ)

(See QW-301, Section IX, ASME Boiler and Pressure Vessel Code)

Welders name Identification no.

Test Description (Information Only)Identification of WPS followed ( Test coupon ( Production weld

Specification of base metal(s) Thickness

Base metal P or S-Number to P or S-Number Position (2G, 6G, 3F, etc.)

( Plate ( Pipe (enter diameter if pipe or tube):

Filler metal (SFA) specification Filler metal or electrode classification

Testing Conditions and Qualification Limits When Using Automatic Welding Equipment

Welding Variables (QW-361.1) Actual Values Range Qualified

Type of welding (Automatic)

Welding process

Filler metal (EBW or LBW)

Type of laser for LBW (CO2 to YAG, etc.)

Continuous drive or inertia welding (FW)

Vacuum or out of vacuum (EBW)

Testing Conditions and Qualification Limits When Using Machine Welding Equipment

Welding Variables (QW-361.2) Actual Values Range Qualified

Type of welding (machine)

Welding process

Direct or remote visual control

Automatic arc voltage control (GTAW)

Automatic joint tracking

Position qualified (2G, 6G, 3F, etc.)

Consumable inserts (GTAW or PAW)

Backing (metal, weld metal, etc.)

Single or multiple passes per side

RESULTS

Visual Examination of Completed Weld (QW-302.4)

( Bend test; ( Transverse root and face [QW-462.3(a)]; ( Longitudinal root and face [QW-462.3(b)]; ( Side (QW-462.2);

( Pipe bend specimen, corrosion-resistant overlay [QW-462.5(c)]; ( Plate bend specimen, corrosion-resistant overlay [QW-462.5(d)];

( Macro test for fusion [QW-462.5(b)]; ( Macro test for fusion [QW-462.5(e)]


Alternative radiographic examination results (QW-191)

Fillet weld fracture test (QW-180) Length and percent of defects

Macro examination (QW-184) Fillet size (in.) Concavity/convexity (in.)

Other tests

Film or specimens evaluated by Company

Mechanical tests conducted by Laboratory test no.

Welding supervised by

We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the

requirements of Section IX of the ASME Code.

Organization

Date By

This form (E0008B) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.

SAM

PLE

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QW-485 SUGGESTED FORMAT FOR DEMONSTRATION OF STANDARD WELDINGPROCEDURE SPECIFICATIONS (WPS)

(See Article V)

Identification of Standard Welding Procedure Specification Demonstrated:

Demonstration Welding Conditions

Specification, Type, and Grade of Base Metal(s):

To Specification, Type, and Grade of Base Metal(s):

Base Metal P- or S-Number to Base Metal P- or S-Number Thickness:

Welding Process(es) used:

h Plate h Pipe (Enter Diameter of Pipe or Tube):

Groove Type (Single V, Double V, Single U, etc.):

Initial Cleaning Method:

Backing (Metal, Weld Metal, Backwelded, etc.):

Filler Metal (SFA) Specification:

Filler Metal or Electrode Classification:

Filler Metal or Electrode Trade Name:

Tungsten Electrode Type and Size for GTAW:

Consumable Insert Class and Size for GTAW or PAW:

Backing Gas Composition and Flow Rate for GTAW, PAW, GMAW:

Preheat Temperature (F):

Position (F, V, OH, H) of Weld:

Progression (Uphill or Downhill):

Interpass Cleaning Method:

Measured Interpass Temperature (F):

Approximate Deposit Thickness for Each Filler Metal or Electrode Type (in.):

Current Type/Polarity (AC, DCEP, DCEN):

Postweld Heat Treatment Time and Temperature:

Visual Examination of Completed Weld: Date of Test:

Bend Test h Transverse Root and Face [QW-462.3(a)] h Side (QW-462.2)


Alternative Radiographic Examination Results:

Specimens Evaluated By: Title: Company:

Welding Supervised By: Title: Company:

Welders Name: Stamp No.

We certify that the statements in this record are correct and that the weld described above was prepared, welded, and tested in accordance withthe requirements of Section IX of the ASME Code.

Manufacturer or Contractor:

By: Date: Demonstration Number:

This form (E00136) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.

SAM

PLE

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NONMANDATORY APPENDIX B QB-482

QB-482 SUGGESTED FORMAT FOR BRAZING PROCEDURE SPECIFICATIONS (BPS)(See QB-200.1, Section IX, ASME Boiler and Pressure Vessel Code)

Company Name

BPS No. Date Supporting PQR No.

Revisions

Brazing Process(es) Type(s)(Manual, mechanical torch, etc.)

JOINTS (QB-408)

Type of Joint(s)

Joint Clearance Range

Lap Length Range

Sketches, production drawings, symbols,

or written description should show the

general arrangement of the parts to be

joined.

(At the option of the Mfgr., sketches

may be attached to illustrate joint design.)

BASE METALS (QB-402) BRAZING FLUX OR ATMOSPHERE (QB-406)

P-No. to P-No. Flux Trade Name or Composition

Spec. type and grade Atmosphere for Furnace Brazing

to spec. type and grade [name or trade designation of the fuel used or

OR the name or trade designation of the gas compressing the atmosphere

Chem. analysis and mech. prop (hydrogen, Ammo-Gas, etc.) and a statement regarding the designed

to chem. analysis and mech. prop. character of the furnace atmosphere, e.g., whether it is reducing, de-

Thickness Range carburizing, inert, etc.]

Other

FLOW POSITION (QB-407)

FILLER METALS (QB-403) Flow Position(s)

F-No. Other Method of Applying Filler (Metal

ASME Spec. No. Other (face feeding, preplaced rings, shims, spray de-

AWS Class No. Other posit, cladding, etc.)

Size or Shape of Filler Metal Other

Other

POSTBRAZE HEAT TREATMENT (QB-409)

BRAZING TEMPERATURE (QB-404) Type and temperature of aging or stabilizing thermal treatment after

Temperature Range* brazing

Other

*Not applicable for torch brazing

TECHNIQUE (QB-410)

Method of Precleaning

Method of Postbrazing Cleaning

Type of Flame

Torch Tip Size

Other

This form (E00031) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairfield, NJ 07007-2300.

SAM

PLE

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QB-483 2001 SECTION IX

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NONMANDATORY APPENDIX B QB-483

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APPENDIX B NONMANDATORY WELDING AND BRAZING FORMSB-100 FORMSTABLESQW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS)QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)QW-484A SUGGESTED FORMAT A FOR WELDER PERFORMANCE QUALIFICATIONS (WPQ)QW-484B SUGGESTED FORMAT B FOR WELDING OPERATOR PERFORMANCE QUALIFICATIONS (WOPQ)QW-485 SUGGESTED FORMAT FOR DEMONSTRATION OF STANDARD WELDING PROCEDURESPECIFICATIONS (WPS)QB-482 SUGGESTED FORMAT FOR BRAZING PROCEDURE SPECIFICATIONS (BPS)QB-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PQR)

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Asme Sec Ix Nma App b