APS SELF-PROPELLED

STACKERS PARTS BREAKDOWNS

Mobile Industries Inc.

Phone: 800-527-4612 / 905-279-5370

Fax: 800-952-5097 / 905-279-7384

E-Mail: info@mobilept.com

Website: www.mobilept.com

1. APS Fixed Fork Telescopic Frame Assembly………..……………….……………………… 11

APS Fixed Fork Non-Telescopic Frame Assembly……………………….………..………… 22

2. APS Straddle Telescopic Frame Assembly…….……………………………………………… 33

APS Straddle Non-Telescopic Frame Assembly…….……………………………………….. 44

3. APS Straddle Leg Assembly…………….………………………………………………………… 55

4. APS Safety Guides Assembly…………………………………………….………………………. 66

5. APS Ride-On Platform Assembly……………….………………………………………………. 77

6. APS Single Roller Assembly……………………………………………………………………………………………..8

7. APS Tandem Roller Assembly……………………………………………………………………………………….9

8. APS Stabilizer Wheel Assembly……………………………………….………………………….10

9. APS Chain Wheel Assembly……………………………………………………………………………….11

10. APS Cylinder Assembly (1T, 1.5T models)…………………………………………………12

APS Cylinder Assembly (2T models)………………………………..………………………….13

11. APS REMA Steering Assembly……………………………………..……………………………14

12. Steering Device Assembly (REMA)…………………………………………………………………………………………15

13. APS Drive Wheel Assembly………………………….…………………………………………..16-17

15. Hydraulic Station (1T/1.5T).………………………………………………………………………..18

Hydraulic Station (2.0T)………………………………………………………………………….….19

16. Electric Device Drawing…………………….……………………………………………………..20

17. HO Electric Control Assembly.…………………………………………………………………………….21

18. 1207 Electric Control Assembly.…………………………………………………………………………..22

19. 1230 Electric Control Assembly.…………………………………………………………………………….23

20. ACO Electric Control Assembly.……………………………………………………………………………..24

APS Stackers Parts Breakdowns

Part

No.

Mobile

Part No.Description Qty

1 AFTF1 Cover of battery case 1

2 AFTF2 Storage battery 4VBS200/240 12 sets /one group

3 AFTF3 Rear cover 1

4 AFTF4 Truck frame 1

5 AFTF5 High pressure oil pipe 1

6 AFTF6 Hinged bolt 3/8 2

7 AFTF7 Combined gasket 16 1

8 AFTF8 Hydraulic station 1

9 AFTF9 Roller 8

10 AFTF10 Fork frame unit 1

11 AFTF11 Internal mast 1

12 AFTF12 Nut M16x1.5 10

13 AFTF13 Chain 2

14 AFTF14 Hexagon flange bolt 10

15 AFTF15 Safetyguard plate Ⅰ 1

16 AFTF16 Safetyguard plate Ⅱ 1

1

APS Fixed Fork Telescopic Frame Assembly

Part

No.

Mobile

Part No.Description Qty

1 AFF1 Cover of battery case 1

2 AFF2 Storage battery 4VBS200/240 12 sets /one group

3 AFF3 Rear cover 1

4 AFF4 Truck frame 1

5 AFF5 High pressure oil pipe 1

6 AFF6 Hinged bolt 3/8 2

7 AFF7 Combined gasket 16 1

8 AFF8 Hydraulic station 1

9 AFF9 Roller 8

10 AFF10 Fork frame unit 1

11 AFF11 Nut M16x1.5 10

12 AFF12 Chain 2

13 AFF13 Oil cylinder platen 1

14 AFF14 Inner hexagon screw 10x20 2

15 AFF15 Hexagon flange bolt 6

16 AFF16 Safetyguard plate 1

2

APS Fixed Fork Non-Telescopic Frame Assembly

Part

No.

Mobile

Part No.Description Qty

1 ASTF1 Cover of battery case 1

2 ASTF2 Storage battery 4VBS200/240 12 sets /one group

3 ASTF3 Rear cover 1

4 ASTF4 Truck frame 1

5 ASTF5 High pressure oil pipe 1

6 ASTF6 Hinged bolt 3/8 2

7 ASTF7 Combined gasket 16 1

8 ASTF8 Hydraulic station 1

9 ASTF9 Nut M16x1.5 10

10 ASTF10 Chain 2

11 ASTF11 Roller 8

12 ASTF12 Internal mast 1

13 ASTF13 Carriage unit 1

14 ASTF14 Locknut 10 2

15 ASTF15 Inner hexagon screw 10x40 2

16 ASTF16 Fork 2

17 ASTF17 Hexagon flange bolt 10

18 ASTF18 Safetyguard plate Ⅰ 1

19 ASTF19 Safetyguard plate Ⅱ 1

3

APS Straddle Telescopic Frame Assembly

Part

No.

