Arctic Cat 650 h1

Embed Size (px)

Citation preview

(Automatic Transmission)

650 H1 SE

Model Number A2006IBS4BUSO

Illustrated Parts Manual

2006

ARCTIC CAT

TABLE OF CONTENTS2006 ATV 650 H1 SE(Model No. A2006IBS4BUSO) FRONT BODY PANEL ASSEMBLY ..................................................................................................................... 1 REAR BODY PANEL ASSEMBLY ........................................................................................................................ 2 TAILLIGHT ASSEMBLY ....................................................................................................................................... 3 DECALS ................................................................................................................................................................ 4 FRAME AND RELATED PARTS .......................................................................................................................... 5 SEAT ASSEMBLY ................................................................................................................................................ 6 STEERING POST ASSEMBLY ............................................................................................................................ 7 HANDLEBAR ASSEMBLY .................................................................................................................................... 8 FRONT SUSPENSION ASSEMBLY ..................................................................................................................... 9 REAR SUSPENSION ASSEMBLY ..................................................................................................................... 10 WHEEL AND TIRE ASSEMBLY ......................................................................................................................... 11 AUXILIARY BRAKE ASSEMBLY ........................................................................................................................ 12 HYDRAULIC HAND BRAKE ASSEMBLY ........................................................................................................... 13 HYDRAULIC BRAKE ASSEMBLY ...................................................................................................................... 14 GAS TANK ASSEMBLY ..................................................................................................................................... 15 REVERSE SHIFT LEVER ASSEMBLY .............................................................................................................. 16 AIR INTAKE ASSEMBLY .................................................................................................................................... 17 BATTERY ASSEMBLY ....................................................................................................................................... 18 ENGINE AND EXHAUST .................................................................................................................................... 19 COOLING ASSEMBLY ....................................................................................................................................... 20 CASE/BELT COOLING ASSEMBLY .................................................................................................................. 21 DRIVE TRAIN ASSEMBLY ................................................................................................................................. 22 FRONT DRIVE GEARCASE ASSEMBLY .......................................................................................................... 23 REAR DRIVE GEARCASE ASSEMBLY ............................................................................................................. 24 WIRING HARNESS ASSEMBLY ........................................................................................................................ 25 CARBURETOR ................................................................................................................................................... 26 CYLINDER HEAD ASSEMBLY .......................................................................................................................... 27 CYLINDER ASSEMBLY ..................................................................................................................................... 28 CRANKCASE ASSEMBLY ................................................................................................................................. 29 CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY ........................................................................................... 30 CRANKSHAFT ASSEMBLY ............................................................................................................................... 31 STARTER CLUTCH ASSEMBLY ....................................................................................................................... 32 CRANK BALANCER ASSEMBLY ....................................................................................................................... 33 CAMSHAFT/VALVE ASSEMBLY ....................................................................................................................... 34 CAM CHAIN ASSEMBLY ................................................................................................................................... 35 RECOIL STARTER ASSEMBLY ........................................................................................................................ 36 OIL FILTER/PUMP ASSEMBLY ......................................................................................................................... 37 WATER PUMP ASSEMBLY ............................................................................................................................... 38 TRANSMISSION ASSEMBLY ............................................................................................................................ 39 SECONDARY TRANSMISSION ASSEMBLY ..................................................................................................... 40 GEAR SHIFTING ASSEMBLY ............................................................................................................................ 41 SECONDARY DRIVE ASSEMBLY ..................................................................................................................... 42 STARTER MOTOR ASSEMBLY ........................................................................................................................ 43 MAGNETO ASSEMBLY ..................................................................................................................................... 44 CONTROL SWITCH HOUSING ASSEMBLY ..................................................................................................... 45 THROTTLE CASE ASSEMBLY .......................................................................................................................... 46 RELATED ITEMS ..................................................................................................................................Back Cover

NOTE: The illustrations used in this Parts Manual are for reference to replacement part numbers only and are not to be used for assembly. For assembly procedures, use an Arctic Cat Service Manual. Underlined part numbers are new for the 2006 model year. 2005 Arctic Cat Inc. Printed July 2005 Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701

2006 ATV 650 H1 SE

FRONT BODY PANEL ASSEMBLY0740-568

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

1506-883 1 Rack - Front - Assembly (inc. 2-5) 0411-576 1 Decal, Warning - Front Rack Load 2406-014 6 Bushing, Rack 0441-592 4 Bushing, Rack 1441-049 2 Plug, Rack 8410-830 4 Screw, Machine 0423-463 4 Spacer 0423-465 4 Grommet 8432-802 4 Nut, Lock 2406-108 1 Panel, Fender - Front 1406-358 1 Cover, Access 0423-535 2 Rivet, Reinstallable 0623-362 10 Rivet, Reinstallable 1406-484 1 Cover, Steering Post 0470-513 1 Cover, Storage Box

16 17 18 19 20 21 22 23 24 25 26 27

1406-573 1 Box, Storage 0470-514 1 Lid, Storage Box 1406-599 1 Latch, Storage Box 1406-313 1 Panel, Side - Right 1406-314 1 Panel, Side - Left 1406-354 1 Panel, Splash - Right 1406-355 1 Panel, Splash - Left 0623-309 4 Screw, Self-Tapping 0423-101 5 Screw, Body 0123-788 AR Cable Tie - 7.5 in. 0411-818 1 Decal, Reflector - Front - Right 0411-819 1 Decal, Reflector - Front - Left 0423-355 2 Screw, Shoulder 8050-222 2 Washer 8424-602 2 Nut, Lock

1

2006 ATV 650 H1 SE

REAR BODY PANEL ASSEMBLY0740-639

1 2 3 4 5 6 7 8 9 10 11 12

0541-337 0411-814 0411-648 0441-592 2406-014 8410-830 0423-463 0423-465 8432-802 2406-109 0423-355 8050-222

1 1 1 4 8 4 4 4 4 1 6 2

Rack - Rear - Assembly (inc. 2-5) Decal, Arctic Cat Decal, Warning - Rear Rack Load Bushing, Rack Bushing, Rack Screw, Cap Spacer Grommet Nut, Lock Panel, Fender - Rear Screw, Shoulder Washer

13 8424-602 2 Nut, Lock 14 0411-820 1 Decal, Reflector - Rear - Right 0411-821 1 Decal, Reflector - Rear - Left 15 0423-101 2 Screw, Body 16 0423-540 22 Nut, Lock 17 0623-362 2 Rivet, Reinstallable 18 1406-356 1 Footwell - Right 1406-357 1 Footwell - Left 19 0423-419 16 Screw, Machine 20 1506-125 2 Footpeg 21 0412-296 1 Shield, Heat

