18
F149 CARBIDE

arbide - Eagle Industrial

  • Upload
    others

  • View
    0

  • Download
    0

Embed Size (px)

Citation preview

F149

Carbide

F150

Notes

F151

Mat

eria

lTurning Operation

Finishing Universal RoughingHard & Wear

ResistantHard & Tough Impact & Wear

ResistantTough Impact

ResistantHigh

Cutting SpeedMedium

Cutting SpeedLow

Cutting Speed Grade Specfications

Unco

ated

CVD

Coat

ed

PVD

Coat

ed

ISO

Grad

e

ANSI

Gra

de

05 15 25 35 45

01 10 20 30 40 50

PCa

rbon

& A

lloy S

teel DPP30GT X P20-P35 M20-M35 C6-C7

DPC15HT X P10-P25 M10-M25 C6-C7

DPC25UT X P15-P35 M15-M35 C5-C6

DPC35RT X P25-P45 M25-M45 C5

UM

ulti

Mat

erial

DUP15VT X P10 M10 K10 S10 C3-C8

DUP25UT X P15 M15 K25 S25 C3-C7

DUP35RT X P20 M25 K25 S25 C3-C7

DUC25UT X P25 M25 K25-S25 C2-C6

MSta

inles

s Ste

el

DMC30UT X P35 M35 C5-C6

KCa

st Iro

n

DKU10HT X M10 K10 S10 C3-C4

DKU25GT X M25 K25 S25 C3-C4

DKC05HT X K05 P05 M05 N05 S05 C3-C4

DKC10UT X K15 P15 M15 N15 S15 C2-C3

DKC15RT X K25 P25 M25 N25 S25 C1-C2

N Al

umin

um &

No

n Fer

rous

Mat

erial

DNU10GT X K15 P15 M15 N15 S15 C2-C3

DNX10UT X M10 K10 N10 S10 C2-C4

DNU25GT X K25 P25 M25 N25 S25 C1-C2

DNP25GT X P10 M15 K25-S25 C1-C2

SHi

gh Te

mp A

lloy DUP15VT X P10 M10 K10 S10 C3-C4

DUP25UT X P15 M15 K25 S25 C3-C7

DUP35RT X P20 M25 K25 S25 C1-C3

HHa

rden

ed St

eel

DKC05HT X K05 P05 M05 N05 S05 C3-C4

DKU10HT X M10 K10 S10 C2-C4

Application Peak

Application Range

iNsert Grade Chart

F152

The GX Style Super Precision Ground Positive Inserts

For Precise Turning and Boring Applications

The GX Style Super Precision Ground Positive Inserts are ground with a very close tolerance of less than .0003” TIR. This close tolerance assures inserts have accurate indexing and repeatability every time the insert is changed, making the turning operation simple and precise. No off-setting is required when changing the insert.

The GX Style Super Precision Ground Positive Inserts have a 12° positive, sharp, precise and ground cutting rake angle and nose radius. A minimized contact of the cutting edge with the machined surface reduces friction, heat, cutting force and vibration while maximizing surface finish and machining tolerances.

Relief AngleThe GX Style Positive Turning Inserts are available in 5°, 7° and 15° relief cutting angles.

12°

Relief Angle5º , 7º, 15º

Ground Cutting Rake

GeometryThe GX Style Positive Turning Inserts are available in 80°, 55°, and 35° Diamond and 60° Triangle. These geometries cover all possible precision turning and boring applications.

Universal Roughing DUP25UT DUP35RT Description ANSI R.H. L.H. Price R.H. L.H. Price

CDGX-UEF CDGX-1.20.60.2-UEFR/L 68543 68548 $20.98 68544 68549 $19.01 80˚ Diamond CDGX-1.20.60.5-UEFR/L 68553 68558 20.98 68554 68559 19.01 Universal CDGX-1.510.5-UEFR/L 68563 68568 22.87 68564 68569 20.89 CDGX-1.511-UEFR/L 68573 68578 22.87 68574 68579 20.89

CPGX-UEF CPGX-1.81.20.5-UEFR/L 68633 68638 19.82 68634 68639 17.85 80˚ Diamond CPGX-1.81.21-UEFR/L 68643 68648 19.82 68644 68649 17.85 Universal

DCGX-UEF DCGX-21.51-UEFR/L 68713 68718 20.45 68714 68719 18.48 55˚ Diamond Universal

VBGX-UEF VBGX-221-UEFR/L 68903 68908 26.22 68904 68909 23.18 35˚ Diamond VBGX-331-UEFR/L 68923 68928 33.65 68924 68929 29.53 Universal VBGX-332-UEFR/L 68933 68938 33.65 68934 68939 29.53