Mobile

Part No.Description Qty

1 ASF1 Cover of battery case 1

2 ASF2 Storage battery 4VBS200 12 sets/one group

3 ASF3 Rear cover 1

4 ASF4 Truck frame 1

5 ASF5 High pressure oil pipe 1

6 ASF6 Hinged bolt 3/8 2

7 ASF7 Combined gasket 16 1

8 ASF8 Hydraulic station 1

9 ASF9 Nut M16x1.5 10

10 ASF10 Chain 2

11 ASF11 Roller 4

12 ASF12 Carriage unit 1

13 ASF13 Locknut 10 2

14 ASF14 Inner hexagon screw 10x40 2

15 ASF15 Fork 2

16 ASF16 Oil cylinder platen 1

17 ASF17 Inner hexagon screw 10x20 2

18 ASF18 Hexagon flange bolt 6

19 ASF19 Safetyguard plate 1

4

APS Straddle Non-Telescopic Frame Assembly

Part

No.

Mobile

Part No.Description Qty

1 ASS1 Lead screw 2

2 ASS2 Knockout pin 2

3 ASS3 Inner hexagon screw 16x60 8

4 ASS4 Spring washer 16 8

5 ASS5 Platen 2

6 ASS6 Straddle 2

7 ASS7 Bushing 4

8 ASS8 Bearing 6206 4

9 ASS9 Fork wheel 98x80 2

10 ASS10 Circlip for shaft 20 4

11 ASS11 Pin roll 20x126 2

5

APS Straddle Leg Assembly

Part

No.

Mobile

Part

No.

Description Qty

1 Guardrail - left 1

2 Cover 2

3 Gear 1

Inner hexagon screw

6x12

5 Gasket 2

7 Spring pin 4x10 1

8 Handle lever 1

9 Handle ball 1

10 Gear Ⅱ 1

11 Guardrail - right 1

Part

No.

Mobile

Part

No.

Description Qty

1 Guardrail plate 2

2 Revolving shaft, left 1

3 Circlip for shaft 28 2

4 Elastic cylindrical pin 2

5 Hydraulic supporting

rod2

Hexagon socket head

cap screw 12x25

7 Spring washer12 4

8 Guardrail seat 1

Combined bush 4

28x32x20

10 Revolving shaft, right 1

4

Old Style

4 4

APS Safety Guides Assembly

9

New Style

6

Part

No.

Mobile

Part No.Description Qty

1 AP1 Inner hexagon screw 6x15 2

2 AP2 L-shaped pin roll 2

3 AP3 Hydraulic supporting rod 2

4 AP4 Nut 8 3

5 AP5 Bearing 1203 2

6 AP6 Pedal unit 1

8 AP7 Rubber mat 1

9 AP8 Hexagon socket set screws with flat point 8x25 2

10 AP9 Hexagon bolt 12X110 2

11 AP10 Disc spring 25x12.2x1.5x2.05 72

12 AP11 Locknut 12 2

7

APS Ride-On Platform Assembly

Part

No.

Mobile

Part No.Description Qty

1 ASR1 Baffle ring 4

2 ASR2 Bearing 60204 4

3 ASR3 Fork wheel 80X70 2

4 ASR4 Circlip for shaft 20 8

5 ASR5 Pin roll 20X123 2

8

APS Single Roller Assembly

Part

No.

Mobile Part

No.Description Qty

1 ATR1 Bearing 60204 8

2 ATR2 Fork wheel 4

3 ATR3 Circlip for shaft 20 8

4 ATR4 Wheel axle 20X93 4

5 ATR5 Pin roll 20X123 2

6 ATR6 Fork wheel frame 2

9

APS Tandem Roller Assembly

Part

No.

