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U.S.PAT.No. 6,357,494
AS G/Quick Connect. Release 17072014 EUROPE I USA I ASIA / PACIFIC
AS-Quick Connect
THE LEADING DISPENSE SYSTEM
FOR LIQUID CHEMICALS
AS - Quick Connect Index
Page 2 of 11 AS Strömungstechnik GmbH. G/V/KKi/QC_brochure_en_sig. Release 17072014
AS-Quick Connect I U.S.PAT.No. 6,357,494 3 What is AS-Quick Connect? 4 The Building Block Design 5 Reassured safety of operation! 6 Versatility 7 /8 Accessories for perfect & problem-free usage of the AS-QC System 9 Common & Unique Features, Specifications 10 AS-Quick Connect Worldwide 11
AS-Quick Connect U.S.PAT.No. 6,357,494 ______________________________________________________________________________
Page 3 of 11 AS Strömungstechnik GmbH. G/V/KKi/QC_brochure_en_sig. Release 17072014
The leading dispense system for
organic and inorganic liquids.
• High safety
• Quick installation & easy usage
• No dripping during connection
• Built-in vent system
The patented AS-Quick Connect System comprises the proprietary chemical key code and compressible dip tube (with flexible bellow): the perfect solution for high purity chemicals, the corrosive chemicals and flammable solvents.
QUICK Installation – Safe Usage
• Safe and clean handling of liquid chemicals, ensured by a closed circuit design
• Compatible with many purity packaging (IBC´s, drums, carboys)
• Qualified for high-purity applications
• Certified for use with flammables solvents with low flashpoints
AS –
QC Chemical Dispensing System - What is AS-Quick Connect?
Page 4 of 11 AS Strömungstechnik GmbH. G/V/KKi/QC_brochure_en_sig. Release 17072014
Quick Connect is…
• a precision tool made from high purity resin certified:
for drip-free, leak proof filling and dispensing of liquid chemicals. Horizontal or
vertical set-up.
• a coupling system for fast & easy
connecting/disconnecting (Quick-Connect):
for filling or dispensing of chemicals. Engineered for multi-way use with pre-
inserted dip tubes.
• designed for pump- and semi-pump dispense systems:
for all standard packaging containers, IBCs (totes), drums and canisters.
• an add-on system:
offering a variety and multitude of solutions for numerous applications for high-
purity chemicals, acids, bases, solvents etc. Customised solutions available.
Quick Connect
• Leak proof filling and
dispensing.
• Plug-in coupling: fast & easy.
• Designed for pumping
systems.
• A building block design.
AS-Quick Connect - The Building-Block Design
Page 5 of 11 AS Strömungstechnik GmbH. G/V/KKi/QC_brochure_en_sig. Release 17072014
The basic requirements for dispensing systems used in the
electronic industry for all types of packaging are:
• utmost safety for the operator
• simple & quick to install & connect
• no dripping and spillage of chemicals
• no cross contamination
• built-in vent system
• flexible to adjust to different local requirements
• economical operation
• minimal chemical residue
All above require closed circuits for the liquid chemical and
vapour/N2 flow.
The Basic Design of the AS-Quick Connect Products • Precision machined on combination CNC turning centers with live milling
spindles.
• Made from highest quality HDPE, HDPP, or PVDF
• All parts made of plastic,metal-free, welded body
• Integrated check-valve
• Use of reliable long lasting Kalrez®, Perfluoroelastomer, and Viton® seals
• Liquid ports connect with Flaretek® inch- tubing or NPT
• Choose horizontal or vertical port direction
• Flaretek® vent port with 1/4"internal thread
• Chemical key coding disc with coding pins, without chemical contact
• Long guiding shaft ensures free feeding of the head into the dip tubes
ensuring accurate alignment before the threads are engaged.
• Fixed orientation pin ensures accurate coupling of the AS-QC dip tube.
AS-Quick Connect - Confirmed safety of operation!
Page 6 of 11 AS Strömungstechnik GmbH. G/V/KKi/QC_brochure_en_sig. Release 17072014
THE PATENTED CODING SYSTEM
The key-code was designed to eliminate false drum
hook-ups to the chemical supply system.
The QC-2 system allows 84 specific settings.
Coupling is only possible with the correct pin setting
according to the chemical key code.
Examples:
Dispensing Sulfuric Acid = Chemical Code 2 (1-2-4)
Recirculation - all liquids = neutral Code 20 (4-5-6)
TAMPER PROOF SEALS
For bung & dip tube closures. Available for one-way and
round trip transport use.