VCGX-UEF VCGX-221-UEFR/L 68963 68968 26.22 68964 68969 23.18 35˚ Diamond VCGX-331-UEFR/L 68983 68988 33.92 68984 68989 29.80 Universal VCGX-332-UEFR/L 68993 68998 33.92 68994 68999 29.80

SUPER Precision Positive Ground Turning Inserts

Positive turNiNG iNserts

F153

General Finishing Universal Roughing Description ANSI DNU10GT Price DUP15VT Price DUP25UT Price DUP35RT Price

CCGT-UEU CCGT-21.51-UEU 79455 $10.67 79456 $15.09 79458 $15.85 79459 $13.98 80˚ Diamond CCGT-32.51-UEU 79465 13.28 79466 18.29 79468 19.15 79469 17.07 Universal CCGT-431-UEU 79475 16.98 79476 22.75 79478 23.77 79479 21.31 CCGT-432-UEU 79480 16.98 79481 22.75 79483 23.77 79484 21.31

CPGT-UEU CPGT-1.81.20.5-UEU 79485 10.63 79486 15.05 79488 15.81 79489 13.94 80˚ Diamond CPGT-1.81.21-UEU 79490 10.63 79491 15.05 79493 15.81 79494 13.94 Universal CPGT-21.51-UEU 79500 10.99 79501 15.42 79503 16.19 79504 14.31 CPGT-32.51-UEU 79510 13.71 79511 18.72 79513 19.58 79514 17.50

DCGT-UEU DCGT-21.51-UEU 79535 10.99 79536 15.41 79538 16.17 79539 14.30 55˚ Diamond DCGT-32.51-UEU 79545 14.04 79546 19.07 79548 19.91 79549 17.82 Universal DCGT-32.52-UEU 79550 14.04 79551 19.07 79553 19.91 79554 17.82 DCGT-431-UEU 79555 17.18 79556 22.95 79558 23.97 79559 21.52 DCGT-432-UEU 79560 17.18 79561 22.95 79563 23.97 79564 21.52

TCGT-UEU TCGT-21.50.2-UEU 79585 10.88 79586 15.30 79588 16.07 79589 14.19 60˚ Triangle TCGT-21.51-UEU 79595 10.88 79596 15.30 79598 16.07 79599 14.19 Universal TCGT-32.51-UEU 79610 13.83 79611 18.85 79613 19.70 79614 17.62 TCGT-32.52-UEU 79615 13.83 79616 18.85 79618 19.70 79619 17.62

TPGT-UEU TPGT-21.51-UEU 79630 11.26 79631 15.68 79633 16.44 79634 14.58 60˚ Triangle TPGT-32.51-UEU 79645 14.22 79646 19.23 79648 20.99 79649 18.01 Universal

VBGT-UEU VBGT-221-UEU 79660 14.35 79661 20.81 79663 21.57 79664 18.68 35˚ Diamond VBGT-331-UEU 79670 20.45 79671 28.52 79673 28.94 79674 25.04 Universal VBGT-332-UEU 79675 20.45 79676 28.52 79678 28.94 79679 25.04

VBGT-UEU VCGT-221-UEU 79685 14.36 79686 20.82 79688 21.59 79689 18.69 35˚ Diamond VCGT-331-UEU 79700 20.33 79701 28.39 79703 28.82 79704 24.87 Universal VCGT-332-UEU 79705 20.33 79706 28.39 79708 28.82 79709 24.91

WCGT-UEU WCGT-1.51.50.2-UEU 79710 13.55 79711 17.97 79713 18.73 79714 16.86 80˚ Trigon WCGT-1.51.50.5-UEU 79715 13.55 79716 17.97 79718 18.73 79719 16.86 Universal WCGT-21.51-UEU 79725 12.14 79726 16.56 79728 17.33 79729 15.45 WCGT-32.51-UEU 79735 13.71 79736 18.72 79738 19.58 79739 17.50 WCGT-32.52-UEU 79740 13.71 79741 18.72 79743 19.58 79744 17.50

Precision Positive Ground Turning Inserts

Positive turNiNG iNserts

F154

General Finishing Roughing Description ANSI DKU10HT Price DUP15VT Price DUP35RT Price

CDGW-KEU CDGW-1.20.60.2-KEU 79340 $10.16 79341 $14.82 79343 $13.65 80˚ Diamond CDGW-1.20.60.5-KEU 79344 10.16 79345 14.82 79347 13.65 Universal CDGW-1.510.5-KEU 79348 11.94 79349 16.60 79351 15.44 CDGW-1.511-KEU 79352 11.94 79353 16.60 79355 15.44

CCGW-KEU/ CCMW-KEU CCGW-21.51-KEU 79356 11.06 79357 15.70 79359 14.54 80˚ Diamond CCGW-32.52-KEU 79364 13.74 79365 19.01 79367 17.71 Universal CCMW-32.51-KEU 70757 11.35 79360 16.37 - - CCMW-431-KEU 70758 14.77 79361 20.57 - - CCMW-432-KEU 70759 14.77 79362 20.57 - -