Mobile

Part No.Description Qty

1 ASW1 Cross recessed pan head screws

4x66

2 ASW2 Close lid 2

3 ASW3 Circlip for shaft 40 2

4 ASW4 Bearing 60908 4

5 ASW5 Gasket Ⅱ 2

6 ASW6 Bearing 8108 2

7 ASW7 Gasket Ⅰ 2

8 ASW8 Circlip for hole 62 2

9 ASW9 Balance wheel seat 2

10 ASW10 Circlip for shaft 20 2

11 ASW11 Pin roll 20x121 2

12 ASW12 Spring 2

13 ASW13 Balance wheel frame 2

14 ASW14 Bearing 60204 4

15 ASW15 Pin roll 20x100 2

16 ASW16 Wheel 150x62 2

10

APS Stabilizer Wheel Assembly

Part

No.

Mobile

Part No.Description Qty

1 ACW1 Circlip for shaft 30 2

2 ACW2 Circlip for hole 62 2

3 ACW3 Chain wheel 2

4 ACW4 Bearing 6206 2

5 ACW5 Screw M12x80 1

6 ACW6 Washer 12 1

7 ACW7 Chain wheel shaft 1

11

APS Chain Wheel Assembly

Part

No.

Mobile

Part No.Description Qty

1 AC1 - 1 Packing block of oil cylinder 1

2 AC1 - 2 Flat gasket 10 1

3 AC1 - 3 Screw 10x8 1

4 AC1 - 4 Set screw 8x20 2

5 AC1 - 5 Nut 8 2

6 AC1 - 6 Oil pipe connector 1

7 AC1 - 7 Combined seal gasket 14 3

8 AC1 - 8 Explosion-proof valve 1

9 AC1 - 9 Cylinder sleeve 1

10 AC1 - 10 Oil return pipe 1

11 AC1 - 11 Hinged bolt 14 1

12 AC1 - 12 Guide bushing 1

13 AC1 - 13 Oil seal UHS40x50x6 1

14 AC1 - 14 O-type ring 50x3.55 1

15 AC1 - 15 Combined bush DF-14030 1

16 AC1 - 16 Top cap 1

17 AC1 - 17 Dust-proof ring DH40 1

18 AC1 - 18 Piston rod 1

19 AC1 - 19 Limit bush 3

20 AC1 - 20 O-type ring 23.6x3.55 1

21 AC1 - 21 Piston 1

22 AC1 - 22 Guiding ring 1

23 AC1 - 23 Oil seal UHS 1

24 AC1 - 24 Semi-circular ring 2

25 AC1 - 25 Bowl gasket 1

26 AC1 - 26 Circlip for shaft 30 1

Part

No.

Mobile

Part No.Description Qty

9 AC1 - 9-63 Cylinder sleeve (63" model) 1

18 AC1 - 18-63 Piston rod (63" model) 1

AC1 - 27-63 Complete Pump Assy (63") 1

9 AC1 - 9-118 Cylinder sleeve (118" model) 1

18 AC1 - 18-118 Piston rod (118" model) 1

AC1 - 27-118 Complete Pump Assy (118") 1

9 AC1 - 9-138 Cylinder sleeve (138" model) 1

18 AC1 - 18-138 Piston rod (138" model) 1

AC1 - 27-138 Complete Pump Assy (138") 1

APS Cylinder Assembly (1T, 1.5T models)

Part

No.

Mobile

Part No.Description Qty

1 AC2 - 1 Packing block of oil cylinder 1

2 AC2 - 2 Flat gasket 10 1

3 AC2 - 3 Screw 10x8 1

4 AC2 - 4 Set screw 8*20 2

5 AC2 - 5 Nut 8 2

6 AC2 - 6 Oil pipe connector 1

7 AC2 - 7 Combined seal gasket14 3

8 AC2 - 8 Explosion-proof valve 1

9 AC2 - 9 Cylinder sleeve 1

10 AC2 - 10 Oil return pipe 1

11 AC2 - 11 Hinged bolt 14 1

12 AC2 - 12 Guide bushing 1

13 AC2 - 13 Oil seal UHS40x50x6 1

14 AC2 - 14 O-type ring 50x3.55 1

15 AC2 - 15 Combined bush DF-14030 1

16 AC2 - 16 Top cap 1

17 AC2 - 17 Dust-proof ring DH40 1

18 AC2 - 18 Piston rod 1

19 AC2 - 19 Limit bush 3

20 AC2 - 20 O-type ring 23.6x3.55 1

21 AC2 - 21 Piston 1

22 AC2 - 22 Guiding ring 1

23 AC2 - 23 Oil seal UHS 1

24 AC2 - 24 Semi-circular ring 2

25 AC2 - 25 Bowl gasket 1

26 AC2 - 26 Circlip for shaft 30 1

Part

No.