The provide protection against inveigle opening of the
package during land or sea transport
Red Seal: Container is empty
Blue Seal: Container is filled
• The design & high reliability of the
AS-Quick Connect System presents the safest and simplest methods to fill or dispense dangerous chemicals in or from a container.
AS-Quick Connect - Versatility
Page 7 of 11 AS Strömungstechnik GmbH. G/V/KKi/QC_brochure_en_sig. Release 17072014
Turnkey System
The AS-QC-system consists of: Dispense Head & Dip
tube with flexible solutions for numerous applications. It
ensures a closed loop set-up and offers an easy, and
very safe alternative to the often complicated, heavy
and unhandy conventional system in use. Quick
Connect offers a wide range of products which can be
customised to any specific requirement. All these
solutions are offered by AS Strömungstechnik.
The QC-2 Fill & Dispense Head
with manual cock-valve,
especially developed for
chemicals with high vapor
pressure or CMP chemicals.
• without check-valve .
• usable in both flow
directions.
• high, smooth flow rates.
The QC-2 Fill Head with mixing
nozzle, to achieve homogenous
mixtures.
• Horizontally arranged mixing
nozzles inside the container.
• no agglomeration of the
particles.
• no need for mechanical stirring
devices.
The QC-M Chemical Transfer &
Blending Pump
• membrane pump, powered
by compressed air.
• safe & accurate transferring
even the most aggressive
chemicals in closed loop
version.
• Operator has no contact
with the chemical – drip-free
The QC-S Liquid Chemical
Sampling Unit.
• quick & safe collection of
chemical lab samples for
highest purity applications.
• quick, cross-contamination
free switchover to different
chemicals by replacing the
short length PFA tube.
over 100 dip-tube options over 100 dispense head versions = 10.000 flexible solutions
The drum inserts and tubes are
welded together by ultrasound
(without welding rod).
• key-coded for different chemicals
• available with flexible bellow to
compensate tolerances in heights
of containers.
• adaptable for most container types
• available in conductive version for
flammable chemicals
AS-Quick Connect - Versatility
Page 8 of 11 AS Strömungstechnik GmbH. G/V/KKi/QC_brochure_en_sig. Release 17072014
Combined filling and
dispensing system with
turncock QC-3
• Higher safety by unique contact on the dispense head in the assembly.
• Dispensing and filling of liquids in one operation.
• Turn-cock instead of check valves.
Turn-key Quick Connect refilling station with integrated
diaphragm pump
• Certified for spillage free, leak proof filling and dispensing of
chemicals
• Chemically resistant, waterproof, dustproof, pressure-tight, shock
resistant
• Connection outlet / intake Flaretek® PP 1/2"
• Spiral tubing PFA 1/2"
• Docking station – safe and reliable storage unit for QC-Heads
• Air driven membrane pump . Flow rate max. 40L/min.
G-SERIES – The high-flow version of Quick
Connect. Up to 100 L/min.
• Allows the safe dispensing of chemicals
within a few minutes
• Built-in check-valves assures spillage-free
connection and disconnection
• Built-in vent system
• Dip-Tube types: GT2
• NOT compatible to the dip-tubes series
DT-1, DT-2 and DT-3
QC-2 Dispense System with
built-in switch to signal the
correct coupling with dip-tube
• Flexible applications, e.g.
for signal of secure and
tight connection after
coupling or process-control
using switching operation.
• Integrated reed-switch.
• Built-in vent system.
Dual hose system PFA / PVC – The PFA tubing inside the PVC hose
with kink-free Flaretek® connection at both ends.
• Offers outstanding flexibility and provides ultimate safety.
• The tight bending radius greatly eases installation.
• Due to the high flexibility, the dual hoses are suitable to replace
of rigid stainless piping or heavy stiff PVC hoses with metal
exteriors.
• The reliable leak free seals and Flaretek® connection are
immune to high vibration environments.
• Easy and simple installation of sensors for leak detection,
Accessories for perfect & problem-free usage of the QC System
Page 9 of 11 AS Strömungstechnik GmbH. G/V/KKi/QC_brochure_en_sig. Release 17072014
.
Convoluted PFA Tubing
• For stress-free hook-
up of the dispensing
system.
Chemical Key Coding Gage
• For do-it-yourself
correct key pin setting
of the dip tubes.
Service Parts, Spare Parts &
Accessories
In addition to the AS-Quick Connect standard products
we offer a wide range of helpful extra accessories for the
most complex installations. Every effort is made to
accommodate any container configurations, different
container closures, or even exotic closure designs. AS is
always prepared to tailor the dispensing systems to the
individual needs.
Universal Wrench
• For opening and closing
the IBC or drum
closures. Equipped with
hexagonal pins to use
common torque
wrenches.
