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UNIT SPECIFICATIONS Model M120H(75) Customer Name Covanta Environmental Solu 250 HP (186 kW) Customer Order 416.2295 Serial No. S2800-M120H Job No 16.2339 Electrical Shredder Dimensions Voltage/Phase/Freq. 460/3/60 Cutting Chamber Width 46 in (1168 mm) Control Voltage 24 VDC Cutting Chamber Lengt 75 in (1905 mm) Planetary Gear Reducer Cutting Chamber Heigh 25 in (624 mm) Manufacturer Reggiana Hopper Infeed Height 157 in (3977 mm) Model RR15000FS-L1 Overall Height 232 in (5893 mm) Ratio 4.84:1 Overall Width 112 in (2845 mm) Hydraulic Motor Overall Length 169 in (4293 mm) Manufacturer Hagglunds CA100 Stand Height 72.00 in (1829 mm) Forward Cross port Relief 4,500 psi (310 Bar) Reverse Cross port Relief 1,700 psi (120 Bar) Weights Hydraulic Pump Shredder Assembly 38,000 lb (17,100 kg) Manufacturer Denison Heaviest Piece - Installation Model #1 Pump P24 Part Name Shredder Head Model #2 Pump 0 Part Weight 27,500 lb (12,380 kg) Total Displacement 24.6 cu.in./rev Maintenance weights (405 ml/rev) Motor and Reducer 1,770 lb (800 kg) Cutter Stack Shaft (drive) 1,710 lb (770 kg) Start Clearance 0.25in (6.4mm) Cutter 180 lb (80 kg) Stack Order see S2800.xls Endplate 1,600 lb (720 kg) Cutter Diameter 23.5 in (597 mm) Thickness (Nominal) 2.50 in (64 mm) Endplate Preload Hub Torques Shaft Speeds Jacking Bolt Torque 50 ft-lb (68 Nm) Right Hand Shaft 24 rpm Gearbox Bearing Nut Torque Left Hand Shaft 20 rpm Bearing Lock Bolt Torque 18 ft-lb (25 Nm) Shaft Torque (Peak) Oil Capacities Right Hand Shaft 110,700 ft-lb (150,100 Nm) Shredder Gear Box 77 gal (291 L) Left Hand Shaft 132,300 ft-lb (179,400 Nm) Planetary Gear Reducer 5.7 gal (21 L) Hydraulic Motor Case 1.0 gal (4 L) Cutter Force at Tip (Peak) Hydraulic Power Unit 80 gal (300 L) Right Hand Shaft 113,000 lbs (503,000 N) HPU Settings Closed Loop Hydraulic System Left Hand Shaft 135,100 lbs (601,000 N) Maximum Motor Flow 192 gpm (726 L/min) Main Pressure Setting 4,500 psi (310 Bar) Cutter Tip Speed at Tip Right Hand Shaft 147 ft/min (0.75 m/s) Overloaded Pressure Swit4,200 psi (290 Bar) Left Hand Shaft 123 ft/min (0.63 m/s) Charge Pressure 450 psi (31 Bar) Hot Oil Relief Internal Shredder Hydraulic Hoses Accumulator Pre-Charge 150 psi (10 Bar) (2) 4500psi hoses w/ 2" SAE code 62 Flange Ends Case Drain - (1) 500psi hose w/ 1" JIC Female Ends Hydraulic Ram Settings Regenerative Circuit Motor Flushing Supply - (1) 500psi hose w/3/4" JIC Fem Main Relief Pressure 2,000 psi (138 Bar) Ram Hydraulic Hoses (2) 2000psi hoses w/ 3/4"JIC Female Ends Ram Pressure Switch 1,700 psi (117 Bar) Forward Pressure Switch 2,250 psi (155 Bar) Revised: 5/5/17 MSS S2800 Specs.XLS SSI Shredding Systems, Inc. Page 1 of 1 Appendix I: Shredder Technical Information I-1

Appendix I: Shredder Technical Information UNIT …€¦ · Control Voltage 24 VDC Cutting Chamber Lengt 75 in ... Cutter Tip Speed at Tip Right Hand Shaft 147 ft/min ... torque coupling

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Page 1: Appendix I: Shredder Technical Information UNIT …€¦ · Control Voltage 24 VDC Cutting Chamber Lengt 75 in ... Cutter Tip Speed at Tip Right Hand Shaft 147 ft/min ... torque coupling

UNIT SPECIFICATIONS

Model M120H(75) Customer Name Covanta Environmental Solu250 HP (186 kW) Customer Order 416.2295

Serial No. S2800-M120H Job No 16.2339

Electrical Shredder DimensionsVoltage/Phase/Freq. 460/3/60 Cutting Chamber Width 46 in (1168 mm)Control Voltage 24 VDC Cutting Chamber Lengt 75 in (1905 mm)