Mobile

Part No.Description Qty

9 AC2 - 9-63 Cylinder sleeve (63" model) 1

18 AC2 - 18-63 Piston rod (63" model) 1

AC2 - 27-63 Complete Pump Assy (63") 1

9 AC2 - 9-118 Cylinder sleeve (118" model) 1

18 AC2 - 18-118 Piston rod (118" model) 1

AC2 - 27-118 Complete Pump Assy (118") 1

9 AC2 - 9-138 Cylinder sleeve (138" model) 1

18 AC2 - 18-138 Piston rod (138" model) 1

AC2 - 27-138 Complete Pump Assy (138") 1

APS Cylinder Assembly (2T models)

Part

No.

Mobile

Part No.Description Qty

1 ASA1 Handle unit 1

2 ASA2 Inner hexagon screw 8X15 2

4 ASA4 Pivoted arm 1

5 ASA4 Circlip for shaft 20 2

6 ASA6 Torsion spring 1

7 ASA7 Moving plate 1

8 ASA8 Turntable unit 1

Hexagon socket set screws

with cone point 8x16

10 ASA10 Round nut 40 2

11 ASA11 Compression nut 1

12 ASA12 Bearing 700108 1

13 ASA13 Spring seat Ⅱ 1

14 ASA14 Inching switch 1

15 ASA16 Mandril 1

16 ASA16 Inner hexagon screw 6x35 2

17 ASA17 Spacer pin 1

18 ASA18 Pan head screw M3x5 2

19 ASA19 Static plate 1

20 ASA20 Bushing

21 ASA21 Hinged shaft 1

22 ASA22 Screw 6x10 2

23 ASA23 Spring 1

24 ASA24 Bearing 8208 1

25 ASA25 Slide bushing 1

26 ASA26 Sliding seat of steering device 1

27 ASA27 Hexagon bolt M10x30 4

28 ASA28 Spring shim10 8

29 ASA29 Flat gasket 10 8

30 ASA30 Flat key 6x6x25 2

31 ASA31 Shaft of steering device 1

32 ASA32 Hexagon bolt M10x30 4

33 ASA33 Driving wheel assembly 1

34 ASA34 Inner hexagon screw 6x20 2

35 ASA35 Rubber block 1

36 ASA36 Spring 1

1ASA99

APS REMA Steering Assembly

Part

No.

Mobile

Part No.Description Qty

1 ADW1 Motor 1

2 ADW2 Inner hexagon switch 8X20 3

3 ADW3 Spring washer 8 3

4 ADW4 Baffle plate (DC/AC) 1

5 ADW5 Circlip for hole 170/180 (DC/AC) 1

6 ADW6 Open cover (DC/AC) 1

7 ADW7 Circlip for shaft 110/130 (DC/AC) 2

8 ADW8 Bearing 112/61926 (DC/AC) 2

9 ADW9 Gasket (DC/AC) 1

10 ADW10 Wheel (DC/AC) 1

11 ADW11 Key A 5X5X12 1

12 ADW12 Gear 1

13 ADW13 Bracket 1

14 ADW14 Spring washer 6 17

15 ADW15 Inner hexagon screw 6x24 8

16 ADW16 Gear shaft 1

17 ADW17 Key A 6x6x18 1

18 ADW18 Bearing 50204 1

16

APS Drive Wheel Assembly

Part

No.

