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CREATING TOMORROW'S SOLUTIONS
APRESENTANDO DISPERSÕES DE
COPOLÍMEROS VINIL ACETATO-ETILENO PARA
TITNAS CONVENCIONAIS E DE BAIXO ODOR
DISCLAIMER
The information contained in this presentation is for background purposes only and is subject to
amendment, revision and updating. Certain statements contained in this presentation may be
statements of future expectations and other forward-looking statements that are based on
management's current views and assumptions and involve known and unknown risks and
uncertainties. In addition to statements which are forward-looking by reason of context, including
without limitation, statements referring to risk limitations, operational profitability, financial
strength, performance targets, profitable growth opportunities, and risk adequate pricing, as well
as the words "may, will, should, expects, plans, intends, anticipates, believes, estimates, predicts,
or continue", "potential, future, or further", and similar expressions identify forward-looking
statements. By their nature, forward-looking statements involve a number of risks, uncertainties
and assumptions which could cause actual results or events to differ materially from those
expressed or implied by the forward-looking statements. These include, among other factors,
changing business or other market conditions and the prospects for growth anticipated by Wacker
Chemie AG’s management. These and other factors could adversely affect the outcome and
financial effects of the plans and events described herein. Statements contained in this
presentation regarding past trends or activities should not be taken as a representation that such
trends or activities will continue in the future. Wacker Chemie AG does not undertake any
obligation to update or revise any statements contained in this presentation, whether as a result
of new information, future events or otherwise. In particular, you should not place undue reliance
on forward-looking statements, which speak only as of the date of this presentation.
Dispersions particles
diameter: 0.2 ~ 1 µm
surface: ~ 0.50 µm²
volume: ~ 0.03 µm³
1 liter (50% solids content) contains:
number of particles: ~ 1.5 x 1016
total surface: ~ 7500 m²
O QUE É UMA DISPERSÃO POLIMÉRICA?
Macroscopic appearance
White liquid; solid particles are
dispersed in an aqueous medium
pm
nm
µm
mm
m
km
Mm
Gm
Diameter scope
Source by Wacker Chemie AG
DIFERENÇA ENTRE UM DISPERSÃO VAE DISPERSION E
RESINA EVA
• VAE copolymer dispersion: vinyl acetate - ethylene copolymer dispersion
• Liquid state: polymer solid contents = 50% - 72%
• Higher vinyl acetate content
• Main application: waterborne adhesives, coatings
• EVA resin: ethylene - vinyl acetate resin
• 100% polymer resin (no water)
• Higher ethylene content
• Main application: hot melt adhesives, solar cell encapsulation
ESTRUTURA DO POLÍMERO VAE
Vinyl acetate (VAM)
• Basic raw material
• Polar, hydrophilic
• Tg ~ 28 °C (hard)
• Toughness
Ethylene
• Tg ~ - 100 °C (soft)
• Hydrophobic
• Permanent flexibility
• High hydrolysis resistance
• Ideal co-polymerization with VAM
Copolymer Structure
POLYMER STRUCTURE OF VAE
Vinyl acetate (VAM)
• Basic raw material
• Polar, hydrophilic
• Tg ~ 28 °C (hard)
• Toughness
Ethylene
• Tg ~ - 100 °C (soft)
• Hydrophobic
• Permanent flexibility
• High hydrolysis resistance
• Ideal co-polymerization with VAM
Copolymer Structure
Vinyl Acetate
Ethylene
Decreasing Increasing
•Higher Tg
•Greater cohesive strength
•Better adhesion to cellulose
•High heat resistance
•Greater rigidity
•More hydrophilic
•Lower Tg
•Greater adhesive strength
•Greater adhesion to plastics
•Low heat seal temperature
•Greater flexibility
•More hydrophobic/greater
water resistance
Ethylene Content
EFEITO DO MONÔMERO PRINCIPAL EM OUTRAS
PROPRIEDADE: ETILENO E ACETATO DE VINILA
COMPARAÇÃO DA RAZÃO DE REATIVIDADE
Vinyl Acetate – Ethylene 1.03 0.88
Vinyl Acetate - Vinyl Chloride 0.25 1.64
Vinyl Acetate - Butyl Acrylate 0.018 3.48
Vinyl Acetate - Methyl Methacrylate 0.03 26.0
Vinyl Acetate - Styrene 0.01 56.0
Mayo – Lewis equation
r1=r2 ~1: results in a random copolymer
TECNOLOGIA VINIL-ACETATO ETILENO
Ethylene exhibits a more comparable reactivity rate to vinyl acetate versus that of
butyl acrylate
• Results in a more random copolymer
VA-E chain:
VA-VA-E-VA-VA-VA-E-E-VA-VA-E-E-VA-VA-E-E-E-VA-E-VA
VA-BA chain:
VA-VA-VA-VA-VA-VA-BA-BA-BA-VA-VA-VA-VA-VA-VA-BA-BA
• Supported by the fact that VAEs have superior alkaline hydrolysis resistance vs.