CPGW-KEU CPGW-1.81.20.5-KEU 79368 10.79 79369 15.44 79371 14.27 80˚ Diamond CPGW-1.81.21-KEU 79372 10.79 79373 15.44 79375 14.27 Universal CPGW-21.51-KEU 79376 11.40 79377 16.07 79379 14.90 CPGW-32.51-KEU 79380 14.79 79381 19.46 79383 18.17 CPGW-32.52-KEU 79384 14.79 79385 19.46 79387 18.17

DCGW-KEU/ DCMW-KEU DCGW-21.51-KEU 79388 11.28 79389 15.92 79391 14.77 55˚ Diamond DCMW-32.51-KEU 70770 12.21 79392 17.23 - - Universal DCMW-32.52-KEU 70771 12.21 79393 17.23 - -

SCMW-KEU SCMW-32.51-KEU 70774 9.45 79394 14.47 - - Square SCMW-431-KEU 70775 15.68 79395 21.48 - - Universal

TCGW-KEU/TCMW-KEU TCGW-21.51-KEU 79400 11.28 79401 15.92 79403 14.77 60˚ Triangle TCGW-32.52-KEU 79408 14.31 79409 19.60 79411 18.29 Universal TCMW-21.51-KEU 70780 12.68 79396 17.10 - - TCMW-32.51-KEU 70781 12.668 79397 17.70 - -

TPGW-KEU TPGW-21.51-KEU 79412 11.67 79413 16.33 79415 15.17 60˚ Triangle TPGW-32.51-KEU 79416 14.94 79417 20.22 79419 18.92 Universal TPGW-32.52-KEU 79420 14.94 79421 20.22 79423 18.92

VBGW-KEU VBGW-221-KEU 79424 14.90 79425 21.71 79427 19.46 35˚ Diamond VBGW-331-KEU 79428 20.66 79429 29.17 79431 25.51 Universal VBGW-332-KEU 79432 20.66 79433 29.17 79435 25.51

VCGW-KEU VCGW-221-KEU 79436 14.90 79437 21.71 79439 19.46 35˚ Diamond VCGW-331-KEU 79440 20.93 79441 29.44 79443 25.77 Universal VCGW-332-KEU 79444 20.93 79445 29.44 79447 25.77

Precision Positive Ground Turning Inserts

Positive turNiNG iNserts

F155

Finishing Medium Description ANSI DPC15HT Price DPC25UT Price

CCMT-PEF CCMT-21.51-PEF 71877 $9.19 71878 $8.86 80˚ Diamond CCMT-32.51-PEF 71883 10.63 71884 10.24 Finishing

CCMT-PEM CCMT-21.50.5-PEM 71875 9.19 71876 8.86 80˚ Diamond CCMT-21.52-PEM - - 71882 8.86 Medium CCMT-32.51-PEM - - 71936 10.24

DCMT-PEF DCMT-21.51-PEF 71893 9.92 - - 55˚ Diamond DCMT-32.51-PEF 71897 13.00 - - Finishing

DCMT-PEM DCMT-21.51-PEM - - 71896 9.51 55˚ Diamond DCMT-32.52-PEM - - 71902 12.48 Medium

TCMT-PEF TCMT-1.21.20.2-PEF - - 80249 10.33 60˚ Triangle TCMT-21.50.5-PEF 71909 11.30 71910 10.83 Finishing TCMT-21.51-PEF 71911 11.30 71912 10.83

TCMT-PEM TCMT-21.51-PEM 71941 11.30 71942 10.83 60˚ Triangle TCMT-21.52-PEM 71913 11.30 71914 10.83 Medium TCMT-32.51-PEM 71915 15.02 71916 14.43 TCMT-32.52-PEM 71917 15.02 71918 14.43

VBMT-PEF VBMT-331-PEF 71919 22.51 71920 21.67 35˚ Diamond Finishing

VCMT-PEF VCMT-331-PEF 71927 17.71 71928 17.06 35˚ Diamond Finishing

VCMT-PEM VCMT-331-PEM - - 71944 17.06 35˚ Diamond VCMT-332-PEM - - 71930 17.06 Medium

VCMT-PEF WCMT-1.210.2-PEF - - 80251 10.33 80˚ Trigon Finishing

Molded Positive Turning Inserts For Steel

General Universal Description ANSI DNU10GT Price DNX10UT Price

CCGT-NFU CCGT-21.51-NFU 80024 $19.74 80025 $24.25 80˚ Diamond CCGT-32.51-NFU 80032 20.89 80033 25.62 Universal CCGT-32.52-NFU 80036 20.89 80037 25.62