2

2006 ATV 650 H1 SE

TAILLIGHT ASSEMBLY0739-667

1 0509-022 2 0509-025 3 0409-056

1 1 1

Taillight Assembly (inc. 2-4) Housing, Taillight Bulb, Taillight

4 0409-057 5 0623-301 6 8053-212

1 2 2

Socket, Taillight Screw, Self-Tapping Washer, Lock - External Tooth

3

2006 ATV 650 H1 SE

DECALS0740-914 *Included on Front/Rear Fender Panels

1 2 3 4 5 6 7 8

1411-250 0411-835 0411-426 1411-270 1411-050 0411-401 0411-966 1411-138 1411-139

1 1 1 1 1 1 1 1 1

Decal, Warning - Reverse/Pre-Ride* Decal, Warning - Turn/Hill Decal, Warning - Clutch Cover Decal, Instrument Pod Decal, Crest Decal, Warning - Age* Decal, Warning - Differential Lock Decal, Side - Upper Right Decal, Side - Upper Left

9 1411-140 1411-141 10 0411-430 11 0411-435 12 1411-077 13 0411-218 14 0411-965

1 1 1 1 1 1 2

Decal, Side - Lower Right Decal, Side - Lower Left Decal, Warning - Tire Pressure Decal, Warning - Passenger Decal, Warning - Towing Decal, Warning - General* Decal, Speedrack

4

2006 ATV 650 H1 SE

FRAME AND RELATED PARTS0740-973

1 1506-756 1 Frame, Main 2 0509-016 1 Headlight Assembly - Right (inc. 3-4) 0509-018 1 Headlight Assembly - Left (inc. 3-4) 3 0409-055 4 Bulb, Headlight 4 0423-452 4 Socket, Mounting 5 0423-515 4 Stud, Mounting - Headlight 6 0423-514 2 Stud, Adjuster - Headlight 7 0423-522 2 Spring, Adjuster 8 0423-513 2 Knob, Adjuster 9 8409-020 4 Screw, Cap 10 1506-725 2 Channel, Bumper Mounting 11 1506-562 1 Bracket, Mounting - Bumper - Right 1506-563 1 Bracket, Mounting - Bumper - Left 12 8408-816 10 Screw, Cap 13 1506-398 1 Bumper, Front 14 0411-501 1 Decal, Arctic Cat - White 15 8424-805 2 Nut, Lock

16 17 18 19 20 21 22 23 24 25 26 27 28

1506-667 2 Strap, Bumper Support 8468-845 2 Screw, Machine 8428-002 2 Nut, Lock 1506-429 1 Brace, A-Arm 8409-025 2 Screw, Cap 2406-029 1 Panel, Belly 0423-101 14 Screw, Body 1506-615 1 Bumper, Rear (inc. 24) 0406-130 4 Cap, Bumper 8424-802 8 Nut, Flange 0406-289 2 Pad, Battery Top 8409-016 4 Screw, Cap 1506-380 1 Footrest - Right 1506-379 1 Footrest - Left 29 1406-298 2 Rod, Support 30 0623-751 1 Cable Tie

5

2006 ATV 650 H1 SE

SEAT ASSEMBLY0739-690

1 2 3 4 5

1506-937 1506-209 1506-208 2406-144 0406-879

1 1 1 1 2

Seat Assembly (inc. 2-9) Cover, Seat Foam, Seat Base, Seat Assembly (inc. 5-6) Bumper, Seat - Rear

6 7 8 9

0406-877 4 0624-528 AR 1406-592 1 1506-156 1

Bumper, Seat - Front Staple Spring, Seat Latch Latch, Seat

6

2006 ATV 650 H1 SE

STEERING POST ASSEMBLY0739-774

1 2 3 4 5 6 7 8 9 10

8408-860 0405-035 0423-505 0405-166 0405-138 0405-139 0505-451 8408-816 0602-233 0405-052

4 4 2 1 1 1 1 2 1 1

Screw, Cap Cap, Steering Adjuster Screw, Shoulder Cap, Housing Housing, Lower Housing, Upper Post, Steering Screw, Cap Flange, Bearing Bearing w/Inverted Oil Seal

11 12 13 14 15 16 17 18 19 20

0423-073 8409-020 0505-408 0405-083 0423-013 0405-107 8420-002 0405-082 0423-157 0623-175

1 1 2 2 2 2 2 2 4 4

Washer Screw, Cap Tie Rod - Assembly (inc. 14-18) Ball Joint, Tie Rod - Left Nut - Left Tie Rod Nut - Right Ball Joint, Tie Rod - Right Nut, Top Lock Pin, Cotter

7

2006 ATV 650 H1 SE

HANDLEBAR ASSEMBLY0740-646 *Optional

1 2 3 4 5 6 7 8 9

0505-448 0405-218 0405-149 8050-247 8477-845 0405-147 0409-013 0430-036 3409-007 3409-011 3409-012 3409-013

1 2 2 2 2 2 1 1 1 1 1 1

Tube, Handlebar Plug, Handlebar End Cap, Handlebar Washer Screw, Machine Grip, Handlebar Cover, Key Switch, Ignition - Assembly (inc. 9) Key, Ignition - Blank (C Series) Key, Ignition - Blank (D Series) Key, Ignition - Blank (E Series) Key, Ignition - Blank (F Series)

10 11 12 13 14 15 16 17 18 19 20

1506-578 0405-191 0423-535 0520-002 0420-065 0423-493 0502-527 0502-613 0487-030 0706-371 0641-897

1 1 2 1 1 2 1 1 1 1 1

Bracket, Mounting - Instrument Pod Instrument Pod Rivet, Reinstallable Gauge, Digital Clamp, Plastic Nut, w/Washer Control, Differential Lock (inc. 17) Clamp, Differential Lock Control - Kit Cable, Differential Lock Trim* Outlet, Accessory - 12V

8

2006 ATV 650 H1 SE

FRONT SUSPENSION ASSEMBLY0739-603 *Not a Service Part

1 2 3 4 5 6 7 8 9 10 11 12 13 14

15

1603-889 2 Retainer, Spring 0403-127 2 Shock Absorber - Front (inc. 3-4) 0604-310 8 Bushing, Shock Absorber 0403-028 4 Sleeve, Shock 0403-102 2 Cam, Spring Adjuster 0403-145 2 Spring, Shock Absorber - Black 8409-040 4 Screw, Cap 8428-002 10 Nut, Lock 0503-196 1 A-Arm, Upper Right - Black (inc. 10-13) 0503-197 1 A-Arm, Upper Left - Black (inc. 10-13) 0403-081 4 Bushing 0403-080 2 Collar 0423-009 4 Clip, Ball Joint 0405-115 4 Ball Joint - Front 0503-220 1 A-Arm, Lower Right - Black (inc. 12-13 and 15-16) 0503-221 1 A-Arm, Lower Left - Black (inc. 12-13 and 15-16) 0403-115 8 Bushing

16 0403-114 17 0505-460 0505-461 18 * * 19 1402-027 20 0423-423 21 8409-030 22 0423-334 23 8409-075 24 0502-812 0502-813 25 1441-109 26 0436-276 27 1406-034 1406-035 28 0423-101 29 0441-587