vinyl acrylics
A FORMAÇÃO DE FILME DA PARTÍCULAS POLIMÉRICAS
PRECISAM „INTERPENETRAR-SE“
Evaporation of water
Agglomeration of the
particles
Interpenetration of the
polymers
MFFT
0°C 5°C 10°C 15°C 20°C
muddy cracks
clear film of dispersion
Cold gradient of temperature warm
TEMPERATURA MÍNIMA DE FORMAÇÃO DE FILME
MFFT
• Temperature at which a clear, crack-free film is formed
• Good film formation is a prerequisite for durable, tough films
O ETILENO É UM PLASTIFICANTE MUITO MAIS EFETIVO PARA
VINIL ACETATO DO QUE O BUTIL ACRILATO
O O O
H3C CH3CH3
OOO
O O O
H3C CH3CH3
OOO
O O
O O
Main Chain Flexibility
Pendant Group Flexibility
VAE Copolymer
Ethylene incorporates itself directly into the
polymer backbone creating a polymer with more
flexibility
VA/BA Copolymer
BA incorporates itself as pendant groups which
limit flexibility; significant increase in BA required
to achieve similar flexibility as that of E
VANTAGENS DO ETILENO COMO COMONÔMERO
Ethylene as internal plasticizer is incorporated in polymer chain
• No or small use of film-forming agent
• No migration
• Film formation at low temperatures (< 5 °C)
Ethylene is the ideal
internal plasticizer for
vinyl acetate polymer
dispersion!
MF
FT
(°C
)
VINNAPAS® VAE VS. DISPERSÃO ESTIRENO ACRÍLICA
CORRELAÇÃO Tg / MFFT
In VAE, water functions as a coalescing aid!
Tg (°C) (Comonomer)
Inherently better coalescing
properties of VINNAPAS® VAEs
VAE copolymer Styrene Acrylic copolymer
VAE EXIBE UM MAIOR GRAU DE FORMAÇÃO DE FILME DO
QUE UM ESTIRENO ACRÍLICO
AFM images show difference in film formation between
VAE and Styrene Acrylic at similar Tgs
TRÊS PRINCIPAIS FATORES QUE AFETAM SUAS PROPRIEDADES
Emulsion properties affected by polymers
• Tensile strength
• Elongation
• Cohesive strength (toughness)
• Heat / water resistance
Factors affecting the bulk properties
• Branching of polymer chains
• Molecular weight of polymer
• Tg (glass transition temperature)
• Polymer structure
• Protection systems
• Chemical functionality
TRÊS PRINCIPAIS FATORES QUE AFETAM SUAS PROPRIEDADES
• Polymer structure
• Protection systems
• Chemical functionality
• Purpose of protection
• To protect polymer particles during
transportation
• Viscosity control
• Control adhesive properties
(wet tack, water resistance, etc.)