DCGT-NFU DCGT-21.51-NFU 80052 19.00 80053 23.62 55˚ Diamond DCGT-32.51-NFU 80060 21.32 80061 26.25 Universal DCGT-32.52-NFU 80064 21.32 80065 26.25

VCGT-NFU VCGT-221-NFU 80103 26.77 80104 32.56 35˚ Triangle VCGT-331-NFU 80111 29.72 80112 36.22 Universal VCGT-332-NFU 80115 29.72 80116 36.22

Precision Positive Ground Turning Inserts For Aluminum

Positive turNiNG iNserts

F156

Extra Extra Heavy Extra Heavy Roughing Roughing in difficult Heavy Roughing with Interrupted Cut & unstable work conditions Description ANSI DPC15HT Price DPC25UT DPC35RT Price

CNMH-PSH CNMM-432-PSH 70160 $14.43 70161 70162 $13.90 80˚ Diamond CNMM-433-PSH 70163 14.43 70164 70165 13.90 Heavy Duty Roughing CNMM-543-PSH 70166 24.00 70167 70168 23.06 CNMM-544-PSH 70169 24.00 70170 70171 23.06 CNMM-643-PSH 70172 30.03 70173 70174 28.85 CNMM-644-PSH 70175 30.03 70176 70177 28.85 CNMM-646-PSH 70178 30.03 70179 70180 28.85

SNMH-PSH SNMM-432-PSH 70181 14.00 70182 70183 13.48 Square SNMM-433-PSH 70184 14.00 70185 70186 13.48 Heavy Duty Roughing SNMM-543-PSH 70187 24.35 70188 70189 23.41 SNMM-544-PSH 70190 24.35 70191 70192 23.41 SNMM-643-PSH 70193 32.27 70194 70195 31.03 SNMM-644-PSH 70196 32.27 70197 70198 31.03 SNMM-646-PSH 70199 32.27 70200 70201 31.03 SNMM-648-PSH 70202 32.27 70203 70204 31.03

Molded Negative Turning Inserts For Steel Finishing Universal Roughing Description ANSI DPC15HT DPC25UT DPC35RT Price

CNMG-PEF CNMG-431-PEF 69250 - - $14.43 80˚ Diamond Finishing

CNMG-PEM CNMG-432-PEM - 69278 - 13.90 80˚ Diamond Medium

CNMG-PER CNMG-432-PER - 69352 - 13.90 80˚ Diamond CNMG-433-PER - - 69356 13.90 Roughing

DNMG-PEF DNMG-331-PEF 69254 - - 14.43 55˚ Diamond DNMG-431-PEF 69258 - - 18.16 Finishing

DNMG-PEM DNMG-332-PEM - 69296 - 13.90 55˚ Diamond DNMG-432-PEM - 69299 - 17.45 Medium

DNMG-PER DNMG-432-PER - 69376 - 17.45 55˚ Diamond Roughing

NeGative turNiNG iNserts

F157

Molded Negative Turning Inserts For Steel Finishing Universal Roughing Description ANSI DPC15HT DPC25UT DPC35RT Price

TNMG-PEF TNMG-331-PEF 69268 - - $13.72 60˚ Triangle Finishing

TNMG-PEM TNMG-332-PEM - 69326 - 13.19 60˚ Triangle Medium

VNMG-PEF VNMG-332-PEF - 69275 - 18.57 35˚ Diamond Finishing

VNMG-PEM VNMG-332-PEM - 69337 - 18.57 35˚ Diamond Medium

WNMG-PEM WNMG-332-PEM 69342 - - 13.01 80˚ Trigon WNMG-432-PEM - 69346 - 14.78 Medium

WNMG-PER WNMG-432-PER - 69403 - 14.78 80˚ Trigon Roughing

Molded Negative Turning Inserts For Stainless Steel Finishing Medium Roughing Description ANSI DMC30UT DMC30UT DMC30UT Price

CNMG-MEF CNMG-431-MEF 69965 - - $13.90 80˚ Diamond Finishing

CNMG-MEM CNMG-432-MEM - 69968 - 13.90 80˚ Diamond Medium

CNMG-MER CNMG-433-MER - - 69970 13.90 80˚ Diamond Roughing

DNMG-MEF DNMG-331-MEF 69973 - - 13.90 55˚ Diamond Finishing

DNMG-MEM DNMG-332-MEM - 69976 - 13.90 55˚ Diamond DNMG-432-MEM - 69977 - 17.45 Medium

DNMG-MER DNMG-443-MER - - 69981 19.51 55˚ Diamond Roughing

WNMG-MEF WNMG-331-MEF 69989 - - 13.01 80˚ Trigon WNMG-431-MEF 69990 - - 14.78 Finishing

WNMG-MEM WNMG-432-MEM 69993 - - 14.78 80˚ Trigon Medium

WNMG-MER WNMG-432-MER - - 69996 14.78 80˚ Trigon Roughing

NeGative turNiNG iNserts

F158

Medium General Finishing Universal Roughing Description ANSI DNU10GT Price DUP15VT Price DUP25UT Price DUP35RT Price