4 1 1 1 1 2 2 4 2 4 1 1 4 2 1 1 4 1

Collar Knuckle - Assembly - Right (inc. 18-20) Knuckle - Assembly - Left (inc. 18-20) Knuckle, Steering - Right Knuckle, Steering - Left Bearing, Wheel Hub Ring, Retaining Screw, Cap Screw, Cap Screw, Cap Axle, Drive - Front - Right (inc. 25-26) Axle, Drive - Front - Left (inc. 25-26) Clip, Retaining Repair Kit, Boot - Front Axle Guard, Boot - Right - Black Guard, Boot - Left - Black Screw, Body Wrench, Spanner

9

2006 ATV 650 H1 SE

REAR SUSPENSION ASSEMBLY0740-328 *Not a Service Part

Knuckle, Right Rear - Assembly (inc. 2-6) Knuckle, Left Rear - Assembly (inc. 2-6) Knuckle - Right Knuckle - Left Bearing, Wheel Hub Ring, Retaining Collar, Suspension Bushing Bushing, Suspension A-Arm, Rear - Lower Right - Black (inc. 8-9) 0504-321 1 A-Arm, Rear - Lower Left - Black (inc. 8-9) 8 0403-115 16 Bushing 9 0403-114 8 Collar 10 8428-002 14 Nut, Lock 11 8409-000 4 Screw, Cap 12 0504-318 1 A-Arm, Rear - Upper Right - Black (inc. 8-9) 0504-319 1 A-Arm, Rear - Upper Left - Black (inc. 8-9) 13 1406-068 1 Guard, Boot - Rear - Right 1406-069 1 Guard, Boot - Rear - Left

1 0504-372 0504-373 2 * * 3 1402-027 4 0423-423 5 0403-038 6 0403-032 7 0504-320

1 1 1 1 2 2 4 8 1

14 0423-101 15 1406-071 1406-072 16 0502-811 17 0441-893 18 0436-276 19 8409-075 20 1603-889 21 0404-112 22 0404-085 23 0604-310 24 0403-028 25 0404-057 26 8409-040 8409-050 27 0423-087 28 8408-820 29 0441-587 30 0123-788

6 1 1 2 2 2 8 2 2 2 8 2 2 1 1 2 2 1 2

Screw, Body Guard, Boot - Right Guard, Boot - Left Axle, Drive (inc. 17-18) Clip, Retaining Repair Kit, Boot - Rear Axle Screw, Cap Retainer, Spring Spring, Suspension - Black Shock Absorber - Rear (inc. 23-24) Bushing, Shock Absorber Sleeve, Shock Absorber Cam, Spring Adjuster Screw, Cap - Right Screw, Cap - Left Washer Screw, Cap Wrench, Spanner Cable Tie

10

2006 ATV 650 H1 SE

WHEEL AND TIRE ASSEMBLY0740-567

1 2 3 4 5

0423-557 12 Screw, Shoulder w/Loctite 1402-225 3 Disc, Brake 0502-599 2 Hub, Wheel - Front (inc. 4) 0402-974 16 Stud, Wheel Hub 0502-601 1 Hub, Wheel - Rear - Left (inc. 4) 0502-599 1 Hub, Wheel - Rear - Right (inc. 4) 6 0423-607 4 Nut, Castle 7 0423-407 4 Pin, Cotter

8 1402-424 2 Wheel - Front 1402-425 2 Wheel - Rear 9 0423-618 16 Nut, Mounting - Wheel 10 1402-100 2 Tire - Front 1402-137 2 Tire - Rear 11 0402-064 4 Stem, Valve (inc. 12) 12 0402-140 4 Cap, Valve Stem

11

2006 ATV 650 H1 SE

AUXILIARY BRAKE ASSEMBLY(Fully Bled Master Cylinder Replacement Kit p/n 0502-938)0740-359 *No a Service Part

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

0502-805 1602-213 8050-252 8408-816 0502-807 1402-377 8050-217 0402-584 0502-881 * 0502-880 0502-877 0623-038 8476-616 0123-788 1402-413

1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Lever, Brake O-Ring Washer Screw, Cap Spring, Brake Lever Pin, Clevis Washer Pin, Cotter Brake Assembly (inc. 10-12) Master Cylinder Hose, Brake Reservoir Reservoir, Brake Nut, Flanged Screw, Machine Cable Tie - 7.5 in. Hose, Brake

17 18 19 20 21 22 23 24 25 26 27 28 29 30

0423-178 0423-413 0502-840 8408-625 0502-785 8408-820 0502-602 0502-603 0502-606 0502-607 0502-609 0502-608 0502-605 0502-604

4 2 1 2 1 2 1 1 1 1 1 1 1 1

Washer, Crush Bolt, Banjo Fitting Bracket, Switch Screw, Cap Spring, Brake Switch Screw, Cap Caliper, Brake (inc. 24-30) Housing, Caliper - Assembly - Right Front (inc. 25-27) Piston/Seal Set (inc. 26) Seal Set Valve, Bleed O-Ring, Guide - Set Bracket Assembly Pad, Brake - Set

12

2006 ATV 650 H1 SE

HYDRAULIC HAND BRAKE ASSEMBLY0739-479

1 2 3 4 5 6

0502-914 0502-566 0502-868 0502-568 0502-869 0502-704

1 1 1 1 1 1

Brake Assembly (inc. 2-10) Screw, Reservoir Cover - Kit Cover, Reservoir - Kit Screw, Master Cylinder Clamp - Kit Clamp, Master Cylinder - Kit Master Cylinder Assembly - Kit

7 8 9 10 11 12

0502-866 0502-867 0502-580 0502-564 0423-178 0423-413

1 1 1 1 2 1

Lever Assembly - Kit (inc. 8-9) Lock, Brake Lever - Kit Lever Pin - Kit Switch, Brake - Kit Washer, Crush Bolt, Banjo

13

2006 ATV 650 H1 SE

HYDRAULIC BRAKE ASSEMBLY0740-295

1 2 3 4 5

0502-627 8476-625 0623-038 8408-820 0502-602 0502-610

1 1 1 6 1 2 1 2

6 0502-603 0502-611

Hose, Brake - Assembly Screw, Cap Nut w/Washer Screw, Cap Caliper, Brake - Right Front (inc. 6-12) Caliper, Brake - Left Front and Right Rear (inc. 6-12) Housing, Caliper - Assembly - Right Front (inc. 7-9) Housing, Caliper - Assembly - Left Front and Right Rear (inc. 7-9)

7 8 9 10 11 12 13 14

0502-606 0502-607 0502-609 0502-608 0502-605 0502-604 0423-178 0423-413

3 3 3 3 3 3 6 3

Piston/Seal Set (inc. 8) Seal Set Valve, Bleed O-Ring, Guide - Set Bracket Assembly Pad, Brake - Set Washer, Crush Bolt, Banjo Fitting

14

2006 ATV 650 H1 SE

GAS TANK ASSEMBLY0740-974

1 2 3 4 5 6 7 8 9 10 11

0570-102 1 Tank, Gas - Assembly (inc. 2-9) 0470-438 1 Cap, Gas Tank (inc. 3) 0109-733 1 Gasket, Tank Cap 0570-112 1 Sensor, Fuel Level (inc. 5-7) 0470-521 1 Seal, Fuel Level Sensor 0423-603 1 Clamp, Hose 0470-475 1 Filter, Fuel 0470-546 1 Plate, Mounting - Fuel Level Sensor 1623-158 4 Screw, Self-Tapping 0423-461 4 Clamp, Hose 0410-070 AR Hose, Gasline - 25 ft

