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Balluff, Inc. • 8125 Holton Drive Florence, KY 41042 • 1-800-543-8390 • www.balluff.us PS_092 • Laser Projection for Positioning & Alignment • 2014-10 Application Spotlight Laser Projection for Positioning & Alignment In this application three line projection lasers are used to ensure proper position and alignment of the interior carpet and backing before the staple gun will function. When the gun is moved along the edge, the positon of the stapler is reported by a Balluff linear transducer and staples are automatically applied in the proper locations. Through the use of the line laser, the interior is assembled properly and the entire process is error-proofed. When working in manual processes, repeatability becomes an important requirement. Ensuring proper positioning and alignment of worked components drives higher quality and makes for easier assembly of the finished good. However there isn’t always a good way to fixture with mechanical guides on the product without damaging it, or getting in the way of the assembly process. There could be a need to replace a square, level or ruler in a process. By using a precision laser projection, many of these issues can be avoided. A cross mark can be used to indicate the exact position for a hole, tap, staple, rivet or nail. A line mark can be used to position, or align multiple components properly or even be used to mark an edge for a cut or adhesive. Features of Balluff Laser Projection Products Interior carpet padding alignment 2 n Adjustable focus via simple hand control to 100m plus n Available in Cross (30°), Line (10°, 20°, 45°), Matrices (Dot Matrix, Grate, Parallel Lines) n Industrial IP67 enclosure rating for tough environments n Wide variety of available mounting options via M18 thread n Laser red & blue light available in Class 1M and 2M Caution: Do not view laser radiation directly with optical instruments (magnifiers, microscopes, etc.). Laser class 1M and 2M (DIN EN 60825-1: 2008) 3 1 Order Code Part Number Description BAE00P4 BAE LX-XO-PL018-C1-S4 Cross projection type, red light, 1M class laser, 30x30° angle 1 BAE00KZ BAE LX-XO-PL018-L2-S4 Line projection type, red light, 1M class laser, 10º angle 1 BAE00MY BAE LX-XO-PL018-L3-S4 Line projection type, red light, 1M class laser, 20º angle 1 BAE00N2 BAE LX-XO-PL018-L7-S4 Line projection type, blue light, 2M class laser, 20º angle 1 BAE00KE BAE LX-XO-PL018-L1-S4 Line projection type, red light, 2M class laser, 45º angle 1 BAE00MZ BAE LX-XO-PL018-L4-S4 Grate 51x51 projection type, red light, 2M class laser, 22º x 22º at 633nm angle 1 BAE00N0 BAE LX-XO-PL018-L5-S4 Dot Matrix 11x11 projection type, red light, 2M class laser, 20º / 28º x 28º at 640nm angle 1 BAE00N1 BAE LX-XO-PL018-L6-S4 Parallel Lines 11x projection type, red light, 2M class laser, 20º / x/y 30º at 633nm angle 1 BAM00T2 BOS 18,0-HW-6 Adjustment Bracket, M18, fixed mount, roll pitch and yaw adjust 2 BAM00T3 BOS 18,0-KB-1 Pivot Mount, M18 3 SET0179 BAV BP-PH-00111-01 Positioning system, M18, roll pitch and yaw adjust 4 4 Interior carpet alignment for staple gun

Application Spotlight Laser Projection for Positioning

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Page 1: Application Spotlight Laser Projection for Positioning

Balluff, Inc. • 8125 Holton Drive Florence, KY 41042 • 1-800-543-8390 • www.balluff.us

PS

_092

• L

aser

Pro

ject

ion

for

Pos

ition

ing

& A

lignm

ent •

201

4-10

Application SpotlightLaser Projection for Positioning & Alignment

In this application three line projection lasers are used to ensure proper position and alignment of the interior carpet and backing before the staple gun will function. When the gun is moved along the edge, the positon of the stapler is reported by a Balluff linear transducer and staples are automatically applied in the proper locations. Through the use of the line laser, the interior is assembled properly and the entire process is error-proofed.

When working in manual processes, repeatability becomes an important requirement. Ensuring proper positioning and alignment of worked components drives higher quality and makes for easier assembly of the finished good. However there isn’t always a good way to fixture with mechanical guides on the product without damaging it, or getting in the way of the assembly process. There could be a need to replace a square, level or ruler in a process. By using a precision laser projection, many of these issues can be avoided. A cross mark can be used to indicate the exact position for a hole, tap, staple, rivet or nail. A line mark can be used to position, or align multiple components properly or even be used to mark an edge for a cut or adhesive.

Features of Balluff Laser Projection Products

Interior carpet padding alignment

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n Adjustable focus via simple hand control to 100m plus

nAvailable in Cross (30°), Line (10°, 20°, 45°), Matrices (Dot Matrix, Grate, Parallel Lines)

n Industrial IP67 enclosure rating for tough environments

n Wide variety of available mounting options via M18 thread

n Laser red & blue light available in Class 1M and 2M

Caution: Do not view laser radiation directly with optical instruments (magnifiers, microscopes, etc.). Laser class 1M and 2M (DIN EN 60825-1: 2008) 31

Order Code Part Number Description

BAE00P4 BAE LX-XO-PL018-C1-S4 Cross projection type, red light, 1M class laser, 30x30° angle 1

BAE00KZ BAE LX-XO-PL018-L2-S4 Line projection type, red light, 1M class laser, 10º angle 1

BAE00MY BAE LX-XO-PL018-L3-S4 Line projection type, red light, 1M class laser, 20º angle 1

BAE00N2 BAE LX-XO-PL018-L7-S4 Line projection type, blue light, 2M class laser, 20º angle 1

BAE00KE BAE LX-XO-PL018-L1-S4 Line projection type, red light, 2M class laser, 45º angle 1

BAE00MZ BAE LX-XO-PL018-L4-S4 Grate 51x51 projection type, red light, 2M class laser, 22º x 22º at 633nm angle 1

BAE00N0 BAE LX-XO-PL018-L5-S4 Dot Matrix 11x11 projection type, red light, 2M class laser, 20º / 28º x 28º at 640nm angle 1

BAE00N1 BAE LX-XO-PL018-L6-S4 Parallel Lines 11x projection type, red light, 2M class laser, 20º / x/y 30º at 633nm angle 1

BAM00T2 BOS 18,0-HW-6 Adjustment Bracket, M18, fixed mount, roll pitch and yaw adjust 2

BAM00T3 BOS 18,0-KB-1 Pivot Mount, M18 3

SET0179 BAV BP-PH-00111-01 Positioning system, M18, roll pitch and yaw adjust 4

4

Interior carpet alignment for staple gun