CNGG-SEF CNGG-431-SEF - - 70845 $19.38 - - - - 80˚ Diamond CNGG-432-SEF - - - - - - 69933 $19.20 Finishing

CNMG-SEM CNMG-431-SEM 70805 $12.11 70851 14.04 70887 $14.39 69938 13.90 80˚ Diamond CNMG- 432-SEM 70806 12.11 70852 14.04 70890 14.39 69939 13.90 Medium

DNMG-SEM DNMG-431-SEM 70818 15.66 70868 17.61 70891 17.94 69948 17.45 55˚ Diamond DNMG-432-SEM 70819 15.66 70869 17.61 70892 17.94 69949 17.45 Medium

VNMG-SEF VNMG-331-SEF 70830 15.37 70874 18.08 - - 69954 17.15 35˚ Diamond VNMG-332-SEF 70831 15.37 70875 18.08 - - 69955 17.15 Finishing

Negative Ground Turning Inserts For Multi-Materials

General Purpose Description ANSI DUC25UT Price

CNMG-EG CNMG-432-EG 70006 $10.44 80˚ Diamond General Purpose

DNMG-EG DNMG-432-EG 70034 14.78 55˚ Diamond General Purpose

TNMG-EG TNMG-321-EG 70094 10.63 60˚ Triangle TNMG-331-EG 70102 11.56 General Purpose TNMG-332-EG 70106 11.56 TNMG-432-EG 70114 13.21

VNMG-EG VNMG-331-EG 70138 15.89 35˚ Diamond VNMG-332-EG 70142 15.89 General Purpose VNMG-432-EG 70146 19.39 VNMG-433-EG 70150 19.39

Negative General Purpose Economy Inserts For Multi-Materials

NeGative turNiNG iNserts

F159

NeGative turNiNG iNserts

Turning Inserts For Cast/Ductile Iron Description ANSI DKC10UT Price DKC15RT Price

SNMA-KEU SNMA-432-KEU 69882 $13.48 69883 $13.48 Square SNMA-432-KEU 69884 13.48 69885 13.48 General Purpose SNMA-432-KEU 69886 13.48 69887 13.48 SNMA-432-KEU - - 69888 28.07 SNMA-432-KEU - - 69889 68.86

TNMA-KEU TNMA-332-KEU 69890 13.19 69891 13.19 Triangle TNMA-333-KEU 69892 13.19 69893 13.19 General Purpose TNMA-434-KEU 69894 15.97 69895 15.97

WNMA-KEU WNMA-432-KEU 69896 14.78 69897 14.78 80˚ Trigon WNMA-433-KEU 69898 14.78 69899 14.78 General Purpose

CNMG-KER CNMG-432-KER 69904 13.90 69905 13.90 80˚ Diamond CNMG-433-KER 69906 13.90 69907 13.90 Roughing CNMG-434-KER 69906 13.90 69909 13.90 CNMG-543-KER 69910 23.06 69911 23.06 CNMG-544-KER 69912 23.06 69913 23.06

DNMG-KER DNMG-432-KER 69914 17.45 69915 17.45 55˚ Diamond DNMG-433-KER 69916 17.45 69917 17.45 Roughing DNMG-442-KER 69918 19.51 69919 19.51 DNMG-443-KER 69920 19.51 69921 19.51

SNMG-KER SNMG-432-KER 69922 13.48 69923 13.48 Square SNMG-433-KER 69924 13.48 69925 13.48 Roughing SNMG-643-KER 69926 31.03 - - SNMG-644-KER 69927 31.03 69928 31.03

WNMG-KER WNMG-432-KER 69929 14.78 69930 14.78 80˚ Trigon WNMG-433-KER - - 69931 14.78 Roughing

F160

Style AR, C-6 Right Hand Style AR, C-6 Left Hand Tool Tool Size OAL Style Item # Price (ea.) Style Item # Price (ea.) 1/4” 2” AR-4 TT-3830016 $2.53 AL-4 TT-3830116 $2.53 5/16” 2-1/4” AR-5 TT-3830026 2.86 AL-5 TT-3830126 2.86 3/8” 2-1/2” AR-6 TT-3830036 3.19 AL-6 TT-3830136 3.19 1/2” 3-1/2” AR-8 TT-3830056 4.73 AL-8 TT-3830156 4.73 5/8” 4” AR-10 TT-3830066 6.60 AL-10 TT-3830166 6.60

Carbide-Tipped Single Point Brazed Tool BitsRight hand cuts from right to left • Left Hand cuts from left to right

Style C, C-6 Size OAL Tool Style Item # Price (ea.) 3/8” 2-1/2” C-6 TT-3832026 $3.41 1/2” 3-1/2” C-8 TT-3832046 5.94