12 13 14 15 16 17 18 19 20 21

1623-233 8476-620 0623-038 0470-519 0470-527 0423-460 0570-081 0470-499 0470-498 8408-816

4 2 2 1 1 2 1 1 1 2

Clamp, Hose Screw, Machine Nut, Lock Pump, Fuel Fitting, Straight Grommet Shield, Gas Tank - Assembly (inc. 19-20) Shield, Heat Shield, Heat Screw, Cap

15

2006 ATV 650 H1 SE

REVERSE SHIFT LEVER ASSEMBLY0739-701

1 2 3 4 5 6 7 8 9 10

0402-843 0423-345 1402-110 0423-357 0502-659 0502-410 0502-742 8424-602 0423-182 0402-675

1 1 1 4 1 1 1 1 2 1

Knob, Reverse Shift Lever Clip, Push Plate, Shift Nut, Stamped Lever, Reverse Shift Spring, Reverse Shift Lever Axle, Reverse Shift Lever Nut O-Ring Axle, Pivot

11 12 13 14 15 16 17 18 19

0423-299 8408-812 0423-087 0623-294 1402-270 0502-989 0423-091 8050-242 0423-169

2 1 1 3 1 1 1 1 1

O-Ring Screw, Cap Washer Nut End, Rod Linkage, Shift Bushing, Shift Linkage Washer E-Ring

16

2006 ATV 650 H1 SE

AIR INTAKE ASSEMBLY0740-975

1 2 3 4 5 6 7 8 9 10 11 12

0413-091 0413-093 0470-442 1406-973 0623-362 0423-551 0423-342 0413-096 0470-529 0423-454 0470-554 0470-494

1 1 2 1 2 3 7 1 1 2 1 1

Diverter, Air - Top Diverter, Air - Bottom Valve, Drain Shroud, Splash Rivet, Reinstallable Clamp Screw, Self-Tapping Cap, Air Intake - Diverter Boot, Air Intake Clip, Mounting - Air Intake Cover, Air Intake Filter, Air

13 14 15 16 17 18 19 20 21 22 23

0470-516 2406-009 0470-515 0423-455 0423-554 0470-511 0423-019 0470-482 0510-592 0423-045 0410-079

1 1 1 4 1 1 1 1 1 2 1

Screen, Air Filter Panel, Shield Housing, Air Intake Clip, Spring Clamp, Boot Boot, Carburetor Clamp, Boot Carburetor, CVK40-AE Hose, Carburetor Drain Clamp, Hose Hose, Vent - Crankcase

17

2006 ATV 650 H1 SE

BATTERY ASSEMBLY0739-740 *Not Illustrated

1 5990-839 2 3 * 4 1406-507 0406-288 0444-122 0745-045

1 1 2 1 1

Battery Cover/Tool Tray Assembly (inc. 2-3) Cover, Battery Pad, Battery Kit, Tool Battery Assembly (inc. 5-8)

5 6 7 8 9 10

0645-045 0645-152 0645-263 0645-151 0123-903 8476-616

6 1 1 1 4 2

Cap, Battery Clamp, Hose Hose, Battery Vent Label, Warning - Battery Cable Tie - 11.5 in. Screw, Machine

18

2006 ATV 650 H1 SE

ENGINE AND EXHAUST0740-986

1 0800-016 1 Engine 2 1506-740 1 Bracket, Engine - Right 1506-741 1 Bracket, Engine - Left 3 0423-405 2 Screw, Cap 4 0423-042 2 Spacer, Engine 5 8428-002 2 Nut, Lock 6 2406-065 4 Mount, Rubber - Engine 7 8408-820 10 Screw, Cap 8 8408-012 4 Screw, Cap 9 8432-802 8 Nut 10 0512-275 1 Pipe, Exhaust - Assembly (inc. 11-16) 11 0412-350 1 Shield, Exhaust Pipe - Outer - Rear 12 0412-339 1 Shield, Exhaust Pipe - Inner - Rear 13 0412-349 1 Shield, Exhaust Pipe - Inner - Front 14 0412-348 1 Shield, Exhaust Pipe - Outer - Front

15 16 17 18 19 20 21 22 23 24 25 26 27 28 29

0512-274 0423-317 0412-338 0412-256 0612-668 0412-215 1506-732 0512-289 8408-616 0512-219 0412-313 0412-329 8477-610 1411-176 1411-177

1 3 1 1 2 3 1 1 3 1 1 1 4 l l

Pipe, Exhaust Hose Clamp Gasket, Exhaust Pipe Seal, Exhaust Spring, Extension Bushing, Exhaust Pipe Channel, Muffler Support Muffler - Assembly (inc. 23-25) Screw, Cap Arrester, Spark - Assembly Gasket, Spark Arrester Cover, Muffler Screw, Machine Decal - Duramatic Decal - USA

19

2006 ATV 650 H1 SE

COOLING ASSEMBLY0740-363

1 2 3 4 5 6 7 8 9 10 11 12

0413-116 1 Radiator Assembly (inc. 2-14) 0413-043 1 Radiator 0413-007 1 Screen, Radiator 0413-002 1 Cap, Radiator 0423-030 2 Grommet 0610-016 AR Hose - 25 ft 0413-122 1 Cooler, Oil 0413-124 1 Shroud, Fan 0413-123 1 Fan, Cooling 8475-512 12 Screw, Machine 0423-351 1 Clamp, Wire 0123-397 1 Clamp, Cable

13 14 15 16 17 18 19 20 21 22 23 24

0413-045 0423-390 0423-484 0623-038 0423-028 0410-002 0410-022 0410-041 0423-496 0123-788 0410-100 0423-632

1 1 2 2 2 1 1 1 6 2 2 4

Sender, Temperature - Coolant O-Ring Screw, Shoulder Nut w/Washer Bushing, Stem Hose, Coolant - Upper Hose, Coolant - Crossover Hose, Coolant - Lower Clamp, Hose Cable Tie Hose, Oil Cooler Clamp, Hose

20

2006 ATV 650 H1 SE

CASE/BELT COOLING ASSEMBLY0740-267

1 2 3 4 5

0413-115 0470-442 0423-578 0413-114 0423-539

1 1 1 1 2

Duct, Belt Cooling - Front Valve, Drain Clamp, Boot Boot, Duct - Front Clamp, Boot

6 7 8 9

0413-097 0423-554 0413-119 0123-903

1 1 1 1

Boot, Duct - Rear Clamp, Boot Duct, Belt Cooling - Rear Cable Tie - 11.5 in.