Type of protection systems
Protective colloids: chemically graft
to polymer particles
• PVOH (PVA): most popular for adhesives
• Cellulose
• Surfactants: anchor to polymer particles
PROTEÇÃO COLOIDAL (PVOH) E PROTEÇAO POR
SURFACTANTE
PVOH is chemically grafted
to the VAE polymer chains
Particle size of a PVA-protected
VAE dispersion = 0.8 – 1.2 mm
Hydrophobic parts of surfactant
anchor to VAE polymer particle
Particle size of a surfactant-protected
VAE dispersion = 0.2 – 0.4 mm
TRÊS PRINCIPAIS FATORES QUE AFETAM SUAS PROPRIEDADES
• Polymer structure
• Protection systems
• Chemical functionality
PVOH
Protection
Surfactant
Protection
Large Particle size Fine
Varies Particle size
distribution Narrow
Strong Wet tack Poor
Good Flow Poor
Good Machining Poor
Rapid Setting speed Slow
Newtonian Rheology Thixotropic
For reasons mentioned above, VAE protected by PVOH is
typically used for adhesives while surfactant protected VAE
is used for coatings!
TRÊS PRINCIPAIS FATORES QUE AFETAM SUAS PROPRIEDADES
• Polymer structure
• Protection systems
• Chemical functionality
Acrylic
Acid
O
C O
OH
O
C O
CH 3
O
C O
CH 3
O
C
CH 3
Acrylic acid
• Increases bonding to metal substrates
n-Methylol acrylamide
• Increases water resistance
O
C O
CH 3
O
C O
CH 3
C O
NH
O
CH 2
NMA
TINTAS INTERIORES AMBIENTALMENTE AMIGÁVEIS
• Binding power
• Rheological behavior
• Applicability and workability,
open time
• Solvents can be reduced or
eliminated from formulations
• For flat through semi-gloss
level paints
Benefits of VAE when used for
interior paints
DISPERSÕES VINNAPAS® EF8001 OFERECEM ALTO
DESEMPENHO SENDO MAIS AMBIENTALMENTE AMIGAVEL
VINNAPAS® EF8001
Touch-up
Formulated
Cost Savings Excellent Thickener
Response
Alkaline Hydrolysis
Resistance
High Scrub
Resistance Low Solvent
Demand
Mechanical
Stability
Compatibility with
Other Resins
for Blending
Formulating
Latitude
Excellent
Low Temperature
Coalescence
Low VOC Capable
Made
Without
Using
APEO
Very Low VAM
Lower Environmental Impact
VINNAPAS® EF8300 DISPERSION OFFERS HIGH
PERFORMANCE WHILE BEING MORE ENVIRONMENTALLY
FRIENDLY
VINNAPAS® EF8300
Touch-up
Block
Resistance Excellent Thickener
Response
Wet Adhesion
to Alkyd substrates
High Scrub
Resistance Low Solvent
Demand
Mechanical
Stability Compatibility with
Other Resins
for Blending
Formulating
Latitude
Excellent
Low Temperature
Coalescence
Low VOC Capable
Made
Without
Using
APEO
Very Low VAM
Lower Environmental Impact
Type EF8001 EF8300
Emulsifier
System
Surfactant Surfactant
APEO-free Yes Yes
Solids
Content
55% 55%
Viscosity 150-650cP 100-650cP
MFFT 0°C 0°C
Tg 6°C 6°C
Particle Size 0,23µm 0,22µm
VINNAPAS® PARA TINTAS INTERIORES BAIXO VOC
Type EF8001 EF8300
Emulsifier
System
Surfactant Surfactant
APEO-free Yes Yes
Solids
Content
55% 55%
Viscosity 150-650cP 100-650cP
MFFT 0°C 0°C
Tg 6°C 6°C
Particle Size 0,23µm 0,22µm
VINNAPAS® PARA TINTAS INTERIORES BAIXO VOC
RESISTÊNCIA À LAVABILIDADE
VAE dispersion exhibits superior