Style D, C-6 Size OAL Tool Style Item # Price 3/8” 2-1/2” D-6 TT-3833036 $3.41 1/2” 3-1/2” D-8 TT-3833056 5.06

Style E, C-6 Size OAL Tool Style Item # Price 1/4” 2” E-4 TT-3834006 $2.53 3/8” 2-1/2” E-6 TT-3834026 3.30 1/2” 3-1/2” E-8 TT-3834046 4.95

Carbide iNserts

F161

CeramiCs

Whisker-Reinforced Ceramic for High Temperature AlloysWA1Feature •Bestflankwearresistanceathighspeed •Bestnotchwearresistancecomparedtocompetitor’swhisker-reinforcedceramics •Increasedtoughnesscomparedtocompetitor’swhisker-reinforcedceramics

Recommended work materials •Hightemperaturealloys(NickelandCobaltbasedalloys) •Stellites •Hardenedstainlesssteels •Hardenedsteelswithinterruptedcuts

Recommended applications

Grade Cuttingspeed(SFM) Feedrate(IPR) Depthofcut(INCH) Roughnoscale 600-1200 .004-.010 .040-.100 Finish&Semifinish 600-1500 .004-.012 .020-.080 Profiling .003-.008 Grooving 600-1200 .002-.006 -

Note: WA1 works well in applications where more wear resistance is needed at high cutting speeds. Also, WA1 works well where chatter is caused by too much cutting pressure.

F162

CeramiCs

WA1 Shape Item No. Price CNG 432 T0220 $35.25 T0420 35.25 433 T0220 35.25 434 T0220 35.25 452 T0220 42.30 453 T0220 42.30 454 T0220 42.30 646 T0220 51.74 CNGA 431 T0220 38.94 432 T0220 38.94 T0420 38.94 433 T0220 38.94 T0420 38.94 434 T0220 38.94 T0420 38.94 543 T0220 48.91 544 T0220 48.91 643 T0220 55.46 T0420 55.46 644 T0220 55.46 DNG 432 T0220 38.32 T0420 38.32 433 T0220 38.32 T0420 38.32 434 T0220 38.32 T0420 38.32 DNGA 431 T0220 42.01 432 T0220 42.01 T0420 42.01 433 T0220 42.01 T0420 42.01 434 T0220 42.01 T0420 42.01 436 T0220 42.01 T0420 42.01 RCGX 23 T0220 39.85 25 T0220 40.27 35 E02 41.89 T0220 41.89 T0420 41.89 45 E02 45.49 T0220 45.49 T0420 45.49 Z0620 45.49 RNG 43 T0220 35.49 T0420 35.49 45 E01 41.71 T0220 41.71 T0420 41.71 Z0620 41.71 55 T0220 48.41 65 T0220 55.99 T0420 55.99 RPG 21.5 T0220 38.17 32 T0220 40.21 43 T0220 41.89 T0420 41.89 Z0620 41.89 RPGX 23 T0220 39.85 35 E02 41.89 T0220 41.89 T0420 41.89 45 E02 45.49 T0220 45.49 T0420 45.49

Shape Item No. Price SNG 432 T0220 $35.84 T0420 35.84 433 T0220 35.84 T0420 35.84 434 T0220 35.84 T0420 35.84 452 T0220 39.80 453 T0220 39.80 454 T0220 39.80 Z0620 39.80 554 T0820 55.05 644 T0220 55.05 Z0620 55.05 SNGA 432 T0220 39.53 T0420 39.53 433 T0220 39.53 T0420 39.53 543 T0220 50.47 TNG 332 T0420 33.90 333 T0420 33.90 432 T0220 41.45 T0420 41.45 433 T0220 41.45 434 T0220 41.45 453 T0220 50.15 544 T0220 51.21 TNGA 432 T0220 45.14 TPG 322 T0220 37.32 323 T0220 37.32 VDB 250 B031 T0220 72.48 312 B031 EX001 112.28 B062 EX001 112.28 375 B031 EX001 122.19 B062 EX001 122.19 VDB 250 RB T0220 81.54 VGW 41251 EX001 33.66 41252 EX001 33.66 41561 EX001 35.40 41562 EX001 35.40 41871 EX001 37.17 41872 EX001 37.17 62501 T0220 45.28 T0420 45.28 Z0220 45.28 Z0420 45.28 62502 EX001 45.28 62503 EX001 45.28 83122 EX001 74.84 83752 EX001 81.45 83754 EX001 81.45 T0220 81.45 VGW 4125R EX001 33.66 4156R EX001 35.40 4187R EX001 37.17 6218R EX001 43.63 6250R EX001 45.28 8312R EX001 74.85 8375R EX001 81.45 VNGA 332 T0220 50.71 333 T0220 50.71 436 T0420 75.25 WNGA 431 T0220 45.14 432 T0220 45.14 433 T0220 45.14

F163

CeramiCs

Aluminum Oxide - TiC Ceramic for Hardened Steels

HC2 •HC2consistsofproperlyproportionedaluminumoxideandtitaniumcarbide(Al2O3+TiC)sinteredunderpressure.