21

2006 ATV 650 H1 SE

DRIVE TRAIN ASSEMBLY0740-751

1 2 3 4 5 6 7 8 9 10 11

0402-147 2 Bladder, Gearcase 0423-315 4 Clamp, Fitting 8428-002 4 Nut, Lock 0423-426 10 Washer 0423-404 4 Screw, Cap 0502-754 1 Gearcase, Front 0402-966 1 Boot, Shaft 0502-500 1 Plate, Cable 0423-396 2 Screw, Self-Tapping 0502-820 1 Gearcase, Rear 0410-049 AR Hose, Vent

12 13 14 15 16 17 18 19 20 21

0623-101 0470-462 0423-393 0402-985 0423-411 0673-618 1402-233 8408-820 0402-950 1402-026

1 1 2 2 2 2 1 4 1 2

Clip, Routing - Snap-In Fitting, Vent Clamp, Boot Boot Clamp, Boot Bumper, Propeller Shaft Shaft, Propeller Screw, Cap Flange, Output Spring

22

2006 ATV 650 H1 SE

FRONT DRIVE GEARCASE ASSEMBLY(Complete Assembly p/n 0502-754)0740-455

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34

0502-385 1 Shaft, Propeller - Assembly (inc. 2-6) 0423-411 1 Clamp, Boot Boot, Propeller Shaft 0402-985 1 Clamp, Boot 0423-393 1 Shaft, Output 1402-045 1 Shaft, Input 0502-407 1 1402-011 1 Seal 0423-423 1 Ring, Retaining 0502-347 1 Bracket, Actuator 0502-579 1 Actuator (inc. one No. 11) O-Ring 0423-498 2 0423-396 3 Screw, Self-Tapping 1402-043 1 Bearing 0423-118 11 Screw, Self-Tapping 0502-528 1 Housing, Pinion 0402-947 1 Gasket, Flange 0402-997 1 Shaft, Selector 0402-998 1 Fork, Selector 0402-417 1 Shaft, Shuttle 0423-402 1 Ring, Retaining 0423-147 1 O-Ring 0402-999 1 Spring, Return 0423-417 1 Ring, Retaining 0402-357 1 Collar, Lock 0402-413 1 Coupler, Drive 0502-783 1 Gear, Pinion - Assembly - 10T (inc. 27-28) 0402-336 1 Collar, Retaining Bearing 0402-327 1 0402-328 1 Bearing 0402-411 1 Pin, Dowel 0502-514 1 Housing, Gearcase 1402-210 1 Plug, Magnetic (inc. one No. 33) O-Ring 0423-153 2 0423-149 1 O-Ring

35 0402-393 1 36 0402-405 AR 0402-406 AR 0402-407 AR 0402-408 AR 0402-409 AR 37 0502-851 1 38 1402-074 AR 1402-075 AR 1402-076 AR 1402-077 AR 1402-078 AR 39 0502-434 1 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 1402-053 0502-413 1402-079 1402-042 1402-054 1402-058 1402-057 1402-104 0402-419 1402-063 1402-055 1402-056 0423-133 0423-132 0423-424 1402-211 0402-394 0402-333 0423-154 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1

Bearing Shim Shim Shim Shim Shim Gear, Ring - 36T Shim Shim Shim Shim Shim Cover, Gearcase (inc. one No. 33, 40-55, and one No. 56) Bearing Flange, Bearing Pin, Parallel Collar, Sliding Fork Ring, Retaining Spring Fitting Switch, Indicator Spring Shaft, Lock Seal O-Ring Washer Ring, Retaining Plug, Oil Level (inc. one No. 33) Seal Plug, Fill (inc. 58) O-Ring

23

2006 ATV 650 H1 SE

REAR DRIVE GEARCASE ASSEMBLY(Complete Assembly p/n 0502-820)0740-457

1 2 3 4 5

6 7

8 9 10 11

0502-622 0402-393 0402-394 1402-032 0402-405 0402-406 0402-407 0402-408 0402-409 0402-326 0402-429 0402-430 0402-431 0402-432 0402-433 0423-149 0502-346 0402-333 0423-154

1 2 2 1 AR AR AR AR AR 1 AR AR AR AR AR 1 1 1 1

Housing, Gearcase Bearing Seal Gear, Ring - 36T Shim Shim Shim Shim Shim Button, Thrust Shim Shim Shim Shim Shim O-Ring Cover, Gearcase Plug, Fill (inc. 11) O-Ring

12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

1402-102 1 Fitting 0423-118 11 Screw, Self-Tapping 0402-450 1 Plug, Magnetic (inc. 15) 0423-153 1 O-Ring 0402-328 1 Bearing 0502-783 1 Gear, Pinion - Assembly - 10T (inc. 18-19) 0402-327 1 Bearing 0402-336 1 Collar, Retaining 0402-411 1 Pin, Dowel 0402-331 1 Collar, Lock 0402-982 1 Washer, Wave 0402-981 1 Collar, Shaft 0402-947 1 Gasket, Flange 0502-529 1 Housing, Pinion 0423-417 1 Ring, Retaining 1402-043 1 Bearing 0423-423 1 Ring, Retaining 1402-011 1 Seal 0502-407 1 Shaft, Input

24

2006 ATV 650 H1 SE

WIRING HARNESS ASSEMBLY0740-976R

1 2 3 4 5 6 7 8 9 10 11 12 13

0486-186 1 Harness, Main (inc. 2-8 and two No. 9) 0486-164 1 Tether, Accessory Connector 0530-008 1 Cover, Fuse Block 0430-037 1 Holder, Fuse 0430-034 3 Diode 0430-033 4 Relay 0430-032 2 Fuse - 10 Amp 0430-031 4 Fuse - 15 Amp 0430-030 2 Fuse - 30 Amp 1411-130 1 Decal, Fuse Block 0123-788 AR Cable Tie - 7.5 in. 0824-020 1 Regulator, Voltage 8476-625 4 Screw, Machine 0623-038 8 Nut w/Washer 0445-036 1 Solenoid

14 15 16 17 18 19 20 21 22 23 24 25 26 27

0645-327 1 0445-044 1 0445-046 1 0645-019 1 0412-291 1 1406-787 1 0123-010 4 0623-121 4 0824-034 1 0409-072 1 0445-045 1 0824-036 1 0824-021 1 0123-903 AR

Boot, Terminal Cable, Solenoid/Starter Cable, Battery/Solenoid Boot, Terminal Shield, Heat Tray, Electrical Nut, Expansion Screw, Machine CDI Unit Switch, Brake - Assembly Cable, Battery/Ground Coil, Ignition - Assembly Cap, Spark Plug Cable Tie - 11.5 in.

