Arhan Assembly Manipulator Presentation

Welcome to Arhan Assembly Solutions DivisionWelcome to Arhan Assembly Solutions Division

Arhan Technologies Pvt. Ltd. Arhan Technologies Pvt. Ltd. India’s Leaders in Assembly/ Manufacturing Line Products & India’s Leaders in Assembly/ Manufacturing Line Products &

Designing, Manufacturing of Material Handling Systems Designing, Manufacturing of Material Handling Systems

We CAN Maximize Your Profits!!!We CAN Maximize Your Profits!!!

Core Competency in Core Competency in

Manipulators & GrippersManipulators & Grippers

100+ Succesful 100+ Succesful

Installations in Installations in

Automotive IndustriesAutomotive Industries

Arhan Technologies Pvt. Ltd. Arhan Technologies Pvt. Ltd. –– Assembly Solutions Assembly Solutions

Aiming for India Leadership in Material HandlingAiming for India Leadership in Material Handling

�� Manipulators are designed for applications in Gripping, Manipulators are designed for applications in Gripping,

Lifting, Rotating, Tilting, Reaching and Positioning Tasks of Lifting, Rotating, Tilting, Reaching and Positioning Tasks of

various materials that far exceeds Human Capabilitiesvarious materials that far exceeds Human Capabilities

�� A Manipulator is a device used under Human Control for A Manipulator is a device used under Human Control for

Ergonomic material handling without direct contact. This Ergonomic material handling without direct contact. This

increases Production Efficiency and Reduces Operator increases Production Efficiency and Reduces Operator

Knowhow in Diversified Manipulators ApplicationsKnowhow in Diversified Manipulators Applications

increases Production Efficiency and Reduces Operator increases Production Efficiency and Reduces Operator

Fatigue. Fatigue.

Arhan Arhan –– Assembly Division Assembly Division has long experience from Design to has long experience from Design to

Production and Testing for Various Manipulators Applications in Production and Testing for Various Manipulators Applications in

Automobile / White Goods Assembly Industries and Auto/ Automobile / White Goods Assembly Industries and Auto/

Engineerings Parts Manufacturing Industries Engineerings Parts Manufacturing Industries

We have delivered Over 100 Manipulators that are Succesfully We have delivered Over 100 Manipulators that are Succesfully

Working for many YearsWorking for many Years

Arhan Technologies Pvt. Ltd. Arhan Technologies Pvt. Ltd.

Manipulator Manipulator –– Ergonomic SolutionErgonomic Solution

�� Improvement in Productivity Improvement in Productivity

�� Manpower Saving Manpower Saving

�� Reduce Operator Fatigue Reduce Operator Fatigue

�� Reduction of Operator Stress, Strain, Repetitive Reduction of Operator Stress, Strain, Repetitive

Injuries in heavy weight material handling and Injuries in heavy weight material handling and

Prevention of damage to Parts Prevention of damage to Parts Prevention of damage to Parts Prevention of damage to Parts

�� Safe handling of Heavy and Odd Shape Parts, Units Safe handling of Heavy and Odd Shape Parts, Units

�� Reduces Labour Costs Reduces Labour Costs

�� Precision Control and Positioning is Possible Precision Control and Positioning is Possible

�� Specialized Training is not necessary Specialized Training is not necessary

�� Both Male/ Female can Operator with Ease Both Male/ Female can Operator with Ease

�� Improves Production and Assembly Quality Improves Production and Assembly Quality



Arhan Manipulator Product Range Arhan Manipulator Product Range

�� Ergonomic Handling SystemsErgonomic Handling Systems

�� ManipulatorsManipulators

1.1. Column MountedColumn Mounted

2.2. Ovehead Type Ovehead Type

3.3. Overhead Trolley Overhead Trolley –– Mounted Type Mounted Type 3.3. Overhead Trolley Overhead Trolley –– Mounted Type Mounted Type

�� Differenet Types of GrippersDifferenet Types of Grippers

�� Air Balancers Air Balancers

�� Jib Cranes/ Jib Boom Jib Cranes/ Jib Boom

�� Vertical Telescopic Axis Vertical Telescopic Axis



Column Mounted ManipulatorColumn Mounted Manipulator

�� Column Mounted Column Mounted

ManupulatorManupulator

Fitted with a Base MountingFitted with a Base Mounting

fixed to the floor orfixed to the floor or

alternatively with a Portablealternatively with a Portable

baseplate for movement baseplate for movement

with a Forklift or Pallet Truckwith a Forklift or Pallet Truck

Tie RodTie RodPilot Regulator Pilot Regulator

CabinetCabinet

Balancing Balancing

CylinderCylinder

Lifting ArmLifting Arm

BrakeBrake

100+ Succesful Installations in Automotive Industries100+ Succesful Installations in Automotive Industries

�� A custom Built End Effecter A custom Built End Effecter

can be applied to the arm can be applied to the arm

to suit the Customer’s to suit the Customer’s

specific need specific need

Floor ColumnFloor Column

Balance ControlBalance ControlCircuit CabinetCircuit Cabinet

GripperGripper

Operating Operating Panel SwitchesPanel Switches


Column Mounted Manipulator Column Mounted Manipulator -- LayoutLayout

Arhan Standard Design ConceptArhan Standard Design Concept



Ovehead Trolley Mounted ManipulatorOvehead Trolley Mounted Manipulator

Balancing Balancing

CylinderCylinder

Tie RodTie Rod

Lifting ArmLifting Arm

Pilot Pilot

Regulator Regulator

CabinetCabinet

Lower Lower

�� AllowsAllows the material the material

movement across long movement across long

Work stations where the Work stations where the

floor area has too many floor area has too many

obstacles obstacles

FeauturesFeautures


BrakeBrake

GripperGripper

Lower Lower

CabinetCabinet

obstacles obstacles

�� Industrial Manipulators are Industrial Manipulators are

fixed to a Sliding Trolley fixed to a Sliding Trolley

which runs along an which runs along an

Overhead Runway Track Overhead Runway Track

(Rail) (Rail)


