Are you auto-motivated? Welcome! - hipo.ro · PDF fileAntilock Braking System ... detects and prevents skids and slides Regenerative Brake System ... applications for SW-download,

Are you auto-motivated? Welcome!

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Continental Automotive Systems Sibiu

Engineering Center Sibiu. Structure - Organization

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ORGANIZATION PER BUSINESS UNITS

Chassis & Safety

Electronic

Brake

Systems

PSADChassis

Components

Powertrain

Trans-

mission

Interior

Body &

Security

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Human Resources


BU Chassis Components / Products

Air Spring Systems air spring module for electronic air suspension

Force Feedback Pedal active distance support system guiding the car on longitudinally direction

Chassis Control Unit (LK 55) control unit for electronic air suspension

FFP1 (Nissan)

Air Spring Module (Bentley)

LK 55

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BU Chassis Components / Activities

Air Spring Systems

Force Feedback Pedal

Chassis Control Unit

Chassis

Components

Mechanical Design concept design

CATIA 3D modeling

2D drawing

tolerance calculation

recycling passport

technical animation

Structural Mechanics Analysis Finite Element Analysis with

ABAQUS & ANSYS

HIL Test for air

damping systems fully automated testing

manual testing

Embedded Software high level application

model based development

LL SW development (AUTOSAR)

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6 / 12.10.2010 Liviu Balan © Continental

AG

Antilock Braking System (ABS)detects and prevents locked wheels

Electronic Stability Program (ESP)detects and prevents skids and slides

Regenerative Brake System (RBS)recovers braking energy for hybrid vehicles

BU Electronic Brake Systems / Products

MK 100

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BU Electronic Brake Systems / Activities

Mechanical Design & Simulation: CATIA 3D modeling

2D drawing

tolerance calculation

recycling passport

hydraulic simulation

valve design

AUTOSAR Basis Software: development of AUTOSAR EBS

base SW platform

Application Software: configuration of HW platforms

responsibility for

variant coding, HMI

ECU Specific PC Tools: extended download

diagnostic tools

Virtual Test Center (VTC)

Hardware Development:

validation of integrated circuitry

circuit module design

series production layout design

ECU housing component

development

component model development

customer requirements DV tests

Electronic Brake Systems,

e.g. ABS and ESC

Motorcycle Integrated

Brake

Regenerative Brake

Systems

Software for extended

brake control functions

and assistance systems

Electronic

Brake Systems

Recruitment

Human Resources


BU Advanced Driver Assistance Systems / Products

77 GHz Radar Sensor Adaptive Cruise Control

24 GHz Radar Sensor Blind Spot Detection and Stop & Go

Camera Sensor Family Lane Departure Warning, Traffic Sign Recognition High Beam Assist and Blind Spot Camera Detection

Versatile Processing Unit (VPU) Processing Unit for Sensor Fusion

Lidar Sensor Adaptive Cruise Control

CV Sensor Closing Velocity

Camera Sensors

24 GHz Radar 77 GHz Radar

CV

VPU

Lidar

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BU Advanced Driver Assistance Systems / Activities

Adaptive Cruise Control

Blind Spot Detection and

Stop & Go

Camera Sensor Family

Versatile Processing Unit

Closing Velocity

Passive Safety

& ADAS

Embedded Software low level drivers and Frame-SW

development for all projects

production-SW

Test CAN/diagnose and error management

tests for all projects

system test tools development

code review and module tests for all

projects

PV/DV HW testing for all projects

ECU Specific PC Tools applications for SW-download,

error management, data

acquisition, test and simulation Production-SW PC applications and DLLs for the

production lines for all ADAS

products

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BU Body and Security / Products

Body Control Modules controls interior and exterior light, mirrors,

window lifter

Door Control Modulescentral locking, mirror and window control

Seat Control Modules seat adjustment, seat heating, dynamically

controlled seat functions

Power Closing Modules opening and closing of sliding doors, lift gates, power

lifter, sun roof based on anti pinch algorithm

Gateways management of bus systems, routing of information

between bus systems

Gateway

Seat Control Unit

Door Control Unit

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BU Body & Security / Activities