25

2006 ATV 650 H1 SE

CARBURETORCVK40-AE (Complete Assembly p/n 0470-482)0740-596 *Not a Service Part **Optional

1 2 3 4 5 6 7 8 9

10 11 12 13 14 15 16

5507-186 5507-187 5507-188 5507-189 5507-190 5507-191 5507-192 5507-193 5507-076 5507-072 5507-073 5507-074 5507-075 5507-057 5507-043 5507-042 5507-041 5507-086 5507-009 5507-077 5507-078 5507-194 5507-112 5507-183 * 5507-039 * 5507-111

1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Cover, Top Screw, Top Cover Spring Piston, Vacuum Seat, Spring Jet Needle Needle Jet Holder, Needle Jet Main Jet - 138 Main Jet - 125** Main Jet - 128** Main Jet - 130** Main Jet - 132** Main Jet - 135** Main Jet - 142** Main Jet - 145** Main Jet - 148** Main Jet - 148** Main Jet - 150** Main Jet - 152** Main Jet - 155** Slow Jet Starter Jet - 85 Valve, Float - Set (inc. 13) Clip Float Set (inc. 15) Pin, Float Screw, Pilot Air - Set (inc. 17-19)

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

* * * 5507-027 5507-028 5507-029 5507-115 5507-117 5507-196 5507-114 5507-116 5507-104 5507-105 5507-106 5507-102 * 5507-195 5507-032 5507-197 * 5507-034 5507-035 5507-017 0487-021 5507-036 5507-037 0410-056

1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 3 4 1 1 1 1

Spring Washer O-Ring Screw, Idle Adjust Washer Spring Plate Screw Choke, Electric Cover, Electric Choke Diaphragm Assembly Spring Cover Screw U-Ring Chamber, Float - Assembly (inc. 33-38) Screw, Drain Spring Diaphragm Assembly - Pump Housing Housing, Pump U-Ring Screw Screw Cable, Throttle Cover Screw Hose, Vent

26

2006 ATV 650 H1 SE

CYLINDER HEAD ASSEMBLY0739-926

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0808-047 0808-002 0829-001 0826-001 0826-002 0830-124 0829-002 0808-037 0827-030 0827-002 0827-031 0826-005 0826-006 8424-604 8424-804

1 4 2 4 2 1 2 4 2 2 1 2 4 4 1

Head, Cylinder - Assembly (inc. 2-4) Guide, Valve Dowel, Sleeve Screw, Cap Screw, Cap Gasket, Cylinder Head Pin, Dowel Screw, Cap Bolt, Stud Bolt, Stud Bolt, Stud Screw, Cap Screw, Cap Nut Nut

16 17 18 19 20 21 22 23 24 25 26 27 28 29

0830-107 0830-003 0217-727 0808-003 0830-004 0826-007 0808-077 0570-101 0830-090 0826-008 0423-066 0808-007 0808-008 0808-078

4 4 1 2 2 4 1 1 1 2 1 1 1 1

Gasket - Seal, Fastener Washer, Crush Spark Plug (RG6YC) Cap, Inspection O-Ring Screw, Cap Plug, Cylinder Head Pipe, Intake - Assembly O-Ring Screw, Machine Clamp, Intercooler Switch, Water Temperature - Assembly Cover, Thermostat Thermostat

27

2006 ATV 650 H1 SE

CYLINDER ASSEMBLY0739-929

1 2 3 4

0804-016 0827-002 8424-604 0830-084

1 2 2 1

Cylinder Bolt, Stud Nut Gasket, Base

5 6 7 8

0829-002 0804-002 8468-612 0830-007

2 1 1 1

Pin, Dowel Union, Water Hose Screw, Machine O-Ring

28

2006 ATV 650 H1 SE

CRANKCASE ASSEMBLY0739-931

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

0801-056 8412-850 0801-002 0832-003 0832-005 0832-013 0832-014 0832-002 0832-012 0832-015 0822-052 0826-100 0822-010 0801-028 0812-008 0830-035 0829-002 0829-003 8468-645

1 4 2 1 2 1 2 1 1 1 1 2 2 1 1 1 5 1 4

Crankcase Assembly (inc. 2-16) Screw, Cap Plug Bearing Bearing Bearing Bearing Bearing Bearing Bearing Seal, Countershaft Screw, Cap Retainer, Bearing Pipe, Breather Union, Oil Filter Seal, Driveshaft Pin, Dowel Pin, Dowel Screw, Machine

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

8468-655 8468-675 8412-860 0826-017 0830-008 0826-019 0826-018 8468-695 0801-006 0826-105 0801-003 0826-038 0812-028 0812-025 0801-005 0830-010 8468-680 0812-026

3 2 1 1 2 1 1 1 1 3 1 1 2 2 1 1 1 4

Screw, Machine Screw, Machine Screw, Cap Screw, Cap Gasket Screw, Cap Screw, Cap Screw, Machine Housing, Secondary Shaft Bearing Bolt Pipe, Breather Bolt, Breather Pipe Fitting, Oil Cooler Bolt, Oil Cooler Fitting Stick, Oil Level O-Ring, Oil Level Stick Screw, Machine Gasket

29

2006 ATV 650 H1 SE

CLUTCH/V-BELT/MAGNETO COVER ASSEMBLY0739-939

1 2 3 4 5 6 7 8 9 10 11 12

0806-014 0806-015 0806-016 0806-017 0826-029 0829-002 0830-012 0830-013 8408-812 0806-013 0830-116 0806-048

1 1 2 1 7 4 1 1 1 1 1 1

Cover, V-Belt Damper, V-Belt Cover Damper, V-Belt Cover Plate, V-Belt Cover Screw Pin, Dowel Gasket, V-Belt Cover Gasket Screw, Cap Cover, Clutch Gasket, Clutch Cover Plate, Air Intake

13 14 15 16 17 18 19 20 21 22 23 24

3002-964 1 Clamp, Wire 0806-021 1 Cover, Magneto 0830-128 1 Gasket, Magneto Cover 0806-022 1 Plug 0830-015 1 Gasket, Plug 8468-640 26 Screw, Machine 8468-675 2 Screw, Machine 8468-625 2 Screw, Machine 8468-645 14 Screw, Machine 8468-655 2 Screw, Machine 0806-061 1 Deflector, Air - Clutch Cover 0623-914 3 Screw, Self-Tapping

30

2006 ATV 650 H1 SE

CRANKSHAFT ASSEMBLY0739-932

1 0805-032 2 0805-035 3 0805-011

1 1 1

Crankshaft Assembly Piston Set (inc. 3-6) Ring, Piston - Set

4 0831-001 5 0805-010 6 0805-012

2 1 1

Circlip, Piston Pin Piston Pin, Piston

31

2006 ATV 650 H1 SE

STARTER CLUTCH ASSEMBLY0739-940

1 2 3 4 5

0815-001 0829-004 0815-002 0815-003 0829-005

1 1 1 1 1

Gear, Starter Idler - No. 1 Shaft, Starter Gear Gear, Starter Idler - No. 2 Spacer, Starter Idler Gear No. 2 Shaft, Starter Gear