Planetary Gear Reducer Cutting Chamber Heigh 25 in (624 mm)Manufacturer Reggiana Hopper Infeed Height 157 in (3977 mm)Model RR15000FS-L1 Overall Height 232 in (5893 mm)Ratio 4.84:1 Overall Width 112 in (2845 mm)

Hydraulic Motor Overall Length 169 in (4293 mm)Manufacturer Hagglunds CA100 Stand Height 72.00 in (1829 mm)

Forward Cross port Relief 4,500 psi (310 Bar)Reverse Cross port Relief 1,700 psi (120 Bar) Weights

Hydraulic Pump Shredder Assembly 38,000 lb (17,100 kg)Manufacturer Denison Heaviest Piece - InstallationModel #1 Pump P24 Part Name Shredder HeadModel #2 Pump 0 Part Weight 27,500 lb (12,380 kg)Total Displacement 24.6 cu.in./rev Maintenance weights

(405 ml/rev) Motor and Reducer 1,770 lb (800 kg)Cutter Stack Shaft (drive) 1,710 lb (770 kg)

Start Clearance 0.25in (6.4mm) Cutter 180 lb (80 kg)Stack Order see S2800.xls Endplate 1,600 lb (720 kg)Cutter Diameter 23.5 in (597 mm)Thickness (Nominal) 2.50 in (64 mm)

Endplate Preload Hub Torques Shaft SpeedsJacking Bolt Torque 50 ft-lb (68 Nm) Right Hand Shaft 24 rpm

Gearbox Bearing Nut Torque Left Hand Shaft 20 rpmBearing Lock Bolt Torque 18 ft-lb (25 Nm)

Shaft Torque (Peak)Oil Capacities Right Hand Shaft 110,700 ft-lb (150,100 Nm)

Shredder Gear Box 77 gal (291 L) Left Hand Shaft 132,300 ft-lb (179,400 Nm)Planetary Gear Reducer 5.7 gal (21 L)Hydraulic Motor Case 1.0 gal (4 L) Cutter Force at Tip (Peak)Hydraulic Power Unit 80 gal (300 L) Right Hand Shaft 113,000 lbs (503,000 N)

HPU Settings Closed Loop Hydraulic System Left Hand Shaft 135,100 lbs (601,000 N)Maximum Motor Flow 192 gpm (726 L/min)Main Pressure Setting 4,500 psi (310 Bar)

Cutter Tip Speed at TipRight Hand Shaft 147 ft/min (0.75 m/s)

Overloaded Pressure Swit4,200 psi (290 Bar) Left Hand Shaft 123 ft/min (0.63 m/s)Charge Pressure 450 psi (31 Bar)Hot Oil Relief Internal Shredder Hydraulic HosesAccumulator Pre-Charge 150 psi (10 Bar) (2) 4500psi hoses w/ 2" SAE code 62 Flange Ends

Case Drain - (1) 500psi hose w/ 1" JIC Female EndsHydraulic Ram Settings Regenerative Circuit Motor Flushing Supply - (1) 500psi hose w/3/4" JIC Fem

Main Relief Pressure 2,000 psi (138 Bar) Ram Hydraulic Hoses(2) 2000psi hoses w/ 3/4"JIC Female Ends

Ram Pressure Switch 1,700 psi (117 Bar)

Forward Pressure Switch 2,250 psi (155 Bar)Revised: 5/5/17 MSS

S2800 Specs.XLS SSI Shredding Systems, Inc. Page 1 of 1

Appendix I: Shredder Technical Information

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Page 2: Appendix I: Shredder Technical Information UNIT …€¦ · Control Voltage 24 VDC Cutting Chamber Lengt 75 in ... Cutter Tip Speed at Tip Right Hand Shaft 147 ft/min ... torque coupling

SSI Shredding Systems 9760 SW Freeman Dr. • Wilsonville, OR 97070 USAph: +1 (503) 682-3633 • fax: +1 (503) 682-1704

email: [email protected]

PD-M160

DUAL-SHEAR® M160 SHREDDER SSI’s Dual-Shear® M160 is a low-speed, high-torque, two-shaft, rotary shear shredder designed to efficiently process a variety of difficult materials.

SSI ADVANTAGES

HIGH-ToRqUE, Low-SpEED DESIGNDelivers multipurpose shredding with greater on-line reliability and lower maintenance requirements than other technologies.

pATENTED ACLS - ADVANCED CUTTER LoCkING SySTEM™Eliminates daily requirement to tighten cutter stack while improving shredder performance and cutter life.

SHoCk LoAD pRoTECTIoN fEATUREProtects shredder and drive components. Electric version offers patented SSP - Severe Shock Protection™ controlled torque coupling. Hydraulic version utilizes multiple relief valves.