•Theresultingproductisstableoveravastrangeofmachiningconditions.

•HC2isageneralpurposeceramicwhichworkswellinawiderangeofcuttingapplications.

Recommended Cutting Conditions (For Turning)

Case Study

WorkMaterial Statusandothers Machiningprocesses Cuttingspeed(SFM) Recommendation

Graycastiron Aftercast-metal High-speedsemi- 500-2000 HC2 Surfaceremoval finishing&finishing High-hardened LessthanHRC60 Finishing 150-500 ZC4 materials HRC65orless

MillRolls HS85orless Semi-finishing ~500 HC2 andfinishing

Insert:RCGX45

CuttingSpeed(SFM) 240

Feed(IPR) .008

Depthofcut(INCH) .020-.120

Coolant DRY

HC2

Ceramic

ZC4 •ZC4isa(TiN-coated)premiumgradeceramicwiththefinestgrainsizeofalltheNTKceramicgrades.

•ZC4performsthebestinproductionhardturningsteelapplicationsfrom(HRC55-65).

•Thegoldcoatingmakesedgeweareasily detectable.

Insert:TNGA333

CuttingSpeed(SFM) 300

Feed(IPR) .004

Depthofcut(INCH) .008

Coolant WET

ZC4

CBN

F164

CeramiCs

HC2 & ZC4 Shape Item No. HC2 Price ZC4 Price CCGW 21.51 T0225 $16.02 $19.20 21.52 T0225 16.02 19.20 32.51 T0425 19.35 23.25 32.52 T0425 19.35 23.25 CDH 22 P2810 39.50 - 33 Q6010 59.12 - 42 P12010G 64.90 - 43 P6010 79.21 - 515 P7110B 73.43 - P7110 73.43 - Q7110 73.43 - 53 Q9515 90.83 - CNG 431 T0525 17.49 - 432 T0425 17.49 - T0525 17.49 20.97 433 T0425 17.49 - T0525 17.49 20.97 452 T0825 22.98 - 453 T0825 22.98 - 454 T0825 22.98 - 543 T0825 25.49 - 552 T0825 27.91 - 643 T0825 32.89 - 644 T0825 32.89 - 648 T0825 33.28 - CNGA 431 T0425 19.44 - T0525 - 23.33 Z0825 - 23.33 432 T0425 19.44 - T0525 19.44 23.33 T0820 19.44 - Z0825 - 23.33 433 T0425 19.44 - T0525 19.44 23.33 T0820 19.44 - Z0825 - 23.33 CNGA 433 WL T0525 - 23.33 434 T0525 19.44 23.33 Z0825 - 23.33 542 T0825 27.97 - 543 T0825 27.97 - Z0825 - 34.25 544 T0825 27.97 - Z0825 - 34.25 642 T0825 36.82 - 643 T0825 36.82 44.16 644 T0825 36.82 -

Shape Item No. HC2 Price ZC4 Price DNG 432 T0525 $21.62 - 433 T0625 21.62 - 434 T0425 21.62 - 453 T0825 24.34 - 454 T0825 24.34 - 543 T0825 32.89 - DNGA 431 T0425 24.07 - T0525 - 28.88 Z0825 - 28.88 432 T0425 24.07 - T0525 24.07 28.88 T0820 24.07 - Z0825 - 28.88 433 T0525 24.07 - T0820 24.07 - Z0825 - 28.88 434 S0820 24.07 - 442 T0825 28.17 - 542 T0820 36.82 - 543 T0820 36.82 - 544 T0825 36.82 - GKN 3062L 66.17 69.47 3062R 66.17 69.47 3094L 66.17 69.47 3094R 66.17 69.47 3125L 66.17 69.47 3125R 66.17 69.47 3156L 66.17 - 3156R 66.17 - 3189L 66.17 - 3189R 66.17 - LNJ 5464 Q6015 58.17 - 6688 P 6015 85.31 -

RCGX 101 P2010 35.90 - 102 P4815 30.03 - T0820 30.03 - 103 P4815 27.97 - T0820 27.97 - T0825 - 33.57 T1625 - 33.57 104 P6015 31.18 - T0820 31.18 - T1625 - 37.41 105 P4815 44.10 - S8020 44.10 - 106 P4815 49.74 - 108 P8015 74.25 -