6 7 8 9 10

0815-004 0832-004 0802-035 0826-069 0828-002

1 1 1 6 1

Gear, Starter Clutch (inc. 7) Bearing Clutch, Starter Screw, Machine Washer

32

2006 ATV 650 H1 SE

CRANK BALANCER ASSEMBLY0739-941

1 2 3 4

0826-033 0828-003 0811-003 0829-007

1 1 1 1

Screw, Cap Washer Gear, Oil Pump Drive Pin, Dowel - Solid

5 6 7 8

0811-004 0811-002 0829-006 0811-017

1 1 1 1

Spacer Gear, Driven Key Balancer, Crank

33

2006 ATV 650 H1 SE

CAMSHAFT/VALVE ASSEMBLY0739-942

1 2 3 4 5 6 7

0809-128 0809-002 0829-008 0828-004 0826-034 0809-003 0809-004

1 1 1 1 2 1 1 4 4 1

8 0809-033 9 0827-007 10 0809-005

Camshaft Sprocket Pin Washer Bolt C-Ring Arm, Valve Rocker - Intake (inc. two No. 8-9) Screw Nut Arm, Valve Rocker - Exhaust (inc. two No. 8-9)

11 12 13 14 15 16 17 18 19 20

0809-006 0830-016 0809-007 0809-008 0831-041 0809-014 0809-039 0809-040 0809-012 0809-013

4 4 1 1 2 8 2 2 4 4

Seat, Spring Seal, Oil Shaft, Rocker Arm Shaft, Rocker Arm Plug, Shaft Cotter, Valve Valve, Intake Valve, Exhaust Spring, Valve Retainer, Spring

34

2006 ATV 650 H1 SE

CAM CHAIN ASSEMBLY0732-308

1 2 3 4 5

0810-001 0810-002 0810-003 0826-036 0830-025

1 1 1 1 1

Chain, Cam Guide, Chain Tensioner, Chain Bolt Washer

6 7 8 9

0810-004 0830-018 8468-625 0830-107

1 1 2 2

Adjuster, Tensioner - Assembly Gasket Screw, Machine Gasket

35

2006 ATV 650 H1 SE

RECOIL STARTER ASSEMBLY0739-943

1 2 3 4 5 6

0820-001 0826-038 0827-008 0820-006 0830-108 0826-031

1 4 1 1 1 3

Starter, Recoil - Assembly Screw, Machine Nut Cup, Starter O-Ring Screw

7 8 9 10 11

0805-008 0830-021 0820-007 0830-022 0832-006

1 1 1 1 1

Retainer, Oil Seal O-Ring Spacer Seal, Oil Bearing

36

2006 ATV 650 H1 SE

OIL FILTER/PUMP ASSEMBLY0739-944

1 2 3 4 5 6 7 8

0812-023 0812-002 0829-009 0828-007 0831-002 0826-039 0812-003 0826-040

1 1 1 1 1 3 1 2

Pump, Oil Gear, Driven Pin Washer Circlip Screw, Cap Strainer, Oil Screw, Machine

9 10 11 12 13 14 15

0830-023 0812-004 8468-625 0812-029 0812-006 0830-017 0812-007

1 1 4 1 1 1 1

O-Ring Cap, Oil Strainer Screw, Machine Filter, Oil Plug, Drain Gasket, Drain Plug Valve, Oil Relief - Assembly

37

2006 ATV 650 H1 SE

WATER PUMP ASSEMBLY0739-945

1 2 3 4 5 6

0813-001 8468-665 0813-004 0813-005 0829-009 0831-002

1 2 1 1 1 2

Pump, Water - Assembly Screw, Machine Gear, Driven Shaft, Driven Gear Pin, Driven Gear Circlip, Driven Gear

7 8 9 10 11

0832-008 0831-004 0811-003 0829-007 0831-005

1 1 1 1 1

Bearing, Shaft Circlip, Shaft Bearing Gear, Water Pump Drive Pin, Drive Gear Circlip, Drive Gear

38

2006 ATV 650 H1 SE

TRANSMISSION ASSEMBLY0741-055

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0823-157 0823-013 0827-010 0832-010 0823-016 0823-020 0826-031 0822-046 0823-008 0823-010 0823-002 0830-030 0823-133 0823-012 0823-001

1 1 2 1 1 1 2 2 1 4 1 2 1 8 1

Pulley, Driven - Assembly Belt, Drive Nut Bearing Seal, Clutch Housing - Right Retainer, Bearing Screw Shim Plate, Movable Drive Face Damper, Movable Drive Face Face, Movable Drive (inc. 12) Seal, Movable Drive Face Spacer, Movable Drive Face Roller, Movable Drive Face Face, Fixed Drive

16 17 18 19 20 21 22 23 24 25 26 27 28 29

0823-131 0623-914 0823-015 0470-531 0830-034 0823-096 0832-009 0826-029 0822-010 0828-075 0823-017 0827-011 0823-018 0823-098

1 6 1 1 1 1 1 2 2 1 1 1 1 1

Shroud, Drive Face Screw, Self-Tapping Spacer, Fixed Drive Face O-Ring Seal, Clutch Housing - Right Housing, Clutch Bearing Screw, Bearing Retainer Retainer, Bearing Shim Seal, Clutch Housing - Left Nut Clutch, One-Way Clutch, Centrifugal - 6 Plate

39

2006 ATV 650 H1 SE

SECONDARY TRANSMISSION ASSEMBLY0739-954

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19

0822-048 0822-008 0822-014 0831-011 0822-045 0828-008 0822-013 0832-011 0822-005 0828-014 0828-015 0822-004 0822-046 0822-003 0822-007 0822-006 0828-011 0828-010 0831-039

1 1 1 2 1 1 1 3 3 1 1 1 2 1 1 1 1 1 1

Countershaft Assembly (inc. 2-16) Gear, Drive - No. 2 Dog, Reverse Driven Gear Circlip Spacer, Reverse Driven Gear Washer Gear, Reverse Driven Bearing Bushing Washer, Lock Washer, Lock Gear, Driven - Low Washer, Driven Gear Countershaft Dog, Sliding Gear, Driven - High Washer, Drive Gear - Left Washer, Drive Gear - Right Ring, Retaining

20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37

0828-069 0822-050 0831-040 0830-129 0829-023 0822-049 0824-015 8468-620 8468-645 0830-107 0822-009 0822-037 0832-014 0822-001 0828-016 0822-011 0822-012 0822-015

1 1 1 1 2 1 1 1 2 2 1 1 1 1 2 1 1 1

Washer, Thrust Trigger, Speedometer Sensor Ring, Retaining Gasket Pin, Dowel Housing, Speedometer Sensor Sensor, Speedometer Screw, Machine Screw, Machine Seal, Fastener Gear, Driven - No. 2 Shaft, Output Bearing Driveshaft Washer, Reverse Idle Gear Gear, Reverse Idle Bushing, Reverse Idle Gear Shaft, Reverse Idle

40

2006 ATV 650 H1 SE

GEAR SHIFTING ASSEMBLY0739-957

1 2 3 4 5 6 7 8 9 10 11 12 13

8470-520 0818-049 0818-013 0818-017 0828-040 0818-046 0828-067 0832-034 0828-037 0818-005 0826-006 0828-036 0831-010

2 1 2 2 1 1 2 1 1 1 1 2 2

Screw, Machine Base, Gear Shift - Assembly Contact Spring Washer, Shift Shaft Shaft, Gear Shift - Assembly Washer, Shift Shaft Bearing Washer, Gear Shift Cam Plate Plate, Gear Shift Cam Bolt, Gear Shift Cam Plate Washer, Sub-Gear Shift Shaft Circlip, Sub-Gear Shift Shaft