AUTo REVERSAL fEATUREProtects against overfeeding and damage by non-shreddables.

CoNVERTIbLE DRIVEVersatile design accommodates electric or hydraulic drive. Optional conversion package available.

pRopRIETARy bEARING pRoTECTIoNIsolates bearings from cutting chamber contamination and protects against bearing failure.

DIRECT DRIVE MoToRProvides improved efficiency and reliability. Alternate speed and torque combinations available.

M160 DUAL-SHEAR® SHREDDERS pRoCESS MATERIALS INCLUDING: ▪ High Volume Municipal

Waste

▪ Heavy Industrial Waste

▪ Oversize Bulky Waste

▪ Demolition Waste

▪ Steel Drums / Ferrous

▪ Wood / Pallets

▪ Passenger,Truck and OTR Tires

▪ Baled & Bulky Materials

▪ Appliances

▪ and more...

ELECTRIC oR HyDRAULIC DRIVEHydraulic Drive When Processing:

▪ Mixed, unsorted materials

▪ Batch fed materials

▪ Materials requiring enhanced particle size or throughput control

▪ Installations requiring optional reduced voltage starting

▪ Materials containing non-shreddables

Electric Drive When Processing:

▪ Sorted, uniform materials

▪ Conveyor fed or metered materials

▪ Materials containing limited non-shreddables

INDEpENDENT DUAL DRIVESEach shaft of the M160 is directly splined to the drive which allows maximum power to each shaft. It also means fewer gears; therefore, fewer parts and less maintenance. Also, each drive can be set independently to give varying speeds in the cutting chamber. This is a real advantage for optimum performance in many applications.

Appendix I: Shredder Technical Information

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Page 3: Appendix I: Shredder Technical Information UNIT …€¦ · Control Voltage 24 VDC Cutting Chamber Lengt 75 in ... Cutter Tip Speed at Tip Right Hand Shaft 147 ft/min ... torque coupling

SSI Shredding Systems 9760 SW Freeman Dr. • Wilsonville, OR 97070 USAph: +1 (503) 682-3633 • fax: +1 (503) 682-1704

email: [email protected]

Note: Illustrations, specifications and descriptions presented reflect standard product at time of publication and are subject to change without notice. Dimensions are approximate. Photographs may include optional equipment and accessories. SSI offers compactors, balers, granulators, conveyors and classifiers as well as specialized motors, stands, hoppers, and mobile configurations. Consult factory to discuss your processing needs.

SSI offers a full range of energy-efficient electric and hydraulic shredders as well as custom units to meet all processing requirements.

Standard Cutting Chamber (W x L) 64” x 101” (1,625mm x 2,555mm)Optional length 75” (1,905mm)

STANDARD CUTTER pRofILES

SHREDDER MoDEL No. M160ED M160HDDrive Dual Electric Dual Dydraulic

Number of Electric Motors Two Two (HPU)

Horsepower 400 HP (300kW) 400 HP (300kW)

Horsepower Range 300-600 HP (225-448kW) 300-600 HP (225-448kW)

Voltage 460/3/60 460/3/60

Voltage Options Many - Consult factory Many - Consult factory

Autochop Feature N/A Included

Shock Load Protection Yes (SSP™) (Multiple Relief)

Cutter Thickness (nominal) 2” (50mm) 2” (50mm)

Cutter Diameter 33.5” (850mm) 33.5” (850mm)

Cutter Material 4140 HT 4140 HT

Shaft Diameter 10” (254mm) 10” (254mm)

Cutting Chamber (WxL)* 64” x 101” (1625mm x 2555mm) 64” x 101” (1625mm x 2555mm)

Machine Length (C)* 245” (6223mm) 237” (6020mm)

Machine Width (D) 101” (2,555mm) 101” (2,555mm)

Machine Height (E) 169” (4293mm) 169” (4293mm)

Machine Weight 73,000 lbs (33,113 kg) 70,000 lbs (31,752 kg)

Hopper Opening (FxG)* 96” x 144” (2440mm x 3660mm) 96” x 144” (2440mm x 3660mm)

Hopper Height (H) 69” (1750mm) 69” (1750mm)

Stand Height (I) 60” (1525mm) 60” (1525mm)

HPU Configuration N/A Open Loop

HPU Dimensions N/A 10’ x 7.5’ x 9’ (3m x 2.3m x 2.7m)

HPU Weight (6,800 kg) 11,000 lbs (5,000 kg)

Motor starting and protection devices are mounted in a single NEMA 4 enclosure. PLC and operator interface are mounted in a second NEMA 4 enclosure.

* Dimensions apply to the M160 with standard 101” (2,555mm) cutting chamber length. Secondary optional length available at 75” (1,905mm).

C

G

L

I

E

D

F

H

W

G

C

Appendix I: Shredder Technical Information

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