Column Mounted Manipulator Column Mounted Manipulator -- LayoutLayout

Tire Manipulator For all Types of TireTire Manipulator For all Types of Tire



Ovehead Trolley Mounted ManipulatorOvehead Trolley Mounted Manipulator

General Layout Concept General Layout Concept



Overhead Mounted ManipulatorOverhead Mounted Manipulator

Pilot Regulator Pilot Regulator

CabinCabin

Balancing CylinderBalancing CylinderLifting ArmLifting Arm

BrakeBrake Tie RodTie Rod


Load & Pendant SwitchesLoad & Pendant Switches

BrakeBrake

Lower Lower

CabinetCabinet

Tie RodTie Rod

GripperGripper


Overhead Mounted ManipulatorOverhead Mounted Manipulator

�� Overhead Industrial Manipulators Overhead Industrial Manipulators

are fixed to a Ceiling plate to are fixed to a Ceiling plate to

enable the efficient lifting of enable the efficient lifting of

Loads over the floor space Loads over the floor space

�� Suitable to cover a large area Suitable to cover a large area

FeauturesFeautures


�� Suitable to cover a large area Suitable to cover a large area

�� Maximum utilization of Floor Maximum utilization of Floor

space without any limitationsspace without any limitations

�� These manipulators can be These manipulators can be

fixed to ceiling mounted fixed to ceiling mounted

Reinfroced Plates or other Reinfroced Plates or other

support structures support structures


Overhead Mounted Manipulator Overhead Mounted Manipulator -- LayoutLayout

General Layout General Layout



End Effecter/ Gripper/ Tackle End Effecter/ Gripper/ Tackle

�� Grippers are available in 3 Operation TypesGrippers are available in 3 Operation Types

1.1. VacuumVacuum

2.2. PneumaticPneumatic

3.3. Mechanical Clamp (Manual Operation) Mechanical Clamp (Manual Operation)

�� Grippers are selected based on application Grippers are selected based on application


�� Grippers are selected based on application Grippers are selected based on application

suitability suitability

�� Custom designed End Effectors are used with Custom designed End Effectors are used with

Manipulator for Gripping applications Manipulator for Gripping applications


Manipulator ApplicationsManipulator Applications



Rail Systems Rail Systems


We use High Quality Global Standard Imported Rail Systems We use High Quality Global Standard Imported Rail Systems

for Overhead Manipulatorsfor Overhead Manipulators


Applications Applications –– Installed in India Installed in India

�� Automotive Assembly Automotive Assembly

1.1. EngineEngine

2.2. Transmission Transmission

3.3. Chassis Chassis

4.4. Interior Parts / Sub Assembly Interior Parts / Sub Assembly

�� Repetitive Lifting Jobs in Repetitive Lifting Jobs in

Production Lines Production Lines

�� Sub Assembly Lifting Sub Assembly Lifting

�� Process Equipment Process Equipment

Maintenance Maintenance


4.4. Interior Parts / Sub Assembly Interior Parts / Sub Assembly

�� Cylinder HeadCylinder Head

�� Vehicle SeatsVehicle Seats

�� Aerospace Aerospace

((Progressive Assembly LinesProgressive Assembly Lines))

Maintenance Maintenance

�� Heavy Products PickHeavy Products Pick--up up

and Moving and Moving

�� Heavy Equipment Heavy Equipment

Manufacturing Manufacturing


Recent Installations Recent Installations

Car Door Handling ManipulatorCar Door Handling Manipulator



Total Turnkey Project for Bike ProductionTotal Turnkey Project for Bike Production

Front & Rear Wheel Mounting Jig Booms for 2 WheelerFront & Rear Wheel Mounting Jig Booms for 2 Wheeler



Arhan Manipulator InstallationsArhan Manipulator Installations

Mid & Rear Seat Handling Manipulator Mid & Rear Seat Handling Manipulator




Engine Pick & Place Air BalancerEngine Pick & Place Air Balancer




Cylinder Head & Block Lifting Manipulator Cylinder Head & Block Lifting Manipulator



Arhan Advantages/ Merits Arhan Advantages/ Merits

�� Arhan can do Total Turnkey Proejcts in Assembly Line Arhan can do Total Turnkey Proejcts in Assembly Line

to Supply Manipulators, Rail Systems, Pneumatic, to Supply Manipulators, Rail Systems, Pneumatic,

Electrical Tools and Assembly Line Hardware items Electrical Tools and Assembly Line Hardware items

�� We do Total Design, Manufacturing and Testing of We do Total Design, Manufacturing and Testing of

Manipualtors to meet Customer’s Production Manipualtors to meet Customer’s Production


Manipualtors to meet Customer’s Production Manipualtors to meet Customer’s Production

requirements requirements

�� Cost Effective Solutions Cost Effective Solutions

�� OnOn--Time Deliveries Time Deliveries

�� Total Solution Supply Total Solution Supply

�� Diversified Applications Experience and InstallationsDiversified Applications Experience and Installations

Documents

Arhan Assembly Manipulator Presentation