14 15 16 17 18 19 20 21 22 23 24 25

0818-007 0830-044 0818-014 8468-620 0828-038 0818-002 0818-004 0818-028 0828-035 8424-602 0818-045 0818-006

1 1 1 1 1 1 1 1 1 1 2 1

Shaft, Sub-Gear Shift Seal, Sub-Gear Shift Shaft Arm, Select Screw, Machine Washer, Cam Stopper Stopper, Cam Support, Cam Stopper Spring, Cam Stopper Washer, Cam Stopper Spring Nut, Cam Stopper Spring Fork, Shift Shaft, Shift Fork

41

2006 ATV 650 H1 SE

SECONDARY DRIVE ASSEMBLY0739-956

0819-063 1402-164 0423-450 0827-013 0828-020 0819-061 0830-043 0832-017 0828-021 0828-022 0828-023 0828-024 0828-025 0828-026 0828-027 0828-028 0828-029 10 0819-003

1 2 3 4 5 6 7 8 9

1 1 4 2 2 1 2 2 AR AR AR AR AR AR AR AR AR 1

Yoke, Propeller Shaft Joint Joint, Universal - Set (inc. 3) Circlip Nut, Rear Output Joint Washer, Rear Output Flange Yoke, Drive Output - Front Seal, Oil - Driven Shaft Bearing, Driven Shaft Shim, 25 x 34 x 0.25 mm Shim, 25 x 34 x 0.30 mm Shim, 25 x 34 x 0.70 mm Shim, 25 x 34 x 0.90 mm Shim, 25 x 34 x 0.95 mm Shim, 25 x 34 x 1.00 mm Shim, 25 x 34 x 1.05 mm Shim, 25 x 34 x 1.10 mm Shim, 25 x 34 x 1.15 mm Shaft, Secondary Driven - Front

11 0828-030 0828-031 0828-032 0828-033 0828-018 0828-062 0828-063 0828-064 0828-065 12 0819-001 13 0828-019 14 0827-012 15 0832-016 16 0819-002 17 0831-008 18 0819-011 19 0819-053 20 0819-005

AR AR AR AR AR AR AR AR AR 1 1 1 1 1 1 1 1 1

Shim, 24 x 34 x 0.25 mm Shim, 24 x 34 x 0.30 mm Shim, 24 x 34 x 0.35 mm Shim, 24 x 34 x 0.90 mm Shim, 24 x 34 x 0.95 mm Shim, 24 x 34 x 1.00 mm Shim, 24 x 34 x 1.05 mm Shim, 24 x 34 x 1.10 mm Shim, 24 x 34 x 1.15 mm Gear, Secondary Drive Washer Nut Bearing, Driven Gear Gear, Secondary Driven Circlip, Secondary Driven Gear Ring, Driven Bearing Shaft, Secondary Driven - Rear Flange, Output Joint - Rear

42

2006 ATV 650 H1 SE

STARTER MOTOR ASSEMBLY0739-958

1 0825-001 2 8468-630

1 2

Motor, Starter - Assembly Screw, Machine

3 0623-038

1

Nut w/Washer

43

2006 ATV 650 H1 SE

MAGNETO ASSEMBLY0737-780

1 2 3 4

0802-037 0802-036 0826-102 0829-012

1 1 3 1

Stator - Assembly Rotor/Flywheel Screw, Machine Key

5 6 7 8

0827-014 8470-510 0802-015 0802-016

1 3 1 1

Nut Screw, Machine Clamp - No. 1 Clamp - No. 2

44

2006 ATV 650 H1 SE

CONTROL SWITCH HOUSING ASSEMBLY0739-980

1 0509-014 2 0409-027

1 1

Switch, Control - Assembly (inc. 2-3) Screw

3 0409-028 4 3409-019

1 1

Screw Cover, Choke Lever

45

2006 ATV 650 H1 SE

THROTTLE CASE ASSEMBLY0738-414

1 2 3 4 5

0509-012 3409-001 3004-533 3004-447 3003-030

1 1 1 1 1

Case, Throttle - Assembly (inc. 2-9) Lever Screw, Cap Washer, Lock Washer

6 7 8 9

3423-014 3423-327 3423-199 0409-048

1 1 2 1

Screw Nut Screw Cover, Throttle Case w/Switch

46

RELATED ITEMS2006 ATV 650 H1 SE(Model No. A2006IBS4BUSO) 0436-479 0436-548 0436-679 0436-660 0436-480 0436-811 0436-462 0436-464 0436-454 0436-625 0436-828 0436-459 0436-460 0436-652 0436-476 0436-477 0436-664 0436-668 0436-005 0436-003 0436-466 0436-538 0436-007 0436-501 0436-627 0436-706 0436-505 0436-352 0436-639 0436-795 0436-793 Articulating Spool Mount Articulating Spool Receiver Mount Adapter Bag, Fender - Black Bag, Rack, Front - Black Bar, Utility/Gun Rack Basket, Open-End Bucket Holder Camp Stove Cradle Cargo Box Cargo Box Quick-Release Kit Carrier, Pro Grip Carryall (9 x 12) Carryall (11 x 17) Carryall (14 x 27) Chain Saw Lock Cord Reel Cover, Black and Green Cover, Timber Camo Engine Oil - 10W40 Engine Oil - 5W30 Fender Box Gear Cradle Gear Lube (Diff) - 80W90 Grease, High-Performance Gun Scabbard Kit Gun Scabbard Mount Hand Guards - Black Hand/Thumb Warmers Ice Auger Holder King Kong Pack Laydown Blind 0436-787 0436-463 2257-461 2257-299 2257-313 0436-635 0436-228 0436-287 0436-296 0436-360 0436-636 0436-626 0436-647 0436-646 0436-629 0436-630 0436-628 0436-511 0436-471 0436-624 0436-741 0436-744 1402-028 0402-563 0436-297 0436-263 0436-792 0436-655 0436-623 0436-470 License Plate Kit Light Bar Manual, Illustrated Parts Manual, Operators (E) Manuel dutilisation (F) Plow Attachment Kit Plow Blade, 50 in. - Straight Plow Blade, 50 in. - One-Way Plow Blade, 60 in. - Straight Plow Blade, 60 in. - One-Way Plow, Push Frame Rack Basket Rack Extension, 4 in. (Front) Rack Extension, 8 in. (Rear) Rapid Blind (Break-Up) Rapid Blind (Shadow Grass) Rapid Shack (Blue Ice) Rod Holder - Adjustable Speedclamp, Double Sprayer System Sprayer Boom (120 in.) Sway Bar Kit Tire, Titan AT589 (25x8-12, Mud - Snow) Tire, Titan AT589 (25x10-12, Mud - Snow) Tool Holder - Double Tool Holder - Single Tree Stand/Bow Case Holder Winch, 2500 lb Windshield, Clear w/Black Accent Workbase (8 in.)

NOTE: For a complete list of related items, refer to the current accessory catalog.

Printed in U.S.A

p/n 2257-461