Gateways

Door Control Modules

Seat Control Modules

Body Control Modules

Body & Security

Test Management plan, monitor and control test activities

provide the agreed and appropriate test coverage

change management

Communication Test routing tests

functional tests

network & conformance

tests

System Test full functionality tests

reliability tests: open load, short circuits

robustness tests: overvoltage, undervoltage,

misbehaviour situations

Technology & Test Equipment applications & libraries for test projects

test tools development

test equipment configuration & maintenance

Product Launch and Production Support harmonization generic concepts

harmonization EOL/prototype testing

HW test application development

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BU Transmission / Products

Continuously Variable Transmission (CVT)continuously adjustment of the transmission ratio

Double Clutch Transmission (DCT)automated manual transmission that allows gear shifting in

milliseconds without jerks or interruption of traction force

Automated Manual Transmission (AMT)automated manual transmission for the low end segment

Integrated CVT ECU

Integrated CVT ECU

Integrated DCT ECU

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BU Transmission / Activities

Control units for

- Double clutch

transmission

- Automated manual

transmission

- Continuously variable

transmission

Transmission

Software development and test

basic SW: LLD, OS,

COM, HAL etc

HW Development & Test

Schematic & PCB Design

ECU Test Automation

HIL system test

CAN conformance tests

software unit test

EOL & Qualification SW

SW req. spec.

development, adaptation & test

Production support

Failures analysis

Materials and packaging

production support

assembly solutions.

technological aspects

leakage test

Production Plant

Equipment and Processes

Recruitment

Human Resources


3/4/2011

Products made in Sibiu:

Door control unit

Body control unit

Seat control unit

Electronic parking brake

Airbag sensor

Engine control unit

Products

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3/4/2011

FRONT END

BACK END

Production Plant

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3/4/2011

Paste applicationReflow oven

Aplication components (SMT)

Production Process (FRONTEND)

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3/4/2011

Special equipments based on digital cameras and

X-Rays transmitter/receiver

Black & White image analysis algorithms

Inspection for each component on the PCB

X-Rays inspection for invisible solder joints (BGA)

AOI/AXI – Automated Optical/X-Rays Inspection (FRONTEND)

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Human Resources


Selective Soldering (SEHO)

Wave soldering

Production Process (BACKEND)

Pin Insertion

C:/Documents and Settings/letiaa/Documents and Settings/ToparceanD/Desktop/ppt/1.3.MOV

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Bed of nails type adaptor

MDA based test system

(Manufacturing Defects Analyzer)

MDA controller

Digital I/O boards, Label Scanner

Short, Open Circuit Test

Passive Components Test

Boundary Scan

Polarity Check

Q-Test

Voltage and Current measurement

ICT – In Circuit Test (BACKEND)

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Human Resources


Bed Of Nails Adaptor

Special Tool for Flash

Relay cards – for electrical paths configuration

Power Supply, Electronic Load – Active Load


GPIB controller – General Purpose Interface Bus

EEPROM/FLASH Writing

Special measurements and calibrations on the UUT

(Unit Under Test) based on the Development

Specifications

Voltage and Currents measurements

LabWindows CVI – development environment

Flash & Functional Test (BACKEND)

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Connector type test adaptor

Relay cards – for electrical paths configuration

Power Supply, Electronic Load


Measurements tools – Digital Multi meter ,

Simulation of the real functionality of the product

- the real loads are included (motors, lamps, etc)

Final Calibrations of the UUT

Voltage and Current measurements

Special environmental tests (low/high tº)

Final Test (BACKEND)

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- FATF – ASCii file with CAD description of the PCB

- Circuit Diagram, Sample PCB

- Test Specification – From Development Departament

- Mechanical data for Fixture – XY Nails Coordinates

- Test Program – Special software for MDA and C Source

- Test Program Debugging – for each component

- MES integration – results records

Production Project Development (BACKEND)

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Human Resources


Laquering

Glue application

LaserMarking


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Celula ASIC Celula BAUMANN


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3/4/2011

THANK YOU