Bellows type Dip tube Ends
• Compressible dip tube
or minimie the
chemical residue
inside the container.
.
Docking Station
• For secure and clean
storage of all parts
during hook-up &
container exchange.
Particle Filter (0.2 µm)
• For vent of container
with filtered air to
maintain pressure
equilibrium.
.
Tubing End Expander for Flaretek®
• For easy connection
of the PFA tubes to
the fittings
.
Flaretek® - 90
o Fitting
• For parallel vertical or
horizontal
arrangements of the
PFA tubes
.
Protective PE Cover
• For additional
protection against
ambient contamination
.
Adapter QC-2 – to Entegris
• For easy & quick connection of the AS-QC dispense head to Entegris dip tube
FLEXIBLE DIP TUBE CONNECTIONS
The AS-Quick Connect dip tubes can be supplied in any length for use in IBCs (totes), drums, canisters, jerricans and
bottles. Standard thread sizes are S56 - S62 - S70 - G2inch - KS60. We also offer dip-tubes for almost any drum &
thread type (eg.. S70x5_Kodama, American 2” and others)
Common & Unique Features, Specifications
Page 10 of 11 AS Strömungstechnik GmbH. G/V/KKi/QC_brochure_en_sig. Release 17072014
Common Features:
All products are made from high purity resin, qualified and certified for highest purity
semi-conductor grade electronic chemicals.
Dip-tube parts like drum inserts (heads of the dip tube) and flexible bellows (for the
compressible dip tubes) are welded together with the extruded dip tubes to ensure a
firm connection. Material: Standard dispense head: High purity HDPE
Top connecting nut: PVDF
Conductive dispense head - all parts: PP conductive, black
optional: PVDF
Seals and O-rings -compatible with: Perfluorelastomer (KALREZ®)
Pressure: One-way check valve: Nominal Pressure 0.1 bar(1.5 PSI)
Connections: Liquid ports vertical or horizontal: Flaretek® 1/2" – 3/4" – 1“,
Plugs 1/2" – 3/4"
NPT 1/2" – 3/4", R1/2“
Vent/ N2 port NPT 1/4" Internal thread available with
fittings (Flaretek® 1/4" , 3/8”or ½” or
particle filter
Flow Rates: QC-M air driven : up to 8 L/min (2.1 gpm)
QC-2 F1/2“ with check-valve: up to 16 L/min. (4.2 gpm)
QC-2 F3/4“ with check-valve: up to 20 L/min. (5.3 gpm)
QC-2 with manual cock valve, no check-valve: up to 55 L/min. (14.5 gpm)
QC-1 without check valve: up to 100-150 L/min. (26.3 - 39.5 gpm)
QC-G Series with check-valve up to 100 L/min. (26.3 gpm)
Dip Tubes: Standard: High purity PE/PP
Conductive: High purity PP
Optional: PVDF
Available with or w/o length compensator (flexible bellow)
Available Sizes: S56 – S62 – S70 – G2“
S70 Kodama – KS60 – S64 special threads: PE/PP, PVDF
O-Rings: PE/POE
For further technical details refer to the AS-Quick Connect Program brochure or individual technical specification sheets. AS Strömungstechnik is certified under ISO 9001-2008. Production is subject to continuous Quality Control guaranteeing 100% traceability.
AS – Quick Connect - a product of AS - Strömungstechnik GmbH Made in Germany Dispense your chemicals -
• quickly
• smoothly,
• non-dripping
• and safely
AS Strömungstechnik in the world
Page 11 of 11 AS Strömungstechnik GmbH. G/V/KKi/QC_brochure_en_sig. Release 17072014
THE LEADING DISPENSE SYSTEM FOR LIQUID CHEMICALS
EUROPE Andreas Szeteli as strömungstechnik GmbH hagäckerstr. 28 d-73760 ostfildern I germany ph.: +49 (0) 711 220 548-0 fax: +49 (0) 711 220 548-29 e-mail: [email protected] www.asstroemungstechnik.de
AS Strömungstechnik GmbH
USA Gerd Reinig Rikutec America Inc. 371 Douglas RD Whitinsville MA 01588 - 2238 ph.: (508) 234 730 0 fax: (508) 234 7337 e-mail: [email protected] www.asstroemungstechnik.de
ASIA / PACIFIC Dr. Claus Dusemund 25 International Business Park #04 – 62 German Centre Singapore 609916 ph.: +65 6562 7871 fax: +65 6562 7872 m.: +65 9678 2568 e-mail: [email protected] www.dusemund.com www.asstroemungstechnik.de
N 48° 72`52.03“ E 9° 22`80.61“