scrub resistance compared to:
• Low-VOC vinyl acrylics
• Traditional VAEs
• Low-VOC styrene acrylics
VAE copolymer dispersion provides
excellent scrub resistance over a
broad range of PVCs
VANTAGENS DO VAE EM LAVABILIDADE + BLOCK
7
DA
Y
BL
OC
K
RE
SI
ST
AN
CE
22% PVC / 38% NVV / Formulation SGI-110
L A T E X P O L Y M E R
CY
CL
ES
–
A
BN
T
NB
R
14
94
0
0
2
4
6
8
10
0
500
1000
1500
2000
2500
VINNAPAS®EF 8300
TraditionalAcrylic #1
TraditionalAcrylic #2
Low VOCAcrylic #1
Low VOCAcrylic #2
Low VOCAcrylic #3
5%
Coalesc
5%
Coalesc 5%
Coalesc
10%
Coales
10%
Coales
No Coales
VANTAGENS VAE EM LAVABILIDADE
ABNT NBR 14940 Brazilian Standard
VINNAPAS®
EF8300
0% COALESCENT
VOC
<5,0g/L
STYRENE
ACRYLIC
5% COALESCENT
ON BINDER
SOLIDS
VOC
35g/L
340
cycles
340
cycles
1991
cycles
Formulation BRSGI-015 / 31% PVC / 34% NVV
VANTAGENS VAE EM LAVABILIADE
VINNAPAS®
EF8001
0% COALESCENT
VOC
8g/L
STYRENE
ACRYLIC
5% COALESCENT
ON BINDER
SOLIDS
VOC
28g/L
128
cycles
128
cycles
325
cycles
Formulation BRFLI-012 / 58% PVC / 31% NVV
ABNT NBR 14940 Brazilian Standard
VATAGENS VAE EM LAVABILIDADE + BAIXO VOC
CY
CL
ES
–
A
BN
T
NB
R
14
94
0
CALCULATED VOC (g/L) SCRUB RESISTANCE
VANTAGENS VAE NO RETOQUE (TOUCH-UP)
VINNAPAS® Vinyl Acrylic
Touch-up refers to
the ability of a
paint to maintain
uniform
appearance and
sheen regardless
of application
method or
temperature at
which a second
coat of paint is
applied over the
first coat
Low
Temp
Ambient
Temp
AS INOVATIVAS DISPERSÕES DE COPOLÍMEROS VAE
OFERECEM ALTO DESEMPENHO COM MENOR IMPACTO
AMBIENTAL
• Wacker Polymers offers a range of
VINNAPAS® VAE copolymer dispersions
that are:
• Low VOC capable (< 5g/l)
• Low odor
• Cost-effective
• Produced without the use of APEO
or without the use of formaldehyde
donors
• VINNAPAS® dispersion offers more competitive price over acrylics
• Good binding power and superior scrub resistance
• Can be raise PVC (keeping NVV constant) replacing binder solids with
lower cost extender pigments with proper formulation adjustment
• Reduced solvent costs
• No need to add coalescing agent
• Reduced associated thickener costs
• VINNAPAS® VAE offer improved thickener response over other vinyl
acrylic commercial products, resulting in reduced total thickener cost
QUANTO UMA DISPERSÃO VAE REDUZ O CUSTO DA
FORMULAÇÃO DE TINTA?
High-performance VAE
• Choice between higher scrub resistance (better classification) or reduced binder content (cost advantage)
High-solids content
• Gives broader formulation flexibility
• Higher “active content” means less water per delivery
Low Environmental Impact
• Low-VOC formulations
• Without the use of APEO
• Without the use of formaldehyde donors
• Premium-quality paints compliant with the most critical eco-labels
Eliminate solvents in formulations
• Zero cosolvent demand
• Removes solvent cost from calculations
Single binder for matt, satin & silk finishes
• Simplifies raw material storage and logistics
RESUMO