Mobile

Part No.Description Qty

19 ADW19 Stop ring 47 1

20 ADW20 Gear Ⅲ 1

21 ADW21 Circlip for shaft 17 1

22 ADW22 Gear Ⅱ 1

23 ADW23 Bearing 60204 1

24 ADW24 Circlip for shaft 20 1

25 ADW25 Closed lid 1

26 ADW26 Inner hexagon screw 6x12 9

27 ADW27 Circlip for shaft 15 2

28 ADW28 Oil seal 15x26x7 1

29 ADW29 Brake assembly 1

17

APS Drive Wheel Assembly

Item No. Description Qty

1 Start switch 1

2 Motor 1

3 Contactor 1

4 Solenoid 1

5 Module 1

6 Check valve 1

7 Flow control valve 1

8 Oil tube 1

9 Oil tube 1

10 Filter 1

11 Oil tank 1

12 Gear pump 1

13 O-type ring 1

14 Safety valve 1

15 Flange 1

16 Plastic cover 1

17 Screw 1

18

Hydraulic Motor Assembly 1.5T

Item No. Description Qty

1 Start switch 1

2 Motor 1

3 Contactor 1

4 Solenoid 1

5 Module 1

6 Check valve 1

7 Flow control valve 1

8 Oil tube 1

9 Oil tube 1

10 Filter 1

11 Oil tank 1

12 Gear pump 1

13 O-type ring 1

14 Safety valve 1

15 Flange 1

16 Plastic cover 1

17 Screw 1

19

Hydraulic Motor Assembly 2T

Part

No.

Part

CodeDescription Qty Remarks

TM Electric control assembly 1207

TM Electric control assembly HO

TM Electric control assembly ACO Zapi AC

TM Electric control assembly 1230 AC

2 SA6 Inching switch TM1704/125V/DC10A 1

3 SA2 Electric lock 125VDC/10A 1

W Coulometer ＴＣＤＬ－２４Ｖ

W Coulometer 803

W Coulometer BI2401

HT Handle assembly REMA84630-28

HT XILIN

6 SA3 Inching switch TM1307/125V/DC10A 1

SA1 Emergency isolation switch ZDK31／250A

SA1 Emergency isolation switch REMA

8 M1 Hydraulic station motor assembly 1

9 DB Storage battery over-discharge protection device 1

10 XS General control wiring harness 1

11 DL Electric horn 105DB-24V-1.5A 1

12 YB Brake assembly SOB-10-8N/DC24V 1

13 M2 Driving motor assembly 1

14 CZ Charging receptacle 175A 1

BATT Storage battery 5VBS275 1.5T/2.0T

BATT Storage battery 4VBS240 1.0T/1.5T

BATT Storage battery 4VBS200 1.0T

16 FU1 Fuse 125V/180A 1

General Drawing of Electrical Components

1 1

4 1

15One

group

5 1

7 1

Part

No.Description Qty

1 Direction contactor ZJWT100 1

2 Nameplate Ⅰ 15×1.5 1

3 Nameplate Ⅱ 15×1.5 1

4 Nameplate Ⅲ 15×1.5 1

5 Nameplate Ⅳ 15×1.5 1

6 Hexagon nut M8 2

7 Flat washer 8 2

8 Fuse 125V/125A 1

9 Fuse bracket 1

10 Cross recessed pan head screw M4×8 12

11 Main contactor bracket 1

12 H0 base plate 1

13 Cross recessed pan head screw M5×12 4

14 Controller ZAPI HO 200A 1

15 Indicator light 1

16 Hexagon nut M6 10

17 Flat washer 6 10

18 Main contactor ZJWT100A 1

19 Direction contactor bracket 1

21

HO Electric Control Assembly

Part

No.Description Qty

1 Cross recessed pan head screws M6×12 3

2 Control CUTIS1207 24V/250A 1

3 1207A base plate 1

4 Main contactor ZJW100A 1

5 B+ connection plate 15x1.5 1

6 A2 connection plate 15x1.5 1

7 Direction contactor ZJWT100A 1

8 Low voltage protection device CDD-24V 1

9 Fuse 125V/180A 1

22

1207 Electric Control Assembly

Part

No.Description Qty

1 1230 base plate 1

2 Bracket RT14-20/10A 1

3 Bracket 1

4 Contactor SW80-6 1

5 Fuse 200A 1

6 Connection plate Ⅰ 1

7 Connection plate Ⅱ 1

8 Fuse 100A 1

9 Control 1230/2402 1

23

1230 Electric Control Assembly

Part

No.Description Qty

1 Cross recessed pan head screws M5×12 6

2 Control AC-0 24V/150 1

3 Contactor SW80-6 1

4 Hexagon nut M8 1

5 Contactor Bracket 1

6 Cross recessed pan head screws M4×8 1

7 Fuse bracket 1

8 AC-0 Base plate 1

9 Fuse 25V/100A 1

24

ACO Electric Control Assembly