F165

CeramiCs

HC2 & ZC4 Shape Item No. HC2 Price ZC4 Price RKN 3078L - $79.18 3078R - 79.18 3094L - 79.18 3094R - 79.18 3125L - 79.18 3125R - 79.18 3156L - 79.18 3156R - 79.18 3189L - 79.18 3189R - 79.18 RNG 32 T0425 14.81 - T0525 - 17.79 33 T0825 14.81 - 42 T0425 15.81 - 43 T0525 17.49 - T2820 17.49 - Z0825 - 20.06 45 P2810 21.27 - T0825 21.27 - Z0825 - 24.34 64 P6010 33.60 - RPG 32 T0425 19.23 - 42 T0525 - 25.90

SNG 322 T0425 11.51 - T0525 11.51 - 324 T0525 11.51 - 332 T0425 12.63 - 333 T0425 12.63 - 432 T0425 13.81 - T0525 13.81 15.78 433 T0425 13.81 - T0525 13.81 15.78 Z0825 - 15.78 434 T0425 13.81 - T0525 13.81 15.78 436 T0625 13.81 - 438 S0825 14.22 - T0525 14.22 - 452 T0825 18.05 - 453 U1625 17.41 - T0825 17.41 - 454 U1625 17.41 - T0825 17.41 - 632 T0820 24.84 - 634 T0820 24.84 - 643 T0820 27.44 - 644 T0825 27.44 - 654 T0825 30.15 -

Shape Item No. HC2 Price ZC4 Price SNGA 432 T0525 $16.23 - Z0825 - 18.59 433 T0525 16.23 18.59 Z0825 - 18.59 434 T0525 16.23 -

SPG 322 T0425 15.40 - 324 S0820 15.40 - 422 T0425 16.93 - T0525 - 20.36 432 T0425 18.50 - 433 T0425 18.50 -

TBGE 521 T0225 15.40 - 522 T0225 15.40 -

TNG 221 T0225 10.86 - 222 T0225 10.86 - 321 T0425 11.62 - 322 T0425 11.62 - T0525 - 13.95 T0825 11.62 - 331 T0425 11.65 - T0525 11.65 14.25 333 T0425 11.65 - T0525 - 14.25 T0820 11.65 - 334 T0425 11.65 - T0525 11.65 - 335 T0425 11.65 - 352 T0825 18.20 - 353 T0825 18.20 - 431 T0425 18.20 - 432 T0525 18.20 - Z0825 - 21.86 433 T0630 18.20 - Z0820 18.20 - Z0825 - 21.86 434 T0625 18.20 - 452 T0825 30.86 - 454 T0825 30.86 - 543 T0825 34.69 - 544 T0825 34.69 -

F166

CeramiCs

HC2 & ZC4 Shape Item No. HC2 Price ZC4 Price TNGA 321 T0425 $14.22 - 331 T0425 16.02 - Z0825 - 17.41 332 T0525 16.02 17.41 Z0825 - 17.41 333 T0425 16.02 - Z0825 - 17.41 432 T0825 22.83 - 433 T0825 22.83 - 434 T0825 22.83 - TP 41 T0225 18.50 - 42 T0225 18.50 - TPG 221 T0225 15.31 - T0525 - 17.55 222 T0225 15.31 - T0525 - 17.55 T0825 15.31 - 321 T0425 17.85 - 322 T0425 17.85 - T0525 17.85 19.59 323 T0425 17.85 - T0525 - 19.59 324 T0425 17.85 - 431 T0425 24.46 - 432 T0425 24.46 - T0525 - 29.35 434 T0425 24.46 - TPGE 521 T0225 14.63 - 731 T0225 14.63 - 732 T0225 14.63 - VDB 125 A015 T0225 40.03 - 156 A015 T0225 40.03 - 188 A015 T0225 40.89 - 218 A015 T0225 41.95 - 250 B015 T0225 41.95 - 281 B015 T0225 45.02 - 312 B015 T0225 47.50 - 344 B015 T0225 49.47 - 375 B015 T0225 51.45 - VDB 125 RA T0225 43.66 - 156 RA T0225 43.66 - 188 RA T0225 44.57 - 218 RA T0225 45.81 - 250 RB T0225 47.47 - 281 RB T0225 49.12 - 312 RB T0225 51.74 - 344 RB T0225 53.96 - 375 RB T0225 56.17 -

Shape Item No. HC2 Price ZC4 Price VNG 331 T0425 $33.45 - 332 T0425 33.45 -

VNGA 331 T0425 34.10 - T0525 - 40.95 Z0825 - 40.95 332 T0425 34.10 - T0525 - 40.95 Z0825 - 40.95 333 T0425 34.10 40.95 T0525 - 40.95 Z0825 - 40.95 431 T0425 45.28 - WNGA 331 T0525 - 24.25 332 T0525 - 24.25 333 T0525 - 24.25 431 Z0825 - 25.40 432 T0820 21.15 - Z0825 - 25.37 433 T0820 21.89 -